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Search Results (1,085)

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Keywords = gases reduction

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22 pages, 14333 KiB  
Article
A Transient Combustion Study in a Brick Kiln Using Natural Gas as Fuel by Means of CFD
by Sergio Alonso-Romero, Jorge Arturo Alfaro-Ayala, José Eduardo Frias-Chimal, Oscar A. López-Núñez, José de Jesús Ramírez-Minguela and Roberto Zitzumbo-Guzmán
Processes 2025, 13(8), 2437; https://doi.org/10.3390/pr13082437 - 1 Aug 2025
Viewed by 119
Abstract
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model [...] Read more.
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model based on computational fluid dynamics (CFD) was used to simulate the combustion of natural gas in the brick kiln as a hypothetical case, with the aim of investigating the potential benefits of fuel switching. The theoretical stoichiometric combustion of both pine wood and natural gas was employed to compare the mole fractions and the adiabatic flame temperature. Also, the transient hot gas temperature obtained from the experimental wood-fired kiln were compared with those from the simulated natural gas-fired kiln. Furthermore, numerical simulations were carried out to obtain the transient hot gas temperature and NOx emissions under stoichiometric, fuel-rich, and excess air conditions. The results of CO2 mole fractions from stoichiometric combustion demonstrate that natural gas may represent a cleaner alternative for use in brick kilns, due to a 44.08% reduction in emissions. Contour plots of transient hot gases temperature, velocity, and CO2 emission inside the kiln are presented. Moreover, the time-dependent emissions of CO2, H2O, and CO at the kiln outlet are shown. It can be concluded that the presence of CO mole fractions at the kiln outlet suggests that the transient combustion process could be further improved. The low firing efficiency of bricks and the thermal efficiency obtained are attributed to uneven temperatures distributions inside the kiln. Moreover, hot gas temperature and NOx emissions were found to be higher under stoichiometric conditions than under fuel-rich or excess of air conditions. Therefore, this work could be useful for improving the thermal–hydraulic and emissions performance of brick kilns, as well as for future kiln design improvements. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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12 pages, 1867 KiB  
Article
Graphene Oxide-Constructed 2 nm Pore Anion Exchange Membrane for High Purity Hydrogen Production
by Hengcheng Wan, Hongjie Zhu, Ailing Zhang, Kexin Lv, Hongsen Wei, Yumo Wang, Huijie Sun, Lei Zhang, Xiang Liu and Haibin Zhang
Crystals 2025, 15(8), 689; https://doi.org/10.3390/cryst15080689 - 29 Jul 2025
Viewed by 236
Abstract
Alkaline electrolytic water hydrogen generation, a key driver in the growth of hydrogen energy, heavily relies on high-efficiency and high-purity ion exchange membranes. In this study, three-dimensional (3D) wrinkled reduced graphene oxide (WG) nanosheets obtained through a simple thermal reduction process and two-dimensional [...] Read more.
Alkaline electrolytic water hydrogen generation, a key driver in the growth of hydrogen energy, heavily relies on high-efficiency and high-purity ion exchange membranes. In this study, three-dimensional (3D) wrinkled reduced graphene oxide (WG) nanosheets obtained through a simple thermal reduction process and two-dimensional (2D) graphene oxide act as building blocks, with ethylenediamine as a crosslinking stabilizer, to construct a unique 3D/2D 2 nm-tunneling structure between the GO and WG sheets through via an amide connection at a WG/GO ratio of 1:1. Here, the wrinkled graphene (WG) undergoes a transition from two-dimensional (2D) graphene oxide (GO) into three-dimensional (3D) through the adjustment of surface energy. By increasing the interlayer spacing and the number of ion fluid channels within the membranes, the E-W/G membrane has achieved the rapid passage of hydroxide ions (OH) and simultaneous isolation of produced gas molecules. Moreover, the dense 2 nm nano-tunneling structure in the electrolytic water process enables the E-W/G membrane to attain current densities >99.9% and an extremely low gas crossover rate of hydrogen and oxygen. This result suggests that the as-prepared membrane effectively restricts the unwanted crossover of gases between the anode and cathode compartments, leading to improved efficiency and reduced gas leakage during electrolysis. By enhancing the purity of the hydrogen production industry and facilitating the energy transition, our strategy holds great potential for realizing the widespread utilization of hydrogen energy. Full article
(This article belongs to the Section Macromolecular Crystals)
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30 pages, 964 KiB  
Review
Impact of Biodegradable Plastics on Soil Health: Influence of Global Warming and Vice Versa
by Pavlos Tziourrou, John Bethanis, Dimitrios Alexiadis, Eleni Triantafyllidou, Sotiria G. Papadimou, Edoardo Barbieri and Evangelia E. Golia
Microplastics 2025, 4(3), 43; https://doi.org/10.3390/microplastics4030043 - 23 Jul 2025
Viewed by 299
Abstract
The presence of plastics in the soil environment is an undeniable global reality. Biodegradable plastics (BPs) possess several key properties that make them more environmentally sustainable compared to other categories of plastics. However, their presence induces significant changes in soil systems health where [...] Read more.
