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Article

A New Kind of Thermosensitive Screen Used for Wellbore Stability

1
School of Petroleum, China University of Petroleum-Beijing at Karamay, Karamay 834000, China
2
Sinopec Research Institute of Petroleum Engineering, Beijing 100101, China
*
Author to whom correspondence should be addressed.
Processes 2025, 13(11), 3674; https://doi.org/10.3390/pr13113674 (registering DOI)
Submission received: 9 October 2025 / Revised: 31 October 2025 / Accepted: 6 November 2025 / Published: 13 November 2025

Abstract

In light of frequently occurring wellbore instability such as wellbore collapse and sand production that often occur in drilling and the completion of shale oil and gas development, we propose one-run shape memory thermosensitive screen technology that can expand spontaneously at a specific temperature to help strengthen the formation. Based on the theory of thermal expansion and large deformation of shape memory materials, the expansion process of the thermosensitive screen is calculated by the finite element method. After expanding to the wellbore wall, the effects of the screen squeezing force on the formation production parameters are evaluated theoretically. The analysis shows that the radial compressive stress of the thermosensitive screen decreases with the increase in the radial distance, but as the original outer diameter of the thermosensitive screen is greater than the wellbore diameter, it can provide extrusion force for the wellbore wall. According to the in situ stress model, the extrusion force after the screen contacts the wellbore can effectively improve the stress distribution near the wellbore and reduce the impact of sand production caused by formation instability. Moreover, in shale oil and gas completion, it can effectively increase the bottom hole flowing pressure and drawdown pressure.
Keywords: thermosensitive screen; large deformation; expansion process; wellbore stability; mechanical analysis thermosensitive screen; large deformation; expansion process; wellbore stability; mechanical analysis

Share and Cite

MDPI and ACS Style

Zhao, Y.; Wei, Y.; Qin, X.; Ran, Y. A New Kind of Thermosensitive Screen Used for Wellbore Stability. Processes 2025, 13, 3674. https://doi.org/10.3390/pr13113674

AMA Style

Zhao Y, Wei Y, Qin X, Ran Y. A New Kind of Thermosensitive Screen Used for Wellbore Stability. Processes. 2025; 13(11):3674. https://doi.org/10.3390/pr13113674

Chicago/Turabian Style

Zhao, Yanlong, Yuheng Wei, Xing Qin, and Yifei Ran. 2025. "A New Kind of Thermosensitive Screen Used for Wellbore Stability" Processes 13, no. 11: 3674. https://doi.org/10.3390/pr13113674

APA Style

Zhao, Y., Wei, Y., Qin, X., & Ran, Y. (2025). A New Kind of Thermosensitive Screen Used for Wellbore Stability. Processes, 13(11), 3674. https://doi.org/10.3390/pr13113674

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