Search Results (19)

To investigate the relationship between the seeding performance of a novel pre-cut sugarcane planter designed by South China Agricultural University and operational settings, field seeding tests was conducted with the following protocol: First, the John Deere M1654 tractor’s forward velocity was calibrated, and the planter’s safe loading capacity was determined. Subsequently, eight experimental treatments (A–H) were designed to quantify the relationships between the three performance indicators: seeding density N, the seeding efficiency E and seeding uniformity (coefficient of variation, CV), and three key operational parameters: forward speed of planter v, the discharging sprocket rotational speed n, and the hopper outlet size w. Mathematical models (R20.979) between three key operational parameters with two performance indicators (N, E) was developed through analysis of variance (ANOVA) and regression analysis. The seeding rate per meter was confirmed to follow a Poisson distribution based on Kolmogorov–Smirnov (K–S) tests. When the CV was below 40%, the mean relative error remained within 3%. These findings provide a theoretical foundation for seeding performance prediction under field conditions. Full article

Due to its good adaptability, the pneumatic conveying feeder has been widely developed and applied in recirculating aquaculture systems (RASs). Its important performances include the integrity of feed pellets and the feeding accuracy. The aim of this study was to design and evaluate a feed distribution device for a small-scale pneumatic conveying feeder. A cylindrical hopper with a feed capacity of 4 kg and a feed distribution device were designed based on theoretical calculations. The motion and force of feed pellets during the distribution process were studied using the discrete element method (DEM) simulation to evaluate the integrity of feed pellets. Additionally, to evaluate feeding accuracy, the effect of discharge disk rotational speed on single feeding quantity was studied using DEM simulations and experimental validations, as well as the effect of the proportion of feed pellets in the hopper. Results showed that the maximum force on feed pellets was 1.25 N during the distribution process. It was inferred that the feed pellets can be distributed without breaking based on their shear strength. When the rotational speed of the discharge disk was set at a maximum of 28 rpm, the relative error of single feeding quantity between simulation and actual experiments was 4.43%, and the single feeding mass was 62.74 g, suggesting an optimal speed. In addition, the average single feeding quantity ranged from 262 to 301 feed pellets at the different proportions of feed pellets in the hopper, and its coefficient of variation was 12.46%, which generally meets the distribution requirements of the small-scale feeder. This study provides a feed distribution device for a small-scale pneumatic conveying feeder and offers references for the relevant analysis of DEM simulation. Full article

Developing a flow rate model for the screw feeder and optimizing discharge performance are crucial for achieving automated intelligent precision feeding. This study constructs a mass flow rate model for screw conveyors, considering the coupled structural parameters of the hopper and screw conveyor. The model is developed using single-factor tests and central composite design (CCD) response surface tests and is validated through actual discharge tests. Results indicate that the discharge rate in the hopper–screw conveyor system is primarily influenced by the screw conveyor itself. Among the structural parameters, the hopper inclination angle and the hopper discharge opening length significantly affect the filling coefficient. Validation tests show an average error of 6.8% between the predicted and simulated mass flow rates and 5.0% with the actual mass flow rate, demonstrating the model’s high precision and accuracy. Full article

Centrifugal disk dispensers are widely used in various tasks of dosing bulk, dispersed materials. The design of the disk depends on the physical and mechanical characteristics of the dosing medium. The work discusses the development of an analytical model of the movement of a material particle along a conical centrifugal disk depending on the kinematic characteristics of the dosing process and the characteristics of the dosing material, as well as experimental confirmation of the theoretical model, which is relevant for the calculation and design of working elements of this type. The obtained system of differential equations is solved using the Runge–Kutta numerical method. Experimental studies were carried out using the method of a planned factorial experiment. The experiment was conducted for three factors at three levels. The feedback criterion was the performance of a centrifugal conical disk dispenser for bulk materials. The disk cone angle was set at 10, 20, and 30°. The disk diameter was 130, 150, and 170 mm, the gap between the disk and the edge of the hopper neck was 6, 8, and 10 mm, and the rotational speed of the conical disk was 0.65, 1.02, and 1.39 rad/s. The dispensing rate of the dispenser ranged from 15 to 770 g/s, depending on the values of the experimental factors. For use in the regression equation of the natural values of the factors, a method of transforming the terms of the equation from coded values to natural ones is provided. The obtained experimental correlation dependencies were checked for reproducibility with Cochrane’s test, and the adequacy of the model was checked using Fisher’s test. The significance of the coefficients in the correlation equation was evaluated using the Student’s t-test. The difference between the experimental data and the results of the theoretical modeling does not exceed 5%. The obtained system of differential equations makes it possible to model the radial velocity of the ascent of bulk material from the conical rotating disk depending on the rotation frequency, disk diameter, and the height of the annular gap between the discharge throat of the hopper and the conical disk. The analytical model enables the modeling of the productivity of the conical dispenser for bulk materials for arbitrary parameters of rotation frequency, disk diameter, and the size of the annular gap between the discharge throat of the hopper and the conical disk. Full article

