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19 pages, 3551 KB  
Article
A New Kind of Thermosensitive Screen Used for Wellbore Stability
by Yanlong Zhao, Yuheng Wei, Xing Qin and Yifei Ran
Processes 2025, 13(11), 3674; https://doi.org/10.3390/pr13113674 - 13 Nov 2025
Abstract
In light of frequently occurring wellbore instability such as wellbore collapse and sand production that often occur in drilling and the completion of shale oil and gas development, we propose one-run shape memory thermosensitive screen technology that can expand spontaneously at a specific [...] Read more.
In light of frequently occurring wellbore instability such as wellbore collapse and sand production that often occur in drilling and the completion of shale oil and gas development, we propose one-run shape memory thermosensitive screen technology that can expand spontaneously at a specific temperature to help strengthen the formation. Based on the theory of thermal expansion and large deformation of shape memory materials, the expansion process of the thermosensitive screen is calculated by the finite element method. After expanding to the wellbore wall, the effects of the screen squeezing force on the formation production parameters are evaluated theoretically. The analysis shows that the radial compressive stress of the thermosensitive screen decreases with the increase in the radial distance, but as the original outer diameter of the thermosensitive screen is greater than the wellbore diameter, it can provide extrusion force for the wellbore wall. According to the in situ stress model, the extrusion force after the screen contacts the wellbore can effectively improve the stress distribution near the wellbore and reduce the impact of sand production caused by formation instability. Moreover, in shale oil and gas completion, it can effectively increase the bottom hole flowing pressure and drawdown pressure. Full article
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26 pages, 6034 KB  
Article
Zircon U-Pb Age, Geochemical Characteristics and Geological Significance of Diabase in the Yanlinsi Gold Deposit, Northeastern Hunan Province
by Chao Zhou, Ji Sun, Rong Xiao, Wen Lu, Zhengyong Meng, Shimin Tan, Wei Peng and Enbo Tu
Minerals 2025, 15(11), 1190; https://doi.org/10.3390/min15111190 - 13 Nov 2025
Abstract
The Yanlinsi gold deposit, located in the middle section of the Jiangnan Orogenic Belt, is one of the typical gold deposits in northeastern Hunan Province. Diabase dikes are exposed by underground workings and drill holes in the mining area. The dikes strike NW [...] Read more.
The Yanlinsi gold deposit, located in the middle section of the Jiangnan Orogenic Belt, is one of the typical gold deposits in northeastern Hunan Province. Diabase dikes are exposed by underground workings and drill holes in the mining area. The dikes strike NW and cut the NE-trending gold ore body. To investigate the petrogenetic age, characteristics of the magmatic source area, and tectonic setting of the diabase dikes in the Yanlinsi gold mining area, northeastern Hunan, and to determine the mineralization age of the deposit, in this paper, diabase dike LA-ICP-MS zircon U-Pb dating, whole-rock geochemistry, and gold-bearing quartz vein LA-ICP-MS zircon U-Pb dating were studied. The results of LA-ICP-MS zircon U-Pb dating indicate that the diabase was emplaced at an age of 219.5 Ma, belonging to the late Indosinian. The investigated diabase dikes are characterized by low SiO2 (43.68%–46.55%), high MgO (7.78%–9.84%), and high Mg# (65.0–68.7) values, belonging to the alkaline basalt series with high potassium. The chondrite-normalized REEs patterns show highly fractionated LREEs and HREEs ((La/Yb)N = 11.21–14.82), and the primitive mantle-normalized spider patterns show enrichment in large ion lithophile elements (e.g., Rb, Ba, K and Sr) and relative depletion in high field strength elements (e.g., Nb, Ta, and P), similar to those of ocean island-like basalt (OIB). Rock geochemical characteristics indicate that the magma of the Yanlinsi diabase