Search Results (84)

Hollow glass microspheres, as demonstrated in recent studies, have shown significant importance in the field of composite materials and have emerged as transformative materials in biomedical applications. This is necessitated by their ability to provide a physicochemical gradient, a desirable tool for complex tissues and biological interfaces, through the spatiotemporal release of bioactive factors and nanophase ceramics. HGMs are structures with diameters ranging from 1 to 1000 µm that can be used as support for cell growth, either in the form of a scaffold or a drug delivery system. In this review, we describe the various methods for HGM fabrications, synthesis (e.g., flame spraying, sol-gel processes, spray drying, etc.), structural characterizations, and chemical and physical properties (e.g., densities ranging from 0.1 to 0.6 g/cm³ and compressive strength ranging from 10 MPa to 30 MPa for low and high densities, respectively), highlighting how these methods influence their drug delivery, tissue engineering, bone implants, and nanocarrier abilities. Furthermore, a comprehensive list of other materials and their various biomedical uses is reported. Some of the limitations of existing techniques and future investigations into how HGM can perform as a biomedical material are discussed. Full article

Facing the increasingly severe energy challenges and environmental problems, the development of thermally stable, lightweight, and thermal insulating materials is critical. Herein, we report an organic-inorganic composite strategy combined with a high-temperature carbonization step to fabricate aerogel-containing composites synergistically reinforced with chopped glass fibers and hollow glass microspheres. By systematically varying the ratio of acrylic emulsion to potassium silicate solution, we investigated the effects on the forming behavior, microstructure, hydrophobicity, thermal stability, and thermal insulation performance. Increasing the acrylic emulsion fraction substantially enhanced hydrophobicity, yielding a maximum water contact angle of 129.3°. Concurrently, the apparent density decreased from 0.18 g/cm³ to 0.09 g/cm³ and the thermal conductivity dropped from 57.9 mW/(m·K) to 29.0 mW/(m·K). Mechanical testing revealed that the compressive Young’s modulus decreased with increasing acrylic content, from 3.6 MPa for the purely inorganic sample to 0.55 MPa at 70% acrylic content, reflecting a trade-off between stiffness and organic-derived porosity. Microstructural characterization revealed a hierarchical porous network in which uniformly dispersed hollow glass microspheres and the aerogel-derived silica network form an efficient thermal barrier system. Thermogravimetric analysis demonstrated excellent thermal stability, with total weight loss below 5% up to 800 °C. Infrared thermography analysis showed that, after unilateral heating at 300 °C and 400 °C for 10 min, the backside surface temperature of the composites decreased as the acrylic emulsion content increased. At 300 °C, the temperature decreased from 176.1 °C for AP-1 to 151.0 °C for AP-4, while at 400 °C, it decreased from 228.5 °C to 199.3 °C. These results indicate that the composites exhibit effective thermal insulation and maintain structural stability under high-temperature exposure. Taken together, this facile and scalable approach yields these aerogel-containing composites that combine low density, low thermal conductivity, robust structural integrity, and good environmental resistance, as evidenced by a water contact angle of 129.3°, making them promising candidates for aerospace, building, and industrial high-temperature insulation applications. Full article

The development of cement composites that simultaneously achieve high compressive strength and low density remains a fundamental scientific challenge, particularly because optimizing weight reduction often compromises mechanical performance under sustained high-pressure conditions. In modern construction—especially high-rise buildings, large-span structures, and underground projects—there is an urgent applied need for lightweight materials that can reduce structural self-weight, enhance seismic resilience, simplify foundation design, and improve construction efficiency without sacrificing load-bearing capacity or long-term durability. To address this dual problem, this study investigates high-pressure-resistant lightweight cement composites incorporating hollow glass microspheres (HGMSs) of three different particle sizes as functional fillers, modified with isobutyl triethoxy silane (IBTES) to strengthen interfacial bonding. Ten formulations with varying HGMS types and dosages (5%, 10%, and 15% by volume) were systematically evaluated through creep tests, uniaxial compression experiments, X-ray diffraction (XRD), and thermogravimetric analysis (TGA). The scientific results demonstrate marked qualitative and quantitative improvements: the optimal formulation (25 μm HGMS at 5% dosage) exhibited a 22.01% reduction in creep deformation and a 67.85% increase in compressive strength compared to plain cement, while bulk density was reduced by 8.8–19.0%. Enhanced hydration was confirmed by a 23.6% reduction in residual Ca(OH)₂ content and a 31.2% increase in chemically bound water, indicating more complete formation of calcium silicate hydrate (C–S–H) gel. Energy evolution analysis revealed a prolonged elastic energy accumulation stage (increasing from 56% to 95% of total compression duration), signifying a transition toward quasi-ductile failure behavior. From an applied perspective, these quantitative enhancements translate directly into practical construction benefits: the 8.8–19.0% density reduction enables lighter structural components, easing transportation and installation; the 67.85% higher compressive strength ensures reliable performance in high-pressure environments; and the 22.01% lower creep deformation guarantees long-term dimensional stability. Collectively, these findings confirm that the HGMS-IBTES-modified composite offers a scalable, high-performance solution for advanced construction applications where both weight reduction and superior pressure resistance are critical. Full article

