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Keywords = graded coating

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10 pages, 1883 KiB  
Article
In Vitro Biofilm Formation Kinetics of Pseudomonas aeruginosa and Escherichia coli on Medical-Grade Polyether Ether Ketone (PEEK) and Polyamide 12 (PA12) Polymers
by Susana Carbajal-Ocaña, Kristeel Ximena Franco-Gómez, Valeria Atehortúa-Benítez, Daniela Mendoza-Lozano, Luis Vicente Prado-Cervantes, Luis J. Melgoza-Ramírez, Miguel Delgado-Rodríguez, Mariana E. Elizondo-García and Jorge Membrillo-Hernández
Hygiene 2025, 5(3), 32; https://doi.org/10.3390/hygiene5030032 - 1 Aug 2025
Viewed by 192
Abstract
Biofilms, structured communities of microorganisms encased in an extracellular matrix, are a major cause of persistent infections, particularly when formed on medical devices. This study investigated the kinetics of biofilm formation by Escherichia coli and Pseudomonas aeruginosa, two clinically significant pathogens, on [...] Read more.
Biofilms, structured communities of microorganisms encased in an extracellular matrix, are a major cause of persistent infections, particularly when formed on medical devices. This study investigated the kinetics of biofilm formation by Escherichia coli and Pseudomonas aeruginosa, two clinically significant pathogens, on two medical-grade polymers: polyether ether ketone (PEEK) and polyamide 12 (PA12). Using a modified crystal violet staining method and spectrophotometric quantification, we evaluated biofilm development over time on polymer granules and catheter segments composed of these materials. Results revealed that PEEK surfaces supported significantly more biofilm formation than PA12, with peak accumulation observed at 24 h for both pathogens. Conversely, PA12 demonstrated reduced bacterial adhesion and lower biofilm biomass, suggesting surface characteristics less conducive to microbial colonization. Additionally, the study validated a reproducible protocol for assessing biofilm formation, providing a foundation for evaluating anti-biofilm strategies. While the assays were performed under static in vitro conditions, the findings highlight the importance of material selection and early prevention strategies in the design of infection-resistant medical devices. This work contributes to the understanding of how surface properties affect microbial adhesion and underscores the critical need for innovative surface modifications or coatings to mitigate biofilm-related healthcare risks. Full article
(This article belongs to the Section Hygiene in Healthcare Facilities)
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17 pages, 2885 KiB  
Article
Silanization-Modified Lignin Nanoparticles for Paper Coating with Enhanced Liquid and Vapor Barriers, Frication Resistance, and Self-Cleaning Properties
by Wen Chen, Ren’ai Li, Yunfeng Cao, Chunjie Ye, Zhulan Liu and Huining Xiao
Polymers 2025, 17(15), 2066; https://doi.org/10.3390/polym17152066 - 29 Jul 2025
Viewed by 290
Abstract
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the [...] Read more.
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the functionalizing agent. By applying the coating to paper surfaces followed by a hot-pressing process, the paper achieved comprehensive performance enhancements, including superior water, oil, and vapor barrier properties, thermal stability, mechanical strength, frictional resistance, and self-cleaning capabilities. The Cobb 60 value of LOTSC3.5T120t30 (the coating made from the OTS silanized lignin with the coating amount of 3.5 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is as low as 3.75 g/m2, and can withstand hot water at 100 °C for 60 min. The Cobb 60 value of the LOTSC20T120t30 (the coating made from the OTS silanized lignin with the coating amount of 20 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is reduced to 0.9 g/m2, the Kit grade is 6, and all coated papers are endowed with self-cleaning features. This study advances lignin’s high-value utilization, driving sustainable packaging and supporting eco-friendly paper material development. Full article
(This article belongs to the Special Issue Advances in Lignocellulose Research and Applications)
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31 pages, 5261 KiB  
Review
Wear- and Corrosion-Resistant Coatings for Extreme Environments: Advances, Challenges, and Future Perspectives
by Subin Antony Jose, Zachary Lapierre, Tyler Williams, Colton Hope, Tryon Jardin, Roberto Rodriguez and Pradeep L. Menezes
Coatings 2025, 15(8), 878; https://doi.org/10.3390/coatings15080878 - 26 Jul 2025
Viewed by 762
Abstract
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well [...] Read more.
