Search Results (244)

Efficient thermal management is critical for modern electrical and electronic devices, where increasing power densities and miniaturization demand advanced heat dissipation solutions. This study investigates anisotropic thermal conductivity in polymer structures fabricated via pellet-based fused granulate fabrication using polyamide 6 composite filled with thermally conductive, electrically insulative mineral fillers. Three sample orientations were manufactured by controlling the printing path direction to manipulate filler alignment relative to heat flow. The microscopic analysis confirmed a flake-shaped filler orientation dependent on extrusion direction. Thermal conductivity measurements using a guarded heat flow meter revealed significant anisotropy: samples with fillers aligned parallel to heat flow exhibited thermal conductivity of 4.09 W/m·K, while perpendicular alignment yielded 1.21 W/m·K, representing a 238% enhancement and an anisotropy ratio of 3.4. The dielectric measurements showed modest electrical anisotropy with maintained low dielectric loss below 0.05 at 1 kHz, confirming the suitability of the investigated materials for electrical insulation applications. The presented results demonstrate that pellet-based fused granular fabrication uniquely enables in situ control of platelet filler orientation during printing, achieving unprecedented thermal anisotropy, high through-plane thermal conductivity, and excellent electrical insulation in directly 3D-printed polymer structures, offering a breakthrough approach for advanced thermal management in electrical devices. Full article

This research examines the electrochemical polymerization of 3-Methyl-4-phenylpyrrole on carbon microfibers and compares its electrode performance with similar structures utilizing Poly-pyrrole and Poly-3-Phenylpyrrole on carbon microfibers. For technological considerations, going beyond a rate of 90 mV/s for the electrochemical deposition of the 3-Methyl-4-phenylpyrrole polymer is not advisable. By examining the Nyquist diagram, it is noted that the highest phase angle, exceeding 80°, occurs for the carbon–polymer structure created at a deposition rate of 70 mV/s, displaying the most pronounced capacitive behavior. Similar results at a deposition rate of 70 mV/s regarding SEM and AFM images were noted, revealing a structure that resembles the shape of the deposited polymer granules as “droplets” with a reduced average roughness level, at under 60 nm, and achieving a layer thickness of over 0.7 μm. Considering the results from cyclic voltammetry and electrochemical impedance, it was observed that the carbon micro-fiber structure coated with 3-Methyl-4-phenylpyrrole polymer shows superior capacitive behavior when compared to similar structures using pyrrole and 3-Phenyl-pyrrole polymers. 3-Methyl-4-phenylpyrrole also showed a lower admittance value than 3-Phenyl-pyrrole, and presented the highest capacitance, leading to a maximum increase of +27.3% in relation to pyrrole, emphasizing the significance of studying this PPy derivative for energy storage applications. Full article

Many cyanobacteria synthesize cyanophycin, a nitrogen-rich amino acid polymer with metabolic engineering and biomanufacturing potential. In non-diazotrophic cyanobacteria, cyanophycin serves as a source of nitrogen under nitrogen stress conditions. However, the role of these storage granules in diazotrophic cyanobacteria, which fix nitrogen on demand, is yet to be understood. The enzyme cyanophycin synthetase, encoded by cphA, synthesizes cyanophycin from the amino acids aspartate and arginine. We probed the consequences of the inability to synthesize cyanophycin on the physiology of a nitrogen-fixing unicellular cyanobacterium, Cyanothece sp. ATCC 51142, by generating a markerless cphA deletion strain (∆cphA) using CRISPR/Cpf1. Under continuous high light and N₂-fixing conditions, the ∆cphA strain exhibited a growth defect and phycobilisome degradation, implying nitrogen starvation. Interestingly, under low light conditions, the nitrogen starvation phenotype was not observed. This suggests a critical role for the nitrogen storage bodies in maintaining an optimal cellular carbon/nitrogen balance, especially when the cellular nitrogen fixing machinery cannot match high levels of carbon fixation. Thus, when photosynthetic efficiency is high, the cyanophycin storage granules act as a readily available nitrogen source that ensures optimal metabolism and growth. This study illustrates the essential role of cyanophycin when engineering unicellular nitrogen-fixing cyanobacteria for use as production chassis. Full article

