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21 pages, 6618 KiB  
Article
Comparison of Deep Learning Models for LAI Simulation and Interpretable Hydrothermal Coupling in the Loess Plateau
by Junpo Yu, Yajun Si, Wen Zhao, Zeyu Zhou, Jiming Jin, Wenjun Yan, Xiangyu Shao, Zhixiang Xu and Junwei Gan
Plants 2025, 14(15), 2391; https://doi.org/10.3390/plants14152391 (registering DOI) - 2 Aug 2025
Abstract
As the world’s largest loess deposit region, the Loess Plateau’s vegetation dynamics are crucial for its regional water–heat balance and ecosystem functioning. Leaf Area Index (LAI) serves as a key indicator bridging canopy architecture and plant physiological activities. Existing studies have made significant [...] Read more.
As the world’s largest loess deposit region, the Loess Plateau’s vegetation dynamics are crucial for its regional water–heat balance and ecosystem functioning. Leaf Area Index (LAI) serves as a key indicator bridging canopy architecture and plant physiological activities. Existing studies have made significant advancements in simulating LAI, yet accurate LAI simulation remains challenging. To address this challenge and gain deeper insights into the environmental controls of LAI, this study aims to accurately simulate LAI in the Loess Plateau using deep learning models and to elucidate the spatiotemporal influence of soil moisture and temperature on LAI dynamics. For this purpose, we used three deep learning models, namely Artificial Neural Network (ANN), Long Short-Term Memory (LSTM), and Interpretable Multivariable (IMV)-LSTM, to simulate LAI in the Loess Plateau, only using soil moisture and temperature as inputs. Results indicated that our approach outperformed traditional models and effectively captured LAI variations across different vegetation types. The attention analysis revealed that soil moisture mainly influenced LAI in the arid northwest and temperature was the predominant effect in the humid southeast. Seasonally, soil moisture was crucial in spring and summer, notably in grasslands and croplands, whereas temperature dominated in autumn and winter. Notably, forests had the longest temperature-sensitive periods. As LAI increased, soil moisture became more influential, and at peak LAI, both factors exerted varying controls on different vegetation types. These findings demonstrated the strength of deep learning for simulating vegetation–climate interactions and provided insights into hydrothermal regulation mechanisms in semiarid regions. Full article
(This article belongs to the Section Plant Modeling)
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18 pages, 1583 KiB  
Article
Heat Transfer Characteristics of Thermosyphons Used in Vacuum Water Heaters
by Zied Lataoui, Adel M. Benselama and Abdelmajid Jemni
Fluids 2025, 10(8), 199; https://doi.org/10.3390/fluids10080199 - 31 Jul 2025
Abstract
A two-phase closed thermosyphon (TPCT), a gravity-assisted heat pipe, is a highly efficient heat transmitter involving liquid–vapor phase change. It is used in many applications, including heat spreading, thermal management and control, and energy saving. The main objective of this study is to [...] Read more.
A two-phase closed thermosyphon (TPCT), a gravity-assisted heat pipe, is a highly efficient heat transmitter involving liquid–vapor phase change. It is used in many applications, including heat spreading, thermal management and control, and energy saving. The main objective of this study is to investigate the effects of the operating conditions for a thermosyphon used in solar water heaters. The study particularly focuses on the influence of the inclination angle. Thus, a comprehensive simulation model is developed using the volume of fluid (VOF) approach. Complex and related phenomena, including two-phase flow, phase change, and heat exchange, are taken into account. To implement the model, an open-source CFD toolbox based on finite volume formulation, OpenFOAM, is used. The model is then validated by comparing numerical results to the experimental data from the literature. The obtained results show that the simulation model is reliable for investigating the effects of various operating conditions on the transient and steady-state behavior of the thermosyphon. In fact, bubble creation, growth, and advection can be tracked correctly in the liquid pool at the evaporator. The effects of the designed operating conditions on the heat transfer parameters are also discussed. In particular, the optimal tilt angle is shown to be 60° for the intermediate saturation temperature (<50 °C) and 90° for the larger saturation temperature (>60 °C). Full article
(This article belongs to the Special Issue Convective Flows and Heat Transfer)
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22 pages, 2554 KiB  
Article
Modeling the Higher Heating Value of Spanish Biomass via Neural Networks and Analytical Equations
by Anbarasan Jayapal, Fernando Ordonez Morales, Muhammad Ishtiaq, Se Yun Kim and Nagireddy Gari Subba Reddy
Energies 2025, 18(15), 4067; https://doi.org/10.3390/en18154067 (registering DOI) - 31 Jul 2025
Abstract
Accurate estimation of biomass higher heating value (HHV) is crucial for designing efficient bioenergy systems. In this study, we developed a Backpropagation artificial neural network (ANN) that predicts HHV from routine proximate/ultimate composition data. The network (9-6-6-1 architecture, trained for 15,000 epochs with [...] Read more.
