Search Results (675)

This study proposes a new air treatment system that integrates dehumidification, cooling, and water recovery using a Horizontal Air–Ground Heat Exchanger (HAGHE) combined with Peltier cells. The airflow generated by a fan flows through an HAGHE until it meets a septum on which Peltier cells are placed, and then separates into two distinct streams that lap the two surfaces of the Peltier cells: one stream passes through the cold surfaces, undergoing both sensible and latent cooling with dehumidification; the other stream passes through the hot surfaces, increasing its temperature. The two treated air streams may then pass through a mixing chamber, where they are combined in the appropriate proportions to achieve the desired air supply conditions and ensure thermal comfort in the indoor environment. A Computational Fluid Dynamics (CFD) analysis was carried out to simulate the thermal interaction between the HAGHE and the surrounding soil. The simulation focused on a system installed under the subtropical climate conditions of Nairobi, Africa. The simulation results demonstrate that the HAGHE system is capable of reducing the air temperature by several degrees under typical summer conditions, with enhanced performance observed when the soil is moist. Condensation phenomena were triggered when the relative humidity of the inlet air exceeded 60%, contributing additional cooling through latent heat extraction. The proposed HAGHE–Peltier system can be easily powered by renewable energy sources and configured for stand-alone operation, making it particularly suitable for off-grid applications. Full article

Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article

In recent years, packed-bed systems have emerged as an attractive design for thermal energy storage systems due to their high thermal efficiency and economic feasibility. As integral components of numerous large-scale applications systems, packed-bed thermal energy stores can be successfully paired with renewable energy and waste heat to improve energy efficiency. An analysis of the thermal performances of two packed beds (hot and cold) during six-hour charging and discharging cycles has been conducted in this paper using COMSOL Multiphysics software, utilizing the optimal design parameters that have been determined in previous studies, including porosity (0.2), particle diameters (4 mm) for porous media, air as a heat transfer fluid, magnesia as a storage medium, mass flow rate (13.7 kg/s), and aspect ratio (1). The performance has been evaluated during both the charging and discharging cycles, in terms of the system’s capacity factor, the energy stored, and the thermal power, in order to understand the system’s performance and draw operational recommendations. Based on the results, operating the hot/cold storage in the range of 20–80% of the full charge was found to be a suitable range for the packed-bed system, ensuring that the charging/discharging power remains within 80% of the maximum. Full article

Driven by the global energy transition and China’s dual-carbon targets, Passive ultra-low-energy buildings are a key route for carbon reduction in the construction sector. This study addresses the high energy demand of office buildings and the limited suitability of current efficiency codes in the hot-summer/cold-winter, high-humidity zone of central and southern Anhui. Using multi-year climate records and energy-use surveys from five cities and one scenic area (2013–2024), we systematically investigate climate-adaptive passive-design strategies. Climate-Consultant simulations identify composite envelopes, external shading, and natural ventilation as the three most effective measures. Empirical evidence confirms that optimized envelope thermal properties significantly curb heating and cooling loads; a Huangshan office-building case validates the performance of the proposed passive measures, while analysis of a near-zero-energy demonstration project in Chuzhou yields a coordinated insulation-and-heat-rejection scheme. The results demonstrate that region-specific passive design can provide a comprehensive technical framework for ultra-low-energy buildings in transitional climates and thereby supporting China’s carbon-neutrality targets. Full article

A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C₁₃H₁₀O₃) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article

This study investigates the fabrication and residual stress behavior of a 0.5 wt.% graphene-reinforced AA2195 aluminum matrix composite, developed for advanced aerospace structural applications. The composite was synthesized via squeeze casting, followed by a multi-pass hot rolling process and subsequent T8 heat treatment. The evolution of residual stress was systematically examined after each rolling pass and during thermal treatments. The successful incorporation of graphene into the matrix was confirmed through Energy-Dispersive Spectroscopy (EDS) analysis. Residual stress measurements after each pass revealed a progressive increase in compressive stress, reaching a maximum of −68 MPa after the fourth hot rolling pass. Prior to the fifth pass, a solution treatment at 530 °C was performed to dissolve coarse precipitates and relieve internal stresses. Cold rolling during the fifth pass reduced the compressive residual stress to −40 MPa, and subsequent artificial aging at 180 °C for 48 h further decreased it to −23 MPa due to recovery and stress relaxation mechanisms. Compared to the unreinforced AA2195 alloy in the T8 condition, which exhibited a tensile residual stress of +29 MPa, the graphene-reinforced composite in the same condition retained a compressive residual stress of −23 MPa. This represents a net improvement of 52 MPa, highlighting the composite’s superior capability to retain compressive residual stress. The presence of graphene significantly influenced the stress distribution by introducing thermal expansion mismatch and acting as a barrier to dislocation motion. Overall, the composite demonstrated enhanced residual stress characteristics, making it a promising candidate for lightweight, fatigue-resistant aerospace components. Full article

