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18 pages, 6309 KB  
Article
SmartMM: A Domain-Specific Large Language Model for Medical Microbiology
by Yongqiang Gong, Ruiqi Ma, Xicheng Wang, Ruixi Li, Han Dong, Yijin Liu, Xi Peng, Quanle Guo and Yin Liu
AI 2026, 7(8), 316; https://doi.org/10.3390/ai7080316 - 18 Aug 2026
Viewed by 101
Abstract
Background: Large language models (LLMs) show considerable promise for medical question answering and reasoning. Their use in medical microbiology, however, remains constrained by limited domain-specific knowledge and the risk of hallucinated outputs. Objective: To develop and evaluate Smart Medical Microbiology (SmartMM), a specialized [...] Read more.
Background: Large language models (LLMs) show considerable promise for medical question answering and reasoning. Their use in medical microbiology, however, remains constrained by limited domain-specific knowledge and the risk of hallucinated outputs. Objective: To develop and evaluate Smart Medical Microbiology (SmartMM), a specialized LLM for accurate, reliable, and context-aware responses in medical microbiology. Methods: SmartMM integrates domain-adaptive continual pretraining, supervised fine-tuning (SFT), reinforcement learning from human feedback (RLHF), knowledge distillation, and retrieval-augmented generation (RAG). We constructed a high-quality microbiology corpus from textbooks, clinical guidelines, the scientific literature, case reports, and other authoritative sources. Model performance was assessed using objective examinations, subjective generation tasks, expert review, and real-world user preference evaluation. Results: SmartMM achieved accuracies of 0.897 and 0.563 on true-or-false and fill-in-the-blank questions, respectively. In subjective generation tasks, it obtained the highest ROUGE-L score (0.265) and BERTScore F1 score (0.771) among all compared models. Expert assessment showed excellent inter-rater reliability, with all ICC(C,3) values exceeding 0.970. In a user evaluation involving 20 participants and 100 real-world questions, SmartMM received the largest number of first-place rankings (33), placing it among the top-performing systems overall. Conclusions: SmartMM showed strong domain adaptability in medical microbiology knowledge organization, semantic generation, and retrieval-augmented reasoning. These findings support its potential use in educational support, infectious disease knowledge assistance, and retrieval-enhanced medical question answering. Full article
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18 pages, 2072 KB  
Article
Leachates of Calcium-Rich Phases from Attapulgite Clay as a Sustainable Calcium Source for Microbially Induced Carbonate Precipitation: Enhanced Biomineralization and Arsenic Immobilization
by Lei Wang, Xiang Ning, Meng Yang and Shengli Wang
Toxics 2026, 14(8), 678; https://doi.org/10.3390/toxics14080678 - 31 Jul 2026
Viewed by 204
Abstract
Microbially induced calcium carbonate precipitation (MICP) is a promising biotechnology for environmental remediation; however, the high cost of conventional chemical-grade calcium sources limits its large-scale scalability. This study evaluated the feasibility of utilizing an aqueous extract of natural attapulgite clay as a sustainable, [...] Read more.