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article
(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)
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14 pages, 1889 KiB  
Article
Determination of Phenylurea Herbicides in Water Samples by Magnet-Integrated Fabric Phase Sorptive Extraction Combined with High Performance Liquid Chromatography
by Natalia Manousi, Apostolia Tsiasioti, Abuzar Kabir and Erwin Rosenberg
Molecules 2025, 30(15), 3135; https://doi.org/10.3390/molecules30153135 - 26 Jul 2025
Viewed by 320
Abstract
In this study, a magnet-integrated fabric phase sorptive extraction (MI-FPSE) protocol was developed in combination with high pressure liquid chromatography—diode array detection (HPLC-DAD) for the simultaneous determination of five phenylurea pesticides (i.e., chlorbromuron, diuron, linuron, metoxuron, monuron) in environmental water samples. To produce [...] Read more.
In this study, a magnet-integrated fabric phase sorptive extraction (MI-FPSE) protocol was developed in combination with high pressure liquid chromatography—diode array detection (HPLC-DAD) for the simultaneous determination of five phenylurea pesticides (i.e., chlorbromuron, diuron, linuron, metoxuron, monuron) in environmental water samples. To produce the MI-FPSE device, two individual sol-gel coated carbowax 20 M (CW 20 M) cellulose membranes were fabricated and stitched to each other, while a magnetic rod was inserted between them to give the resulting device the ability to spin and serve as a stand-alone microextraction platform. The adsorption and desorption step of the MI-FPSE protocol was optimized to achieve high extraction efficiency and the MI-FPSE-HPLC-DAD method was validated in terms of linearity, sensitivity, selectivity, accuracy, and precision. The limits of detection (LODs) were found to be 0.3 μg L−1. The relative recoveries were 85.2–110.0% for the intra-day and 87.7–103.2% for the inter-day study. The relative standard deviations were better than 13% in all cases. The green character and the practicality of the developed procedure were assessed using ComplexGAPI and Blue Analytical Grade Index metric tools, showing good method performance. Finally, the developed method was successfully used for the analysis of tap, river, and lake water samples. Full article
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21 pages, 1993 KiB  
Article
Effect of Chitosan Gum Arabic-Coated Tung Oil Microcapsules on the Performance of UV Coating on Cherry Wood Surface
by Yang Dong, Jinzhe Deng and Xiaoxing Yan
Coatings 2025, 15(8), 873; https://doi.org/10.3390/coatings15080873 - 25 Jul 2025
Viewed by 387
Abstract
This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results [...] Read more.
This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results demonstrated that microcapsules conferred self-healing ability, but concentrations >9% reduced reflectance (min 39.20%), increased color difference (max ΔE = 8.35), decreased gloss (max 35.25% loss at 60°), and raised roughness (max 1.79 μm). Mechanically, impact resistance improved (to grade 3), while adhesion declined (to grade 3) and hardness decreased (4H→2H). Self-healing performance peaked at 9% microcapsule 2 content (31.32% healing rate), with optimal overall performance at 6%. The 6% microcapsule 2 formulation (Sample 7) achieved the best overall balance among optical, mechanical, and self-healing properties, demonstrating its suitability for practical applications. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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13 pages, 3560 KiB  
Article
Experimental Study on the Parameter Optimization of an Ultra-High-Pressure Water Jet for Grade-A Marine Steel Based on Surface Roughness
by Wuyang Shan, Yupeng Cao, Weidong Shi, Zhengang Wang, Qingbo Zhang, Yongfei Yang and Rui Zhou
Metals 2025, 15(7), 796; https://doi.org/10.3390/met15070796 - 15 Jul 2025
Viewed by 248
Abstract
The selection of process parameters for an ultra-high-pressure water jet directly affects the adhesion ability of the subsequent coating on the ship’s surface. This study investigates the effect of jet pressure, standoff distance, and nozzle traverse speed on the surface roughness of grade-A [...] Read more.