was formed by partial melting of the enriched mantle (EM II), with the source region being spinel-garnet lherzolite. The degree of partial melting was approximately 10%–15%, and the assimilation and contamination with continental crustal materials were weak. Meanwhile, weak fractional crystallization of olivine, clinopyroxene, and apatite occurred during the magma evolution process. On the basis of a synthesis of previous research results, it is concluded that the Yanlinsi diabase formed in an extensional tectonic setting after intracontinental collisional orogeny. The LA-ICP-MS U-Pb age of hydrothermal zircons from quartz veins in the main mineralization stage of the Yanlinsi gold deposit is 421.9 ± 1.5 Ma. Combined with the cross-cutting relationships between mafic dikes and gold veins (ore bodies), it is determined that the main mineralization stage of the deposit formed during the Caledonian Period. Full article
(This article belongs to the Special Issue Role of Granitic Magmas in Porphyry, Epithermal, and Skarn Deposits)
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21 pages, 5754 KB  
Article
Optimization Design of Blade Profile Parameters of Low-Speed and High-Torque Turbodrill Based on GA-LSSVM-MOPSO-TOPSIS Method
by Yulin Gao, Yu Wang, Guosong Chen, Jia Yan, Lingrong Kong and Yuzuo Lu
Machines 2025, 13(11), 1034; https://doi.org/10.3390/machines13111034 - 7 Nov 2025
Viewed by 188
Abstract
The exploration and development of deep marine resources are faced with the problems of poor drill ability and serious wellbore instability in high temperature and high-pressure formations. The bottom hole dynamic drilling tool with low vibration characteristics is the best choice for deep [...] Read more.
The exploration and development of deep marine resources are faced with the problems of poor drill ability and serious wellbore instability in high temperature and high-pressure formations. The bottom hole dynamic drilling tool with low vibration characteristics is the best choice for deep well drilling. The output torque of the turbodrill is relatively small, which limits its application potential. In this study, intelligent optimization algorithms are used to improve the blade shape design to improve its output torque. Firstly, based on the moment of momentum theorem, the key blade profile parameters and range affecting the output characteristics of the turbodrill are analyzed and summarized. Subsequently, the five-order polynomial method and UG software (version 10.0) are used to complete the three-dimensional configuration of the bent-twisted blade. Then, based on the GA-LSSVM-MOPSO-TOPSIS intelligent optimization algorithm, the two-dimensional and three-dimensional modeling design parameters under the optimal hydraulic performance are optimized, and the accuracy of the intelligent optimization algorithm and parameters is verified by CFD simulation analysis. The results show that the hydraulic efficiency of only 4.9% is sacrificed, and the output torque is increased by 36.61%, which significantly improves the hydraulic performance of the turbodrill and provides guidance for the design of low-speed and high-torque turbodrills. Full article
(This article belongs to the Section Machines Testing and Maintenance)
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15 pages, 728 KB  
Article
Efficiency Enhancement Technology of Dastarcus helophoroides (Coleoptera: Bothrideridae) for Controlling Monochamus alternatus (Coleoptera: Cerambycidae): Drilling Optimization and Biological Collaboration
by Jiale Li, Min Zhang, Zhilan Li, Xiaohui Li, Yong Peng, Wenxiu Zhou, Zhengping Zhao and Xuewu Yan
Insects 2025, 16(11), 1138; https://doi.org/10.3390/insects16111138 - 7 Nov 2025
Viewed by 357
Abstract
Dastarcus helophoroides Fairmaire, a parasitic natural enemy widely used in the biological control of Monochamus alternatus Hope, possesses strong abilities to search for hosts and prey. To enhance the biological control efficacy of D. helophoroides against M. alternatus, this study systematically evaluated [...] Read more.