Introduction: Diltiazem hydrochloride (DH) is a calcium channel blocker used in the treatment of hypertension, angina pectoris, and arrhythmias. Its short half-life and frequent dosing requirements limit patient adherence and cause plasma concentration fluctuations. Objective: This review critically examines recent pharmaceutical technologies and formulation strategies for modified-release dosage forms (MRDFs) of diltiazem hydrochloride, emphasizing their impact on pharmacokinetics, clinical performance, and regulatory aspects. Methodology: A structured literature review (2010–2025) was conducted using databases such as PubMed, ScienceDirect, MDPI, and ACS Publications. Studies were selected based on relevance to solid oral MRDFs of DH and their associated manufacturing techniques. Results: Techniques including direct compression, granulation, extrusion–spheronization, spray drying, solvent evaporation, and ionotropic gelation have enabled the development of hydrophilic matrices, coated pellets, microspheres, and osmotic systems. Functional polymers such as HPMC, Eudragit^®, and ethylcellulose play a central role in modulating release kinetics and improving bioavailability. Conclusions: This review not only synthesizes current formulation strategies but also explores reverse engineering of ideal release profiles and the integration of advanced modeling tools such as physiologically based pharmacokinetic (PBPK) modeling and in vitro–in vivo correlation (IVIVC). These approaches support the rational design of personalized, regulatory-compliant DH therapies. Full article

To reduce the time of postoperative recovery and to prevent post-surgical complications, biocompatible synthetic materials with osteoconductive and osteoinductive properties are used as bone substitutes in large bone defect management. A simplified biomimetic approach to similar materials is based on the use of an inorganic filler, a polymer matrix, and a compatibilizer, mimicking the composition of the natural bone. Based on plate-like micro-sized carbonated hydroxyapatite (pCAp), we prepared compression-molded samples optionally containing an additional polyester component (poly(ε-caprolactone) PCL, poly(L-lactide) PLLA, or poly(L-methylglycolide) PLMG); syntheticblock copolymers comprising fragments of the corresponding polyester and poly(ethylene phosphoric acid) (PEPA) were also prepared and studied asa ‘two-in-one’ polymer matrix/compatibilizer. Bone regeneration experiments involving a three-month rat tibial defect model were conducted with 250–500 μm granules of the composites. Comparative studies of the introduction of the polyester-b-PEPA copolymer into composites revealed a positive effect, which manifests itself in accelerated bone regeneration, which further intensified for pCAp/PEPA-b-PLMG. The latter composite formulation was used to study the results of the introduction of cerium into the filler. One-month experiments with pCAp, CePO₄-doped pCAp, and composites of these inorganic fillers with PEPA-b-PLMG were conducted. For the first time, a positive synergistic effect of the presence of cerium and PEPA in the composite, which appeared in substitution of the implant material by two-thirds of newly formed partly matured bone, was observed four weeks after surgery. Full article

Red mud, fly ash, ground granulated blast furnace slag, and carbide slag are industrial byproducts posing significant environmental challenges. The synthesis of geopolymers represents a promising approach for their sustainable valorization. This study investigated the strength development mechanisms and microstructural evolution of Red Mud–Class F Fly Ash-Based Geopolymer under co-incorporation of ground granulated blast furnace slag and carbide slag through compressive strength tests, X-Ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy–Energy Dispersive Spectrometer (SEM-EDS). Key findings include the following: (1) single incorporation of ground granulated blast furnace slag achieved a 60-day compressive strength of 11.6 MPa—6.4× higher than carbide slag-only systems (1.8 MPa); (2) hybrid systems (50% ground granulated blast furnace slag/50% carbide slag) reached 8.8 MPa, demonstrating a strength peak at balanced ground granulated blast furnace slag/carbide slag ratios; (3) the multi-source geopolymer systems were dominated by monomeric gels (C-A-H, C-S-H, C-A-S-H), crystalline phases (ettringite and hydrocalumite), and poly-aluminosilicate chains ((-Si-O-Al-Si-O-)n); (4) elevated Ca levels (>40 weight percent in ground granulated blast furnace slag/carbide slag) favored C-S-H formation, while optimal Si/Al ratios (1.5–2.5) promoted gel polycondensation into long-chain polymers (e.g., Si-O-Al-O), consolidating the matrix. These results resolve the critical limitation of low strength (≤3.1 MPa) in ambient-cured red mud–fly ash geopolymers reported previously, enabling scalable utilization of red mud (46.44% Fe₂O₃) and carbide slag (92.43% CaO) while advancing circular economy paradigms in construction materials. Full article

