Search Results (38)

Hydraulic oscillator tools (HOTs) are effective solutions for mitigating excessive drag encountered during sliding drilling in horizontal wells. However, their field performance remains unpredictable due to theoretical limitations in modeling nonlinear friction behavior under axial vibration. To address this gap, a series of friction tests was conducted on sandstone–steel pairs under water-based mud lubrication. Experimental results demonstrate that steady-state sliding friction follows the velocity-dependent Dieterich–Ruina model, while vibration–sliding coupled friction is accurately described by the Dahl model. Integrating these findings, a comprehensive drillstring dynamic model was developed. The model was solved using an explicit central difference method and validated against field hook load data from Well XX-1, with prediction errors below 9%. Parametric studies further quantified HOT performance, revealing that excitation force amplitude and HOT placement significantly impact drag reduction, whereas vibration frequency exerts a relatively modest influence. Meanwhile, the effective propagation distance induced by the hydraulic oscillator is relatively limited, resulting in a drag reduction rate of no more than 30% even under optimal parameter conditions. This work establishes a validated theoretical framework for optimizing hydraulic oscillator parameters in horizontal drilling. Full article

The submarine cable installed in the directional drilling pipeline may face constrained ampacity due to the narrow air gap and complex thermal environment. The current studies have overlooked the axial heat transfer caused by variable burial depth and the influence of deep ground temperature, resulting in inaccurate assessment of the hot spot temperature and hot spot location of submarine cable in the directional drilling pipeline. To address this issue, the distributed parameter electrical circuit model for long-distance submarine cable and the three-dimensional thermal simulation model for the submarine cable landing section were developed to analyze the heat generation and dissipation characteristics of submarine cable in the directional drilling pipeline. Then, the hot spot location of submarine cable in the directional drilling pipeline was identified. Subsequently, an improved thermal rating method based on the quasi-three-dimensional thermal model was proposed to rapidly assess the hot spot temperature for the submarine cable in the directional drilling pipeline. The accuracy of the improved thermal rating method was verified by comparison with the simulation method. Finally, implementation of water circulation was conducted to resolve the overheating issue in the directional drilling pipeline. The investigations in this paper can provide support for the efficient utilization of submarine cable. The improved evaluation method for submarine cable in a directional drilling section proposed in this paper can be regarded as the supplement to the traditional IEC method. Full article

With the development of deep geothermal resources, including hot dry rock, the issues of low rock-breaking efficiency and wellbore instability encountered when drilling into high-temperature granite reservoirs have become increasingly prominent. The study aims to elucidate the physical degradation and fracture failure mechanisms of granite exposed to high temperatures and thermal shock. The mineral composition and microstructure of granite were analyzed by X-ray diffraction (XRD) combined with field emission scanning electron microscopy (FE-SEM). Systematic experiments were conducted to investigate the thermal damage mechanisms and mechanical properties of thermal-treated (25 °C to 600 °C) granite under different cooling conditions (natural cooling, water cooling, LN₂ cooling). The experimental results show that the physical parameters of granite exhibit significant path dependence on temperature and cooling rate. When the temperature exceeds 400 °C, the rock undergoes pronounced nonlinear volumetric expansion and a sharp increase in porosity, with P-wave velocity decaying exponentially as the temperature rises. Mechanical tests reveal that high temperature considerably weakens the rock tensile strength. For granite at 600 °C, the maximum reduction in strength reaches 80.79%, and faster cooling leads to greater strength degradation. Additionally, 3D morphology analysis indicates that the section roughness of granite increases exponentially with temperature, where the arithmetic mean height S_a more comprehensively reflects the overall characteristics of surface morphology and demonstrates the strongest ability for characterizing strength. These findings provide a theoretical basis for the efficient volumetric fracturing and rapid drilling technologies applicable to hot dry rock. Full article

