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Keywords = fracture surface roughness

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19 pages, 5745 KB  
Article
Fractal-Based Non-Linear Assessment of Crack Propagation in Recycled Aggregate Concrete Using 3D Response Surface Methodology
by Xiu-Cheng Zhang and Xue-Fei Chen
Fractal Fract. 2025, 9(9), 568; https://doi.org/10.3390/fractalfract9090568 - 29 Aug 2025
Abstract
This study investigates the fracture behavior of recycled aggregate concrete by integrating fractal theory and empirical modeling to quantify how recycled coarse aggregates (RCAs) and recycled fine aggregates (RFAs) influence crack complexity and maximum crack width under varying content and loads. The results [...] Read more.
This study investigates the fracture behavior of recycled aggregate concrete by integrating fractal theory and empirical modeling to quantify how recycled coarse aggregates (RCAs) and recycled fine aggregates (RFAs) influence crack complexity and maximum crack width under varying content and loads. The results reveal distinct scale-dependent behaviors between RCA and RFA. For RCA, moderate dosages enhance fractal complexity (a measure of surface roughness) by promoting micro-crack proliferation, while excessive RCA reduces complexity due to matrix homogenization. In contrast, RFA significantly increases both fractal complexity and crack width under equivalent loads, reflecting its susceptibility to micro-scale interfacial transition zone (ITZ) degradation. Non-linear thresholds are identified: RCA’s fractal complexity plateaus at high loads as cracks coalesce into fewer dominant paths, while RFA’s crack width growth decelerates at extreme dosages due to balancing effects like particle packing. Empirical models link aggregate dosage and load to fractal dimension and crack width with high predictive accuracy (R2 > 0.85), capturing interaction effects such as RCA’s load-induced complexity reduction and RFA’s load-driven crack width amplification. Secondary analyses further demonstrate that fractal dimension correlates with crack width through non-linear relationships, emphasizing the coupled nature of micro- and macro-scale damage. These findings challenge conventional design assumptions by differentiating the impacts of RCA (macro-crack coalescence) and RFA (micro-crack proliferation), providing actionable thresholds for optimizing mix designs. The study also advances sustainable material design by offering a scientific basis for updating standards to accommodate higher recycled aggregate percentages, supporting circular economy goals through reduced carbon emissions and waste diversion, and laying the groundwork for resilient, low-carbon infrastructure. Full article
(This article belongs to the Section Engineering)
20 pages, 6862 KB  
Article
Kinetics and Morphological Characteristics of CO2 Hydrate Formation Within Sandstone Fractures
by Chuanhe Ma, Hongxiang Si, Jiyao Wang, Tingting Luo, Tao Han, Ziyang Dong and Chaozheng Ma
Appl. Sci. 2025, 15(17), 9440; https://doi.org/10.3390/app15179440 - 28 Aug 2025
Abstract
Hydrate-based CO2 sequestration is considered one of the most promising methods in the field of carbon capture, utilization, and storage. The abundant fractured environments in marine sediments provide an ideal setting for the sequestration of CO2 hydrate. Investigating the kinetics and [...] Read more.
Hydrate-based CO2 sequestration is considered one of the most promising methods in the field of carbon capture, utilization, and storage. The abundant fractured environments in marine sediments provide an ideal setting for the sequestration of CO2 hydrate. Investigating the kinetics and morphological characteristics of CO2 hydrate formation within fractures is a critical prerequisite for achieving efficient and safe CO2 sequestration using hydrate technology in subsea environments. Based on the aforementioned considerations, the kinetic experiments on the formation, dissociation, and reformation of CO2 hydrates were conducted using a high-pressure visualization experimental system in this study. The kinetic behaviors and morphological characteristics of CO2 hydrates within sandstone fractures were comprehensively investigated. Particular emphasis was placed on analyzing the effects of fracture width, type, and surface roughness on the processes of hydrate formation, dissociation, and reformation. The experimental results indicate the following: (1) At a formation pressure of 2.9 MPa, the 10 mm width fracture exhibited the shortest