Dastarcus helophoroides Fairmaire, a parasitic natural enemy widely used in the biological control of Monochamus alternatus Hope, possesses strong abilities to search for hosts and prey. To enhance the biological control efficacy of D. helophoroides against M. alternatus, this study systematically evaluated the effectiveness of enhancing control through methods such as drilling holes in lure logs and introducing D. helophoroides carrying Pyemotes zhonghuajia or Beauveria bassiana under controlled indoor conditions. The results showed that: (1) Releasing D. helophoroides eggs (after 30 days) and releasing adults (after 120 days) were both effective in controlling M. alternatus, with the best control effects achieved when 50 eggs/m and 3 adults/m were released. The release of adults took longer to show effects but had better results than the release of eggs in the later stages. (2) The location and number of holes drilled in lure logs significantly influenced the efficiency of D. helophoroides in searching for and parasitizing M. alternatus, while the diameter of the holes was not significant. Considering the highest control efficacy and minimizing damage to the tree, the optimal conditions were releasing D. helophoroides adults 2 cm above M. alternatus fecal holes, with 0.4 cm in diameter and 2 holes/m release density, which significantly promoted the invasion of D. helophoroides adults into the borer tunnels and increased the M. alternatus mortality rate. (3) Releasing D. helophoroides adults carrying P. zhonghuajia or B. bassiana significantly improves the control efficacy against M. alternatus. The higher the number of D. helophoroides adults released per log segment and the greater the quantity of P. zhonghuajia or B. bassiana that they carry, the higher the mortality rate of M. alternatus. After 60 days of release, the highest mortality rate of M. alternatus was observed in treatments where D. helophoroides (released at densities of 3 adults per meter of log segment) carried P. zhonghuajia (0.6 million/m) or were sprayed with B. bassiana (3 g/m). The synergistic effect of carrying P. zhonghuajia was evident, but the overall control efficacy of spraying B. bassiana was limited. In summary, optimizing drilling techniques and combining biological release strategies under laboratory conditions can significantly enhance the control efficacy against M. alternatus, providing data support for D. helophoroides future application in forest pest control. Full article
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17 pages, 2069 KB  
Article
Study on Borehole Trajectory Deviation Characteristics and Influencing Factors in Three-Soft Coal Seams
by Xiaodong Wang, Yuqi Shang, Qingsong Li, Lu He and Chunhua Wang
Processes 2025, 13(11), 3566; https://doi.org/10.3390/pr13113566 - 5 Nov 2025
Viewed by 172
Abstract
The three-soft coal seam, characterized by its soft and fractured lithology, is prone to significant drilling trajectory deviation during construction, severely compromising gas drainage efficiency and posing potential safety hazards. In order to clarify the variation law of the drilling trajectory of the [...] Read more.
The three-soft coal seam, characterized by its soft and fractured lithology, is prone to significant drilling trajectory deviation during construction, severely compromising gas drainage efficiency and posing potential safety hazards. In order to clarify the variation law of the drilling trajectory of the three-soft coal seam, this paper takes the 14205 working face of a mine in Guizhou Province as the engineering background, monitors and analyzes the drilling inclination and the change in the inclination, and then studies the influencing factors of the drilling deviation. During on-site drilling and coring operations and data monitoring, the formation lithology and fragmentation conditions were clarified, and the trajectories of gas drainage drilling holes at 15°, 30°, 45°, 60°, 75°, and 90° were obtained. It was observed that when the hole inclination is 15° or 90°, the change Δ value of the hole inclination is close to 0°. When the hole inclination is 30° or 75°, the change Δ value of the hole inclination is close to 2.5°. When the hole inclination is 45° or 60°, the change Δ value of the borehole inclination angle is close to 4.5°. The curve of the change Δ value of the borehole inclination angle and the borehole inclination angle was obtained by calculation and fitting, and the whole presents a quadratic function distribution. It was inferred that when the inclination angle of the borehole is 50°, the change Δ value of the inclination angle of the borehole reaches the maximum value, which is close to 5°, that is, the deflection of the gas drainage borehole is the largest. With the help of this curve, the deflection was predicted, controlled, and reduced. The AHP analysis model was used to rank the importance of the influencing factors of the borehole trajectory, and it was clear that the main controlling factor of the borehole deflection is the geological factor. This study provides a basis for obtaining the drilling deflection law and determining the appropriate drilling deflection control and correction technology. Full article
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22 pages, 13954 KB  
Article
Multivariate Simulation in Non-Stationary Domains: A Framework for Accurate Data Reproduction
by Rita M Teal, João Felipe Costa and Navid Mojtabai
Minerals 2025, 15(11), 1145; https://doi.org/10.3390/min15111145 - 31 Oct 2025
Viewed by 287
Abstract
Accurate multivariate Gaussian simulation is critical for resource assessment and mine planning, especially in polymetallic deposits where strong trends, data bias, and multivariate outliers introduce complexity. In this scenario, standard workflows applied to non-stationary domains may result in undesirable data statistics reproduction, especially [...] Read more.