Microbially induced calcium carbonate precipitation (MICP) is a promising biotechnology for environmental remediation; however, the high cost of conventional chemical-grade calcium sources limits its large-scale scalability. This study evaluated the feasibility of utilizing an aqueous extract of natural attapulgite clay as a sustainable, low-cost calcium source for MICP-mediated arsenic (As) immobilization in both aqueous and soil systems. Among the tested minerals, Baiyin attapulgite (group B) exhibited the highest calcium content (62,808.94 mg kg−1) and minimal toxic metal impurities, providing a favorable chemical matrix for biomineralization. At an optimal solid-to-liquid ratio of 1:10, Lysinibacillus fusiformis LF and Enterococcus LZU-1 successfully induced calcite precipitation driven by the attapulgite extract. In batch aqueous remediation experiments (20 days), the attapulgite extract significantly enhanced As removal efficiency compared to the controls; As removal rates peaked at 66.4% for strain LZU-1 (with LZ1 extract) and 65.8% for strain LF (with group B extract), drastically outperforming the standard CaCl2 groups (31.2–37.3%) and blank controls (21.8–24.5%). Concurrently, soil incubation experiments (30 days) demonstrated that the combined application of attapulgite and MICP bacteria reduced the highly bioavailable exchangeable As fraction from 0.115 to approximately 0.03 mg kg−1, while effectively driving its transformation into more stable carbonate-bound and organic-bound fractions without causing secondary soil salinization. Morphological and mechanistic analyses revealed that, compared to the well-defined euhedral crystals in the CaCl2 control, the precipitates mediated by the clay extract exhibited distinctly irregular, defect-rich rhombohedral structures. This structural disruption was governed by the natural matrix effect of attapulgite, which simultaneously supplied dissolved Ca2+ and provided an abundance of fine clay fragments, calcite micro-grains, and associated amorphous Fe/Al/Mn-bearing phases. These constituents acted as physical scaffolding and heterogeneous nucleation sites that became embedded in the growing CaCO3 lattice, driving the formation of highly reactive, defect-rich clay-calcite-arsenic composite precipitates that efficiently encapsulated arsenate. Mantel analysis further revealed that the remediation efficiency was significantly correlated with key environmental variables including Ni, V, Ca. These findings highlight the dual-system potential of natural attapulgite as an inexpensive, eco-friendly calcium alternative for sustainable MICP-based remediation of As-contaminated water and agricultural soils. Full article
(This article belongs to the Special Issue Soil Heavy Metal Pollution and Remediation)
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27 pages, 2775 KB  
Article
Transformer-Based Nonlinear Blind Source Separation for Anti-Jamming in DSSS Satellite Communications
by Xiya Sun, Changqing Li, Jiong Li and Qi Su
Sensors 2026, 26(7), 2225; https://doi.org/10.3390/s26072225 - 3 Apr 2026
Viewed by 915
Abstract
High-power jamming may drive the radio-frequency (RF) front end of a satellite receiver into a nonlinear regime, thereby invalidating the linear superposition assumption underlying conventional excision and blanking methods. We formulate dual-receiver direct-sequence spread-spectrum (DSSS) anti-jamming as a nonlinear source-separation problem in complex [...] Read more.
High-power jamming may drive the radio-frequency (RF) front end of a satellite receiver into a nonlinear regime, thereby invalidating the linear superposition assumption underlying conventional excision and blanking methods. We formulate dual-receiver direct-sequence spread-spectrum (DSSS) anti-jamming as a nonlinear source-separation problem in complex baseband using stacked I/Q observations. We then propose a time-domain separator that jointly estimates the desired DSSS signal and the jammer on a designated reference receiver. The separator combines a multi-scale convolutional front end with a Transformer encoder and is pretrained on synthetic nonlinear mixtures that include multi-tone or burst jamming as well as typical satellite impairments, including Doppler/carrier-frequency offset (CFO), phase noise, multipath, and additive white Gaussian noise (AWGN). Robustness under high-jammer-to-signal-ratio (JSR) conditions is improved through high-JSR oversampling and JSR-aware loss reweighting. After Stage I supervised pretraining on labeled synthetic mixtures, an optional Stage II mixture-only adaptation step further refines the separator using nonlinear reconstruction consistency and lightweight communication-motivated priors. Across 1000 test mixtures with JSRs from −5 to 15 dB, SNRs from 15 to 25 dB, and cubic coefficients a[0,0.5], the proposed method improves the desired-signal scale-invariant signal-to-noise ratio (SI-SNR) from −4.79 dB for the mixture baseline to 13.32 dB after supervised pretraining and to 17.73 dB after mixture-only blind fine-tuning. Over the same test set, the failure rate (SI-SNR < 0 dB) decreases from 60.7% to 2.3%. Full article
(This article belongs to the Section Communications)
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16 pages, 4886 KB  
Article
Influence of Chemical Composition and Microstructural Transformation of Two Low-Carbon Steels on Fine Blanking and Further Carbonitriding Heat Treatment
by Thomas Chiavazza, Margaux Marnier, Aurélie Achille, Sophie Eve and Eric Hug
Metals 2025, 15(11), 1173; https://doi.org/10.3390/met15111173 - 23 Oct 2025
Cited by 1 | Viewed by 813
Abstract
The effect of the chemical composition of two low-carbon steels, C18E and 22MnB5, on their behavior after forming by fine blanking was investigated. A specific tool, adaptable to a tensile testing machine, was designed to replicate an industrial half-cutting process. This tool allows [...] Read more.