Background/Objective: Photocatalytic oxidation is often interpreted as evidence of microplastic degradation, yet whether surface chemical modification under dry conditions corresponds to meaningful bulk polymer breakdown remains unclear. To help fill that gap, this study investigates the concentration-dependent photocatalytic aging of polystyrene (PS) microplastics incorporated into Titanium dioxide-coated hollow glass microsphere (TiO₂–HGM) composites under solid-state UV irradiation, with emphasis on distinguishing surface oxidation from bulk degradation. Methods: Thin-film composites containing 1 wt%, 5 wt%, and 10 wt% TiO₂–HGMs were exposed to UV-A irradiation (365 nm) for 183.5 h under dry conditions. Chemical and structural changes were evaluated using Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and UV–visible spectroscopy. The carbonyl index (CI) was calculated from baseline-corrected integrated absorbance areas relative to an invariant aromatic reference band. Results: CI values increased from 0.483 (1 wt%) to 0.702 (5 wt%) and slightly decreased to 0.645 (10 wt%), indicating non-linear oxidation behavior and partial saturation. XPS showed a corresponding rise in the O/C ratio from 0.42 to 0.51. In contrast, UV–visible spectra exhibited minimal changes in aromatic absorption. Conclusions: Increasing photocatalyst concentration enhances surface oxidation but does not induce proportional bulk polymer degradation under solid-state conditions. Full article

Aerogel-incorporated foam concrete has attracted significant attention in the construction sector owing to its light weight and superior thermal insulation properties. Nevertheless, its practical application in external wall insulation systems is hindered by the high cost of aerogel (AG) and the inherent trade-off between thermal efficiency and mechanical strength. To overcome these limitations, this study introduces a composite design that partially replaces AG with low-cost hollow glass microspheres (HGMs) and incorporates nano-silica (NS) as a strengthening agent. Foam concrete specimens with a constant dry density of 700 kg/m³ were fabricated with these additives. Through an orthogonal experimental approach, the synergistic effects of AG, HGMs, and NS on mechanical properties, porosity, water absorption, and durability were systematically evaluated. The results demonstrated that 4% AG content significantly reduced effective porosity by 33% and water absorption by 59%, while 4% HGM increased compressive and flexural strength by 13.5% and 19.7%, respectively. The addition of 2% NS further enhanced mechanical performance, yielding 25.9% and 21.6% improvements in compressive and flexural strength. The optimal formulation (A4H4N2) effectively balanced thermal insulation and mechanical properties, offering a viable strategy for producing cost-effective, high-performance foam concrete suitable for building envelope applications. Full article

One-step hydrothermal synthesis of zeolites is a common synthesis technology for zeolites. Las-NaP1 zeolite was synthesized with fly ash (FA) as the silica-alumina source under low-alkalinity conditions for aqueous adsorption. Furthermore, H-NaP1 modified zeolite, a high-efficiency chloride ion (Cl⁻) adsorbent, was fabricated using hollow glass microspheres (HGMs) and FA as a silica-alumina source. The structure of the material was characterized by XRD, SEM, TEM, BET, XPS, FT-IR, Zeta, and other techniques. Effects of the synthesis process and adsorption conditions on the adsorption performance of Cl⁻ and its mechanism were systematically studied. The maximum adsorption capacity of H-NaP1 for Cl⁻ (193.57 mg/g) is 12 times that of Las-NaP1 (15.48 mg/g). The adsorption process conformed to the pseudo-second-order kinetic model and the Freundlich isotherm model. The addition of HGMs effectively inhibited the agglomeration of zeolite particles. This research provided a new idea for the synthesis of efficient dechlorination materials with low alkali and realized the high-value-added utilization of FA. Full article