Accurate multivariate Gaussian simulation is critical for resource assessment and mine planning, especially in polymetallic deposits where strong trends, data bias, and multivariate outliers introduce complexity. In this scenario, standard workflows applied to non-stationary domains may result in undesirable data statistics reproduction, especially the multivariate relationships between variables. This study proposes an enhanced simulation framework that integrates data standardization, multivariate outlier detection, trend modeling and removal, and a dual application of the Projection Pursuit Multivariate Transform (PPMT). The approach is demonstrated within a high-grade mineralized breccia domain of the Peñasquito deposit, utilizing data from diamond core and reverse circulation (RC) drill holes, including Au, Ag, Pb, and Zn. Bias in RC data was corrected using data standardization, and multivariate outliers were identified through the application of a robust Mahalanobis distance. Trend modeling was performed using a moving window average and was removed using the Gaussian Mixture Model and Stepwise Conditional Transform. PPMT was applied both before and after trend modeling in order to improve decorrelation and simulation performance. Results show improved data reproduction through histograms, variograms, and complex relationships, as well as correlation coefficients. Cross-validation confirms reduced bias and improved accuracy. This research highlights the importance of treating multivariate outliers and applying PPMT both before and after trend modeling. The study demonstrates that applying PPMT twice is more effective for managing persistent non-stationary features, especially in high-grade domains. Full article
(This article belongs to the Special Issue Geostatistical Methods and Practices for Specific Ore Deposits)
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19 pages, 5947 KB  
Article
Design and Experiments of Directional Core Drilling Tool
by Yingli Wang, Xiaoyang Li, Yinlong Ma, Shanshan Shi, Qingquan Zhou, Jiabao Chou and Junda Chen
Appl. Sci. 2025, 15(21), 11612; https://doi.org/10.3390/app152111612 - 30 Oct 2025
Viewed by 238
Abstract
In the coring process of ocean drilling, conventional vertical holes face many difficulties, such as the high cost of single holes and limited acquisition of geological information, which cannot meet the demand for fine delineation of strata around drill holes. For this reason, [...] Read more.
In the coring process of ocean drilling, conventional vertical holes face many difficulties, such as the high cost of single holes and limited acquisition of geological information, which cannot meet the demand for fine delineation of strata around drill holes. For this reason, based on wire-line coring and directional drilling technology, a continuous core tool for directional drilling has been designed, which can efficiently and accurately obtain cores in seabed strata and improve perceptions of target geological bodies. In this paper, the structure and working principle of a directional coring drilling tool (DCDT) were introduced in detail, and the ultimate deflecting capacity of a hollow single bend sub (HSBS) and the power demand of a positive displacement motor (PDM) were calculated. Then, an experiment platform was established to test the performance of the DCDT prototype. The test results showed that a total core length of 5.15 m was obtained among hybrid drilling processes, and the maximum core recovery rate was 91.67%. In slide drilling processes, the core recovery rate was only 55–60%, and the calculated build-up rate reached 7.5°/30 m. Through simulation and experiments, the key components of DCDTs were verified. This research will promote the optimization of DCDTs and accelerate engineering applications. Full article
(This article belongs to the Special Issue Mechanical Engineering Reliability Optimization Design)
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25 pages, 5952 KB  
Article
Research on Vibration-Damping and Deflection Correction of BTA Deep Hole Drilling Tool Systems Based on Dynamic Pressure Lubrication and Squeeze Film Theory
by Yu Wang, Tong Chen and Daguo Yu
Machines 2025, 13(11), 986; https://doi.org/10.3390/machines13110986 - 27 Oct 2025
Viewed by 280
Abstract
In the processes of deep hole drilling and boring, tool deflection and chatter are prevalent problems that significantly affect the quality and efficiency of deep hole part machining. This paper designs a Helical-Type Vibration-Damping and Deflection Correction Device for BTA (boring and trepanning [...] Read more.