induction time, the longest formation duration, and the highest hydrate yield (approximately 0.52 mol) compared to the other two fracture widths. The formed CO2 hydrates exhibited a smooth, thin-walled morphology. (2) In X-type fractures, the formation of CO2 hydrates was characterized by concurrent induction and dissolution processes. Compared to I-type fractures, the hydrate formation process in X-type fractures exhibited shorter formation durations and generally lower hydrate yields. (3) An increase in fracture roughness enhances the number of nucleation sites for the formation of hydrates. In both fracture types (I-type and X-type), the induction time for CO2 hydrate formation was nearly negligible. However, a significant difference in the trend of formation duration was observed under varying roughness conditions. (4) Hydrate dissociation follows a diffusion-controlled mechanism, progressing from the fracture walls towards the interior. The maximum gas production was achieved in the 10 mm-width fracture, reaching 0.24 mol, indicating optimal heat and mass transfer conditions under this configuration. (5) During the reformation process, the induction time was significantly shortened due to the “memory effect.” However, the hydrate yield after the reformation process remained consistently lower than that of the first formation, which is primarily attributed to the high solubility of CO2 in the aqueous phase. Full article
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22 pages, 4283 KB  
Article
Characterization of Envira Fibers Endemic to the Amazon Rainforest and Their Potential for Reinforcement in Polymer Composites
by Miriane Alexandrino Pinheiro, Leoncio Soares Galvao Neto, Alisson Clay Rios da Silva, Sérgio Neves Monteiro, Felipe Perisse Duarte Lopes, Marcos Allan Leite dos Reis and Verônica Scarpini Candido
Polymers 2025, 17(17), 2284; https://doi.org/10.3390/polym17172284 - 23 Aug 2025
Viewed by 380
Abstract
Natural lignocellulosic fibers (NLFs) replacing synthetic fibers have been used as reinforcement in polymer matrix composites. In this work, a lesser-known NLF endemic to the Amazon region, the envira fiber (Bocageopsis multiflora), was analyzed for its basic physical, thermochemical, morphological, and [...] Read more.
Natural lignocellulosic fibers (NLFs) replacing synthetic fibers have been used as reinforcement in polymer matrix composites. In this work, a lesser-known NLF endemic to the Amazon region, the envira fiber (Bocageopsis multiflora), was analyzed for its basic physical, thermochemical, morphological, and mechanical characteristics. In addition, epoxy matrix composites with 10, 20, 30, and 40 vol% of continuous and aligned envira fibers were evaluated by Fourier transform infrared spectroscopy (FTIR) and tensile tests. The results were statistically compared by ANOVA and Tukey’s test. The density found for the envira fiber was 0.23 g/cm3. The crystallinity index and microfibrilar angle obtained were 69.5% and 7.07°, respectively. Fiber thermal stability was found up to around 210 °C. FTIR confirmed the presence of functional groups characteristic of NLFs. Morphological analysis by SEM revealed that the envira fiber displayed fine bundles of fibrils and a rough surface along its length. The average strength value of the envira fiber was found to be 62 MPa. FTIR analysis of the composites confirmed the presence of the main constituents of the epoxy resin and NLFs. The tensile strength results indicated that the envira fiber addition increased the strength of the composites up to 40 vol%. The analysis of the fracture region revealed brittle aspects. These results indicate that envira fibers present potential reinforcement for polymer matrix composites and can be used in engineering applications, favored by their lightness and cost-effectiveness. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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24 pages, 43348 KB  
Article
Post-Fabrication Lamination with PP and PET Films for Improved Mechanical Performance of Injection-Molded Wood Fiber/PP Composites
by Wycliffe Ondiek, Arnaud Macadre and Koichi Goda
Eng 2025, 6(9), 204; https://doi.org/10.3390/eng6090204 - 22 Aug 2025
Viewed by 647
Abstract
This study investigates the effect of polymer film lamination on the tensile performance of wood fiber-reinforced polypropylene (WP) composites. Neat polypropylene (PP) and WP containing 25 wt% wood fiber were injection-molded and laminated with 0.1 mm PP or polyethylene terephthalate (PET) films using [...] Read more.