As global oil and gas exploration extends to deep and ultra-deep formations, high-temperature and high-salt environments have become major challenges for drilling fluid viscosifiers. In this study, a hydrophobic associative polymer viscosifier, HATA, was synthesized via free-radical copolymerization using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS), sodium styrene sulfonate (SSS), and stearyl methacrylate (SMA) as monomers, and its structure was systematically characterized, while its performance and action mechanism in a 4 wt% bentonite base slurry were evaluated. The results show that the base slurry modified with 3 wt% HATA maintains an apparent viscosity retention ratio of 69.20% following 16 h of hot rolling at 180 °C, with an API filtration loss of only 7.2 mL, and its HTHP filtration loss is 73.72% lower than that of the blank bentonite slurry system; this viscosifier sustains effective viscosity and yield point of the drilling fluid system at 200 °C and in 36 wt% NaCl brine. HATA achieves viscosity enhancement and filtration control by regulating surface charges of bentonite particles, constructing stable three-dimensional networks, and stabilizing clay hydration layers, thus presenting a high-performance viscosifier formulation for high-temperature and high-salinity water-based drilling fluids with important theoretical and engineering application values. Full article

As global oil and gas exploration extends to deep and ultra-deep wells, high bottom-hole temperature is prone to deteriorating the gelation and rheological properties of water-based drilling fluids, which manifests as undesirable thickening or thinning at elevated temperatures. Therefore, the development of high-temperature resistant and stable drilling fluids is crucial for ensuring safe and efficient drilling operations, and the enhancement of high-temperature performance is typically achieved by adding drilling fluid treatment agents. The main objective of this study is to apply sodium acetate (SA) to drilling fluid systems, developing an economical and efficient non-polymer treatment agent with dual functions as a composite sodium-modifier and a rheological regulator. By-product sodium acetate (TRSA) is adopted to provide better cost-effectiveness while maintaining equivalent performance, and its universality across seven types of bentonites is verified. Three grades of sodium acetate were added to the bentonites as either composite sodium-modifiers or rheological regulators. After high-temperature aging, rheological parameters, including mud density, plastic viscosity (PV), yield point (YP), and gel strength, were measured in accordance with standard API methods. The results indicate that adding 2 wt.% TRSA to drilling fluid and subjecting it to hot rolling at 180 °C for 16 h keeps the viscosity at a high shear rate (1022 s⁻¹) nearly unchanged (from 36 mPa·s to 37.5 mPa·s), while increasing the viscosity at a low shear rate (5.11 s⁻¹) from 250 mPa·s to 1400 mPa·s, thereby effectively improving the shear thinning effect of the sodium-modified calcium-based bentonite water-based drilling fluid. Although TRSA increases the filtration loss from 21.8 mL to 30 mL, this can be reduced to 20–25 mL by co-extrusion sodium modification with sodium carbonate or by adding additional TRSA to sodium-modified bentonite. This study provides a novel perspective for significantly improving the gelation characteristics and rheological properties of bentonite suspensions at high temperatures through a special inorganic substance, while realizing resource reuse and cost reduction. Full article

With the increasing harsh drilling environments encountered more frequently than ever before, developing environmentally benign and multifunctional additives is essential to formulate high performance drilling fluids. Herein, hydrothermal carbon/bentonite composites (HCBCs) were prepared by a hydrothermal carbonization reaction using soluble starch and sodium bentonite as raw materials. A systematic investigation was conducted into the effects of HCBC concentration on the rheological, filtration, and lubricating characteristics of xanthan gum, modified starch, and high-temperature polymer slurries. These properties were evaluated before and after exposure to hot rolling at different temperatures. The hydroxyl radical scavenging properties of HCBC were evaluated. Observation showed plentiful micro- and nano-sized carbon spheres deposited on the bentonite particles, endowing the bentonite with better dispersion. HCBCs could maintain stability of the water-based drilling fluids’ rheological profile, decrease filtration loss, and improve the lubrication with relatively low concentrations. The excellent properties were attributed to the highly efficient scavenging of free radicals and the stabilization of bentonite particle dispersion. Full article