In the processes of deep hole drilling and boring, tool deflection and chatter are prevalent problems that significantly affect the quality and efficiency of deep hole part machining. This paper designs a Helical-Type Vibration-Damping and Deflection Correction Device for BTA (boring and trepanning association) deep hole drilling based on the principles of fluid dynamic pressure lubrication and squeeze film damping. By leveraging the flow field characteristics of cutting oil during machining, the device achieves vibration-damping, deflection correction, and enhanced support for the tool system throughout the drilling operation. Through theoretical analysis, this research examines the oil film pressure distribution and stability of the Designed Vibration-Damping and Deviation Correction Device. It also explores the influence patterns of factors such as cutting parameters, device structure, minimum film thickness, film thickness ratio, and length-to-diameter ratio on its vibration-damping, deviation correction, and stability performance. Taking a ϕ29.35 deep hole as the research object, an experimental platform was designed and constructed to measure and verify the device’s vibration-damping and deviation correction effects under different operating conditions. Deep hole drilling tests were carried out on 10 conventional gun steel specimens (ϕ29.35 × 3000 mm). The results indicate that, when the minimum oil film gap of the Vibration-Damping and Deflection Correction Device is 0.08 mm, the axis deviation range is 0.27~0.45 mm, with a surface roughness of 0.589 to 0.677 μm. Compared to similar conditions without the device, these represent reductions of 55~73% and 47.07~53.95%, respectively. It allows for a reduction of over 10% in blank material allowance and an increase of 5–15% in tool feed rates. Full article
(This article belongs to the Special Issue Design and Manufacturing for Lightweight Components and Structures)
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32 pages, 3393 KB  
Article
Real-Time Drilling Control for Hanging-Wall Stability: SCADA-Based Mitigation of Overbreak and Dilution in Long-Hole Stoping
by Eustina Gurumani, Tawanda Zvarivadza, Lawrence Ndhlovu, Rejoice Moyo, Richard Masethe, Mbalenhle Mpanza and Moshood Onifade
Mining 2025, 5(4), 68; https://doi.org/10.3390/mining5040068 - 22 Oct 2025
Viewed by 462
Abstract
Study develops and field-validates a SCADA-based real-time monitoring system to reduce unplanned dilution and hanging-wall over-break in underground long-hole stoping at a Zimbabwean gold mine. The objectives were to detect and constrain drilling deviation in real time, quantify the impact on stope stability [...] Read more.
Study develops and field-validates a SCADA-based real-time monitoring system to reduce unplanned dilution and hanging-wall over-break in underground long-hole stoping at a Zimbabwean gold mine. The objectives were to detect and constrain drilling deviation in real time, quantify the impact on stope stability and dilution, and evaluate operational and economic effects. The system integrates IMU inclinometers (hole angle), rotary encoders (depth), and LiDAR (collar spacing) with a Siemens S7 PLC (RS Americas, Fort Worth, TX, USA) and AVEVA™ InTouch HMI 2023 R2. Field trials across three production stopes (12L, 14L, 15L) compared baseline manual monitoring to SCADA control. Mean angular deviation fell from 0.8–1.6° to 0.2–0.3°, length deviation from 0.8–1.1 m to 0.05–0.08 m, and positional error from 0.25–0.32 m to 0.04–0.06 m; major collapses were eliminated, and ELOS dropped (e.g., 0.20 m to 0.05 m). Dilution decreased from 25% (typical 21–26%) to 16–18%, with mill feed grade rising from 1.90 to 2.25 g/t; production rates were maintained, with brief auto-stops in 5% of holes and rapid operator correction. Real-time drilling control materially reduces unplanned dilution and improves wall stability without productivity penalties, yielding compelling economics. Full article
(This article belongs to the Special Issue Mine Automation and New Technologies, 2nd Edition)
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22 pages, 3283 KB  
Article
Enhanced Near-Surface Flaw Detection in Additively Manufactured Metal Ti-5Al-5V-5Mo-3Cr Using the Total Focusing Method
by Kate van Herpt, Mohammad E. Bajgholi, P. Ross Underhill, Catalin Mandache and Thomas W. Krause
Sensors 2025, 25(20), 6425; https://doi.org/10.3390/s25206425 - 17 Oct 2025
Viewed by 411
Abstract
Additive manufacturing (AM) enables the fabrication of complex components with high geometric freedom, but it can introduce near-surface flaws due to rapid solidification, resulting in porosity and lack of fusion. In addition, localized melting and steep thermal gradients favor the formation of micro-cracks. [...] Read more.