The selection of process parameters for an ultra-high-pressure water jet directly affects the adhesion ability of the subsequent coating on the ship’s surface. This study investigates the effect of jet pressure, standoff distance, and nozzle traverse speed on the surface roughness of grade-A marine steel, aiming to optimize the process parameters and improve the quality of surface treatment. Based on single-factor experiments and orthogonal experiments, a three-factor, three-level experimental design was employed, considering jet pressure, standoff distance, and nozzle traverse speed. Scanning electron microscopy (SEM) and a confocal microscope were used to analyze the surface morphology and roughness of grade-A marine steel. The experimental results proved that surface roughness exhibited a nonlinear relationship with jet pressure, initially increasing and then decreasing as pressure rose. Conversely, surface roughness showed negative correlations with both standoff distance and nozzle traverse speed, progressively decreasing with increases in these parameters. Through hierarchical analysis, the effect hierarchy of the three factors on surface roughness was determined as follows: jet pressure > standoff distance > nozzle traverse speed. Parametric optimization revealed that a jet pressure of 150 MPa, a standoff distance of 25 mm, and a nozzle traverse speed of 180 mm/min collectively yielded a peak surface roughness of 62.549 μm. This value aligns with the pre-coating surface preparation standards for grade-A marine steel substrates, ensuring optimal adhesion for subsequent anti-corrosion treatments. Full article
(This article belongs to the Special Issue Fabricating Advanced Metallic Materials)
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45 pages, 1648 KiB  
Review
Tribological Performance Enhancement in FDM and SLA Additive Manufacturing: Materials, Mechanisms, Surface Engineering, and Hybrid Strategies—A Holistic Review
by Raja Subramani, Ronit Rosario Leon, Rajeswari Nageswaren, Maher Ali Rusho and Karthik Venkitaraman Shankar
Lubricants 2025, 13(7), 298; https://doi.org/10.3390/lubricants13070298 - 7 Jul 2025
Viewed by 863
Abstract
Additive Manufacturing (AM) techniques, such as Fused Deposition Modeling (FDM) and Stereolithography (SLA), are increasingly adopted in various high-demand sectors, including the aerospace, biomedical engineering, and automotive industries, due to their design flexibility and material adaptability. However, the tribological performance and surface integrity [...] Read more.
Additive Manufacturing (AM) techniques, such as Fused Deposition Modeling (FDM) and Stereolithography (SLA), are increasingly adopted in various high-demand sectors, including the aerospace, biomedical engineering, and automotive industries, due to their design flexibility and material adaptability. However, the tribological performance and surface integrity of parts manufactured by AM are the biggest functional deployment challenges, especially in wear susceptibility or load-carrying applications. The current review provides a comprehensive overview of the tribological challenges and surface engineering solutions inherent in FDM and SLA processes. The overview begins with a comparative overview of material systems, process mechanics, and failure modes, highlighting prevalent wear mechanisms, such as abrasion, adhesion, fatigue, and delamination. The effect of influential factors (layer thickness, raster direction, infill density, resin curing) on wear behavior and surface integrity is critically evaluated. Novel post-processing techniques, such as vapor smoothing, thermal annealing, laser polishing, and thin-film coating, are discussed for their potential to endow surface durability and reduce friction coefficients. Hybrid manufacturing potential, where subtractive operations (e.g., rolling, peening) are integrated with AM, is highlighted as a path to functionally graded, high-performance surfaces. Further, the review highlights the growing use of finite element modeling, digital twins, and machine learning algorithms for predictive control of tribological performance at AM parts. Through material-level innovations, process optimization, and surface treatment techniques integration, the article provides actionable guidelines for researchers and engineers aiming at performance improvement of FDM and SLA-manufactured parts. Future directions, such as smart tribological, sustainable materials, and AI-based process design, are highlighted to drive the transition of AM from prototyping to end-use applications in high-demand industries. Full article
(This article belongs to the Special Issue Wear and Friction in Hybrid and Additive Manufacturing Processes)
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41 pages, 7139 KiB  
Review
Analysis of Failures and Protective Measures for Core Rods in Composite Long-Rod Insulators of Transmission Lines
by Guohui Pang, Zhijin Zhang, Jianlin Hu, Qin Hu, Hualong Zheng and Xingliang Jiang
Energies 2025, 18(12), 3138; https://doi.org/10.3390/en18123138 - 14 Jun 2025
Viewed by 680
Abstract
Composite insulators are deployed globally for outdoor insulation owing to their light weight, excellent pollution resistance, good mechanical strength, ease of installation, and low maintenance costs. The core rod in composite long-rod insulators plays a critical role in both mechanical load-bearing and internal [...] Read more.