Guar gum (GG) is a classic polysaccharide gel former in drilling fluids, but its native network is hindered by high water-insoluble residue, modest yield-point (YP) build-up and poor tolerance to temperature ≥ 120 °C and salinity ≥ 12 wt% NaCl. Here we transformed GG into a sulfonated guar gum (SGG) hydrogel via alkaline etherification with sodium 3-chloro-2-hydroxy-propane sulfonate. FTIR, EA and TGA corroborate the grafting of –SO₃⁻ groups (DS = 0.18), while rheometry shows that a 0.3 wt% SGG aqueous gel exhibits 34% higher YP/PV ratio and stronger shear-thinning than native GG, indicating a denser yet still reversible three-dimensional network. In 4 wt% Ca-bentonite mud the SGG gel film reduces API fluid loss by 12% and maintains YP/PV = 0.33 after hot-rolling at 120 °C, a retention 4.7-fold that of GG; likewise, in 12 wt% NaCl brine the gel still affords YP/PV = 0.44, evidencing electrostatically reinforced hydration layers that resist ionic compression. Linear-swell tests reveal shale inhibition improved by 14%. The introduced –SO₃⁻ functions strengthen inter-chain repulsion and water binding, yielding a thermally robust, salt-tolerant polysaccharide gel network. As a green, high-performance gel additive, SGG offers a promising route for next-generation water-based drilling fluids subjected to high temperature and high salinity. Full article

Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable potential in the realm of gas film hole fabrication; however, its engineering application is hindered by the lack of synergy between processing quality and efficiency. To tackle this issue, this study achieves efficient coupling between a 1064 nm high-power laser and a stable water jet, leveraging a multi-focal water–light coupling mode. Furthermore, an “inside-to-outside” multi-pass ring-cutting drilling strategy is introduced, and the controlled variable method is employed to investigate the influence of laser single-pulse energy, scanning speed, and pulse frequency on the surface morphology and geometric accuracy of micro-holes. Building upon this foundation, micro-holes fabricated using optimized process parameters are analyzed and validated using scanning electron microscopy and energy-dispersive spectroscopy. The findings reveal that single-pulse energy is a pivotal parameter for achieving micro-hole penetration. By moderately increasing the scanning speed and pulse frequency, melt deposition and thermal accumulation effects can be effectively mitigated, thereby enhancing the surface morphology and machining precision of micro-holes. Specifically, when the single-pulse energy is set at 0.8 mJ, the scanning speed at 25 mm/s, and the pulse frequency at 300 kHz, high-quality micro-holes with an entrance diameter of 820 μm and a taper angle of 0.32° can be fabricated in approximately 60 s. The micro-morphology and element distribution of the micro-holes affirm that water-jet-guided laser processing exhibits exceptional performance in minimizing recast layers, narrowing the heat-affected zone, and preserving the smoothness of the hole wall. Full article

Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling operations, consequently impairing well productivity. To address these challenges, this study developed a novel low-damage, plugging, and anti-collapse water-based drilling fluid gel system (ACWD) specifically designed for coalbed methane drilling. Laboratory investigations demonstrate that the ACWD system exhibits superior overall performance. It exhibits stable rheological properties, with an initial API filtrate loss of 1.0 mL and a high-temperature, high-pressure (HTHP) filtrate loss of 4.4 mL after 16 h of hot rolling at 120 °C. It also demonstrates excellent static settling stability. The system effectively inhibits the hydration and swelling of clay and coal, significantly reducing the linear expansion of bentonite from 5.42 mm (in deionized water) to 1.05 mm, and achieving high shale rolling recovery rates (both exceeding 80%). Crucially, the ACWD system exhibits exceptional plugging performance, completely sealing simulated 400 µm fractures with zero filtrate loss at 5 MPa pressure. It also significantly reduces core damage, with an LS-C1 core damage rate of 7.73%, substantially lower than the 19.85% recorded for the control polymer system (LS-C2 core). Field application in the JX-1 well of the Ordos Basin further validated the system’s effectiveness in mitigating fluid loss, preventing wellbore instability, and enhancing drilling efficiency in complex coal formations. This study offers a promising, relatively environmentally friendly, and cost-effective drilling fluid solution for the safe and efficient development of coalbed methane resources. Full article