The presence of plastics in the soil environment is an undeniable global reality. Biodegradable plastics (BPs) possess several key properties that make them more environmentally sustainable compared to other categories of plastics. However, their presence induces significant changes in soil systems health where they are found, due to a combination of environmental, soil, and climatic factors, as well as the simultaneous presence of other pollutants, both inorganic and organic. In the present work, a review has been conducted on published research findings regarding the impact of various types of BPs on the parameters that regulate and determine soil health. In particular, the study examined the effects of BPs on physical, chemical, and biological indices of soil quality, leading to several important conclusions. It was observed that silty and loamy soils were significantly affected, as their physical properties were altered. Moreover, significant changes in both chemical and microbiological indicators were observed with increasing environmental temperatures. The presence of all types of biodegradable microplastics led to a significant reduction in soil nitrogen content as temperature increased. This study highlights the profound effects of the climate crisis on the properties of soils already contaminated with plastics, as the effects of rising temperatures on soil properties appear to be amplified in the presence of plastics. On the other hand, higher temperatures also trigger a series of chemical reactions that accelerate the degradation of BPs, thereby reducing their volume and mass in the soil environment. These processes lead to increased emissions of gases and higher ambient temperatures, leading to global warming. The types and quantities of plastics present, along with the environmental changes in a study area, are critical factors that must be taken into account by policymakers in order to mitigate the impacts of climate change on soil health and productivity. Full article
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20 pages, 1892 KiB  
Article
Effect of Slurry Acidification In-House by a Dynamic Spraying System on Ammonia and Greenhouse Gas Emissions from Pig-Fattening Farms in Hot Summer Climates
by Gema Montalvo, María Rodríguez, Carlos Piñeiro, Paloma Garcia-Rebollar and María J. Sanz
Environments 2025, 12(7), 243; https://doi.org/10.3390/environments12070243 - 16 Jul 2025
Viewed by 484
Abstract
Animal production generates gas emissions. It is imperative to reduce them as projections suggest that emissions will continue to increase with rising temperatures, alongside the intensification of agriculture to meet global food demand. Slurry acidification in-house can reduce these emissions. In this study, [...] Read more.
Animal production generates gas emissions. It is imperative to reduce them as projections suggest that emissions will continue to increase with rising temperatures, alongside the intensification of agriculture to meet global food demand. Slurry acidification in-house can reduce these emissions. In this study, an acidification technology was installed in a pig-fattening barn to evaluate the influence of the addition of a mixture of organic acids, mainly lactic acid and glycolic acid, on NH3 and GHG emissions. A total of 384 pigs were allocated to four experimental rooms, two with additive applied to the slurry pits by a spraying system and two as a control. In high-temperature conditions, the spraying system discharged additive over the slurry which, in contrast with other systems, was stored inside the rooms during the whole trial. The concentration of NH3 and GHG, the temperature, and the air extraction rate were measured continuously. A significant reduction in the emissions of the gases evaluated was achieved. NH3 emissions were reduced by 26.8%, CH4 by 23.6%, N2O by 25.0%, and CO2 by 28.7%. The role of the dynamic spraying system is considered essential to prevent the acidification effect being reversed by the buffering effect of the slurry itself. Full article
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16 pages, 19476 KiB  
Article
Photochemical Ozone Production Along Flight Trajectories in the Upper Troposphere and Lower Stratosphere and Route Optimisation
by Allan W. Foster, Richard G. Derwent, M. Anwar H. Khan, Dudley E. Shallcross, Mark H. Lowenberg and Rukshan Navaratne
Atmosphere 2025, 16(7), 858; https://doi.org/10.3390/atmos16070858 - 14 Jul 2025
Viewed by 230
Abstract
Aviation is widely recognised to have global-scale climate impacts through the formation of ozone (O3) in the upper troposphere and lower stratosphere (UTLS), driven by emissions of nitrogen oxides (NOX). Ozone is known to be one of the most [...] Read more.