Composite insulators are deployed globally for outdoor insulation owing to their light weight, excellent pollution resistance, good mechanical strength, ease of installation, and low maintenance costs. The core rod in composite long-rod insulators plays a critical role in both mechanical load-bearing and internal insulation for overhead transmission lines, and its performance directly affects the overall operational condition of the insulator. However, it remains susceptible to failures induced by complex actions of mechanical, electrical, thermal, and environmental stresses. This paper systematically reviews the major failure modes of core rods, including mechanical failures (normal fracture, brittle fracture, and decay-like fracture) and electrical failures (flashunder and abnormal heating of the core rod). Through analysis of extensive field data and research findings, key failure mechanisms are identified. Preventive strategies encompassing material modification (such as superhydrophobic coatings, self-diagnostic materials, and self-healing epoxy resin), structural optimization (like the optimization of grading rings), and advanced inspection methods (such as IRT detection, Terahertz (THz) detection, X-ray computed tomography (XCT)) are proposed. Furthermore, the limitations of current technologies are discussed, emphasizing the need for in-depth studies on deterioration mechanisms, materials innovation, and defect detection technologies to enhance the long-term reliability of composite insulators in transmission networks. Full article
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16 pages, 3483 KiB  
Article
Design and Activity Evaluation of Berberine-Loaded Dual pH and Enzyme-Sensitive Colon-Targeting Microparticles
by Jingqi Sun, Xinlong Chai, Xiwen Zeng, Qingwei Wang, Yanwen Ling, Lihong Wang and Jin Su
Pharmaceutics 2025, 17(6), 778; https://doi.org/10.3390/pharmaceutics17060778 - 13 Jun 2025
Viewed by 630
Abstract
Ulcerative colitis (UC) is a multifactorial disorder, and conventional oral berberine (BBR) suffers from poor colonic targeting. This study aimed to develop a colon-targeted microparticle system (BBR-ES MPs) based on chitosan (CS) and Eudragit S-100 to enhance BBR delivery efficiency and therapeutic efficacy [...] Read more.
Ulcerative colitis (UC) is a multifactorial disorder, and conventional oral berberine (BBR) suffers from poor colonic targeting. This study aimed to develop a colon-targeted microparticle system (BBR-ES MPs) based on chitosan (CS) and Eudragit S-100 to enhance BBR delivery efficiency and therapeutic efficacy in UC. Methods: BBR-CS nanocarriers were prepared via ionotropic gelation and coated with Eudragit S-100 to form pH/enzyme dual-responsive MPs. Colon-targeting performance was validated through in vitro release assays. SPF-grade male KM mice (Ethics Approval No.: JMSU-2021090301) with dextran sulfate sodium (DSS)-induced UC were divided into normal, model, BBR, and BBR-ES MPs groups. Therapeutic outcomes were evaluated by monitoring body weight, disease activity index (DAI), colon length, histopathology, inflammatory cytokines (IL-1β, IL-6, TNF-α, IL-10), and myeloperoxidase (MPO) activity via ELISA. Gut microbiota diversity was analyzed using 16S rRNA sequencing. Results: BBR-ES MP treatment significantly reduced DAI scores (p < 0.01), restored colon length, downregulated pro-inflammatory cytokines (IL-1β, IL-6, TNF-α; p < 0.05), and upregulated anti-inflammatory IL-10. Microbiota analysis revealed that the Bacteroidetes/Firmicutes ratio, which decreased in the model group, was restored post-treatment, with alpha/beta diversity approaching normal levels. BBR-ES MPs outperformed free BBR at equivalent doses. Conclusion: BBR-ES MPs achieved colon-targeted drug delivery via pH/enzyme dual-responsive mechanisms, effectively alleviating UC inflammation and modulating gut dysbiosis, offering a safe and precise therapeutic strategy for UC management. Full article
(This article belongs to the Section Drug Targeting and Design)
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13 pages, 1955 KiB  
Article
Thermochromic Behaviour and Comfort Properties of Printed Woven Fabric
by Nursyafawani Idris, Nor Dalila Nor Affandi, Intan Zulaikha Borhan, Muhammad Ismail Ab Kadir, Ridwan Yahaya and Liliana Indrie
Coatings 2025, 15(6), 692; https://doi.org/10.3390/coatings15060692 - 7 Jun 2025
Viewed by 654
Abstract
Thermochromic materials have attracted interest in textile applications, particularly in printing and dyeing processes. However, their thermochromic properties and impact on fabric comfort remain underexplored. This study aimed to investigate the thermochromic properties of printed fabrics with green-to-brown transitions and evaluates their comfort [...] Read more.