This study investigates the effect of polymer film lamination on the tensile performance of wood fiber-reinforced polypropylene (WP) composites. Neat polypropylene (PP) and WP containing 25 wt% wood fiber were injection-molded and laminated with 0.1 mm PP or polyethylene terephthalate (PET) films using a compatible adhesive. Four configurations were examined: unlaminated (0S), single-sided half-length (1S-H), single-sided full-length (1S-F), and double-sided full-length (2S-F). Mechanical properties and fracture morphology were characterized by uniaxial tensile tests and scanning electron microscopy (SEM), alongside measurements of surface roughness. PET lamination produced the greatest strength enhancements, with 2S-F specimens achieving gains of 12% for PP and 21% for WP, whereas PP lamination gave minimal or negative effects, except for a 5% increase in WP. Strength improvements were attributed to surface smoothing and suppression of crack initiation, as confirmed by roughness measurements and SEM observations. PET’s higher stiffness and strength accounted for its superior reinforcement relative to PP. Fractographic analysis revealed flat regions near specimen corners—interpreted as crack initiation sites—indicating that lamination delayed crack propagation. The results demonstrate that PET film lamination is an effective and practical post-processing strategy for enhancing the mechanical performance of wood–plastic composites. Full article
(This article belongs to the Topic Surface Engineering and Micro Additive Manufacturing)
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21 pages, 4865 KB  
Article
Surface Treatment, Chemical Characterization, and Debonding Crack Initiation Strength for Veneering Dental Ceramics on Ni-Cr Alloys
by Blanca Irma Flores-Ferreyra, María de los Angeles Moyaho-Bernal, Héctor Nahum Chavarría-Lizárraga, Jorge Castro-Ramos, Guillermo Franco-Romero, Ulises Velázquez-Enríquez, Abigailt Flores-Ledesma, Eric Reyes-Cervantes, Ana Karina Ley-García, Estela del Carmen Velasco-León and Rosendo Gerardo Carrasco-Gutiérrez
Materials 2025, 18(16), 3822; https://doi.org/10.3390/ma18163822 - 14 Aug 2025
Viewed by 409
Abstract
Despite aesthetic trends, metal–ceramic restorations continue to be widely accepted due to their durability, and variations in surface preparation process can significantly influence bond strength outcomes. The purpose of this study was to determine whether there are differences in the bond strength depending [...] Read more.
Despite aesthetic trends, metal–ceramic restorations continue to be widely accepted due to their durability, and variations in surface preparation process can significantly influence bond strength outcomes. The purpose of this study was to determine whether there are differences in the bond strength depending on three surface treatment protocols for veneering ceramics on Ni-Cr alloys. The following surface treatments were used: (1) control (C) (no treatment), (2) airborne-particle abrasion (APA) with 50 µm Al2O3 (G1-APA), (3) APA followed by oxidation (G2-APA-O), and (4) APA-O, with a second APA (G3-APA-O-APA). Subsequently surface roughness (Ra and Rz) was evaluated using profilometry, hardness was measured through Leeb’s hardness dynamic test (HLD), morphology was investigated through scanning electron microscopy (SEM), and the chemical composition of the alloy surface was evaluated using energy-dispersive spectroscopy (EDS). After surface treatments, veneering ceramic was applied, the debonding crack initiation strength (DCIS) was investigated through the three-point bending test, failure mode was classified using a stereoscopic microscope, and chemical characterization of the fractured surfaces was performed using Raman spectroscopy (RS). For DCIS, G2-APA-O demonstrated the highest value 63.97 ± 44.40 (MPa) (p < 0.05). The results of this study indicate that oxidation treatment has a positive effect on the bonding strength between veneering ceramic and Ni-Cr alloys. Full article
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26 pages, 18754 KB  
Article
Integrated Documentation and Non-Destructive Surface Characterization of Ancient Egyptian Sandstone Blocks at Karnak Temples (Luxor, Egypt)
by Abdelrhman Fahmy, Salvador Domínguez-Bella, Ana Durante-Macías, Fabiola Martínez-Viñas and Eduardo Molina-Piernas
Heritage 2025, 8(8), 320; https://doi.org/10.3390/heritage8080320 - 11 Aug 2025
Viewed by 401
Abstract
The Karnak Temples are considered one of Egypt’s most significant archaeological sites, dating back to the Middle Kingdom (c. 2000–1700 BC) and were continuously expanded until the Ptolemaic period (305–30 BC). As the second most visited UNESCO World Heritage archaeological site in Egypt [...] Read more.