Accurate estimation of biomass higher heating value (HHV) is crucial for designing efficient bioenergy systems. In this study, we developed a Backpropagation artificial neural network (ANN) that predicts HHV from routine proximate/ultimate composition data. The network (9-6-6-1 architecture, trained for 15,000 epochs with learning rate 0.3 and momentum 0.4) was calibrated on 99 diverse Spanish biomass samples (inputs: moisture, ash, volatile matter, fixed carbon, C, H, O, N, S). The optimized ANN achieved strong predictive accuracy (validation R2 ≈ 0.81; mean squared error ≈ 1.33 MJ/kg; MAE ≈ 0.77 MJ/kg), representing a substantial improvement over 54 analytical models despite the known complexity and variability of biomass composition. Importantly, in direct comparisons it significantly outperformed 54 published analytical HHV correlations—the ANN achieved substantially higher R2 and lower prediction error than any fixed-form formula in the literature. A sensitivity analysis confirmed chemically intuitive trends (higher C/H/FC increase HHV; higher moisture/ash/O reduce it), indicating the model learned meaningful fuel-property relationships. The ANN thus provided a computationally efficient and robust tool for rapid, accurate HHV estimation from compositional data. Future work will expand the dataset, incorporate thermal pretreatment effects, and integrate the model into a user-friendly decision-support platform for bioenergy applications. Full article
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24 pages, 1508 KiB  
Article
Genomic Prediction of Adaptation in Common Bean (Phaseolus vulgaris L.) × Tepary Bean (P. acutifolius A. Gray) Hybrids
by Felipe López-Hernández, Diego F. Villanueva-Mejía, Adriana Patricia Tofiño-Rivera and Andrés J. Cortés
Int. J. Mol. Sci. 2025, 26(15), 7370; https://doi.org/10.3390/ijms26157370 - 30 Jul 2025
Viewed by 193
Abstract
Climate change is jeopardizing global food security, with at least 713 million people facing hunger. To face this challenge, legumes as common beans could offer a nature-based solution, sourcing nutrients and dietary fiber, especially for rural communities in Latin America and Africa. However, [...] Read more.