The Arctic region is rich in oil and gas resources and has great potential for development. It has become a new hot spot for international development. However, the harsh climatic and geological conditions and fragile ecosystems in the Arctic region put forward stringent technical requirements for oil and gas development. Polar permafrost has an impact on the growth of plant roots and the absorption of water. When drilling activities are carried out, the permafrost layer may be broken, resulting in the erosion of polar soil and disorder of the water balance, thus affecting local vegetation and ecosystems. Moreover, the legal system of polar environmental protection is lacking, and it is necessary to form a perfect risk assessment method to improve the relevant laws and regulations. Therefore, it is very important to study the environmental risk identification technology for polar drilling. For polar drilling, it is necessary to establish a risk source classification and identification method for environmental pollution events. However, at present, it mainly faces the following challenges: poor polar environment, lack of monitoring data, and lack of a legal system for polar environmental protection. By systematically discussing risk identification technology, the application and applicable models of different types of risk evaluation methods are categorized and summarized, the advantages and disadvantages of different types of risk evaluation methods and their application effects are analyzed based on the unique environment of the polar regions, and then the development direction of the future environmental risk identification technology for polar drilling is proposed. In order to accelerate the development of polar drilling environmental risk identification technology, research should be focused on the following three aspects: ① Promoting the multi-dimensional integration of polar drilling environmental pollution index data, to make up for the short board of less relevant data in the polar region. ② Combining the machine modeling algorithm with risk evaluation of polar drilling environmental pollution to improve the scientificity and accuracy of the evaluation results. ③ Establishing a scientific and accurate polar drilling environmental pollution risk identification system to reduce pollution risk. Full article

To address the technical challenge of high polymer gel viscosity reducers losing viscosity at elevated temperatures and difficulty in controlling fluid loss, a polymer-based nano calcium carbonate composite high-temperature tackifier named GW-VIS was prepared using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS), N-vinylpyrrolidone (NVP), and nano calcium carbonate as raw materials through water suspension polymerization. This polymer gel can absorb water well at room temperature and has a small solubility. After a long period of high-temperature treatment, most of it can dissolve in water, increasing the viscosity of the suspension. The structure of the samples was characterized by infrared spectroscopy, thermogravimetric analysis, and scanning electron microscopy, and their performance was evaluated. Rheological tests indicated that the 0.5% water suspension had a consistency coefficient (k = 761) significantly higher than the requirement for clay-free drilling fluids (k > 200). In thermal resistance experiments, the material maintained stable viscosity at 180 °C (reduction rate of 0%), and only decreased by 14.8% at 200 °C. Salt tolerance tests found that the viscosity reduction after hot rolling at 200 °C was only 17.31% when the NaCl concentration reached saturation. Field trials in three wells in the Liaohe oilfield verified that the clay-free drilling fluid supported formation operations successfully. The study shows that the polymer gel has the potential to maintain rheological stability at high temperatures by forming a network structure through polymer chain adsorption and entanglement, with a maximum temperature resistance of up to 200 °C, providing an efficient drilling fluid for deep oil and gas well development. It is feasible to select nano calcium carbonate to participate in the research of high-temperature resistant polymer materials. Meanwhile, the combined effect of monomers with large steric hindrance and inorganic materials can enhance the product’s temperature resistance and resistance to NaCl pollution. Full article

Hot water drilling is a drilling method that employs high-temperature and high-pressure hot water jetting to achieve ice melting drilling. Characterized by rapid drilling speed and large hole diameter, it is widely used for drilling observation holes in polar ice sheets and ice shelves. Understanding the hole-enlargement process at the bottom of hot water-drilled holes is crucial for rationally designing the structure of hot water drills. However, due to the complexity of heat transfer processes, no suitable theoretical model currently exists to accurately predict this process. To address this, this paper establishes an experimental platform for hot water drilling and conducts 24 sets of experiments under different drilling parameters using visualization techniques. The study reveals the influence mechanisms of drilling speed, hot water flow rate, hot water temperature, downhole drill shape, and nozzle structure on the hole-forming process at the borehole bottom. Experimental results indicate that the primary hole enlargement occurs near the nozzle, achieving 69–81% of the theoretical maximum borehole diameter. The thermal melting efficiency at the borehole bottom is approximately 80%, with about 20% of the input hot water energy heating the surrounding ice. Under identical hot water parameters, jet shapes and drill shapes exhibit minimal impact on borehole geometry. But the improvement of the jet speed and hot water temperature can accelerate the hole-forming process. Full article