The Karnak Temples are considered one of Egypt’s most significant archaeological sites, dating back to the Middle Kingdom (c. 2000–1700 BC) and were continuously expanded until the Ptolemaic period (305–30 BC). As the second most visited UNESCO World Heritage archaeological site in Egypt after the Giza Pyramids, Karnak faces severe deterioration processes due to prolonged exposure to environmental impacts, mechanical damage, and historical interventions. This study employs a multidisciplinary approach integrating non-destructive testing (NDT) methods to assess the physical and mechanical condition and degradation mechanisms of scattered sandstone blocks at the site. Advanced documentation techniques, including Reflectance Transformation Imaging (RTI), photogrammetry, and Infrared Thermography (IRT), were used to analyze surface morphology, thermal stress effects, and weathering patterns. Ultrasonic Pulse Velocity (UPV) testing provided internal structural assessments, while spectral and gloss analysis quantified chromatic alterations and surface roughness. Additionally, the Karsten Tube test determined the water absorption behavior of the sandstone, highlighting variations in porosity and susceptibility to salt crystallization. In this sense, the results indicate that climatic factors such as extreme temperature fluctuations, wind erosion, and groundwater infiltration contributed to sandstone deterioration. Thermal cycling leads to microcracking and granular disintegration, while high capillary water absorption accelerates chemical weathering processes. UPV analyses showed substantial internal decay, with low-velocity zones correlating with fractures and differential cementation loss. Finally, an interventive conservation plan was proposed. Full article
(This article belongs to the Section Materials and Heritage)
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29 pages, 2309 KB  
Systematic Review
The Influence of Printing Orientation on the Properties of 3D-Printed Polymeric Provisional Dental Restorations: A Systematic Review and Meta-Analysis
by Firas K. Alqarawi
J. Funct. Biomater. 2025, 16(8), 278; https://doi.org/10.3390/jfb16080278 - 31 Jul 2025
Viewed by 816
Abstract
Three-dimensional printing is commonly used to fabricate provisional dental restorations. Studies have reported that changes in printing orientation affect the physical and mechanical properties of 3D-printed polymeric provisional restorations; however the findings have been inconsistent. Therefore, this systematic review and meta-analysis aims to [...] Read more.
Three-dimensional printing is commonly used to fabricate provisional dental restorations. Studies have reported that changes in printing orientation affect the physical and mechanical properties of 3D-printed polymeric provisional restorations; however the findings have been inconsistent. Therefore, this systematic review and meta-analysis aims to analyze the articles evaluating the influence of printing orientation on the physical and mechanical properties of 3D-printed polymeric provisional dental restorations. Recommendations provided by the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines were followed to structure and compose the review. The PICO (Participant, Intervention, Comparison, Outcome) question ordered was: ‘Do 3D-printed provisional dental restorations (P) printed at various orientations (except 0°) (I) exhibit similar physical and mechanical properties (O) when compared to those printed at a 0° orientation (C)?’. An electronic search was conducted on 28 and 29 April 2025, by two independent researchers across four databases (MEDLINE/PubMed, Scopus, Cochrane Library, and Web of Science) to systematically collect relevant articles published up to March 2025. After removing duplicate articles and applying predefined inclusion and exclusion criteria, twenty-one articles were incorporated into this review. Self-designed Performa’s were used to tabulate all relevant information. For the quality analysis, the modified CONSORT scale was utilized. The quantitative analysis was performed on only fifteen out of twenty-one articles. It can be concluded that the printing orientation affects some of the tested properties, which include fracture strength (significantly higher for specimens printed at 0° when compared to 90°), wear resistance (significantly higher for specimens printed at 90° when compared to 0°), microhardness (significantly higher for specimens printed at 90°and 45° when compared to 0°), color stability (high at 0°), and surface roughness (significantly higher for specimens printed at 45° and 90° when compared to 0°). There were varied outcomes in terms of flexural strength and elastic modulus. Full article
(This article belongs to the Special Issue Advances in Restorative Dentistry Materials)
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20 pages, 11478 KB  
Article
Pore Evolution and Fractal Characteristics of Marine Shale: A Case Study of the Silurian Longmaxi Formation Shale in the Sichuan Basin
by Hongzhan Zhuang, Yuqiang Jiang, Quanzhong Guan, Xingping Yin and Yifan Gu
Fractal Fract. 2025, 9(8), 492; https://doi.org/10.3390/fractalfract9080492 - 28 Jul 2025
Viewed by 385
Abstract
The Silurian marine shale in the Sichuan Basin is currently the main reservoir for shale gas reserves and production in China. This study investigates the reservoir evolution of the Silurian marine shale based on fractal dimension, quantifying the complexity and heterogeneity of the [...] Read more.