Climate change is jeopardizing global food security, with at least 713 million people facing hunger. To face this challenge, legumes as common beans could offer a nature-based solution, sourcing nutrients and dietary fiber, especially for rural communities in Latin America and Africa. However, since common beans are generally heat and drought susceptible, it is imperative to speed up their molecular introgressive adaptive breeding so that they can be cultivated in regions affected by extreme weather. Therefore, this study aimed to couple an advanced panel of common bean (Phaseolus vulgaris L.) × tolerant Tepary bean (P. acutifolius A. Gray) interspecific lines with Bayesian regression algorithms to forecast adaptation to the humid and dry sub-regions at the Caribbean coast of Colombia, where the common bean typically exhibits maladaptation to extreme heat waves. A total of 87 advanced lines with hybrid ancestries were successfully bred, surpassing the interspecific incompatibilities. This hybrid panel was genotyped by sequencing (GBS), leading to the discovery of 15,645 single-nucleotide polymorphism (SNP) markers. Three yield components (yield per plant, and number of seeds and pods) and two biomass variables (vegetative and seed biomass) were recorded for each genotype and inputted in several Bayesian regression models to identify the top genotypes with the best genetic breeding values across three localities on the Colombian coast. We comparatively analyzed several regression approaches, and the model with the best performance for all traits and localities was BayesC. Also, we compared the utilization of all markers and only those determined as associated by a priori genome-wide association studies (GWAS) models. Better prediction ability with the complete SNP set was indicative of missing heritability as part of GWAS reconstructions. Furthermore, optimal SNP sets per trait and locality were determined as per the top 500 most explicative markers according to their β regression effects. These 500 SNPs, on average, overlapped in 5.24% across localities, which reinforced the locality-dependent nature of polygenic adaptation. Finally, we retrieved the genomic estimated breeding values (GEBVs) and selected the top 10 genotypes for each trait and locality as part of a recommendation scheme targeting narrow adaption in the Caribbean. After validation in field conditions and for screening stability, candidate genotypes and SNPs may be used in further introgressive breeding cycles for adaptation. Full article
(This article belongs to the Special Issue Plant Breeding and Genetics: New Findings and Perspectives)
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34 pages, 13488 KiB  
Review
Numeric Modeling of Sea Surface Wave Using WAVEWATCH-III and SWAN During Tropical Cyclones: An Overview
by Ru Yao, Weizeng Shao, Yuyi Hu, Hao Xu and Qingping Zou
J. Mar. Sci. Eng. 2025, 13(8), 1450; https://doi.org/10.3390/jmse13081450 - 29 Jul 2025
Viewed by 117
Abstract
Extreme surface winds and wave heights of tropical cyclones (TCs)—pose serious threats to coastal community, infrastructure and environments. In recent decades, progress in numerical wave modeling has significantly enhanced the ability to reconstruct and predict wave behavior. This review offers an in-depth overview [...] Read more.
Extreme surface winds and wave heights of tropical cyclones (TCs)—pose serious threats to coastal community, infrastructure and environments. In recent decades, progress in numerical wave modeling has significantly enhanced the ability to reconstruct and predict wave behavior. This review offers an in-depth overview of TC-related wave modeling utilizing different computational schemes, with a special attention to WAVEWATCH III (WW3) and Simulating Waves Nearshore (SWAN). Due to the complex air–sea interactions during TCs, it is challenging to obtain accurate wind input data and optimize the parameterizations. Substantial spatial and temporal variations in water levels and current patterns occurs when coastal circulation is modulated by varying underwater topography. To explore their influence on waves, this study employs a coupled SWAN and Finite-Volume Community Ocean Model (FVCOM) modeling approach. Additionally, the interplay between wave and sea surface temperature (SST) is investigated by incorporating four key wave-induced forcing through breaking and non-breaking waves, radiation stress, and Stokes drift from WW3 into the Stony Brook Parallel Ocean Model (sbPOM). 20 TC events were analyzed to evaluate the performance of the selected parameterizations of external forcings in WW3 and SWAN. Among different nonlinear wave interaction schemes, Generalized Multiple Discrete Interaction Approximation (GMD) Discrete Interaction Approximation (DIA) and the computationally expensive Wave-Ray Tracing (WRT) A refined drag coefficient (Cd) equation, applied within an upgraded ST6 configuration, reduce significant wave height (SWH) prediction errors and the root mean square error (RMSE) for both SWAN and WW3 wave models. Surface currents and sea level variations notably altered the wave energy and wave height distributions, especially in the area with strong TC-induced oceanic current. Finally, coupling four wave-induced forcings into sbPOM enhanced SST simulation by refining heat flux estimates and promoting vertical mixing. Validation against Argo data showed that the updated sbPOM model achieved an RMSE as low as 1.39 m, with correlation coefficients nearing 0.9881. Full article
(This article belongs to the Section Ocean and Global Climate)
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31 pages, 5037 KiB  
Article
Evaluation and Improvement of Ocean Color Algorithms for Chlorophyll-a and Diffuse Attenuation Coefficients in the Arctic Shelf
by Yubin Yao, Tao Li, Qing Xu, Xiaogang Xing, Xingyuan Zhu and Yubao Qiu
Remote Sens. 2025, 17(15), 2606; https://doi.org/10.3390/rs17152606 - 27 Jul 2025
Viewed by 403
Abstract
Arctic shelf waters exhibit high optical variability due to terrestrial inputs and elevated colored dissolved organic matter (CDOM) concentrations, posing significant challenges for the accurate retrieval of chlorophyll-a (Chl-a) and downwelling diffuse attenuation coefficients (Κd(λ) [...] Read more.