Aviation is widely recognised to have global-scale climate impacts through the formation of ozone (O3) in the upper troposphere and lower stratosphere (UTLS), driven by emissions of nitrogen oxides (NOX). Ozone is known to be one of the most potent greenhouse gases formed from the interaction of aircraft emission plumes with atmospheric species. This paper follows up on previous research, where a Photochemical Trajectory Model was shown to be a robust measure of ozone formation along flight trajectories post-flight. We use a combination of a global Lagrangian chemistry-transport model and a box model to quantify the impacts of aircraft NOX on UTLS ozone over a five-day timescale. This work expands on the spatial and temporal range, as well as the chemical accuracy reported previously, with a greater range of NOX chemistry relevant chemical species. Based on these models, route optimisation has been investigated, through the use of network theory and algorithms. This is to show the potential inclusion of an understanding of climate-sensitive regions of the atmosphere on route planning can have on aviation’s impact on Earth’s Thermal Radiation balance with existing resources and technology. Optimised flight trajectories indicated reductions in O3 formation per unit NOX are in the range 1–40% depending on the spatial aspect of the flight. Temporally, local winter times and equatorial regions are generally found to have the most significant O3 formation per unit NOX; moreover, hotspots were found over the Pacific and Indian Ocean. Full article
(This article belongs to the Section Air Pollution Control)
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20 pages, 4894 KiB  
Article
Ag-Cu Synergism-Driven Oxygen Structure Modulation Promotes Low-Temperature NOx and CO Abatement
by Ruoxin Li, Jiuhong Wei, Bin Jia, Jun Liu, Xiaoqing Liu, Ying Wang, Yuqiong Zhao, Guoqiang Li and Guojie Zhang
Catalysts 2025, 15(7), 674; https://doi.org/10.3390/catal15070674 - 11 Jul 2025
Viewed by 357
Abstract
The efficient simultaneous removal of NOx and CO from sintering flue gas under low-temperature conditions (110–180 °C) in iron and steel enterprises remains a significant challenge in the field of environmental catalysis. In this study, we present an innovative strategy to enhance [...] Read more.
The efficient simultaneous removal of NOx and CO from sintering flue gas under low-temperature conditions (110–180 °C) in iron and steel enterprises remains a significant challenge in the field of environmental catalysis. In this study, we present an innovative strategy to enhance the performance of CuSmTi catalysts through silver modification, yielding a bifunctional system capable of oxygen structure regulation and demonstrating superior activity for the combined NH3-SCR and CO oxidation reactions under low-temperature, oxygen-rich conditions. The modified AgCuSmTi catalyst achieves complete NO conversion at 150 °C, representing a 50 °C reduction compared to the unmodified CuSmTi catalyst (T100% = 200 °C). Moreover, the catalyst exhibits over 90% N2 selectivity across a broad temperature range of 150–300 °C, while achieving full CO oxidation at 175 °C. A series of characterization techniques, including XRD, Raman spectroscopy, N2 adsorption, XPS, and O2-TPD, were employed to elucidate the Ag-Cu interaction. These modifications effectively optimize the surface physical structure, modulate the distribution of acid sites, increase the proportion of Lewis acid sites, and enhance the activity of lattice oxygen species. As a result, they effectively promote the adsorption and activation of reactants, as well as electron transfer between active species, thereby significantly enhancing the low-temperature performance of the catalyst. Furthermore, in situ DRIFTS investigations reveal the reaction mechanisms involved in NH3-SCR and CO oxidation over the Ag-modified CuSmTi catalyst. The NH3-SCR process predominantly follows the L-H mechanism, with partial contribution from the E-R mechanism, whereas CO oxidation proceeds via the MvK mechanism. This work demonstrates that Ag modification is an effective approach for enhancing the low-temperature performance of CuSmTi-based catalysts, offering a promising technical solution for the simultaneous control of NOx and CO emissions in industrial flue gases. Full article