The effect of the chemical composition of two low-carbon steels, C18E and 22MnB5, on their behavior after forming by fine blanking was investigated. A specific tool, adaptable to a tensile testing machine, was designed to replicate an industrial half-cutting process. This tool allows for the production of samples with simple geometries and easy modification of the processing conditions. Residual elements in the raw material, concentrated in segregation bands, appear to play a key role in crack initiation within the shear zone during the blanking process. The role of non-metallic inclusions is discussed to explain the presence of large cracks in C18E, while 22MnB5 only shows damage nucleation. After fine blanking, a carbonitriding heat treatment process was performed to modify the initial microstructure and achieve the required mechanical properties in the final parts. Continuous cooling transformation diagrams were created for both steels to guide this process. The results of this study demonstrate the better formability of 22MnB5 by fine blanking, compared to that of C18E. Full article
(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
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15 pages, 2198 KB  
Article
Extraction and Characterization of Microplastics in Soil: A Case Study from the Hetao Irrigation District
by Chia Min Ho, Weiying Feng, Yuxin Deng, Xiaofeng Li and Su Kong Ngien
Water 2025, 17(18), 2700; https://doi.org/10.3390/w17182700 - 12 Sep 2025
Cited by 2 | Viewed by 2822
Abstract
Microplastics (MPs) pollution has become a global environmental issue. Soil, as a key environmental medium, serves as an important sink and carrier of MPs. Accurate and efficient extraction of MPs from soil matrices is essential for understanding their distribution, composition, and environmental behavior. [...] Read more.
Microplastics (MPs) pollution has become a global environmental issue. Soil, as a key environmental medium, serves as an important sink and carrier of MPs. Accurate and efficient extraction of MPs from soil matrices is essential for understanding their distribution, composition, and environmental behavior. This study presents a refined extraction method that combines two-step density separation with sodium chloride (NaCl, 1.20 g/cm3), hydrogen peroxide (H2O2) digestion for organic matter removal and a Fractionated Filtration Method (FFM) to capture MPs across multiple particle size ranges. Polymer identification and size characterization were performed using the high-throughput Agilent 8700 Laser Direct Infrared (LDIR) imaging system. Method validation demonstrated a recovery rate of 85% based on 100 μm MPs standards spiked into soil and minimal background contamination of 5–8 particles in blank controls, confirming the reliability of the workflow. Applying this method to agricultural soils from the Hetao Irrigation District revealed widespread MP contamination, with concentrations ranging from 5778 to 31,489 particles/kg and an average of 16,461 ± 8097 particles/kg. More than 99% of MPs were smaller than 500 μm, with the 10–30 μm fraction dominating the distribution. Polypropylene (PP), polyamide (PA), and polyethylene (PE) accounted for over 90% of detected MPs. This refined method enables reproducible extraction and accurate characterization of fine MPs in complex soil environments and provides a practical foundation for advancing standardized soil MP monitoring protocols. Full article
(This article belongs to the Special Issue Water Environment Pollution and Control, 4th Edition)
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23 pages, 3091 KB  
Article
A Multibody Modeling Approach Applied to the Redesign for Additive Manufacturing of a Load Bearing Structure
by Davide Sorli, Paolo Minetola and Stefano Mauro
Appl. Sci. 2025, 15(17), 9312; https://doi.org/10.3390/app15179312 - 25 Aug 2025
Viewed by 1275
Abstract
This study addresses the critical need to enhance productivity in industrial automatic systems by optimizing the mass of moving components. The primary challenge is determining the complex, dynamic loads on structural elements, a prerequisite for effective redesign, without access to physical prototypes for [...] Read more.