The Silurian marine shale in the Sichuan Basin is currently the main reservoir for shale gas reserves and production in China. This study investigates the reservoir evolution of the Silurian marine shale based on fractal dimension, quantifying the complexity and heterogeneity of the shale’s pore structure. Physical simulation experiments were conducted on field-collected shale samples, revealing the evolution of total organic carbon, mineral composition, porosity, and micro-fractures. The fractal dimension of shale pore was characterized using the Frenkel–Halsey–Hill and capillary bundle models. The relationships among shale components, porosity, and fractal dimensions were investigated through a correlation analysis and a principal component analysis. A comprehensive evolution model for porosity and micro-fractures was established. The evolution of mineral composition indicates a gradual increase in quartz content, accompanied by a decline in clay, feldspar, and carbonate minerals. The thermal evolution of organic matter is characterized by the formation of organic pores and shrinkage fractures on the surface of kerogen. Retained hydrocarbons undergo cracking in the late stages of thermal evolution, resulting in the formation of numerous nanometer-scale organic pores. The evolution of inorganic minerals is represented by compaction, dissolution, and the transformation of clay minerals. Throughout the simulation, porosity evolution exhibited distinct stages of rapid decline, notable increase, and relative stabilization. Both pore volume and specific surface area exhibit a trend of decreasing initially and then increasing during thermal evolution. However, pore volume slowly decreases after reaching its peak in the late overmature stage. Fractal dimensions derived from the Frenkel–Halsey–Hill model indicate that the surface roughness of pores (D1) in organic-rich shale is generally lower than the complexity of their internal structures (D2) across different maturity levels. Additionally, the average fractal dimension calculated based on the capillary bundle model is higher, suggesting that larger pores exhibit more complex structures. The correlation matrix indicates a co-evolution relationship between shale components and pore structure. Principal component analysis results show a close relationship between the porosity of inorganic pores, microfractures, and fractal dimension D2. The porosity of organic pores, the pore volume and specific surface area of the main pore size are closely related to fractal dimension D1. D1 serves as an indicator of pore development extent and characterizes the changes in components that are “consumed” or “generated” during the evolution process. Based on mineral composition, fractal dimensions, and pore structure evolution, a comprehensive model describing the evolution of pores and fractal dimensions in organic-rich shale was established. Full article
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22 pages, 10555 KB  
Article
Mechanical Properties and Cutting Performance of Si3N4/Sc2W3O12 Composite Ceramic Tools Materials
by Zhiyuan Zhang, Xiaolan Bai, Jingjie Zhang, Mingdong Yi, Guangchun Xiao, Tingting Zhou, Hui Chen, Zhaoqiang Chen and Chonghai Xu
Materials 2025, 18(15), 3440; https://doi.org/10.3390/ma18153440 - 22 Jul 2025
Viewed by 500
Abstract
To address the poor thermal shock resistance and high brittleness of traditional ceramic tools, a novel Si3N4/Sc2W3O12 (SNS) composite ceramic material was developed via in situ synthesis using WO3 and Sc2O [...] Read more.
To address the poor thermal shock resistance and high brittleness of traditional ceramic tools, a novel Si3N4/Sc2W3O12 (SNS) composite ceramic material was developed via in situ synthesis using WO3 and Sc2O3 as precursors and consolidated by spark plasma sintering. Sc2W3O12 with negative thermal expansion was introduced to compensate for matrix shrinkage and modulate interfacial stress. The effects of varying Sc2W3O12 content on thermal expansion, residual stress, microstructure, and mechanical properties were systematically investigated. Among the compositions, SNS3 (12 wt.% Sc2W3O12) exhibited the best overall performance: relative density of 98.8 ± 0.2%, flexural strength of 712.4 ± 30 MPa, fracture toughness of 7.5 ± 0.3 MPa·m1/2, Vickers hardness of 16.3 ± 0.3 GPa, and an average thermal expansion coefficient of 2.81 × 10−6·K−1. The formation of a spherical chain-like Sc-W-O phase at the grain boundaries created a “hard core–soft shell” interface that enhanced crack resistance and stress buffering. Cutting tests showed that the SNS3 tool reduced workpiece surface roughness by 32.91% and achieved a cutting distance of 9500 m. These results validate the potential of this novel multiphase ceramic system as a promising candidate for high-performance and thermally stable ceramic cutting tools. Full article
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12 pages, 395 KB  
Article
Effects of Translucency-Enhancing Coloring Liquids on the Mechanical Properties of 3Y- and 4Y-TZP Zirconia Ceramics
by Andreas Pfeffer, Sebastian Hahnel, Angelika Rauch and Martin Rosentritt
Ceramics 2025, 8(3), 92; https://doi.org/10.3390/ceramics8030092 - 22 Jul 2025
Viewed by 494
Abstract
The aim of translucency-enhancing liquids (TEL) is to locally influence the phase composition of zirconia in order to increase its translucency. This study aimed to determine the influence of TEL on 3Y- and 4Y-TZP zirconia concerning roughness, hardness, wear, flexural strength, dynamic stability [...] Read more.