This study investigates the adhesion of polypropylene (PP), steel and basalt fibres to geopolymer matrices of varying composition. Geopolymers formed via alkali activation of fly ash (FA) and ground granulated blast-furnace slag (GGBFS) offer significant environmental advantages over Portland cement by reducing CO₂ emissions and energy consumption. The addition of water treatment sludge (WTS) was also investigated as a partial or complete replacement for FA. Pull-out tests showed that replacing FA with WTS significantly reduces the mechanical properties of the matrix and at the same time the adhesion to the fibres tested. The addition of 20% WTS reduced the compressive strength by more than 50% and full replacement to less than 5% of the reference value. Steel fibres showed the highest adhesion (9.3 MPa), while PP fibres had the lowest, with adhesion values three times lower than steel. Increased GGBFS content improved fibre adhesion, while the addition of WTS weakened it. Calculated critical fibre lengths ranged from 50 to 70 mm in WTS-free matrices but increased significantly in WTS-containing matrices due to reduced matrix strength. The compatibility of the fibres with the geopolymer matrix was also confirmed via SEM microstructural observations, where a homogeneous transition zone was observed in the case of steel fibres, while numerous discontinuities at the interface were observed in the case of other fibres, the surface of which is made of organic polymers. These results highlight the potential of fibre-reinforced geopolymer composites for sustainable construction. Full article

Bone tissue restoration requires biomaterials, which combine osteoinductivity and the capability to prevent surgical site infections. Magnesium-substituted biphasic calcium phosphate (Mg-BCP) represents a promising solution, as magnesium substitution increases the biodegradation rate of calcium phosphate ceramics and provides inherent antibacterial properties. This study aimed to achieve wet precipitation synthesis of magnesium-substituted (1–10 mol%) biphasic calcium phosphate and to evaluate its drug delivery potential and antibacterial performance. Porous Mg-BCP granules were fabricated via the gelation of Mg-BCP suspension in sodium alginate followed by polymer removal. Drug delivery potential was evaluated using methylene blue as a model compound, with methylcellulose encapsulation implemented to ensure prolonged release. Magnesium content directly ruled the phase composition: low concentrations (1%) favored hydroxyapatite phase prevalence, while higher concentrations led to the β-tricalcium phosphate formation. Further assessment of drug delivery potential revealed that direct drug loading resulted in burst release, whereas methylcellulose encapsulation successfully enabled prolonged drug delivery. Mg-5BCP formulation demonstrated significant antimicrobial activity with growth inhibition of 17.7 ± 4.1% against C. albicans, 20.8 ± 7.0% against E. faecalis, and 12.9 ± 7.5% against E. coli. Therefore, Mg-5BCP–methylcellulose composite granules present a versatile platform for antibacterial drug delivery for bone tissue engineering applications. Full article

Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, polyethylene, and aromatic oil. To elucidate the modification mechanism of a multipolymer granulated bitumen modifier on bitumen, the elemental composition of bitumen A and B, the micro-morphology of the modifiers, the changes in functional groups, and the distribution state of the polymers in the bitumen were investigated using an elemental analyzer, a scanning electron microscope, Fourier-transform infrared spectroscopy, and fluorescence microscopy. The effects of the multipolymer granulated bitumen modifier on the physical, rheological, and viscoelastic properties of two types of base bituminous binders were investigated at various dosages. The test results show that the Z_H/C ratio of base bitumen A is smaller than that of base bitumen B and that the cross-linking effect with the polymer is optimal. Therefore, the direct-feed modified asphalt of A performs better than the direct-feed modified asphalt of B under the same multipolymer granulated bitumen modifier content. The loose, porous surface structure of styrene–butadiene–styrene block copolymer promotes the adsorption of light components in bitumen, and the microstructure of the multipolymer granulated bitumen modifier is highly coherent. When the multipolymer granulated bitumen modifier content is 20%, the physical, rheological, and viscoelastic properties of the direct-feed modified asphalt of A/direct-feed modified asphalt of B and the commodity styrene–butadiene–styrene block copolymer are essentially identical. While the multipolymer granulated bitumen modifier did not significantly improve the performance of bitumen A/B at contents greater than 20%, the mass loss rate of the direct-feed modified asphalt of A to aggregate stabilized, and the adhesion effect reached stability. Image processing determined the optimum mixing temperature and time for multipolymer granulated bitumen modifier and aggregate to be 185–195 °C and 80–100 s, respectively, at which point the dispersion homogeneity of the multipolymer granulated bitumen modifier in the mixture was at its best. The dynamic stability, fracture energy, freeze–thaw splitting strength ratio, and immersion residual stability of bitumen mixtures were similar to those of commodity styrene–butadiene–styrene block copolymers with a 20% multipolymer granulated bitumen modifier mixing amount, which was equivalent to the wet method. The styrene–butadiene–styrene block copolymer bitumen mixture reached the same technical level. Full article