This study addresses the critical need to enhance productivity in industrial automatic systems by optimizing the mass of moving components. The primary challenge is determining the complex, dynamic loads on structural elements, a prerequisite for effective redesign, without access to physical prototypes for experimental measurement. This paper presents a solution through a case study of a load-bearing pylon in a fine blanking plant, which is subject to inertial loads and shocks from pneumatic actuators and shock absorbers. To overcome this challenge, a high-fidelity multibody simulation model is developed to accurately estimate the dynamic loads on the pylon. This data is given as input to the topology optimization (TO) process, following the Design for Additive Manufacturing (DfAM) framework, to redesign the pylon for mass reduction using a Powder Bed Fusion-Laser Beam (PBF-LB). Two materials, EOS Aluminum Al2139 AM and EOS Maraging Steel MS1, are evaluated. The findings demonstrate that the integrated simulation and redesign approach is highly effective. The redesigned pylon’s performance is verified within the same simulation environment, confirming the productivity gains before manufacturing. A cost analysis revealed that the additively manufactured solution is more expensive than traditional methods, and the final choice depends on the overall productivity increase. This research validates a powerful methodology that integrates dynamic multibody analysis with topology optimization for AM. This approach is recommended in the design phase of complex industrial machinery to evaluate and quantify performance improvements and make informed decisions on the cost-effectiveness of introducing AM components without the need for physical prototyping. Full article
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21 pages, 3739 KB  
Article
Occurrence State and Extraction of Lithium from Jinyinshan Clay-Type Lithium Deposit, Southern Hubei: Novel Blank Roasting–Acid Leaching Processes
by Hao Zhang, Peng Li, Wensheng Zhang, Jiankang Li, Zhenyu Chen, Jin Yin, Yong Fang, Shuang Liu, Jian Kang and Dan Zhu
Appl. Sci. 2025, 15(16), 9100; https://doi.org/10.3390/app15169100 - 18 Aug 2025
Cited by 2 | Viewed by 1774
Abstract
Addressing the technological bottlenecks in the efficient utilization of clay-type Li deposits in China, this study systematically investigates Li occurrence states and develops clean extraction processes using the Jinyinshan clay-type Li deposit in southern Hubei as a case study. The research aims to [...] Read more.
Addressing the technological bottlenecks in the efficient utilization of clay-type Li deposits in China, this study systematically investigates Li occurrence states and develops clean extraction processes using the Jinyinshan clay-type Li deposit in southern Hubei as a case study. The research aims to provide technical guidance for subsequent geological exploration and development of such deposits. Analytical techniques, including AMICS, EPMA, and LA-ICP-MS, reveal that Li primarily occurs in structurally bound forms within cookeite (82.55% of total Li), illite (6.65%), and rectorite (5.20%), with mineral particle sizes concentrated in fine-grained fractions (<45 μm). Leveraging process mineralogical insights, two industrially adaptable blank roasting–acid leaching processes were innovatively developed. Process I employs a full flow of blank roasting–hydrochloric acid leaching–Li-Al separation–Ca/Mg removal–concentration for Li precipitation–three-stage counter-current washing. Optimizing roasting temperature (600 °C), hydrochloric acid concentration (18 wt%), and leaching parameters achieved a 92.37% Li leaching rate. Multi-step purification yielded lithium carbonate with >99% Li2CO3 purity and an overall Li recovery of 73.89%. Process II follows blank roasting–sulfuric acid leaching–Al removal via alum precipitation–Al/Fe removal–freeze crystallization for sodium sulfate removal–Ca/Mg removal–concentration for Li precipitation–three-stage counter-current washing. Parameter optimization and freezing impurity removal achieved an 89.11% Li leaching rate, producing lithium carbonate with >98.85% Li2CO3 content alongside by-products like crude sodium chloride and ammonium alum. Both processes enable resource utilization of Al-rich residues, with the hydrochloric acid-based method excelling in stability and the sulfuric acid-based approach offering superior by-product valorization potential. This low-energy, high-yield clean extraction system provides critical theoretical and technical foundations for scaling clay-type Li deposit utilization, advancing green Li extraction and industrial chain development. Full article
(This article belongs to the Special Issue Recent Advances in Geochemistry)
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15 pages, 2113 KB  
Article
PM2.5 Speciation of Beta Attenuation Monitor Filters During Wildfire Smoke Events
by Kelly Chen, Zhong-Min Wang, Jeff Wagner and Kazukiyo Kumagai
Atmosphere 2025, 16(4), 361; https://doi.org/10.3390/atmos16040361 - 22 Mar 2025
Cited by 3 | Viewed by 3381
Abstract
Beta attenuation monitors (BAMs) are widely used for the regulatory monitoring of fine particulate matter (PM2.5) and fence line monitoring of industrial sites. The elemental analysis of BAM filter tapes potentially could enable additional source PM2.5 attribution. However, the chemical [...] Read more.