Additive manufacturing (AM) enables the fabrication of complex components with high geometric freedom, but it can introduce near-surface flaws due to rapid solidification, resulting in porosity and lack of fusion. In addition, localized melting and steep thermal gradients favor the formation of micro-cracks. Conventional ultrasonic techniques have shortcomings in detecting such flaws because of front-wall interference, further affected by surface roughness and anisotropy. This study evaluates the effectiveness of the Total Focusing Method (TFM), an advanced ultrasonic imaging technique implemented in Full Matrix Capture (FMC), for near-surface flaw detection in Laser Powder Bed Fusion (LPBF) AM components. To assess TFM performance, subsurface side-drilled holes (SDHs) in AM Ti-5Al-5V-5Mo-3Cr (Ti-5553) material were used as the reference reflectors and compared with Phased Array Ultrasonic Testing (PAUT) under identical conditions. Results showed that TFM achieved higher spatial resolution and more reliable detection of shallow flaws, successfully detecting features as shallow as 0.40 ± 0.05 mm below the surface, whereas PAUT was limited to greater depths. These findings demonstrate TFM as a reliable non-destructive evaluation method for shallow flaws in AM parts, while contributing one of the first systematic comparative datasets of PAUT and TFM for shallow SDHs in LPBF titanium alloys. Full article
(This article belongs to the Special Issue Feature Papers in Physical Sensors 2025)
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11 pages, 23271 KB  
Article
Experimental Study of Glow Discharge Polymer Film Ablation with Shaped Femtosecond Laser Pulse Trains
by Qinxin Wang, Weiwei Xu, Xue Wang, Dandan Shi, Jingyuan Wang, Liyan Zhao, Yasong Cui, Mingyu Zhang, Jia Liu and Zhan Hu
Materials 2025, 18(20), 4761; https://doi.org/10.3390/ma18204761 - 17 Oct 2025
Viewed by 388
Abstract
A glow discharge polymer (GDP) has unique physical properties—transparency, brittleness, and hardness—that pose challenges for traditional mechanical machining techniques. We have investigated the microhole fabrication of GDP films using shaped femtosecond laser pulses to study the influence of pulse shape, delay between subpulses, [...] Read more.
A glow discharge polymer (GDP) has unique physical properties—transparency, brittleness, and hardness—that pose challenges for traditional mechanical machining techniques. We have investigated the microhole fabrication of GDP films using shaped femtosecond laser pulses to study the influence of pulse shape, delay between subpulses, and focusing position on processing precision and efficiency. By precisely controlling pulse characteristics, such as duration, energy, and subpulse intervals, the efficiency, hole morphology, and processing quality were significantly improved. The experimental results demonstrated that femtosecond lasers with subpulses produce smaller and more uniform microholes compared to transform-limited pulses. Furthermore, both the pulse shape and focusing position of the laser were found to further influence ablation efficiency. This study establishes, for the first time, the critical role of temporal pulse shaping in optimizing the femtosecond laser drilling of GDP films, which provides valuable information on optimizing femtosecond laser parameters for precision processing of polymer films and advances the potential for microhole fabrication in industrial applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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19 pages, 4754 KB  
Article
Comparative Evaluation of SLA and DLP 3D Printing in Dental Implant Guides: Impact on Fabrication Accuracy, Speed, and Resin Usage
by Michel Beyer, Lena Scheller, Alexandru Victor Burde, Sead Abazi, Adelita Sommacal, Lukas Seifert, Neha Sharma and Florian Markus Thieringer
Dent. J. 2025, 13(10), 471; https://doi.org/10.3390/dj13100471 - 16 Oct 2025
Viewed by 787
Abstract
Background: Three-dimensional (3D) printing technologies such as Stereolithography (SLA) and Digital Light Processing (DLP) are widely used in dental implantology for the fabrication of surgical guides. While both methods offer clinical viability, their comparative accuracy, efficiency, and material consumption remain subjects of [...] Read more.