Arctic shelf waters exhibit high optical variability due to terrestrial inputs and elevated colored dissolved organic matter (CDOM) concentrations, posing significant challenges for the accurate retrieval of chlorophyll-a (Chl-a) and downwelling diffuse attenuation coefficients (Κd(λ)). These retrieval biases contribute to substantial uncertainties in estimates of primary productivity and upper-ocean heat flux in the Arctic Ocean. However, the performance and constraints of existing ocean color algorithms in Arctic shelf environments remain insufficiently characterized, particularly under seasonally variable and optically complex conditions. In this study, we present a systematic multi-year evaluation of commonly used empirical and semi-analytical ocean color algorithms across the western Arctic shelf, based on seven expeditions and 240 in situ observation stations. Building on these evaluations, regionally optimized retrieval schemes were developed to enhance algorithm performance under Arctic-specific bio-optical conditions. The proposed OCx-AS series for Chl-a and Κd-DAS models for Κd(λ) significantly reduce retrieval errors, achieving RMSE improvements of over 50% relative to global standard algorithms. Additionally, we introduce QAA-LS, a modified semi-analytical model specifically adapted for the Laptev Sea, which addresses the strong absorption effects of CDOM and corrects the significant overestimation observed in previous QAA versions. Full article
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17 pages, 1915 KiB  
Article
Thermocouple Sensor Response in Hot Airstream
by Jacek Pieniazek
Sensors 2025, 25(15), 4634; https://doi.org/10.3390/s25154634 - 26 Jul 2025
Viewed by 211
Abstract
The response of a temperature sensor in a gas stream depends on several heat transfer phenomena. The temperature of the thermocouple’s hot junction in the hot stream is lower than the measured temperature, which causes a measurement error. Compensation for this error and [...] Read more.
The response of a temperature sensor in a gas stream depends on several heat transfer phenomena. The temperature of the thermocouple’s hot junction in the hot stream is lower than the measured temperature, which causes a measurement error. Compensation for this error and interpretation of the values indicated by the temperature sensor are possible by using a sensor dynamics model. Changes over time of the hot junction temperature as well as the entire thermocouple temperature in a stream are solved using the finite element method. Fluid flow and heat transfer equations are solved for a particular sensor geometry. This article presents a method for identifying a temperature sensor model using the results of numerical modeling of the response to temperature changes of the fluid stream, in which the input and output signal waveforms are recorded and then used by the estimator of a model coefficient. It is demonstrated that the dynamics of a bare-bead thermocouple sensor are well-described by a first-order transfer function. The proposed method was used to study the influence of stream velocity on the reaction of two sensors differing in the diameter of the wires, and the effect of radiative heat transfer on the model coefficients was examined by enabling and disabling selected models. The results obtained at several calculation points show the influence of the stream outflow velocity and selected geometric parameters on the value of the transfer function coefficients, i.e., transfer function gain and time constant. This study provides quantitative models of changes in sensor dynamics as functions of the coefficients. Full article
(This article belongs to the Section Industrial Sensors)
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22 pages, 5346 KiB  
Article
Numerical Study of Stud Welding Temperature Fields on Steel–Concrete Composite Bridges
by Sicong Wei, Han Su, Xu Han, Heyuan Zhou and Sen Liu
Materials 2025, 18(15), 3491; https://doi.org/10.3390/ma18153491 - 25 Jul 2025
Viewed by 308
Abstract
Non-uniform temperature fields are developed during the welding of studs in steel–concrete composite bridges. Due to uneven thermal expansion and reversible solid-state phase transformations between ferrite/martensite and austenite structures within the materials, residual stresses are induced, which ultimately degrades the mechanical performance of [...] Read more.