Beta attenuation monitors (BAMs) are widely used for the regulatory monitoring of fine particulate matter (PM2.5) and fence line monitoring of industrial sites. The elemental analysis of BAM filter tapes potentially could enable additional source PM2.5 attribution. However, the chemical characterization of the glass fiber filters is hindered by high background metal values. A sample preparation method was developed using the ultrasonic extraction of particulate matter from BAM filter spots in nitric acid and the analysis of metals by inductively coupled plasma–mass spectrometry (ICP-MS) and scanning electron microscopy–energy-dispersive X-ray spectroscopy (SEM-EDS). To demonstrate the utility of this method, BAM filter spots were analyzed from wildfire smoke periods in the San Francisco Bay Area in California in Fall 2023 and indicated elevated levels of chromium compared to a non-wildfire period in Spring 2023. The SEM-EDS of the BAM tape was used to probe individual particulate morphology, but it only detected Fe and Ba at levels above the blank media. The ultrasonic extraction method of BAM filter spots could be used in future wildfire smoke events to extend the characterization of beta attenuation monitor filters in PM2.5 monitoring. Full article
(This article belongs to the Section Air Quality)
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16 pages, 6706 KB  
Article
Scalable Manufacturing Method for Model Protein-Loaded PLGA Nanoparticles: Biocompatibility, Trafficking and Release Properties
by Selin Akpinar Adscheid, Marta Rojas-Rodríguez, Salma M. Abdel-Hafez, Francesco S. Pavone, Marc Schneider, Akif E. Türeli, Martino Calamai and Nazende Günday-Türeli
Pharmaceutics 2025, 17(1), 87; https://doi.org/10.3390/pharmaceutics17010087 - 10 Jan 2025
Cited by 9 | Viewed by 4444
Abstract
Background and Objectives: Drug delivery systems (DDSs) offer efficient treatment solutions to challenging diseases such as central nervous system (CNS) diseases by bypassing biological barriers such as the blood–brain barrier (BBB). Among DDSs, polymeric nanoparticles (NPs), particularly poly(lactic-co-glycolic acid) (PLGA) NPs, hold [...] Read more.