(This article belongs to the Special Issue Environmentally Friendly Catalysis for Green Future)
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26 pages, 5689 KiB  
Article
Insights into the Adsorption of Carbon Dioxide in Zeolites ITQ-29 and 5A Based on Kinetic Measurements and Molecular Simulations
by Magdy Abdelghany Elsayed, Shixue Zhou, Xiaohui Zhao, Gumawa Windu Manggada, Zhongyuan Chen, Fang Wang and Zhijuan Tang
Nanomaterials 2025, 15(14), 1077; https://doi.org/10.3390/nano15141077 - 11 Jul 2025
Viewed by 433
Abstract
Understanding the adsorption mechanism is essential for developing efficient technologies to capture carbon dioxide from industrial flue gases. In this work, laboratory measurements, density functional theory calculations, and molecular dynamics simulations were employed to study CO2 adsorption and diffusion behavior in LTA-type [...] Read more.
Understanding the adsorption mechanism is essential for developing efficient technologies to capture carbon dioxide from industrial flue gases. In this work, laboratory measurements, density functional theory calculations, and molecular dynamics simulations were employed to study CO2 adsorption and diffusion behavior in LTA-type zeolites. The CO2 adsorption isotherms measured in zeolite 5A are best described by the Toth model. Thermodynamic analysis indicates that the adsorption process is spontaneous and exothermic, with an enthalpy change of −44.04 kJ/mol, an entropy change of −115.23 J/(mol·K), and Gibbs free energy values ranging from −9.68 to −1.03 kJ/mol over the temperature range of 298–373 K. The isosteric heat of CO2 adsorption decreases from 40.35 to 21.75 kJ/mol with increasing coverage, reflecting heterogeneous interactions at Ca2+ and Na+ sites. The adsorption kinetics follow a pseudo-first-order model, with an activation energy of 2.24 kJ/mol, confirming a physisorption mechanism. The intraparticle diffusion model indicates that internal diffusion is the rate-limiting step, supported by a significant reduction in the diffusion rate. The DFT calculations demonstrated that CO2 exhibited a −35 kJ/mol more negative adsorption energy in zeolite 5A than in zeolite ITQ-29, attributable to strong interactions with Ca2+/Na+ cations in 5A that were absent in the pure silica ITQ-29 framework. The molecular dynamics simulations based on molecular force fields indicate that CO2 diffuses more rapidly in ITQ-29, with a diffusion coefficient measuring 2.54 × 10−9 m2/s at 298 K, whereas it was 1.02 × 10−9 m2/s in zeolite 5A under identical conditions. The activation energy for molecular diffusion reaches 5.54 kJ/mol in zeolite 5A, exceeding the 4.12 kJ/mol value in ITQ-29 by 33%, which accounts for the slower diffusion kinetics in zeolite 5A. There is good agreement between experimental measurements and molecular simulation results for zeolite 5A across the studied temperature and pressure ranges. This confirms the accuracy and reliability of the selected simulation parameters and allows for the study of zeolite ITQ under similar simulation conditions. This research provides insights into CO2 adsorption energetics and diffusion within LTA-type zeolite frameworks, supporting the rational design of high-performance adsorbents for industrial gas separation. Full article
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21 pages, 2054 KiB  
Article
Development of a Biotechnological Strategy for CO2 Capture in Coke Plant Emissions Using Microalgae
by Antonio Zuorro, Jefferson E. Contreras-Ropero, Renso J. Parada-Solano, Janet B. García-Martínez, Germán L. López-Barrera, Néstor A. Urbina-Suarez and Andrés F. Barajas-Solano
Processes 2025, 13(7), 2121; https://doi.org/10.3390/pr13072121 - 3 Jul 2025
Viewed by 412
Abstract
Coke production generates up to 400 m3/min of flue gases containing 4% CO2. This study evaluated the capacity of the microalga Halochlorella rubescens_UFPS013 to capture CO2 from emissions generated by Excomin SAS (Colombia). A Central Composite Design [...] Read more.