Non-uniform temperature fields are developed during the welding of studs in steel–concrete composite bridges. Due to uneven thermal expansion and reversible solid-state phase transformations between ferrite/martensite and austenite structures within the materials, residual stresses are induced, which ultimately degrades the mechanical performance of the structure. For a better understanding of the influence on steel–concrete composite bridges’ structural behavior by residual stress, accurate simulation of the spatio-temporal temperature distribution during stud welding under practical engineering conditions is critical. This study introduces a precise simulation method for temperature evolution during stud welding, in which the Gaussian heat source model was applied. The simulated results were validated by real welding temperature fields measured by the infrared thermography technique. The maximum error between the measured and simulated peak temperatures was 5%, demonstrating good agreement between the measured and simulated temperature distributions. Sensitivity analyses on input current and plate thickness were conducted. The results showed a positive correlation between peak temperature and input current. With lower input current, flatter temperature gradients were observed in both the transverse and thickness directions of the steel plate. Additionally, plate thickness exhibited minimal influence on radial peak temperature, with a maximum observed difference of 130 °C. However, its effect on peak temperature in the thickness direction was significant, yielding a maximum difference of approximately 1000 °C. The thermal influence of group studs was also investigated in this study. The results demonstrated that welding a new stud adjacent to existing ones introduced only minor disturbances to the established temperature field. The maximum peak temperature difference before and after welding was approximately 100 °C. Full article
(This article belongs to the Section Construction and Building Materials)
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20 pages, 28281 KiB  
Article
Infrared-Guided Thermal Cycles in FEM Simulation of Laser Welding of Thin Aluminium Alloy Sheets
by Pasquale Russo Spena, Manuela De Maddis, Valentino Razza, Luca Santoro, Husniddin Mamarayimov and Dario Basile
Metals 2025, 15(8), 830; https://doi.org/10.3390/met15080830 - 24 Jul 2025
Viewed by 291
Abstract
Climate concerns are driving the automotive industry to adopt advanced manufacturing technologies that aim to improve energy efficiency and reduce vehicle weight. In this context, lightweight structural materials such as aluminium alloys have gained significant attention due to their favorable strength-to-weight ratio. Laser [...] Read more.
Climate concerns are driving the automotive industry to adopt advanced manufacturing technologies that aim to improve energy efficiency and reduce vehicle weight. In this context, lightweight structural materials such as aluminium alloys have gained significant attention due to their favorable strength-to-weight ratio. Laser welding plays a crucial role in assembling such materials, offering high flexibility and fast joining capabilities for thin aluminium sheets. However, welding these materials presents specific challenges, particularly in controlling heat input to minimize distortions and ensure consistent weld quality. As a result, numerical simulations based on the Finite Element Method (FEM) are essential for predicting weld-induced phenomena and optimizing process performance. This study investigates welding-induced distortions in laser butt welding of 1.5 mm-thick Al 6061 samples through FEM simulations performed in the SYSWELD 2024.0 environment. The methodology provided by the software is based on the Moving Heat Source (MHS) model, which simulates the physical movement of the heat source and typically requires extensive calibration through destructive metallographic testing. This transient approach enables the detailed prediction of thermal, metallurgical, and mechanical behavior, but it is computationally