Background and Objectives: Drug delivery systems (DDSs) offer efficient treatment solutions to challenging diseases such as central nervous system (CNS) diseases by bypassing biological barriers such as the blood–brain barrier (BBB). Among DDSs, polymeric nanoparticles (NPs), particularly poly(lactic-co-glycolic acid) (PLGA) NPs, hold an outstanding position due to their biocompatible and biodegradable qualities. Despite their potential, the translation of PLGA NPs from laboratory-scale production to clinical applications remains a significant challenge. This study aims to address these limitations by developing scalable PLGA NPs and evaluating their potential biological applications. Methods: We prepared blank and model-protein-loaded (albumin–FITC and wheat germ agglutinin-488 (WGA-488)) fluorescent PLGA NPs using the traditional double-emulsion method combined with the micro-spray-reactor system, a novel approach that enables fine particle production enabling scale-up applications. We tested the biocompatibility of the NPs in living RPMI 2650 and neuroblastoma cell lines, as well as their trafficking and uptake. Release kinetics of the encapsulated proteins were investigated through confocal microscopy and in vitro release studies, providing insights into the stability and functionality of the released proteins. Results: The formulation demonstrated sustained and prolonged protein release profiles. Importantly, cellular uptake studies revealed that the NPs were not internalized. Furthermore, encapsulated WGA-488 protein retained its functional activity after release, validating the integrity of the encapsulation and release processes. Conclusions: The proof-of-concept study on NP manufacturing and an innovative drug trafficking and release approach can bring new perspectives on scalable preparations of PLGA NPs and their biological applications. Full article
(This article belongs to the Section Drug Delivery and Controlled Release)
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16 pages, 12482 KB  
Article
Materialization of the Heat-Affected Zone with Laser Tailor-Welded HPF 22MnB5 Steel Using FLD and the Fracture Displacement Method in FE Simulation
by Hyeon Jong Jeon, Chul Kyu Jin, Min Sik Lee, Ok Dong Lim and Nam Su Kang
Metals 2023, 13(10), 1713; https://doi.org/10.3390/met13101713 - 8 Oct 2023
Cited by 3 | Viewed by 2014
Abstract
Using a tailor-welded blank (TWB) and hot-press forming (HPF), a 22MnB5 blank was surface-treated under four conditions. The penetration rates of the FexAly compounds under the four surface-treatment conditions were investigated, and the hardness values were measured. A finite element [...] Read more.
Using a tailor-welded blank (TWB) and hot-press forming (HPF), a 22MnB5 blank was surface-treated under four conditions. The penetration rates of the FexAly compounds under the four surface-treatment conditions were investigated, and the hardness values were measured. A finite element (FE) simulation was performed for the characteristics of the heat-affected zone (HAZ), using the hardness value and results of previous researchers. In particular, the mechanical property settings of the mesh were designed to realize the conditions for the FexAly compounds in the HAZ. Fine meshing was performed by partitioning the HAZ sections. For the mechanical properties of the HAZ with the FexAly compounds, the strength was predicted from the hardness value, and the elongation values investigated by other researchers were used. The forming limit diagram, which was proportional to the elongation, was predicted. Specific elements were defined as the areas with FexAly compounds, which played the same role as impurities. Tensile TWB–HPF specimens with different HAZ characteristics under four surface-treatment conditions were fabricated. Experiments and FE simulations were performed and compared. Details are as follows: For loads, a minimum error rate of 3% and a maximum error rate of 6% were obtained. For displacement, a minimum error rate of 9% and a maximum error of 25% were obtained. The feasibility of the simulation was verified by comparing the simulation and experimental results. A match of more than 75% was obtained. Full article
(This article belongs to the Special Issue Advances in Modeling and Simulation in Metal Forming)
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13 pages, 5081 KB  
Article
Fine Blanking of Austenitic Stainless Steel Gears Using Carbon-Supersaturated High-Speed Steel Tools
by Tatsuhiko Aizawa and Kenji Fuchiwaki
Machines 2023, 11(9), 896; https://doi.org/10.3390/machines11090896 - 9 Sep 2023
Cited by 2 | Viewed by 2566
Abstract
Austenitic stainless steel gears were fabricated via the fine blanking process that can be used for mass production. A carbon-supersaturated (CS)-matrix high-speed steel punch was prepared to minimize the adhesive and abrasive wear damage. Its edge profile was tailored and finished to control [...] Read more.