The hopper is an important piece of basic equipment used for storing and transporting materials in the agricultural, grain, chemical engineering, coal mine and pharmaceutical industries. The discharging performance of hoppers is mainly affected by material properties and hopper structure. In this work, the flow capacity of cylindrical pellets in the hopper with the unloading paddle is studied. A series of numerical simulation analyses with the aid of the discrete element method (DEM) platform are carried out. Then, the discharging process is illustrated, and the flow capacity of pellets in the hopper is analyzed by the mass flow index (MFI), the dynamic discharging angle (DDA) formed in the discharging process and porosity among pellets. Furthermore, the effect of parameters such as hopper half angle, rotation speed of the unloading paddle and outlet diameter of the hopper is investigated. The results show that MFI increases with an increase in hopper half angle or outlet diameter and a decrease in rotation speed. Meanwhile, DDA and porosity decrease with the increase in the hopper half angle or outlet diameter and the decrease in the rotation speed. Finally, the MFI ~0.24 is identified as the criterion to distinguish the mass flow from the funnel flow for the hopper with an unloading paddle, and the optimization results are decided as follows: hopper half angle greater than 60°, outlet diameter greater than 60 mm and rotation speed between 45 rpm and 60 rpm. These results should be useful for providing a theoretical reference for the optimization design of feeding devices for swine feeders. Full article

The storage of olives in large hoppers is a widespread practice in oil mills, but these large volumes and their unloading can cause a physical deterioration of the olives that will affect the quality of the oil obtained. This research deals with the effect of hopper charge on the formation of alkyl alcohols in olive fruits and its relationship with the sensory quality losses of ‘Arbequina’ virgin olive oil. The contents of ethanol, methanol, and acetaldehyde were measured in olive samples loaded and stored for a short time in a large hopper and analyzed at three different hopper-discharging times, which are related to three different positions inside the hopper. The corresponding oil from each sampling was obtained by using ABENCOR and was evaluated by a trained tasting panel. Results showed that the ethanol content in olives increased during their storage in the hopper, while methanol and acetaldehyde contents did not show significant differences. Regarding their position in the hopper, fruits located at the bottom or on the lateral sides showed a greater deterioration. The sensory analyses showed an inverse relationship between the positive attributes of olive oils and their content of alcohols. Full article

A novel approach to producing corn stover biomass feedstock has been investigated. In this approach, corn grain and stover are co-harvested at moisture contents much less than typical corn silage. The grain and stover are conserved together by anaerobic storage and fermentation and then separated before end use. When separated from the stover, the moist, fermented grain had physical characteristics that differ from typical low-moisture, unfermented grain. A comprehensive study was conducted to quantify the physical properties of this moist, fermented grain. Six corn kernel treatments, either fermented or unfermented, having different moisture contents, were used. Moist, fermented kernels (26 and 36% w.b. moisture content) increased in size during storage. The fermented kernels’ widths and thicknesses were 10% and 15% greater, respectively, and their volume was 28% greater than the dry kernels (15% w.b.). Dry basis particle density was 9% less for moist, fermented kernels. Additionally, the dry basis bulk density was 29% less, and the dry basis hopper-discharged mass flow rate was 36% less. Moist, fermented grain had significantly greater kernel-to-kernel coefficients of friction and angles of repose compared to relatively dry grain. The friction coefficient on four different surfaces was also significantly greater for fermented kernels. Fermented corn kernels had lower individual kernel rupture strengths than unfermented kernels. These physical differences must be considered when designing material handling and processing systems for moist, fermented corn grain. Full article