To tackle the long-standing issue of inadequate corrosion protection in waterborne coatings, this study innovatively incorporates hollow glass microspheres (HGB) into waterborne epoxy zinc-rich primers through physical blending, constructing a dual-layer synergistic anticorrosion system comprising an HGB-modified primer and a zirconium phosphate/urushiol titanium polymer (UTPCZrP)-modified waterborne epoxy topcoat. Optimal performance is achieved with 2 wt% HGB addition: the dual-layer coating retains favorable physicochemical and mechanical properties while enhancing anticorrosion performance by 1–2 orders of magnitude, boasting an impedance of 3.2 × 10⁶ Ω, a corrosion rate as low as 5.71 × 10^–6 mm/year, 99.98% protection efficiency (stable after 25-day immersion), and 720 h salt spray resistance without corrosion diffusion. This method exhibits universality in waterborne polyurethane (WPU) and polyester (WPE) systems, yielding impedance values of 3.57 × 10⁶ Ω and 2.7 × 10⁶ Ω, respectively, with over 90% improved anticorrosion performance and long-term stability. By optimizing components and synergistic system design, this work significantly enhances waterborne coatings’ anticorrosion efficiency, reduces raw material costs, and provides a scalable technical pathway for high-performance, eco-friendly anticorrosion coatings. Full article

Overhead transmission lines have long relied on cross-linked polyethylene (XLPE) insulation. The production of XLPE insulation requires silane cross-linking, which generates by-products, consumes high energy, and results in poor recyclability-retired XLPE insulation can only be disposed of through incineration or landfilling. Additionally, its high density leads to increased cable weight and sag, reducing the service life of the cables. Therefore, there is an urgent need to develop recyclable and lightweight insulation materials. In this study, recyclable polypropylene (PP) was used as a substitute for XLPE. Hollow glass microspheres (HGM) were incorporated to reduce weight, and hydrogenated styrene-ethylene-butylene-styrene block copolymer (SEBS) was added for toughening, thereby constructing a PP/HGM/SEBS ternary composite system. The results show that the introduction of HGM into the PP matrix effectively reduces the material density, decreasing from 0.890 g/cm³ (pure PP) to 0.757 g/cm³—a reduction of 15%. With the addition of SEBS, the mechanical properties of the composite are significantly improved: the tensile strength increases from 14.94 MPa (PP/HGM) to 32.40 MPa, and the elongation at break jumps sharply from 72.02% to 671.22%, achieving the synergistic optimization of “weight reduction” and “strengthening-toughening”. Electrical performance tests indicate that the PP/HGM/SEBS composite exhibits a volume resistivity of 1.66 × 10¹² Ω·m, a characteristic breakdown strength of 108.6 kV/mm, a low dielectric loss tangent of 2.76 × 10⁻⁴, and a dielectric constant of 2.24. It achieves density reduction while maintaining low dielectric loss and high insulation strength, verifying its feasibility for application in lightweight insulation scenarios of overhead transmission lines. Full article

Fiber-reinforced polymer composites (FRPCs) have gained increasing attention as lightweight structural materials with tailored mechanical, thermal, and functional properties for diverse engineering applications. However, achieving optimal performance requires overcoming challenges such as poor interfacial bonding, high density of conventional fillers, and limitations in multifunctionality. Hollow Glass Microspheres (HGMs), owing to their unique spherical morphology, low density, high strength-to-weight ratio, and tunable physical–chemical characteristics, have emerged as promising functional fillers for FRPCs. This review provides a comprehensive overview of the structural features, chemical composition, and synthesis techniques of HGMs, followed by an outline of FRPCs systems with emphasis on matrix and fiber types, their functional requirements, and the critical role of fillers. The discussion highlights how HGMs influence the mechanical (tensile, flexural and compression strength) properties, thermal (conductivity and insulation) properties, acoustic (sound absorption and transmission) properties, and dielectric performance of FRPCs, enabling weight reduction, improved insulation, and multifunctional capabilities. Reported studies demonstrate that when properly dispersed with an optimal amount, HGMs significantly enhance mechanical properties, thermal stability, and acoustic damping, while maintaining processability. Despite these advantages, challenges remain regarding interfacial adhesion (agglomeration) and filler dispersion. The review concludes by emphasizing the need for advanced surface modification strategies, hybrid filler systems, and sustainable processing methods to fully exploit HGMs in next-generation high-performance FRPCs. Full article