Coke production generates up to 400 m3/min of flue gases containing 4% CO2. This study evaluated the capacity of the microalga Halochlorella rubescens_UFPS013 to capture CO2 from emissions generated by Excomin SAS (Colombia). A Central Composite Design and response surface methodology were employed to analyze the effects of CO2 concentration and light–dark cycles on biomass production. The statistical model explained 99% of the observed variability, suggesting a robust foundation with room for further improvement. In situ test showed that H. rubescens_UFPS013 tolerated a flue gas flow rate of up to 0.587 L/min, achieving an optimal predicted biomass yield of 2 g/L under a 12.6 h photoperiod on day 20. The generated biomass exhibited significant protein (48.5%) and lipid (9.6%) content, highlighting its potential for industrial applications in the food and energy sectors. These findings underscore the role of H. rubescens_UFPS013 as a viable biotechnological tool for CO2 capture in industrial processes, with prospects for scale-up and continuous optimization, contributing to sustainable solutions in emission reduction and the production of high-value bioproducts. Full article
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15 pages, 1009 KiB  
Article
Quantitative Detection of Mixed Gas Infrared Spectra Based on Joint SAE and PLS Downscaling with XGBoost
by Xichao Zhou, Baigen Wang, Xingjiang Bao, Hongtao Qi, Yong Peng, Zishang Xu and Fan Zhang
Processes 2025, 13(7), 2112; https://doi.org/10.3390/pr13072112 - 3 Jul 2025
Viewed by 316
Abstract
In view of the bottleneck problems of serious spectral peak cross-interference, redundant data dimensions, and inefficient traditional dimensionality reduction methods in the infrared spectral analysis of mixed gases, this paper studies a joint dimensionality reduction strategy combining stacked self encoder (SAE) and partial [...] Read more.
In view of the bottleneck problems of serious spectral peak cross-interference, redundant data dimensions, and inefficient traditional dimensionality reduction methods in the infrared spectral analysis of mixed gases, this paper studies a joint dimensionality reduction strategy combining stacked self encoder (SAE) and partial least squares (PLS) and constructs an XGBoost regression model for quantitative detection. The experimental data are from the real infrared spectrum dataset of the National Institute of Standards and Technology (NIST) database, covering key industrial gases such as CO, CH4, etc. Compared with the traditional principal component analysis (PCA), which relies on the variance contribution rate and leads to dimensional redundancy, and the calculation efficiency of dimension parameters that need to be cross-verified for PLS dimension reduction alone, the SAE-PLS joint strategy has two advantages: first, the optimal dimension reduction is automatically determined by SAE’s nonlinear compression mechanism, which effectively overcomes the limitations of linear methods in spectral nonlinear feature extraction; and second, the feature selection is carried out by combining the variable importance projection index of PLS. Compared with SAE, the compression efficiency is significantly improved. The XGBoost model was selected because of its adaptability to high-dimensional sparse data. Its regularization term and feature importance weighting mechanism can suppress the interference of spectral noise. The experimental results show that the mean square error (MSE) on the test set is reduced to 0.012% (71.4% lower than that of random forest), and the correlation coefficient (R2) is 0.987. By integrating deep feature optimization and ensemble learning, this method provides a new solution with high efficiency and high precision for industrial process gas monitoring. Full article
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14 pages, 1851 KiB  
Article
Effects of Ethanol–Gasoline Blends on the Performance and Emissions of a Vehicle Spark-Ignition Engine
by Maciej Gajewski, Szymon Wyrąbkiewicz and Jerzy Kaszkowiak
Energies 2025, 18(13), 3466; https://doi.org/10.3390/en18133466 - 1 Jul 2025
Viewed by 426
Abstract
This article presents experimental results related to the influence of bioethanol content in fuel blends on the performance and emissions of a spark-ignition engine. Tests were conducted for six ethanol–gasoline mixtures (ranging from 0% to 100% ethanol) under three engine control strategies: factory [...] Read more.