The rate of soil detachment by water flow indicates soil erosion intensity directly. The exact relation between soil detachment rate and actual sediment load in water flow, however, is still unclear, and the existing relationships have not been adequately tested. The aims of the present study were to investigate the response of soil detachment rate to sediment load using rill flume data with loessial soil and to quantitatively examine the soil detachment equations in the WEPP and EUROSEM soil erosion models. Six slopes were combined with seven flow discharges to measure detachment rates under seven sediment loads using a rill flume with a soil-feeding hopper. Significant differences were found among the soil detachment rate by different sediment loads in low sediment load levels, but an insensitive response of soil detachment rate to sediment load was found under high levels of sediment load. The soil detachment rate was proved to be negatively linearly correlated with sediment load. The rill detachment equation in the WEPP model predicted the soil detachment rate by rill flow very well under our experiment condition. The soil detachment equation in the EUROSEM model underestimated the detachment rates under controlled conditions, but removing the setting velocity from the equation greatly improved prediction. Further experiments that could reflect the dynamic convective detachment and deposition process need to be conducted to compare with the present examination results and to further understand rill erosion processes. Full article

Hoppers for unloading bulk materials are an indispensable feature of many technological machines and not only those employed in agricultural production. One of the problems in the operation of hoppers is the appearance of dynamic arches which make the outflow of grain uneven. Experimental studies have previously shown that the formation of dynamic arches creates an uneven outflow of grain along the vertical zones of outlet hoppers. This can lead to the processing mode violation of bulk material and loss of machine productivity. This paper theoretically shows that the use of arch-breaking devices with an element oscillating in the grain layer requires systems for automatic adjustment of oscillation frequency. This complicates the design and makes it more expensive. It is proposed to amend the type of material outflow as it moves along the hopper’s height to solve this problem. The possibility of employing this approach has been tested on the use of a bulk material flow separator in the outlet hopper. The bulk material flow separator is made in a plate form and is installed rigidly between two opposite walls of the outlet hopper. Thus, the volume of the hopper is divided into two vertical equal parts. With the help of experimental studies, it was determined that the lower side of the bulk material flow separator should be at a distance of 0.3 of the total hopper height from the discharge opening, while the upper side of the separator should be at a distance of 0.25 of the hopper’s height from the top edge of the hopper. The experimental verification of flow separator use confirmed its effectiveness. Full article

Silos are used worldwide to store granular and powdered materials. Agricultural, food and feed products are commonly stored in silos. However, many questions remain unanswered about how to estimate the pressures applied by the bulk material, which are needed to design and calculate the structure of the silo. The complexity of the laws that govern the mechanical behavior of the stored material along with the low number of experimental stations in the world hinder progress in this field. The aim of this study was to elucidate the relationship of the hopper angle, flow pattern and vertical stress at the cylinder-to-hopper transition in slender silos. Therefore, a set of experiments was conducted on a test station to measure the vertical stress produced by maize at the cylinder-to-hopper transition. Five different hopper angles were used. The experiments comprised the filling, the static phase and the discharge. The results obtained show that the hopper angle influences the vertical stress at the cylinder-to-hopper transition. Some bottom configurations (flat bottom and bottom with an angle of 30°) led to vertical stresses that exceeded the value calculated according to Eurocode 1. It is clear that further experimental studies are still necessary to understand the underlying physical phenomena and the relations between pressures, silo geometry and flow pattern of the stored material. Full article

Aiming at the problems of the poor passing capacity of machines and low cleaning rate of seed strip during wheat no-tillage sowing in annual double cropping areas of North China, a spiral discharge anti-blocking and row-sorting device (SDARD) was designed and is reported in this paper. After the straw was cut and chopped by the high-velocity rotating no-till anti-blocking knife group (NAKG), the straw was thrown into the spiral discharging mechanism (SDM) behind the NAKG. The chopped straw was discharged to the non-sowing area to reach the effect of seed strip cleaning through the interaction between the SDM and the row-sorting of straw mechanism (RSM). Based on a theoretical analysis for determining the parameters of crucial components, the quadratic rotation orthogonal combination test method was adopted, and the operating velocity of machines (OVM), the rotary velocity of the spiral shaft (RVSS), and the height of the holding hopper from the ground (HHHG) were selected as the test factors. The straw cleaning rate (SCR) was taken as the test index. The discrete element simulation test was carried out, the regression model of the SCR was established, and parameters optimization and field test were carried out. The results show that the significant order of the three influencing factors on the SCR was HHHG > OVM > RVSS. The optimal combination of operating parameters was that OVM was 5 km/h, RVSS was 80 r/min, and HHHG was 10 mm. Under the optimal parameter combination, the average SCR was 84.49%, which was 15.5% higher than the no-till planter without the device, and the passing capacity of machines was great, which met the agronomic requirements of no-tillage sowing of wheat in annual double cropping areas. This study could provide a reference for the design of no-tillage machines. Full article