The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical structures appear and new previously unused physical features of the continuum are activated. The literature is dominated by a simplified way of thinking, which assumes that all these states can be characterized and described by one and the same measure of effort—for metals it is the Huber–Mises–Hencky equivalent stress. Quantitatively, perhaps 90% of the literature is dedicated to this equivalent stress. The remaining authors, as well as the author of this paper, assume that there is no single universal measure of effort that would “fit” all operating conditions of materials. Each state of the structure’s operation may have its own autonomous measure of effort, which expresses the degree of threat from a specific destruction mechanism. In the current energy sector, we are increasingly dealing with “low-cycle thermal fatigue states”. This is related to the fact that large, difficult-to-predict renewable energy sources have been added. Professional energy based on coal and gas units must perform many (even about 100 per year) starts and stops, and this applies not only to the hot state, but often also to the cold state. The question arises as to the allowable shortening of start and stop times that would not to lead to dangerous material effort, and whether there are necessary data and strength characteristics for heat-resistant steels that allow their effort to be determined not only in simple states, but also in complex stress states. Do these data allow for the description of the material’s yield surface? In a previous publication, the author presented the results of tension and compression tests at elevated temperatures for two heat-resistant steels: St12T and 26H2MF. The aim of the current work is to determine the properties and strength characteristics of these steels in a pure torsion test at elevated temperatures. This allows for the analysis of the strength of power turbine components operating primarily on torsion and for determining which of the two tested steels is more resistant to high temperatures. In addition, the properties determined in all three tests (tension, compression, torsion) will allow the determination of the yield surface of these steels at elevated temperatures. They are necessary for the strength analysis of turbine elements in start-up and shutdown cycles, in states changing from cold to hot and vice versa. A modified testing machine was used for pure torsion tests. It allowed for the determination of the sample’s torsion moment as a function of its torsion angle. The experiments were carried out at temperatures of 20 °C, 200 °C, 400 °C, 600 °C, and 800 °C for St12T steel and at temperatures of 20 °C, 200 °C, 400 °C, 550 °C, and 800 °C for 26H2MF steel. Characteristics were drawn up for each sample and compared on a common graph corresponding to the given steel. Based on the methods and relationships from the theory of strength, the yield stress and torsional strength were determined. The yield stress of St12T steel at 600 °C was 319.3 MPa and the torsional strength was 394.4 MPa. For 26H2MH steel at 550 °C, the yield stress was 311.4 and the torsional strength was 382.8 MPa. St12T steel was therefore more resistant to high temperatures than 26H2MF. The combined data from the tension, compression, and torsion tests allowed us to determine the asymmetry and plasticity coefficients, which allowed us to model the yield surface according to the Burzyński criterion as a function of temperature. The obtained results also allowed us to determine the parameters of the Drucker-Prager model and two of the three parameters of the Willam-Warnke and Menetrey-Willam models. The research results are a valuable contribution to the design and diagnostics of power turbine components. Full article

In this work, we report the identification of a novel quaternary intermetallic phase (Al₂₁GdCrTi) formed during the solidification of a novel Al-Gd-Cr-Ti alloy, which has not been previously documented in the literature to the best of our knowledge. The study also provides a detailed analysis of microstructure evolution, texture behavior, and the mechanical strengthening effect of rolling processes, along with neutron absorption performance. XRD analysis reveals that the intensity of (022), (113) planes of the as-hot-cold-rolled sample is higher than that of the as-cast due to the change in the direction of some grains in these planes during rolling. The results indicate that the studied alloys scatter neutrons about 100 times less than a nearly pure aluminum alloy. The hardness of the as-cast alloy increased from 36 to 53 HV after cold rolling and to 50 HV after hot rolling-cold rolling. Hot-cold-rolled alloy has a yield strength of 160 MPa and an ultimate tensile strength of 181 MPa, while maintaining an elongation of 11.3%. The studied alloys, containing 4.2 wt.% of the alloying elements 3.8Gd, 0.2Cr, and 0.2Ti (Al-3.8Gd-0.2Cr-0.2Ti), exhibited a yield strength 28 MPa higher than those containing 21 wt.% of the alloying elements 5Cu, 6Gd, and 8Bi (Al-5Cu-6Gd-8Bi). The studied alloys form the basis for the development of high-technology Al-Gd alloys for neutron shielding. Full article