The aim of translucency-enhancing liquids (TEL) is to locally influence the phase composition of zirconia in order to increase its translucency. This study aimed to determine the influence of TEL on 3Y- and 4Y-TZP zirconia concerning roughness, hardness, wear, flexural strength, dynamic stability and fracture force of fixed dental prostheses after thermal cycling and mechanical loading. Two zirconia materials (4Y-TZP; 3Y-TZP-LA, n = 8 per material and test) were investigated with and without prior application of TEL. Two-body wear tests were performed in a pneumatic pin-on-block design (50 N, 120,000 cycles, 1.6 Hz) with steatite balls (r = 1.5 mm) as antagonists. Mean and maximum vertical loss as well as roughness (Ra, Rz) were measured with a 3D laser-scanning microscope (KJ 3D, Keyence, J). Antagonist wear was determined as percent area of the projected antagonist area. Martens hardness (HM; ISO 14577-1) and biaxial flexural strength (BFS; ISO 6872) were investigated. The flexural fatigue limit BFSdyn was determined under cyclic loading in a staircase approach with a piston-on-three-ball-test. Thermal cycling and mechanical loading (TCML: 2 × 3000 × 5 °C/55 °C, 2 min/cycle, H2O dist., 1.2 × 106 force á 50 N) was performed on four-unit fixed dental prostheses (FDPs) (n = 8 per group) and the fracture force after TCML was determined. Statistics: ANOVA, Bonferroni test, Kaplan–Meier survival, Pearson correlation; α = 0.05. TEL application significantly influences roughness, hardness, biaxial flexural strength, dynamic performance, as well as fracture force after TCML in 3Y-TZP. For 4Y-TZP, a distinct influence of TEL was only identified for BFS. The application of TEL on 3Y- or 4Y-TZP did not affect wear. TEL application has a strong effect on the mechanical properties of 3Y-TZP and minor effects on 4Y-TZP. All effects of the TEL application are of a magnitude that is unlikely to restrict clinical application. Full article
(This article belongs to the Special Issue Advances in Ceramics, 3rd Edition)
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18 pages, 3853 KB  
Article
Investigation on the Deviation and Thermal Damage Effects in Laser-Induced Lateral Crack Propagation of Soda–Lime Glass
by Huaye Kong, Xijing Zhu, Yao Liu, Dekang Zhang and Xingqi Du
Coatings 2025, 15(7), 802; https://doi.org/10.3390/coatings15070802 - 9 Jul 2025
Viewed by 858
Abstract
This study is based on the laser-induced thermal-crack propagation (LITP) technology, focusing on the issues of deviation and thermal damage during the transverse crack propagation process, with the aim of achieving high-purity, non-destructive, and high-precision cutting of glass. A 50 W, 1064 nm [...] Read more.
This study is based on the laser-induced thermal-crack propagation (LITP) technology, focusing on the issues of deviation and thermal damage during the transverse crack propagation process, with the aim of achieving high-purity, non-destructive, and high-precision cutting of glass. A 50 W, 1064 nm fiber laser is used for S-pattern scanning cutting of soda–lime glass. A moving heat source model is established and analyzed via MATLAB R2022a numerical simulation. Combined with the ABAQUS 2019 software, the relationships among temperature field, stress field, crack propagation, and deviation during laser-induced thermal crack cutting are deeply explored. Meanwhile, laser thermal fracture experiments are also carried out. A confocal microscope detects glass surface morphology, cross-sectional roughness and hardness under different heat flux densities (HFLs), determining the heat flux density threshold affecting the glass surface quality. Through a comprehensive study of theory, simulation, and experiments, it is found that with an increase in the HFL value of the material, the laser-induced thermal crack propagation can be divided into four stages. When the heat flux density value is in the range of 47.2 to 472 W/m2, the glass substrate has good cross-sectional characteristics. There is no ablation phenomenon, and the surface roughness of the cross-section is lower than 0.15 mm. The hardness decreases by 9.19% compared with the reference value. Full article
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22 pages, 4046 KB  
Article
Research on the Adsorption Characteristics and Adsorption Capacity Predictions of Supercritical Methane in Deep Coal Seams
by Xuan Chen, Chao Wu, Hua Zhang, Shiqi Liu, Xinggang Wang, Hongwei Li, Zongsen Yao, Kaisaer Wureyimu, Fansheng Huang and Zhongliang Cao
Processes 2025, 13(7), 2186; https://doi.org/10.3390/pr13072186 - 8 Jul 2025
Viewed by 332
Abstract
In the development of deep coalbed methane (CBM) resources, the adsorption behavior of supercritical methane is a key factor restricting reserve evaluation and development efficiency. This study integrates scanning electron microscopy (SEM), low-temperature CO2 adsorption (LTCO2A), mercury intrusion porosimetry (MIP), [...] Read more.