In this study, survey methods including seismic techniques and controlled-source audio-frequency magnetotelluric, drilling, and pumping tests were employed to investigate the geothermal systems and their formation mechanisms in northern Shanxi Province, China. The following characteristics were observed: (1) Geothermal resources in northern Shanxi Province are primarily located in Archean metamorphic rocks and fracture zone aquifer groups. The direct heat source is likely uncooled magma chambers in the middle-upper crust, whereas the overlying layers consist of Quaternary, Neogene, and Paleogene deposits. (2) The high-temperature geothermal system is of the convective-conductive type: atmospheric precipitation and surface water infiltrate pore spaces and fault fractures to reach thermal storage, where they are heated. Hot water then rises along the fracture channels and emerges as shallow hot springs, and ongoing extensional tectonic activity has caused asthenospheric upwelling. The partial melting of the upper mantle forms basic basaltic magma, which ascends to the middle-upper crust and forms multiple magma chambers. Their heat is transferred to the shallow subsurface, causing geothermal anomalies. (3) Borehole YG-1 findings revealed that these geothermal resources are primarily static reserves. Our findings provide a foundation for further geothermal development in the region, including the strategic deployment of wells to improve geothermal energy extraction. Full article

The sampling and observation of subglacial lakes play a vital role in studying the physical and chemical properties as well as the microbial characteristics of water within these Antarctic subglacial lakes. Compared to existing techniques, such as deep ice core drilling and clean hot water drilling, recoverable autonomous sondes, inspired by the spinning and reeling silk behavior of spiders, offer several advantages, including lightweight design, low power consumption, and minimal external pollution. Over the past six years, Jilin University, with support from the Ministry of Science and Technology of China, has developed an environmentally friendly sampling and observation system for Antarctic subglacial lakes, utilizing a recoverable autonomous sonde. The whole system includes a melting sonde, detection and control unit, scientific load platform, and ice surface auxiliaries. Extensive laboratory and joint system tests were conducted, both on key components and the complete system, including field tests in ice lakes. The results of these tests validated the feasibility of the underlying principles, the long-term reliability of the system operation, and the cleanliness of the drilling process. Ice penetration speed up to 2.14 m/h was reached with 6~6.5 kW melting tip power and a 660 mL lake water sample was collected. The relevant design concepts and technologies of the system are expected to play an important role in the clean detection and sampling of subglacial lakes in Antarctica, Greenland, and other regions. Full article

In recent years, global efforts toward sustainable energy have intensified, aiming to reduce carbon emissions and boost energy efficiency. Heating in winter and hot water for hygiene are essential, especially in cold climates where heating demands significantly impact household energy consumption. This study examines a city in western Inner Mongolia, characterized by a severe cold climate and unique geology. A test system with dual U-shaped buried pipes for ground source heat storage and extraction was constructed, utilizing two layout schemes. Drilling tests measured formation parameters, highlighting how pipe layout and soil characteristics influence heat storage. Short-term 5-day cycles and cross-seasonal 60-day cycles were tested. Results showed upper soil suited for frequent short-term storage, while lower soil favored long-term energy retention. Increasing buried pipes raised soil temperature and storage capacity, enhancing thermal stability in short-term cycles. However, while the long-term storage capacity improved, heat loss also rose. Effective ground source heat pump design in cold regions should consider environmental temperatures, pipe optimization, soil characteristics, and heat storage duration to achieve stable, efficient operation. Full article