Addressing the urgent need to decarbonise aviation and valorise agricultural waste, this paper investigates the production of Sustainable Aviation Fuel (SAF) from corn stover. A preliminary evaluation based on a literature review indicates that among various conversion technologies, fast pyrolysis (FP) emerged as the most promising option, offering the highest fuel yield (22.5%) among various pathways, a competitive potential minimum fuel selling price (MFSP) of 1.78 USD/L, and significant greenhouse gas savings of up to 76%. Leveraging Aspen Plus simulation, SAF production via FP was rigorously designed and optimised, focusing on the heat integration strategy within the process to minimise utility consumption and ultimately the total cost. Consequently, the produced fuel exceeded the American Society for Testing and Materials (ASTM) limit for the final boiling point, rendering it unsuitable as a standalone jet fuel. Nevertheless, it achieves regulatory compliance when blended at a rate of up to 10% with conventional jet fuel, marking a practical route for early adoption. Energy optimisation through pinch analysis integrated four hot–cold stream pairs, eliminating external heating, reducing cooling needs by 55%, and improving sustainability and efficiency. Economic analysis revealed that while heat integration slashed utility costs by 84%, the MFSP only decreased slightly from 2.35 USD/L to 2.29 USD/L due to unchanging material costs. Sensitivity analysis confirmed that hydrogen, catalyst, and feedstock pricing are the most influential variables, suggesting targeted reductions could push the MFSP below 2 USD/L. In summary, this work underscores the technical and economic viability of corn stover-derived SAF, providing a promising pathway for sustainable aviation and waste valorisation. While current limitations restrict fuel quality during full substitution, the results affirm the feasibility of SAF blending and present a scalable, low-carbon pathway for future development. Full article

Understanding the characteristics of residential hot-water consumption can be useful for developing effective water-conservation strategies in response to increasing pressure on natural resources. This study systematically investigates residential hot-water consumption through direct monitoring of over 40 domestic fixtures (belonging to six different end-use categories) in five Italian households, recorded over a period ranging from approximately two weeks to nearly four months, and using smart meters with 5 min resolution. A multi-step analysis is applied—at both household and end-use levels, explicitly differentiating tap uses by purpose and location—to (i) quantify daily per capita hot-water consumption, (ii) calculate hot-water ratios, and (iii) assess daily profiles. The results show an average total water consumption of 106.7 L/person/day, with at least 26.1% attributed to hot water. In addition, daily profiles reveal distinct patterns across end uses: hot- and cold-water consumption at kitchen sinks are not aligned over time (with cold water peaking before meals and hot water used predominantly afterward), while bathroom taps show more synchronized use and a marked evening peak in hot-water consumption. Study findings—along with the related open-access dataset—provide a valuable benchmark based on field measurements to support in the process of water demand modeling and the development of targeted demand-management strategies. Full article

This paper presents an experimental study of a novel automated manufacturing process that integrates cold embossing to add complex features, such as micro-Fresnel lens designs, onto a 3D-printed ABS polymer component. The research demonstrates that precise control over process parameters, including embossing time (E_t) and velocity (E_v), is critical for successful feature replication. Gloss analysis confirmed that surface softening as a crucial prerequisite for embossing was successfully achieved using a vapour smoothing (VS) chamber that was developed and optimised for the process. High-speed automation using a 6-axis KUKA robot allowed 48 embosses to be completed in just over one minute, highlighting its efficiency over conventional hot embossing (HE) methods. Results showed that an E_t (0.01 s) prevented feature replication as there was insufficient time to allow for polymer flow, while an optimal E_t (0.1 s) produced high-quality embosses across all test segments. Additionally, this study identified that while insufficient cycle times hinder polymer flow, extended durations can lead to surface hardening, prohibiting replication. These findings pave the way for integrating Diffractive Optical Elements into 3D-printed parts, potentially enhancing precision, functionality, and productivity beyond the capabilities of standard 3D-printing processes. Full article