Background: Three-dimensional (3D) printing technologies such as Stereolithography (SLA) and Digital Light Processing (DLP) are widely used in dental implantology for the fabrication of surgical guides. While both methods offer clinical viability, their comparative accuracy, efficiency, and material consumption remain subjects of debate. Objectives: To compare the dimensional accuracy, printing time, and material consumption of dental surgical guides fabricated using an SLA printer (Formlabs Form 3B) and a DLP printer (NextDent 5100) at various printing orientations. Methods: A standardized surgical guide was designed and printed on both printers across seven orientations (0–90°). Five guides per angle were fabricated per technology (n = 35 per printer), scanned, and compared with the CAD reference to evaluate dimensional accuracy. Printing time and resin consumption were recorded. Statistical analyses included the Shapiro–Wilk test and Mann–Whitney U test (α = 0.05). Results: Within the evaluated printers and resins, SLA-printed guides demonstrated slightly lower Root Mean Square (RMS) values in most regions, especially in occlusal and drill hole surfaces, while DLP guides tended to undersize Optimal accuracy was observed at 45° for SLA and 60° for DLP. Material consumption was lower for the SLA printer compared with the DLP printer, but SLA required longer printing time (90–200 min vs. 25–75 min for DLP). Conclusions: Both technologies produced clinically acceptable guides under the tested conditions. The tested SLA printer tended to offer slightly higher accuracy and material efficiency, whereas the DLP printer achieved shorter printing times, supporting its use in high-throughput workflows. Printing orientation significantly influenced accuracy and resource use. Full article
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16 pages, 11319 KB  
Article
Dynamic Response Mechanism and Risk Assessment of Threaded Connections During Jarring Operations in Ultra-Deep Wells
by Zhe Wang, Chunsheng Wang, Zhaoyang Zhao, Shaobo Feng, Ning Li, Xiaohai Zhao and Zhanghua Lian
Modelling 2025, 6(4), 123; https://doi.org/10.3390/modelling6040123 - 10 Oct 2025
Viewed by 332
Abstract
With the frequent occurrence of stuck pipe incidents during the ultra-deep well drilling operation, the hydraulic-while-drilling (HWD) jar has become a critical component of the bottom hole assembly (BHA). However, during jarring operations for stuck pipe release, the drill string experiences severe vibrations [...] Read more.
With the frequent occurrence of stuck pipe incidents during the ultra-deep well drilling operation, the hydraulic-while-drilling (HWD) jar has become a critical component of the bottom hole assembly (BHA). However, during jarring operations for stuck pipe release, the drill string experiences severe vibrations induced by the impact loads from the jar, which significantly alter the stress state and dynamic response of the threaded connections—the structurally weakest elements—under cyclic dynamic loading, often leading to fracture failures. here, a thread failure incident of a hydraulic jar in an ultra-deep well in the Tarim Basin, Xinjiang, is investigated. A drill string dynamic impact model incorporating the actual three-dimensional wellbore trajectory is established to capture the time-history characteristics of multi-axial loads at the threaded connection during up and down jarring. Meanwhile, a three-dimensional finite element model of a double-shouldered threaded connection with helix angle is developed, and the stress distribution of the joint thread is analyzed on the boundary condition acquired from the time-history characteristics of multi-axial loads. Numerical results indicate that the axial compression induces local bending of the drill string during down jarring, resulting in significantly greater bending moment fluctuations than in up jarring and a correspondingly higher amplitude of circumferential acceleration at the thread location. Among all thread positions, the first thread root at the pin end consistently experiences the highest average stress and stress variation, rendering it most susceptible to fatigue failure. This study provides theoretical and practical insights for optimizing drill string design and enhancing the reliability of threaded connections in deep and ultra-deep well drilling. Full article
(This article belongs to the Topic Oil and Gas Pipeline Network for Industrial Applications)
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20 pages, 8391 KB  
Article
Short Expandable-Wing Suture Anchor for Osteoporotic and Small Bone Fixation: Validation in a 3D-Printed Coracoclavicular Reconstruction Model
by Chia-Hung Tsai, Shao-Fu Huang, Rong-Chen Lin, Pao-Wei Lee, Cheng-Ying Lee and Chun-Li Lin
J. Funct. Biomater. 2025, 16(10), 379; https://doi.org/10.3390/jfb16100379 - 10 Oct 2025
Viewed by 804
Abstract
Suture anchors are widely used for tendon and ligament repair, but their fixation strength is compromised in osteoporotic bone and limited bone volume such as the coracoid process. Existing designs are prone to penetration and insufficient cortical engagement under such conditions. In this [...] Read more.