In the development of deep coalbed methane (CBM) resources, the adsorption behavior of supercritical methane is a key factor restricting reserve evaluation and development efficiency. This study integrates scanning electron microscopy (SEM), low-temperature CO2 adsorption (LTCO2A), mercury intrusion porosimetry (MIP), high-temperature and high-pressure CH4 adsorption experiments (HTHP-CH4A), and theoretical models to reveal the pore–fracture structure of deep coal seams and the adsorption characteristics of supercritical methane. Based on a predictive model for supercritical methane adsorption capacity, the adsorption capacity of deep methane was predicted. Results show that micro-pores are well-developed in deep coal rocks, but pore connectivity is generally poor, predominantly consisting of fine bottleneck pores and semi-closed pores, with a certain proportion of open pores. The fractal dimension (Dm) of micro-pore structures in deep coal samples ranges from 2.0447 to 2.2439, indicating high micro-pore surface roughness and a large specific surface area, which provide favorable sites for methane adsorption. Pores larger than 100 nm exhibit fractal values between 2.6459 and 2.8833, suggesting that the pore surfaces in deep coal seams approach a three-dimensional pore space with rough surfaces and complex pore structures. As temperature and pressure enter the supercritical region, the adsorption capacity shows an abnormal trend of “first increasing and then decreasing” with increasing pressure. The deep coal rock–supercritical methane adsorption system exhibits two scenarios in low-pressure and high-pressure regions, corresponding to self-adsorption driven by strong methane adsorption potential and external force adsorption or overpressure micro-pore adsorption, respectively. The supercritical adsorption prediction model considering temperature and methane adsorption phase density has extremely low deviation (1.11–1.25%) and high accuracy. The average dispersion between predicted and actual values ranges from 0.44 cm3/g to 0.48 cm3/g, with small error fluctuations and no significant deviation. This study provides theoretical support for the recoverability evaluation and efficient development of deep CBM resources. Full article
(This article belongs to the Section Energy Systems)
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24 pages, 9329 KB  
Article
Formation Kinetics and Morphology Characteristics of Natural Gas Hydrates in Sandstone Fractures
by Chaozheng Ma, Xiaoxu Hu, Hongxiang Si, Jiyao Wang, Juntao Pan, Tingting Luo, Tao Han and Aowang Wang
Appl. Sci. 2025, 15(13), 7399; https://doi.org/10.3390/app15137399 - 1 Jul 2025
Cited by 1 | Viewed by 362
Abstract
Fractures in marine sediments are critical zones for hydrate formation. The kinetics and morphological characteristics of hydrates within sandstone fractures are comprehensively investigated in this study by employing a high-pressure visualization reaction vessel to examine their formation, dissociation, and reformation processes. The results [...] Read more.
Fractures in marine sediments are critical zones for hydrate formation. The kinetics and morphological characteristics of hydrates within sandstone fractures are comprehensively investigated in this study by employing a high-pressure visualization reaction vessel to examine their formation, dissociation, and reformation processes. The results are presented below: (1) In 3 mm Type I fractures, the induction time is longer than that observed in the other two fracture widths. Hydrates predominantly form on the fracture walls and gradually expand toward both sides of the fracture. (2) Gas enters the fracture from multiple directions, causing the hydrate in Type X fractures to expand toward the center from all sides, which shortens the induction time and increases the quantity of hydrate formation. (3) An increase in fracture roughness promotes nucleation of the hydrate at surface protrusions but inhibits the total quantity of hydrate formation. (4) Hydrate dissociation typically propagates from the fracture wall into the interior, exhibiting a wavy surface morphology. Gas production is influenced by the fracture width, with the highest gas production observed in a 3 mm fracture. (5) Due to the memory effect, the hydrate induction time for reformation is significantly shorter, though the quantity of hydrate formed is lower than that of the first formation. This study aims to provide micro-level insights into the distribution of hydrates in sandstone fractures, thereby facilitating more efficient and safe extraction of hydrates from fractures. Full article
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17 pages, 10204 KB  
Article
Effect of Nanographene Water-Based Lubricant (NGWL) on Removal Behavior of Pure Copper
by Ziheng Wang, Zhenjing Duan, Shuaishuai Wang, Ji Tan, Peng Bian, Jiyu Liu, Jinlong Song and Xin Liu
Lubricants 2025, 13(7), 286; https://doi.org/10.3390/lubricants13070286 - 26 Jun 2025
Viewed by 489
Abstract
Pure copper is an important metal material in the fields of integrated circuits, mold manufacturing, and aerospace. Its excellent ductility and plasticity lead to problems such as burrs and tool wear in cutting, which poses great challenges to the improvement of machining accuracy [...] Read more.