Thermochromic materials have attracted interest in textile applications, particularly in printing and dyeing processes. However, their thermochromic properties and impact on fabric comfort remain underexplored. This study aimed to investigate the thermochromic properties of printed fabrics with green-to-brown transitions and evaluates their comfort attributes. In the present study, a thermochromic dye paste was applied to nylon/cotton medium-weight fabric via screen printing process. The brown pigment paste was applied first, followed by the thermochromic olive green dye. The printed fabrics were tested for thermochromism, morphology, Fourier Transform Infrared Spectroscopy (FTIR), and comfort properties. Comfort properties were assessed via air permeability, water vapour permeability, and moisture management tests. The results show reversible colour changes from green (25 °C) to brown (40 °C), with increasing lightness (L*) and shifting green–red coordinates (−a*). The scanning electron microscopy (SEM) confirmed uniform dye dispersion, and the FTIR validated the presence of thermochromic pigments. The printed fabrics showed a reduction in air permeability from 40.2 mm/s to 0 mm/s, while water vapour permeability decreased by 62.50% compared to the pristine fabric due to the coating layers. The overall moisture management properties of the printed fabric remained similar to those of the unprinted fabric, with a grade of 1. These findings highlight the potential of thermochromic textiles for adaptive camouflage, particularly in military uniforms, contributing to the advancement of intelligent textiles with enhanced thermal responsiveness. Full article
(This article belongs to the Special Issue Functional Coatings for Textile Applications)
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18 pages, 9850 KiB  
Article
Structural Water Content in Pigment-Grade TiO2 Particles Coated with Al2O3 and SiO2, and Their Effect on Polypropylene Photodegradation
by Edgar F. Armendáriz-Alonso, Nancy Rivera-García, J. Antonio Moreno-Razo, Luis Octavio Meza-Espinoza, Miguel A. Waldo-Mendoza and Elías Pérez
Coatings 2025, 15(6), 685; https://doi.org/10.3390/coatings15060685 - 6 Jun 2025
Viewed by 563
Abstract
The influence of structural water in alumina (Al2O3) and silica (SiO2) coated titanium dioxide (TiO2) pigments on the photodegradation behavior of polypropylene (PP) composites was investigated. Four commercial rutile TiO2 pigments with varying surface [...] Read more.
The influence of structural water in alumina (Al2O3) and silica (SiO2) coated titanium dioxide (TiO2) pigments on the photodegradation behavior of polypropylene (PP) composites was investigated. Four commercial rutile TiO2 pigments with varying surface inorganic coatings were incorporated into PP plaques and subjected to accelerated UV weathering to simulate outdoor exposure. Photodegradation was assessed through gloss retention measurements, the carbonyl index (CI), and stress at break retention, while pigment morphology and composition were analyzed using transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDS). Surface charge and water content were determined through the zeta potential (ζ), Karl Fischer titration, thermogravimetric analysis (TGA), and Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS). The results showed that low-alumina coating alone led to the lowest photodegradation resistance, the highest CI, and the lowest stress at break retention. In contrast, increasing alumina content enhanced photostability, reaching its maximum for combined alumina–silica coatings, which mitigated electron–hole pair migration. PP composites with high alumina–silica-coated TiO2 exhibited higher gloss retention (36%) compared to low-alumina samples (21%). Furthermore, statistical analysis using ANOVA revealed significant differences in coating content and ζ potential among the pigment grades. These findings provide novel insights into oxide-water interactions and the impact of structural water on the photodegradation of polymer composites. Full article
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22 pages, 5743 KiB  
Article
Influence of N2 Flow Rate on Mechanical and Tribological Properties of TAlN Coatings Deposited on 300M Substrate and Nitrocarburized Layer
by Shiwei Zuo, Qinghua Li, Zhehang Fan, Xiaoyong Tao, Xiangjie Wang, Hui Xie, Qianqian Shen, Tianshi Jia and Hongyan Wu
Lubricants 2025, 13(6), 254; https://doi.org/10.3390/lubricants13060254 - 6 Jun 2025
Viewed by 539
Abstract
This study systematically investigates the influence of nitrogen (N2) flow rates and nitrocarburized (PNC) interlayers on the mechanical and tribological properties of TiAlN coatings deposited on 300M steel substrates via magnetron sputtering. The coatings were fabricated under three N2 flow [...] Read more.