This article presents experimental results related to the influence of bioethanol content in fuel blends on the performance and emissions of a spark-ignition engine. Tests were conducted for six ethanol–gasoline mixtures (ranging from 0% to 100% ethanol) under three engine control strategies: factory settings, a fuel dose increased by 10%, and a fuel dose increased by 20%—both with an ignition timing adjustment of +3°. Measurements included engine power and torque, as well as emissions of CO, CO2, HC, O2, and particulate matter, all performed under a full engine load. The results revealed the strong dependence of engine behavior on ethanol content. Increasing the ethanol concentration significantly reduced CO and HC emissions, as well as markedly lowering particulate emissions—particularly at 30% ethanol. Conversely, pure ethanol led to substantial reductions in power (up to 28%) and torque (up to 32%) compared to conventional gasoline. Adjustments to the fuel dose and ignition timing partially mitigated these losses. Emissions of CO2 and oxygen content in exhaust gases varied depending on the blend, highlighting the complex nature of the combustion process. The findings contribute to the understanding of renewable fuel behavior in SI engines and underscore the influence of both fuel composition and control strategies on performance and emission characteristics. Full article
(This article belongs to the Topic Advanced Engines Technologies)
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19 pages, 2374 KiB  
Article
Analysis of Opportunities to Reduce CO2 and NOX Emissions Through the Improvement of Internal Inter-Operational Transport
by Szymon Pawlak, Tomasz Małysa, Angieszka Fornalczyk, Angieszka Sobianowska-Turek and Marzena Kuczyńska-Chałada
Sustainability 2025, 17(13), 5974; https://doi.org/10.3390/su17135974 - 29 Jun 2025
Viewed by 388
Abstract
The reduction of environmental pollutant emissions—including greenhouse gases, particulate matter, and other harmful substances—represents one of the foremost challenges in climate policy, economics, and industrial management today. Excessive emissions of CO2, NOX, and suspended particulates exert significant impacts on [...] Read more.
The reduction of environmental pollutant emissions—including greenhouse gases, particulate matter, and other harmful substances—represents one of the foremost challenges in climate policy, economics, and industrial management today. Excessive emissions of CO2, NOX, and suspended particulates exert significant impacts on climate change as well as human health and welfare. Consequently, numerous studies and regulatory and technological initiatives are underway to mitigate these emissions. One critical area is intra-plant transport within manufacturing facilities, which, despite its localized scope, can substantially contribute to a company’s total emissions. This paper aims to assess the potential of computer simulation using FlexSim software as a decision-support tool for planning inter-operational transport, with a particular focus on environmental aspects. The study analyzes real operational data from a selected production plant (case study), concentrating on the optimization of the number of transport units, their routing, and the layout of workstations. It is hypothesized that reducing the number of trips, shortening transport routes, and efficiently utilizing transport resources can lead to lower emissions of carbon dioxide (CO2) and nitrogen oxides (NOX). The findings provide a basis for a broader adoption of digital tools in sustainable production planning, emphasizing the integration of environmental criteria into decision-making processes. Furthermore, the results offer a foundation for future analyses that consider the development of green transport technologies—such as electric and hydrogen-powered vehicles—in the context of their implementation in the internal logistics of manufacturing enterprises. Full article
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13 pages, 1017 KiB  
Article
Separation of Exhaust Gas Pollutants from Urea Prilling Process with Gasified Biochar for Slow-Release Fertilizer: Adsorption Characteristics, Process Improvement, and Economic Assessment
by Tong Lou, Bingtao Zhao, Zixuan Zhang, Mengqi Wang, Yanli Mao, Baoming Chen, Xinwei Guo, Tuo Zhou and Fengcui Li
Separations 2025, 12(7), 173; https://doi.org/10.3390/separations12070173 - 29 Jun 2025
Viewed by 380
Abstract
To address severe ammonia gas and dust pollution coupled with resource waste in exhaust gases from urea prilling towers, a production process for gasified biochar-based slow-release fertilizer is proposed to achieve resource recovery of exhaust pollutants. Through phosphoric acid impregnation modification applied to [...] Read more.