demanding. To improve efficiency, the Imposed Thermal Cycle (ITC) model is often used. In this technique, a thermal cycle, extracted from an MHS simulation or experimental data, is imposed on predefined subregions of the model, allowing only mechanical behavior to be simulated while reducing computation time. To avoid MHS-based calibration, this work proposes using thermal cycles acquired in-line during welding via infrared thermography as direct input for the ITC model. The method was validated experimentally and numerically, showing good agreement in the prediction of distortions and a significant reduction in workflow time. The distortion values from simulations differ from the real experiment by less than 0.3%. Our method exhibits a slight decrease in performance, resulting in an increase in estimation error of 0.03% compared to classic approaches, but more than 85% saving in computation time. The integration of real process data into the simulation enables a virtual representation of the process, supporting future developments toward Digital Twin applications. Full article
(This article belongs to the Special Issue Manufacturing Processes of Metallic Materials)
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24 pages, 3016 KiB  
Article
Industrial Off-Gas Fermentation for Acetic Acid Production: A Carbon Footprint Assessment in the Context of Energy Transition
by Marta Pacheco, Adrien Brac de la Perrière, Patrícia Moura and Carla Silva
C 2025, 11(3), 54; https://doi.org/10.3390/c11030054 - 23 Jul 2025
Viewed by 418
Abstract
Most industrial processes depend on heat, electricity, demineralized water, and chemical inputs, which themselves are produced through energy- and resource-intensive industrial activities. In this work, acetic acid (AA) production from syngas (CO, CO2, and H2) fermentation is explored and [...] Read more.
Most industrial processes depend on heat, electricity, demineralized water, and chemical inputs, which themselves are produced through energy- and resource-intensive industrial activities. In this work, acetic acid (AA) production from syngas (CO, CO2, and H2) fermentation is explored and compared against a thermochemical fossil benchmark and other thermochemical/biological processes across four main Key Performance Indicators (KPI)—electricity use, heat use, water consumption, and carbon footprint (CF)—for the years 2023 and 2050 in Portugal and France. CF was evaluated through transparent and public inventories for all the processes involved in chemical production and utilities. Spreadsheet-traceable matrices for hotspot identification were also developed. The fossil benchmark, with all the necessary cascade processes, was 0.64 kg CO2-eq/kg AA, 1.53 kWh/kg AA, 22.02 MJ/kg AA, and 1.62 L water/kg AA for the Portuguese 2023 energy mix, with a reduction of 162% of the CO2-eq in the 2050 energy transition context. The results demonstrated that industrial practices would benefit greatly from the transition from fossil to renewable energy and from more sustainable chemical sources. For carbon-intensive sectors like steel or cement, the acetogenic syngas fermentation appears as a scalable bridge technology, converting the flue gas waste stream into marketable products and accelerating the transition towards a circular economy. Full article
(This article belongs to the Section Carbon Cycle, Capture and Storage)
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17 pages, 4401 KiB  
Article
Friction Stir Welding Process Using a Manual Tool on Polylactic Acid Structures Manufactured by Additive Techniques
by Miguel Ángel Almazán, Marta Marín, Juan Antonio Almazán, Amabel García-Domínguez and Eva María Rubio
Appl. Sci. 2025, 15(15), 8155; https://doi.org/10.3390/app15158155 - 22 Jul 2025
Viewed by 232
Abstract
This study analyses the application of the Friction Stir Welding (FSW) process on polymeric materials manufactured by additive manufacturing (AM), specifically with polylactic acid (PLA). FSW is a solid-state welding process characterized by its low heat input and minimal distortion, which makes it [...] Read more.