In order to address vibration and noise challenges in modern industry while satisfying the lightweighting requirements for aerospace and transportation applications, the development of polymer elastomers integrating both lightweight and high-damping properties holds substantial significance. This study developed polyurethane (PU) with optimized damping and mechanical properties at room temperature through monomer composition optimization. Hollow glass microspheres (HGMs) were introduced into the PU matrix to increase stiffness and reduce density, though this resulted in decreased tensile strength (Rm) and loss factor (tanδ). To further improve mechanical and damping properties, we applied a carbon coating to the surface of the HGMs to optimize the interface between the HGMs and the PU matrix, and systematically investigated the energy dissipation and load-bearing behavior of PU composites. The effect of enhanced interface damping of HGM@C/PU resulted in broadening of the effective damping temperature range (tanδ ≥ 0.3) and higher maximum loss factor (tanδ_max) compared to HGM/PU at equivalent filler loading. The tensile and dynamic properties significantly improved due to optimized interfacial adhesion. In PU composites reinforced with 10 wt% HGM and HGM@C, a 46.8% improvement in Rm and 11.0% improvement in tanδ_max occurred after carbon coating. According to acoustic testing, average transmission loss of HGM/PU and HGM@C/PU with the same filler content showed a difference of 0.3–0.5 dB in 500–6300 Hz, confirming that the hollow structure of the HGMs was preserved during carbon coating. Full article

During the operation of structures, the components and materials from which they are made are exposed to various environmental, technological, and operational impacts. In this context, the use of a modified water-dispersion composition containing finely dispersed fillers with enhanced protective and performance characteristics proves to be effective. This article examines the development of a paint-and-coating composition using hollow glass microspheres and modified diatomite as finely dispersed fillers. The influence of technological factors on the properties of coating materials based on a synthesized acrylic dispersion and fillers—such as modified diatomite and hollow glass microspheres ranging from 20 to 100 μm in size with a bulk density of 0.107–0.252 g/cm³—is analyzed. The optimal formulation of the coating materials was determined to ensure the required coating quality. Experimental results demonstrate the improved strength and hardness of the coating due to the use of acrylic dispersion obtained through an emulsifier-free method and modifiers in the form of finely dispersed fillers. It has been established that the resulting samples also exhibit high adhesion to mineral and metallic substrates, along with excellent corrosion resistance. Moreover, the incorporation of acrylic dispersion contributes to increased elasticity of the coating, resulting in improved resistance to washing and abrasion. The developed protective material can be applied to a variety of surfaces, including walls, ceilings, and roofs of buildings and structures, pipelines, and many other applications. Thus, modified water-dispersion compositions based on synthesized acrylic dispersion showed the following results: resistance to sticking—5, which is the best; chemical resistance and gloss level with standard single-phase acrylic dispersion—no destruction or change in gloss. The adhesion of coatings cured under natural conditions and under the influence of UV radiation was 1 point. The developed formulations for obtaining water-dispersion paint and varnish compositions based on synthesized polymer dispersions, activated diatomite, and hollow glass microspheres, meet all the regulatory requirements for paint and varnish materials in terms of performance, and in terms of economic indicators, the cost of 1 kg of paint is 30% lower than the standard. Full article