Pure copper is an important metal material in the fields of integrated circuits, mold manufacturing, and aerospace. Its excellent ductility and plasticity lead to problems such as burrs and tool wear in cutting, which poses great challenges to the improvement of machining accuracy and surface quality. To achieve high-quality and efficient processing of pure copper, this paper proposes to use nanographene water-based lubricant (NGWL) to regulate its removal behavior. A single-grain diamond scribing test and a micro-milling test were carried out to systematically study the action mechanism of NGWL on removal behavior of pure copper. The results showed that, compared with dry scribing at normal forces of 100, 400, 700, and 1000 mN, the material removal efficiency induced by NGWL was increased by 54.1%, 80.7%, 44.8%, and 30.3%, respectively. Compared with dry micro-milling at feed speeds of 200, 600, 1000, and 1400 μm/s, for the 75°XT4E tool, the surface roughness Sa with NGWL-assisted micro-milling was reduced by 75.5%, 73.1%, 61.4%, and 44.2%, respectively. Similarly, for the 65°UDT4E tool, compared to dry micro-milling, the Sa with NGWL lubrication was also reduced by 28.9%, 52.2%, 54.4%, and 36.9%, respectively. The Sa of pure copper induced by NGWL could be as low as about 20 nm without scales. Overall, NGWL can regulate removal behavior of pure copper by alleviating plastic deformation and promoting ductile fracture, thereby providing a new approach to achieving high-quality and efficient processing of pure copper. Full article
(This article belongs to the Special Issue High Performance Machining and Surface Tribology)
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Article
Critical Threshold for Fluid Flow Transition from Linear to Nonlinear in Self-Affine Rough-Surfaced Rock Fractures: Effects of Shear and Confinement
by Hai Pu, Yanlong Chen, Kangsheng Xue, Shaojie Zhang, Xuefeng Han and Junce Xu
Processes 2025, 13(7), 1991; https://doi.org/10.3390/pr13071991 - 24 Jun 2025
Viewed by 393
Abstract
Understanding nonlinear fluid flow in fractured rocks is critical for various geoengineering and geosciences. This study investigates the evolution of seepage behavior under varying fracture surface roughness, confining pressures, and shear displacements. A total of four sandstone fracture specimens were prepared using controlled [...] Read more.
Understanding nonlinear fluid flow in fractured rocks is critical for various geoengineering and geosciences. This study investigates the evolution of seepage behavior under varying fracture surface roughness, confining pressures, and shear displacements. A total of four sandstone fracture specimens were prepared using controlled splitting techniques, with surface morphology quantified by Joint Roughness Coefficient (JRC) values ranging from 2.8 to 17.7. Triaxial seepage tests were conducted under four confining pressures (3–9 MPa) and four shear displacements (0–1.5 mm). Experimental results reveal that permeability remains stable under low hydraulic gradients but transitions to nonlinear regimes as the flow rate increases, accompanied by significant energy loss and deviation from the cubic law. The onset of nonlinearity occurs earlier with higher roughness, stress, and displacement. A critical hydraulic gradient Jc was introduced to define the threshold at which inertial effects dominate. Forchheimer’s equation was employed to model nonlinear flow, and empirical regression models were developed to predict coefficients A, B, and Jc using hydraulic aperture and JRC as input variables. These models demonstrated high accuracy (R2 > 0.92). This work provides theoretical insights and predictive approaches for assessing nonlinear fluid transport in rock fracture. Future research will address mechanical–hydraulic coupling and incorporate additional factors such as scale effects and flow anisotropy. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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