This study systematically investigates the influence of nitrogen (N2) flow rates and nitrocarburized (PNC) interlayers on the mechanical and tribological properties of TiAlN coatings deposited on 300M steel substrates via magnetron sputtering. The coatings were fabricated under three N2 flow rates (30, 90, and 150 sccm), with microstructure evolution, elemental composition, and phase transitions analyzed using SEM, EDS, AFM, and XRD. The results indicate that the PNC/TiAlN composite coatings exhibited superior interfacial adhesion and load-bearing capacity compared to standalone TiAlN coatings, attributed to the graded hardness transition and stress distribution optimization at the coating–substrate interface. Nanoindentation tests revealed enhanced hardness and elastic modulus in PNC/TiAlN systems under high N2 flow conditions. Tribological evaluations demonstrated that the composite coatings achieved lower specific wear rates (25.23 × 10−8 mm3·N−1·m−1) under 7.3 N, outperforming monolithic TiAlN coatings by mitigating abrasive wear and delamination. The synergy between N2 flow modulation and nitrocarburizing pretreatment effectively optimized coating–substrate compatibility, establishing a robust framework for designing wear-resistant TiAlN coatings in extreme service environments. This work provides critical insights into tailoring PVD coating architectures for aerospace and heavy-load applications. Full article
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18 pages, 1809 KiB  
Article
A Photo-Crosslinked Casein-Tannic Acid System for Enhanced Hair Protection: A Green Chemistry Approach
by Sujin Kyung, Won-Gun Koh and Hyun Jong Lee
Polymers 2025, 17(12), 1585; https://doi.org/10.3390/polym17121585 - 6 Jun 2025
Viewed by 903
Abstract
Hair is continuously exposed to various damaging factors in daily life, necessitating effective protective strategies that balance efficacy with environmental sustainability. In this study, we developed an environmentally friendly hair protective coating using casein proteins crosslinked with tannic acid via riboflavin phosphate-mediated photo-initiation. [...] Read more.
Hair is continuously exposed to various damaging factors in daily life, necessitating effective protective strategies that balance efficacy with environmental sustainability. In this study, we developed an environmentally friendly hair protective coating using casein proteins crosslinked with tannic acid via riboflavin phosphate-mediated photo-initiation. Casein solutions containing tannic acid (0.05% w/v) and riboflavin phosphate (0.01–0.1% w/v) were prepared and applied to virgin Asian hair, followed by blue light irradiation to initiate crosslinking. The coating formation mechanism was investigated through rheological characterization, which confirmed successful network formation with optimal mechanical stability at a 0.05% tannic acid concentration. Chemical analysis using FTIR spectroscopy revealed subtle but meaningful interactions between the coating components, while SEM analysis demonstrated the coating’s integration with the hair surface. Mechanical property evaluations showed that the photo-crosslinked coating significantly enhanced hair tensile strength by approximately 21% compared to untreated hair, while maintaining appropriate elasticity. Region-specific analysis of stress–strain behavior indicated that the coating extended the initial Hookean region while preserving natural resistance in the post-yield region, creating a balanced enhancement in mechanical properties. This approach offers a promising alternative to conventional hair treatments by utilizing natural, food-grade components and mild processing conditions, addressing growing demands for sustainable hair care solutions that effectively protect against daily damage. Full article
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30 pages, 3841 KiB  
Article
Eco-Friendly Octylsilane-Modified Amino-Functional Silicone Coatings for a Durable Hybrid Organic–Inorganic Water-Repellent Textile Finish
by Mariam Hadhri, Claudio Colleoni, Agnese D’Agostino, Mohamed Erhaim, Raphael Palucci Rosa, Giuseppe Rosace and Valentina Trovato
Polymers 2025, 17(11), 1578; https://doi.org/10.3390/polym17111578 - 5 Jun 2025
Viewed by 1155
Abstract
The widespread phase-out of long-chain per- and poly-fluoroalkyl substances (PFASs) has created an urgent need for durable, fluorine-free water-repellent finishes that match the performance of legacy chemistries while minimising environmental impact. Here, the performance of an eco-friendly hybrid organic–inorganic treatment obtained by the [...] Read more.