This study analyses the application of the Friction Stir Welding (FSW) process on polymeric materials manufactured by additive manufacturing (AM), specifically with polylactic acid (PLA). FSW is a solid-state welding process characterized by its low heat input and minimal distortion, which makes it ideal for the assembly of complex or large components made by additive manufacturing. To evaluate its effectiveness, a portable FSW device was developed for the purpose of joining PLA specimens made by AM using different filler densities (15% and 100%). Two tool geometries (a cylindrical and truncated cone) were utilized by varying the parameters of rotational speed, tilt angle, and feed rate. The results revealed two different process stages, transient and steady-state, and showed differences in weld quality depending on the material density, tool type, and material addition. The study confirms the viability of FSW for joining PLA parts made by AM and suggests potential applications in industries that require robust and precise joints in plastic parts, thereby helping hybrid manufacturing to progress. Full article
(This article belongs to the Special Issue Recent Advances in Manufacturing and Machining Processes)
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18 pages, 4345 KiB  
Article
Single-Thermocouple Suspended Microfluidic Thermal Sensor with Improved Heat Retention for the Development of Multifunctional Biomedical Detection
by Lin Qin, Xiasheng Wang, Chenxi Wu, Yuan Ju, Hao Zhang, Xin Cheng, Yuanlin Xia, Cao Xia, Yubo Huang and Zhuqing Wang
Sensors 2025, 25(15), 4532; https://doi.org/10.3390/s25154532 - 22 Jul 2025
Viewed by 230
Abstract
Thermal sensors are widely used in medical, industrial and other fields, where the requirements for high sensitivity and portability continues to increase. Here we propose a suspended bridge structure fabricated using MEMS, which effectively shrinks the size and reduces heat loss. This study [...] Read more.
Thermal sensors are widely used in medical, industrial and other fields, where the requirements for high sensitivity and portability continues to increase. Here we propose a suspended bridge structure fabricated using MEMS, which effectively shrinks the size and reduces heat loss. This study reviews current sensor-related theories of heat conduction, convective heat transfer and thermal radiation. Heat loss models for suspended and non-suspended bridge structures are established, and finite element analysis is conducted to evaluate their thermal performance. The thermal performance of the suspended bridge structure is further validated through infrared temperature measurements on the manufactured sensor device. Theoretical calculations demonstrate that the proposed suspension bridge structure reduces heat loss by 88.64% compared with traditional designs. Benefiting from this improved heat retention, which was also confirmed by infrared thermography, the thermal sensor fabricated based on the suspension bridge structure achieves an ultra-high sensitivity of 0.38 V/W and a fast response time of less than 200 ms, indicating a high accuracy in thermal characterization. The correlation coefficient obtained for the sensor output voltage and input power of the sensor is approximately 1.0. Based on this design, multiple microfluidic channels with suspended bridge structures can be integrated to realize multi-component detection, which is important for the development of multifunctional biomedical detection. Full article
(This article belongs to the Section Biomedical Sensors)
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17 pages, 3415 KiB  
Article
A Hybrid Multi-Step Forecasting Approach for Methane Steam Reforming Process Using a Trans-GRU Network
by Qinwei Zhang, Xianyao Han, Jingwen Zhang and Pan Qin
Processes 2025, 13(7), 2313; https://doi.org/10.3390/pr13072313 - 21 Jul 2025
Viewed by 267
Abstract
During the steam reforming of methane (SRM) process, elevated CH4 levels after the reaction often signify inadequate heat supply or incomplete reactions within the reformer, jeopardizing process stability. In this paper, a novel multi-step forecasting method using a Trans-GRU network was proposed [...] Read more.
During the steam reforming of methane (SRM) process, elevated CH4 levels after the reaction often signify inadequate heat supply or incomplete reactions within the reformer, jeopardizing process stability. In this paper, a novel multi-step forecasting method using a Trans-GRU network was proposed for predicting the methane content outlet of the SRM reformer. First, a novel feature selection based on the maximal information coefficient (MIC) was applied to identify critical input variables and determine their optimal input order. Additionally, the Trans-GRU network enables the simultaneous capture of multivariate correlations and the learning of global sequence representations. The experimental results based on time-series data from a real SRM process demonstrate that the proposed approach significantly improves the accuracy of multi-step methane content prediction. Compared to benchmark models, including the TCN, Transformer, GRU, and CNN-LSTM, the Trans-GRU consistently achieves the lowest root mean squared error (RMSE) and mean absolute error (MAE) values across all prediction steps (1–6). Specifically, at the one-step horizon, it yields an RMSE of 0.0120 and an MAE of 0.0094. This high performance remains robust across the 2–6-step predictions. The improved predictive capability supports the stable operation and predictive optimization strategies of the steam reforming process in hydrogen production. Full article
(This article belongs to the Section Chemical Processes and Systems)
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20 pages, 2768 KiB  
Article
Flexible Operation of High-Temperature Heat Pumps Through Sizing and Control of Energy Stored in Integrated Steam Accumulators
by Andrea Vecchi, Jose Hector Bastida Hernandez and Adriano Sciacovelli
Energies 2025, 18(14), 3806; https://doi.org/10.3390/en18143806 - 17 Jul 2025
Viewed by 240
Abstract
Steam networks are widely used for industrial heat supply. High-temperature heat pumps (HTHPs) are an increasingly attractive low-emission solution to traditional steam generation, which could also improve the operational efficiency and energy demand flexibility of industrial processes. This work characterises 4-bar steam supply [...] Read more.