Multipurpose heat pumps are devices able to provide simultaneously heating and cooling requirements. These devices concurrently provide useful thermal energy at condenser and evaporator with a single electrical energy input, potentially achieving energy savings as heat-recovery and co-generative technology. Despite their potential contribution to the energy transition goals as both renewable and energy-efficient technology, their use is not yet widespread. An application example for multipurpose heat pumps is air handlers, where cooling and reheat coils are classically fed by separate thermal generators (i.e., boiler, heat pumps, and chillers). This research aims at presenting the energy potential of multipurpose heat pumps as thermal generators of air handler units, comparing their performances with a classic separate configuration. A museum in the Mediterranean climate is selected as a reference case, as indoor temperature and relative humidity must be continuously controlled by cold and hot coils. The thermal loads at building and air handler level are evaluated through TRNSYS 17 and MATLAB 2022b, through specific dynamic models developed according to manufacturer’s data. An integrated building-HVAC simulation, on the cooling season with a one-hour timestep, demonstrates the advantages of the proposed technology. Indeed, the heating load is almost entirely provided by recovering energy at the condenser, and a 22% energy saving is obtained compared to classic separate generators. Furthermore, a sensitivity analysis confirms that the multipurpose heat pump outperforms separate generation systems across different climates and related loads, with consistently better energy performance due to its adaptability to varying heating and cooling demands. Full article

Coffee is the second most traded commodity in the world. With such a high popularity throughout the world, there have been many variations in the beverage. Cold-drip coffee is prepared by slowly filtering cold water through a bed of ground coffee. This study aims to identify differences in antioxidant profiles between coffee prepared through cold-drip and standard hot-brew methods. While specific studies have been undertaken on the antioxidant capacity of coffee, many were benchtop analyses with the inability to study individual compounds. In this study, taking advantage of post-column derivatisation in specially designed chromatography columns coupled with the cupric reducing antioxidant capacity (CUPRAC) assay, it was observed that there is indeed a difference in antioxidant profiles as a result of the method of preparation. Further, while many core components were similar between different preparation methods, cold-drip coffee yields a lower concentration of antioxidants than the same coffee prepared as a hot brew. The reproducibility and variation between different coffee brands were also explored. Full article

To promote the sustainable use of land resources and improve air pollution control, this study investigates the spatiotemporal dynamics of industrial land development and the heterogeneity of PM_2.5 concentrations across regions. Based on national land transaction data and PM_2.5 raster datasets, the analysis employs Moran’s I, a hot and cold spot analysis, and multivariate linear regression to examine how the transaction frequency, transaction area, and total transaction price of industrial land influence PM_2.5 concentrations in 286 cities from 2010 to 2021. The study focuses on quantifying the impact of industrial land development on PM_2.5 concentrations. The main findings are as follows: (1) the frequency of industrial land transactions varies significantly across regions, with clear intra-regional differences. The transaction area and total transaction price decrease in the following order: “East-West-Central-North-East” and “East-Central-West-North-East”, respectively. (2) The spatial clustering of PM_2.5 concentrations has intensified, with hot spots concentrated in Eastern and Central cities. Cold spots are distributed in bands along the Southern coast and scattered patterns in Heilongjiang Province. (3) The influence of industrial land development on PM_2.5 concentrations has generally weakened nationwide, with the strongest effects observed in the Eastern region. Among the development indicators, the impact of the transaction area is increasing, while those of the transaction frequency and total price are declining, showing clear regional disparities. Therefore, integrating sustainable development principles into the adjustment of the industrial land market is essential for effective air pollution prevention. Full article

Heat integration is a crucial concept in process engineering and energy management. It refers to using heat exchangers and process modifications to maximize energy efficiency, lowering cost and/or carbon emissions within industrial processes through minimizing the external heating and cooling requirements (utility savings). There are two key aspects of heat integration. “Heat Exchanger Network” is an approach to designing efficient connections among the heat exchangers to transfer heat between several hot and cold streams. “Pinch Analysis” is a systematic methodology that determines the optimal energy recovery by identifying the “pinch point” to maximize heat recovery. The paper aims to review the actual status of research in the field of application of heat exchanger networks for industrial integrations and highlight the perspectives. Full article