This study examined the removal efficiency of microplastics (MPs) in a wastewater treatment plant (WWTP) in Zhengzhou, China. A three-point sampling approach (influent, process effluent, and final effluent) was employed, with samples collected across three seasons (summer, winter, and autumn) to investigate seasonal variations in MPs. The abundance of MPs in influent ranged from 184.3 ± 4.0 to 145.3 ± 24.0 n/L, while in the process effluent it decreased to 79.3 ± 18.7 to 62.3 ± 15.0 n/L. Furthermore, in final effluent it was further reduced to 26.0 ± 7.0 to 38.7 ± 5.1 n/L. Fragments and granule-shaped MPs predominated (>80%), with polypropylene (PP, 42.6%) and polyethylene terephthalate (PET, 31.8%) emerging as the dominant polymer types. The removal efficiency of MPs in the WWTP was 86%, 81%, and 73% in summer, autumn, and winter, respectively. Additionally, the plant exhibited differing removal efficiencies for MPs of varying sizes. Notably, residual sludge retained substantial MPs loads, with seasonal abundances measuring 22.3 ± 3.2, 14.2 ± 2.4, and 29.1 ± 6.7 n/g in summer, autumn, and winter samples, respectively. The findings underscore the importance of implementing effective management strategies and interventions in wastewater systems to mitigate MP pollution. Full article

The recycling of polypropylene (PP) packaging films modified with biobased additives: biochar derived from the pyrolysis of natural fibers and diatomaceous earth was investigated. The aim was to assess the impact of these modifiers on the processing, rheological, mechanical, and thermal properties of the recycled material. The processing behavior was evaluated through extrusion with granulation to determine industrial applicability. Rheological properties, including viscosity and melt flow index (MFI), were measured to characterize flow behavior. Mechanical performance was assessed through tensile strength, hardness, three-point bending, and impact resistance tests. Thermal properties were analyzed using thermogravimetric analysis (TGA), Vicat softening temperature (VST), and differential scanning calorimetry (DSC). The results demonstrate that incorporating biochar and diatomaceous earth can modify and, in selected cases, enhance the processing and performance characteristics of recycled PP films, though their impact on thermal behavior is parameter-specific. While diatomaceous earth slightly increased the onset of thermal degradation (T₅), both fillers caused a slight decrease in the VST, indicating reduced heat resistance under load. Diatomaceous earth was found to effectively improve stiffness and impact strength, while biochar reduced viscosity and promoted finer crystalline structures. Both additives acted as nucleating agents, increasing crystallization temperatures, with diatomaceous earth additionally delaying thermal degradation onset. These findings highlight the potential of using sustainable, waste-derived additives in polymer recycling, supporting the development of environmentally responsible materials within circular economy frameworks. Full article

This study explores the valorization of Colocasia esculenta roots (flesh and peels) as a source of biopolymers by isolating and characterizing starch and cellulose nanofibers. Fresh roots were sourced from the Colombian Caribbean, and a bromatological analysis was conducted to determine their composition. Starch was extracted from the flesh (yield: 16.2 ± 0.5%) and characterized by a low amylose content (14.6 ± 0.9%) and a gelatinization temperature of 77.6 ± 0.3 °C. Granules showed spherical and polyhedral shapes and smooth, fissure-free surfaces. The median granule size (D50 = 12.2 ± 0.18 µm) exceeded several values reported for Colocasia esculenta from other regions. Cellulose nanofibers were isolated from peel byproducts (yield: 10.0 ± 1.4%), displaying dense fibrillar networks with diameters of 15–25 nm and lengths around 80 nm. FTIR analysis confirmed the presence of characteristic functional groups in both materials. Thermogravimetric analysis showed thermal degradation peaks at 320 °C for starch and 330 °C for nanocellulose. These findings demonstrate that Colocasia esculenta, an underutilized crop in the Colombian Caribbean, represents a promising and sustainable raw material for the development of bio-based polymers with suitable physicochemical, structural, and thermal properties. Full article