Steam networks are widely used for industrial heat supply. High-temperature heat pumps (HTHPs) are an increasingly attractive low-emission solution to traditional steam generation, which could also improve the operational efficiency and energy demand flexibility of industrial processes. This work characterises 4-bar steam supply via HTHPs and aims to assess how variations in power input that result from flexible HTHP operation may affect steam flow and temperature, both with and without a downstream steam accumulator (SA). First, steady-state modelling is used for system design. Then, dynamic component models are developed and used to simulate the system response to HTHP power input variations. The performance of different SA integration layouts and sizes is evaluated. Results demonstrate that steam supply fluctuations closely follow changes in HTHP operation. A downstream SA is shown to mitigate these variations to an extent that depends on its capacity. Practical SA sizing recommendations are derived, which allow for the containment of steam supply fluctuations within acceptability. By providing a basis for evaluating the financial viability of flexible HTHP operation for steam provision, the results support clean technology’s development and uptake in industrial steam and district heating networks. Full article
(This article belongs to the Special Issue Trends and Developments in District Heating and Cooling Technologies)
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20 pages, 4974 KiB  
Article
A Novel Shape Memory Alloy Actuated Bearing Active Preload System (SMA-BAPS) for Space Spindles
by Yuhang Zhang, Jun Jiang, Qiang Zhang, Yuanzi Zhou, Xiaoyong Zhang and Ruijie Sun
Aerospace 2025, 12(7), 637; https://doi.org/10.3390/aerospace12070637 - 17 Jul 2025
Viewed by 232
Abstract
In this study, a novel shape memory alloy actuated bearing active preload system (SMA-BAPS) was proposed and experimentally demonstrated. SMA actuators placed in a single or antagonistic configuration were employed to drive the screw pair and thus fulfill one-way or bidirectional preload adjustment. [...] Read more.
In this study, a novel shape memory alloy actuated bearing active preload system (SMA-BAPS) was proposed and experimentally demonstrated. SMA actuators placed in a single or antagonistic configuration were employed to drive the screw pair and thus fulfill one-way or bidirectional preload adjustment. Moreover, the self-locking screw pair was used to maintain the bearing preload without external energy input. To determine the parameters of screw pair and SMA actuators, a detailed design process was conducted based on analytical models of the proposed system. Finally, a screw pair with a lead of 3 mm and SMA actuators with a diameter of 0.5 mm and a length of 130 mm were adopted. Prototype tests were conducted to validate and evaluate the performance of the preload adjustment with the SMA-BAPS. The resistive torque and the natural frequency of spindles were recorded to represent the preload level of the bearing. Through the performance tests, the SMA-BAPS induced a maximum 47% variation in the resistive torque and a 20% variation in the spindle’s natural frequency. The response time of the SMA-BAPS was less than 5 s when the heating current of 5 A was applied on the SMA actuator. This design highlighted the compact size, quick response, as well as the bidirectional preload adjustment, representing its potential use in aerospace mechanisms and advanced motors. Full article
(This article belongs to the Section Astronautics & Space Science)
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