To address severe ammonia gas and dust pollution coupled with resource waste in exhaust gases from urea prilling towers, a production process for gasified biochar-based slow-release fertilizer is proposed to achieve resource recovery of exhaust pollutants. Through phosphoric acid impregnation modification applied to gasified biochar, its ammonia gas adsorption capacity was significantly enhanced, with saturated adsorption capacity increasing from 0.61 mg/g (unmodified) to 32 mg/g. Coupled with the tower-top bag filter, the modified biochar combines with ammonia gas and urea dust in exhaust gases, subsequently forming biochar-based slow-release fertilizer through dehydration and granulation processes. Material balance analysis demonstrates that a single 400,000-ton/year urea prilling tower achieves a daily fertilizer production capacity of 55 tons, with 18% active ingredient content. The nitrogen content can be upgraded to national standards through urea supplementation. Economic analysis demonstrates a total capital investment of USD1.2 million, with an annual net profit of USD0.88 million and a static payback period of 1.36 years. This process not only achieves ammonia gas emission reduction but also converts waste biochar into high-value fertilizer. It displays dual advantages of environmental benefits and economic feasibility and provides an innovative solution for resource utilization of the exhaust gases from the urea prilling process. Full article
(This article belongs to the Section Environmental Separations)
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15 pages, 2017 KiB  
Article
Assessment of Harmful Emissions from Multiple Binder Systems in Pilot-Scale Sand Casting
by Erika Garitaonandia, Andoni Ibarra, Angelika Kmita, Rafał Dańko and Mariusz Holtzer
Molecules 2025, 30(13), 2765; https://doi.org/10.3390/molecules30132765 - 27 Jun 2025
Viewed by 289
Abstract
This study investigates hazardous emissions from foundry binder systems, comparing organic resins (phenolic urethane, furan, and alkaline-phenolic) and clay-bonded green sand with inorganic alternatives (sodium silicate and geopolymer). The research was conducted at the Fundaciόn Azterlan pilot plant (Spain), involving controlled chamber tests [...] Read more.
This study investigates hazardous emissions from foundry binder systems, comparing organic resins (phenolic urethane, furan, and alkaline-phenolic) and clay-bonded green sand with inorganic alternatives (sodium silicate and geopolymer). The research was conducted at the Fundaciόn Azterlan pilot plant (Spain), involving controlled chamber tests for the production of 60 kg iron alloy castings in 110 kg sand molds. The molds were evaluated under two configurations: homogeneous systems, where both mold and cores were manufactured using the same binder (five trials), and heterogeneous systems, where different binders were used for mold and cores (four trials). Each mold was placed in a metallic box fitted with a lid and an integrated gas extraction duct. The lid remained open during pouring and was closed immediately afterward to enable efficient evacuation of casting gases through the extraction system. Although the box was not completely airtight, it was designed to direct most exhaust gases through the duct. Along the extraction system line, different sampling instruments were strategically located for the precise measurement of contaminants: volatile organic compounds (VOCs), polycyclic aromatic hydrocarbons (PAHs), phenol, multiple forms of particulate matter (including crystalline silica content), and gases produced during pyrolysis. Across the nine trials, inorganic binders demonstrated significant reductions in gas emissions and priority pollutants, achieving decreases of over 90% in BTEX compounds (benzene, toluene, ethylbenzene, and xylene) and over 94% in PAHs compared to organic systems. Gas emissions were also substantially reduced, with CO emissions lowered by over 30%, NOx by more than 98%, and SO2 by over 75%. Conducted under the Greencasting LIFE project (LIFE 21 ENV/FI/101074439), this work provides empirical evidence supporting sodium silicate and geopolymer binders as viable, sustainable solutions for minimizing occupational and ecological risks in metal casting processes. Full article
(This article belongs to the Section Analytical Chemistry)
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16 pages, 6370 KiB  
Article
The Role of Ga Promoter in Enhancing the Performance of Ni/ZrO2+SiO2 Catalysts for Dry Methane Reforming
by Salma A. Al-Zahrani, Ahmed A. Ibrahim, Ghzzai Almutairi, Anis Hamza Fakeeha, Najat Masood, Sahar Y. Rajeh, Ahmed Al Otaib, Hessah Difallah A. Al-Enazy and Ahmed S. Al-Fatesh
Catalysts 2025, 15(7), 627; https://doi.org/10.3390/catal15070627 - 26 Jun 2025
Viewed by 443
Abstract
The potential of dry reforming methane (DRM) to convert two greenhouse gases concurrently is drawing interest from around the world. This research focused on developing supported nickel catalysts for the DRM, utilizing stabilized zirconia (SZ31107), which contains 5% SiO2, as the [...] Read more.