Austenitic stainless steel gears were fabricated via the fine blanking process that can be used for mass production. A carbon-supersaturated (CS)-matrix high-speed steel punch was prepared to minimize the adhesive and abrasive wear damage. Its edge profile was tailored and finished to control the local metal flow around the punch edges and edge corners. This CS punch was utilized in fine blanking the AISI304 austenitic stainless steel gears. Ball-on-disc (BOD) testing was first employed to describe the frictional behavior of the CS tool steel disc against the AISI304 stainless steel balls. SEM-EDX analysis on the wear track revealed that a free-carbon tribofilm was formed in situ in the wear track to prevent adhesive wear via galling on the tool steel disc. No significant adhesive or abrasive wear was detected on the punch edges and punch edge corners after continuously fine blanking with 50 strokes. AISI304 gears were produced to have fully burnished surfaces. Their pitches, widths and circles were measured to evaluate their gear-grade balancing during the fine blanking process. The stabilized gear-grade balancing in JIS-9 to JIS-10 grades was attained for these as-blanked AISI304 gears without finishing processes. Full article
(This article belongs to the Section Material Processing Technology)
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13 pages, 7864 KB  
Article
Determination of the Influence of the Tool Side Stress Superposition and Tool Geometry on the Cut Surface Quality during Precision Shear Cutting
by Alexander Graf, Verena Kräusel, Dieter Weise, Jana Petrů, Jiří Koziorek and Pravishan Bhandari
J. Manuf. Mater. Process. 2023, 7(4), 145; https://doi.org/10.3390/jmmp7040145 - 8 Aug 2023
Cited by 1 | Viewed by 3590
Abstract
Shearing high-strength steels often leads to a subpar cut quality and excessive stress on the tool components. To enhance the quality of the cut surface, intricate techniques like fine blanking are commonly employed. However, for applications with lower quality requirements, precision shear cutting [...] Read more.
Shearing high-strength steels often leads to a subpar cut quality and excessive stress on the tool components. To enhance the quality of the cut surface, intricate techniques like fine blanking are commonly employed. However, for applications with lower quality requirements, precision shear cutting offers an alternative solution. This research paper introduces a novel approach to directly superimpose radial stress on a workpiece during the precision shear cutting process and showcases for the first time how the application of direct stress superimposition can impact the cut surface by concurrently modifying the shear cutting edge and punch surface. A statistical experimental design is employed to investigate the interrelationships between the parameters and their effects. The results indicate that the overall cut quality, including cylindricity, clean-cut angle, rollover height, and tool stress, defined by punch force and retraction force, is influenced by the superimposed stress. Regarding the clean-cut zone, the statistical significance of direct radially superimposed stress was not observed, except when interacting with sheet thickness and clearance. Additionally, the sheet thickness and cutting gap emerged as significant parameters affecting the overall quality of the cut surface. Full article
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21 pages, 7443 KB  
Article
Study of Rotation Speed Curve Optimization under the Three-Body Coupling Grinding Mode
by Wei Yu, Binghai Lyu, Qianfa Deng and Chengwu Wang
Micromachines 2023, 14(6), 1115; https://doi.org/10.3390/mi14061115 - 25 May 2023
Cited by 1 | Viewed by 2197
Abstract
The three-body coupling grinding mode of a ball ensures the batch diameter variation and batch consistency of precision ball machining based on the principle of ball forming, resulting in a structure that is simply and feasibly controllable. The change in the rotation angle [...] Read more.