A lunar landing pad (LLP) represents essential initial infrastructure for establishing sustainable lunar settlements. This study investigates the feasibility of constructing LLPs through in situ resource utilization (ISRU), focusing on an innovative composite material comprising lunar regolith and the high-performance thermoplastic Polyether Ether Ketone (PEEK). The proposed manufacturing approach involves mechanically blending regolith with PEEK granules, compacting the mixture in a mold, and thermally processing it to induce polymer melting and binding. Experimental analysis indicates that a modest binder fraction (15 wt. % PEEK) yields a robust composite with a flexural strength of 14.6 MPa, although exhibiting inherently brittle characteristics. Compaction pressure emerges as a crucial factor influencing material performance. Utilizing these findings, hexagonal modular tiles were designed as the fundamental LLP elements, specifically engineered to optimize manufacturing simplicity, mechanical robustness, stackability for redundancy, and ease of replacement or repair. The tile geometry strategically mitigates brittleness-induced vulnerabilities by avoiding stress concentrations. Explicit finite element analyses validated tile performance under simulated lunar landing conditions corresponding to the European Large Logistic Lander specifications. Results demonstrated safe landing velocities between 0.1 and 0.7 m/s, governed by the binder content and compaction pressure. A clearly identified linear correlation between the binder fraction and permissible impact velocity enables predictive tailoring of the material composition, confirming the suitability and scalability of thermoplastic–regolith composites for future lunar infrastructure development. Full article

Endotracheal prosthesis placement is employed as a therapeutic intervention for tracheal lesions in cases where conventional surgical approaches are not feasible. The learning curve for endotracheal stent placement can vary depending on the type of stent, the training environment, and the clinician’s prior experience; however, it is generally considered moderately complex. Inadequate practice can have serious consequences, as the procedure involves a critical area such as the airway. The main risks and complications associated with inadequate technique or improper execution can include stent migration, formation of granulation tissue or hyperplasia, tracheal or pulmonary infection, obstruction or fracture of the stent, hemorrhage and tracheal perforation, among others. The purpose of the present study is to summarize important information and evaluate the role of different material features in the 3D printing manufacturing of an appropriate tracheobronchial medical device, which should be as appropriate as possible to facilitate placement during surgical practice. A complex stent design was fabricated using three different biodegradable materials, polycaprolactone (PCL), polydioxanone (PDO), and polymer blend of polylactic acid/polycaprolactone (PLA/PCL), through additive manufacturing, specifically fused filament fabrication (FFF)3D printing. Parameter optimization of the 3D printing process was required for each material to achieve an adequate geometric quality of the stent. Experimental analyses were conducted to characterize the mechanical properties of the printed stents. Flexural strength and radial compression resistance were evaluated, with particular emphasis on radial force due to its clinical relevance in preventing collapse after implantation in the trachea. The results provide valuable insights into how material selection could influence device behavior during placement to support surgical requirements. Full article

Biofilms, structured communities of microorganisms encased in an extracellular matrix, are a major cause of persistent infections, particularly when formed on medical devices. This study investigated the kinetics of biofilm formation by Escherichia coli and Pseudomonas aeruginosa, two clinically significant pathogens, on two medical-grade polymers: polyether ether ketone (PEEK) and polyamide 12 (PA12). Using a modified crystal violet staining method and spectrophotometric quantification, we evaluated biofilm development over time on polymer granules and catheter segments composed of these materials. Results revealed that PEEK surfaces supported significantly more biofilm formation than PA12, with peak accumulation observed at 24 h for both pathogens. Conversely, PA12 demonstrated reduced bacterial adhesion and lower biofilm biomass, suggesting surface characteristics less conducive to microbial colonization. Additionally, the study validated a reproducible protocol for assessing biofilm formation, providing a foundation for evaluating anti-biofilm strategies. While the assays were performed under static in vitro conditions, the findings highlight the importance of material selection and early prevention strategies in the design of infection-resistant medical devices. This work contributes to the understanding of how surface properties affect microbial adhesion and underscores the critical need for innovative surface modifications or coatings to mitigate biofilm-related healthcare risks. Full article