In order to cope with the emergence of energy conservation and consumption reduction initiatives, we used an acrylic emulsion (as the adhesive), combined with silica aerogel (SA) and hollow glass microsphere (HGM) fillers, to synthesize thermal insulation coatings, which were found to have low thermal conductivity and excellent thermal insulation properties. These waterborne coatings are environmentally friendly and were synthesized without organic solvents. Comprehensive testing verified that the coatings met practical requirements. Specifically, the addition of 18% SA resulted in minimal thermal conductivity (0.0433 W/m·K), the lowest density (0.177 g/cm³), as well as a reduced gross calorific value. At a heating surface temperature of 200 °C, the 5 mm coating’s cooling surface temperature was 108.7 °C, yielding a 91.3 °C temperature difference and demonstrating remarkable thermal insulation performance. Furthermore, the coatings showed favorable results in terms of water resistance, corrosion resistance, wear resistance, and adhesion, achieving satisfactory engineering standards. In this work, the influence of different contents of SA on various properties of the coating was studied, with the aim of providing a reference for the modulation of the comprehensive performance of SA thermal insulation coatings. Full article

As a promising and sustainable construction material, alkali-activated slag lightweight high-strength concrete (AAS-LWHSC) may be influenced by lightweight aggregate (LWA) content. In this study, the effects of hollow glass microspheres (HGM) replacing granulated ground blast furnace slag (GGBFS) under varying LWA dosages on the workability, dry apparent density, mechanical properties, and microstructure of AAS-LWHSC were investigated. The results indicated that the dry density of concrete was significantly reduced by HGM, while the “ball-bearing” effect of HGM was observed to enhance workability at a dosage of 6%. The 7-day mechanical properties of AAS-LWHSC were found to decline progressively with increasing HGM content. However, at the shale ceramsite sand replacement rates of 35% and 65%, the incorporation of 6% HGM slightly improved the 28-day mechanical properties. Due to the absence of the water-releasing effect from shale ceramsite, the pozzolanic reactions of HGM were restricted, resulting in coarse hydration products and a reduction in the mechanical performance of AAS-LWHSC. Full article

With the continuous advancement of electromagnetic protection technologies, the development of lightweight electromagnetic wave-absorbing materials with excellent absorption performance has become a critical challenge in the field. In this study, commercially available hollow glass microspheres (HGMs) were employed as templates, and Ni²⁺/Co²⁺ metal ions were used to catalyze the polymerization of dopamine (PDA), forming HGM@Ni_xCo_y/PDA precursors. Subsequent high-temperature pyrolysis yielded lightweight composite absorbing materials, denoted as HGM@Ni_xCo_y/C. This material integrates dielectric loss, conductive loss, magnetic loss, and resonance absorption mechanisms, exhibiting outstanding electromagnetic wave absorption properties. The absorption performance can be effectively tuned by adjusting the Ni-to-Co ratio, with the optimal performance observed at an atomic ratio of 2:3. At a filler loading of 20 wt.%, HGM@Ni₂Co₃/C achieved an effective absorption bandwidth (EAB) of 6.83 GHz (ranging from 10.53 to 17.36 GHz) and a minimum reflection loss (RL_min) of −27.26 dB. These results demonstrate that the synergistic combination of hollow glass bubbles and carbon-based magnetic components not only significantly reduces the material density and required filler content but also enhances overall absorption performance, highlighting its great potential in the development of lightweight and high-efficiency electromagnetic wave absorbers. Full article

Highly heat-resistant and low-dielectric materials are crucial for achieving high-frequency communication, high-density integration, and high-temperature stability in modern electronics. In this work, surface modification of hollow silica microspheres (HGMs) using a silane coupling agent ((3-aminopropyl)triethoxysilane, KH550) yielded KHGM particles with a coating content of approximately 9.3 wt%, which were subsequently incorporated into high-performance polyarylene ether nitrile (PEN) polymers to fabricate composite films. The modified nanoparticles demonstrated significantly enhanced compatibility with the polymer matrix, while their hollow structure effectively reduced the dielectric constant of the composite film. When loaded with 50 wt% KHGM particles, the PEN-based composite film exhibited an elevated glass transition temperature of 198 °C and achieved a dielectric constant as low as 2.32 at 1 MHz frequency, coupled with dielectric loss below 0.016; compared with pure PEN, the dielectric constant of PEN/KHGM-50% decreased by 26.47%. Additionally, the composite demonstrated excellent water repellency. These advancements provide high-performance material support for applications in electronic communications, aerospace, and related fields. Full article