The conventional methods of supplying feed to tilapia tanks are ineffective. It is better to find new a automatic feeder saving pellets from crushing and cohesion without hitting pellets during feeding at a predetermined interval of time and an accurate amount of food with a larger surface area covered by pellets. Developing-country fish farmers use manual feeding to be more cost-effective than with costly mechanized feeding, so this research aimed to design and construct an automatic fish feeder prototype to feed tilapia in a recirculation aquaculture system’s tank. The performance of the prototype was studied after it was designed and installed. The dispensed feed operated by a DC motor located underneath the pellet hopper and the feed material was discharged into the tank through a gate in the bottom of the feeder. Three pellet sizes, three rotation speeds, and three feeder heights from the water’s surface were used to test the automatic feeder’s efficiency. The results showed that the optimal speed for the automatic feeder was 14 rpm with a height of 70 cm, resulting in a distribution width of 26.6 cm and a high automatic feeder efficiency of 99.9%. Furthermore, the feeder used very little electricity and saved time, cost, labor, energy, and pellets. Full article

Content uniformity (CU) of the active pharmaceutical ingredient is a critical quality attribute of tablets as a dosage form, ensuring reproducible drug potency. Failure to meet the accepted uniformity in the final product may be caused either by suboptimal mixing and insufficient initial blend homogeneity, or may result from further particle segregation during storage, transfer or the compression process itself. This review presents the most relevant powder segregation mechanisms in tablet manufacturing and summarizes the currently available, up-to-date research on segregation and uniformity loss at the various stages of production process—the blend transfer from the bulk container to the tablet press, filling and discharge from the feeding hopper, as well as die filling. Formulation and processing factors affecting the occurrence of segregation and tablets’ CU are reviewed and recommendations for minimizing the risk of content uniformity failure in tablets are considered herein, including the perspective of continuous manufacturing. Full article

This article describes the influence of dynamic bridging in the unloading of a hopper at a processing plant on the grain flow homogeneity in a convective-microwave zone. In accordance with calculation methods for unloading hoppers, the parameters of the hopper unit and those of the outlet hole insuring that grain flows without static bridging formation is defined. It was found that moisture content fluctuations do not affect the process of grain transport. The equation for dynamic bridging rise depending on its position on the vertical axis of the unloading hopper has been deduced that enables the definition of the inhomogeneity of grain flow from its outlet hole. Calculations show that a certain inhomogeneity occurred between the right and the left parts of the unloading hopper in relation to its vertical axis in the course of grain discharging. This effect underlies the inhomogeneity of grain processing and reduction of its effectiveness in convective-microwave zones. An experimental model of unloading the hopper has been manufactured in order to perform investigational studies. The results of studies have completely confirmed the hypotheses. It has been found that dynamic bridge formation in unloading of the hopper results in the inhomogeneity of grain flow in convective-microwave zone. Full article

An unstable discharge rate occurs during dry fine powder discharge from a hopper because of the significant two-phase solid/gas interactions that occur in powder flows. In addition, the air bubble phenomenon may occur in a silo during fine powder discharge. In this study, we conducted experiments using a semi-conical dual-structure hopper, and examined the effects on the hopper internal flow structure, cavity fluid pressure, pressure inside the airtight cavity section, and the powder discharge rate when changes are made in the position of the supplied air injection port and the solenoid valve open/close timing. From the experimental results, it was confirmed that an appropriate pressure supply port position exists, and the change in expansion/contraction of the flexible container due to air vibration is determined by the balance between the amount of air inserted and the amount of air discharged, and does not affect the presence or absence of powder so much. Furthermore, as the pressure value in the airtight void is directly related to the change in the expansion and contraction of the flexible container, the maximum amplitude value of the pressure in the airtight void can be kept high and constant at the time of opening and closing the solenoid valve. Full article