The potential of dry reforming methane (DRM) to convert two greenhouse gases concurrently is drawing interest from around the world. This research focused on developing supported nickel catalysts for the DRM, utilizing stabilized zirconia (SZ31107), which contains 5% SiO2, as the support material. To promote the catalysts with a 5 wt.% Ni concentration, we used varying gallium loadings, specifically 0.1, 0.25, 0.5, 0.75, and 1 wt.%. After a detailed analysis, characterization was performed using X-ray diffraction, N2-physorption, temperature-programmed reduction/desorption techniques, thermogravimetry, and Raman spectroscopy. The optimal DRM performance, achieved at 700 °C with a 1:1 CH4:CO2 feed, was recorded for the catalyst that has 0.25 wt.% Ga. The catalyst demonstrated remarkable average conversion rates of 56% for CH4 and 66% for CO2 after 300 min at 700 °C, with an H2:CO ratio of 0.84. Activity was further enhanced by raising the temperature to 800 °C, which resulted in an 87% CO2 conversion and an 80% CH4 conversion. Studies on the catalyst’s long-term stability revealed a slow deactivation. With computed activation energies of 28,009 J/mol for CH4 conversion and 21,875 J/mol for CO2 conversion, temperature-programmed reaction tests conducted over the best catalyst demonstrated the DRM reaction’s endothermic character. Small additions of Ga encouraged the creation of more graphitic carbon structures, according to Raman spectroscopy of spent catalysts; the ideal catalyst had the lowest ID/IG ratio. These results suggest that the 5Ni+0.25Ga/SZ31107 catalyst is a promising candidate for large-scale syngas and hydrogen production. Full article
(This article belongs to the Section Industrial Catalysis)
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21 pages, 6105 KiB  
Article
Correlating XCO2 Trends over Texas, California, and Florida with Socioeconomic and Environmental Factors
by Shannon Lindsey, Mahesh Bade and Yang Li
Remote Sens. 2025, 17(13), 2187; https://doi.org/10.3390/rs17132187 - 25 Jun 2025
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Abstract
Understanding the trends and drivers of greenhouse gases (GHGs) is vital to making effective climate mitigation strategies and benefiting human health. In this study, we investigate carbon dioxide (CO2) trends in the top three emitting states in the U.S. (i.e., Texas, [...] Read more.
Understanding the trends and drivers of greenhouse gases (GHGs) is vital to making effective climate mitigation strategies and benefiting human health. In this study, we investigate carbon dioxide (CO2) trends in the top three emitting states in the U.S. (i.e., Texas, California, and Florida) using column-averaged CO2 concentrations (XCO2) from the Greenhouse Gases Observing Satellite (GOSAT) from 2010 to 2022. Annual XCO2 enhancements are derived by removing regional background values (XCO2, enhancement), and their interannual changes (ΔXCO2, enhancement) are analyzed against key influencing factors, including population, gross domestic product (GDP), nonrenewable and renewable energy consumption, and normalized vegetation difference index (NDVI). Overall, interannual changes in socioeconomic factors, particularly GDP and energy consumption, are more strongly correlated with ΔXCO2, enhancement in Florida. In contrast, NDVI and state-specific environmental policies appear to play a more influential role in shaping XCO2 trends in California and Texas. These differences underscore the importance of regionally tailored approaches to emissions monitoring and mitigation. Although renewable energy use is increasing, CO2 trends remain primarily influenced by nonrenewable sources, limiting progress toward atmospheric CO2 reduction. Full article
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