The widespread phase-out of long-chain per- and poly-fluoroalkyl substances (PFASs) has created an urgent need for durable, fluorine-free water-repellent finishes that match the performance of legacy chemistries while minimising environmental impact. Here, the performance of an eco-friendly hybrid organic–inorganic treatment obtained by the in situ hydrolysis–condensation of triethoxy(octyl)silane (OS) in an amino-terminated polydimethylsiloxane (APT-PDMS) aqueous dispersion was investigated. The sol was applied to plain-weave cotton and polyester by a pad-dry-cure process and benchmarked against a commercial fluorinated finish. Morphology and chemistry were characterised by SEM–EDS, ATR-FTIR, and Raman spectroscopy; wettability was assessed by static contact angle, ISO 4920 spray ratings, and AATCC 193 water/alcohol repellence; and durability, handle, and breathability were evaluated through repeated laundering, bending stiffness, and water-vapour transmission rate measurements. The silica/PDMS coating formed a uniform, strongly adherent nanostructured layer conferring static contact angles of 130° on cotton and 145° on polyester. After five ISO 105-C10 wash cycles, the treated fabrics still displayed a spray rating of 5/5 and AATCC 193 grade 7, outperforming or equalling the fluorinated control, while causing ≤5% loss of water-vapour permeability and only a marginal increase in bending stiffness. These results demonstrate that the proposed one-step, water-borne sol–gel process affords a sustainable, industrially scalable route to high-performance, durable, water-repellent finishes for both natural and synthetic textiles, offering a viable alternative to PFAS-based chemistry for outdoor apparel and technical applications. Full article
(This article belongs to the Special Issue Environmentally Friendly Textiles, Fibers and Their Composites)
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14 pages, 1433 KiB  
Article
Evaluation of Optical and Thermal Properties of NIR-Blocking Ophthalmic Lenses Under Controlled Conditions
by Jae-Yeon Pyo, Min-Cheul Kim, Seung-Jin Oh, Ki-Choong Mah and Jae-Young Jang
Sensors 2025, 25(11), 3556; https://doi.org/10.3390/s25113556 - 5 Jun 2025
Viewed by 530
Abstract
This study evaluates the optical and thermal performance of near-infrared (NIR)-blocking spectacle lenses at luminous transmittance grades of 0, 2, and 3. Ten lens types were tested, including clear, tinted, and NIR-blocking spectacle lenses (NIBSL). The NIR blocking rate was measured across 780–1100 [...] Read more.
This study evaluates the optical and thermal performance of near-infrared (NIR)-blocking spectacle lenses at luminous transmittance grades of 0, 2, and 3. Ten lens types were tested, including clear, tinted, and NIR-blocking spectacle lenses (NIBSL). The NIR blocking rate was measured across 780–1100 nm and 1100–1400 nm wavelength bands. Color reproduction was assessed using sharpness (MTF 50), point spread function (PSF), and color accuracy (ΔE00) under 1000 lux outdoor illumination. Thermal insulation was analyzed by monitoring porcine skin temperature at 36 °C and 60 °C under each lens type. As a result, the NIBSL showed better near-infrared blocking performance than other types of lenses in both wavelength ranges, and the coated NIBSL blocked near-infrared more effectively than the polymerized lenses. Compared with other types of lenses, NIBSL showed no difference in object identification, color recognition, and reproducibility, so there is no problem in using them together. Strong correlations were observed between lens surface temperature and underlying pig skin temperature, and inverse correlations between NIR blocking rate and pig skin temperature gradient. These findings confirm that NIBSL offer enhanced protection against NIR-induced thermal effects without compromising optical performance, supporting their use in daily environments for ocular and skin safety. Full article
(This article belongs to the Section Optical Sensors)
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