Suture anchors are widely used for tendon and ligament repair, but their fixation strength is compromised in osteoporotic bone and limited bone volume such as the coracoid process. Existing designs are prone to penetration and insufficient cortical engagement under such conditions. In this study, we developed a novel short expandable-wing (SEW) suture anchor (Ti6Al4V) designed to enhance pull-out resistance through a deployable wing mechanism that locks directly against the cortical bone. Finite element analysis based on CT-derived bone material properties demonstrated reduced intra-bone displacement and improved load transfer with the SEW compared to conventional anchors. Mechanical testing using matched artificial bone surrogates (N = 3 per group) demonstrated significantly higher static pull-out strength in both normal (581 N) and osteoporotic bone (377 N) relative to controls (p < 0.05). Although the sample size was limited, results were consistent and statistically significant. After cyclic loading, SEW anchor fixation strength increased by 25–56%. In a 3D-printed anatomical coracoclavicular ligament reconstruction model, the SEW anchor provided nearly double the fixation strength of the hook plate, underscoring its superior stability under high-demand clinical conditions. This straightforward implantation protocol—requiring only a 5 mm drill hole without tapping, followed by direct insertion and knob-driven wing deployment—facilitates seamless integration into existing surgical workflows. Overall, the SEW anchor addresses key limitations of existing anchor designs in small bone volume and osteoporotic environments, demonstrating strong potential for clinical translation. Full article
(This article belongs to the Special Issue Three-Dimensional Printing and Biomaterials for Medical Applications)
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17 pages, 9364 KB  
Article
Experimental Study on Mechanical Properties of Rock Formations After Water Injection and Optimization of High-Efficiency PDC Bit Sequences
by Yusheng Yang, Qingli Zhu, Jingguang Sun, Dong Sui, Shuan Meng and Changhao Wang
Processes 2025, 13(10), 3204; https://doi.org/10.3390/pr13103204 - 9 Oct 2025
Viewed by 512
Abstract
The deterioration of rocks’ mechanical properties during the late stage of water injection development significantly reduces the rock-breaking efficiency of PDC bits. In this study, X-ray diffraction mineral composition analysis and triaxial compression mechanics tests were used to systematically characterize the weakening mechanism [...] Read more.
The deterioration of rocks’ mechanical properties during the late stage of water injection development significantly reduces the rock-breaking efficiency of PDC bits. In this study, X-ray diffraction mineral composition analysis and triaxial compression mechanics tests were used to systematically characterize the weakening mechanism of water injection on reservoir rocks. Based on an analysis of mechanical experimental characteristics, this study proposes a multi-scale collaborative optimization method: establish a single tooth–rock interaction model at the micro-scale through finite element simulation to optimize geometric cutting parameters; at the macro scale, adopt a differential bit design scheme. By comparing and analyzing the rock-breaking energy consumption characteristics of four-blade and five-blade bits, the most efficient rock-breaking configuration can be optimized. Based on Fluent simulation on the flow field scale, the nozzle configuration can be optimized to improve the bottom hole flow field. The research results provide important theoretical guidance and technical support for the personalized design of drill bits in the later stage of water injection development. Full article
(This article belongs to the Topic Advanced Technology for Oil and Nature Gas Exploration)
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