The three-body coupling grinding mode of a ball ensures the batch diameter variation and batch consistency of precision ball machining based on the principle of ball forming, resulting in a structure that is simply and feasibly controllable. The change in the rotation angle can be jointly determined using the fixed load of the upper grinding disc and the rotation speed coordination of the inner and outer discs of the lower grinding disc. Related to this, the rotation speed is an important index to guarantee grinding uniformity. To ensure the quality of three-body coupling grinding, this study aims to establish the best mathematical control model of the rotation speed curve of the inner and outer discs in the lower grinding disc. Specifically, it includes two aspects. First, the optimization of the rotation speed curve was mainly studied, and the machining process was simulated with three speed curve combinations: 1, 2, and 3. By analyzing the evaluation index of ball grinding uniformity, the results revealed that the third speed curve combination had the best grinding uniformity, and the three speed curve combinations were optimized on the basis of the traditional triangular wave speed curve. Furthermore, the obtained double trapezoidal speed curve combination not only achieved the traditionally verified stability performance but also overcame the shortcomings of the other speed curves. The mathematical model established in this way was equipped with a grinding control system, which improved the fine control ability of the rotation angle state of the ball blank under the three-body coupling grinding mode. It also obtained the best grinding uniformity and sphericity and laid a theoretical foundation for achieving a grinding effect that was close to the ideal circumstance during mass production. Second, via theoretical comparison and analysis, it was determined that the ball shape and sphericity deviation (SPD) were more accurate than the standard deviation (STD) of the two-dimensional trajectory point distribution. The SPD evaluation method was also investigated via the optimization analysis of the rotation speed curve by means of the ADAMAS simulation. The obtained results coincided with the STD evaluation trend, thus laying a preliminary foundation for subsequent applications. Full article
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12 pages, 5369 KB  
Article
Galling-Free Fine Blanking of Titanium Plates Using Carbon-Supersaturated High-Speed Steel Punch
by Tatsuhiko Aizawa and Kenji Fuchiwaki
C 2023, 9(1), 15; https://doi.org/10.3390/c9010015 - 25 Jan 2023
Cited by 4 | Viewed by 3449
Abstract
A carbon-supersaturated (CS-) high-speed steel punch was prepared using low-temperature plasma carburizing for fine blanking of pure titanium plates. The bare high-speed steel punch was also prepared as a reference to describe the adhesion and abrasive galling in the fine blanking of the [...] Read more.
A carbon-supersaturated (CS-) high-speed steel punch was prepared using low-temperature plasma carburizing for fine blanking of pure titanium plates. The bare high-speed steel punch was also prepared as a reference to describe the adhesion and abrasive galling in the fine blanking of the titanium plates, even in a single shot. The CS-punch was free from severe chemical galling, even after repeatedly fine-blanking the pure titanium plates. A microstructure analysis, element mapping and a chemical composition analysis demonstrated that titanium debris fragments slightly deposited at the CS-punch edges in the presence of agglomerated free-carbon film due to the CS-punch. This galling-free fine-blanking behavior came from the in situ formation of free carbon tribofilms. This in situ lubrication resulted in the completely burnished surfaces of pure titanium blanks. Full article
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25 pages, 4954 KB  
Review
Molecular Mechanisms of Scombroid Food Poisoning
by Yury V. Zhernov, Mark Y. Simanduyev, Olga K. Zaostrovtseva, Ekaterina E. Semeniako, Kseniia I. Kolykhalova, Inna A. Fadeeva, Maria I. Kashutina, Sonya O. Vysochanskaya, Elena V. Belova, Denis V. Shcherbakov, Vitaly A. Sukhov, Ekaterina A. Sidorova and Oleg V. Mitrokhin
Int. J. Mol. Sci. 2023, 24(1), 809; https://doi.org/10.3390/ijms24010809 - 3 Jan 2023
Cited by 34 | Viewed by 19498
Abstract
Scombroid food poisoning (SFP) is a foodborne disease that develops after consumption of fresh fish and, rarely, seafood that has fine organoleptic characteristics but contains a large amount of exogenous histamine. SFP, like other food pseudo-allergic reactions (FPA), is a disorder that is [...] Read more.
Scombroid food poisoning (SFP) is a foodborne disease that develops after consumption of fresh fish and, rarely, seafood that has fine organoleptic characteristics but contains a large amount of exogenous histamine. SFP, like other food pseudo-allergic reactions (FPA), is a disorder that is clinically identical to allergic reactions type I, but there are many differences in their pathogenesis. To date, SFP has been widespread throughout the world and is an urgent problem, although exact epidemiological data on incidence varies greatly. The need to distinguish SFP from true IgE-associated allergy to fish and seafood is one of the most difficult examples of the differential diagnosis of allergic conditions. The most important difference is the absence of an IgE response in SFP. The pathogenesis of SFP includes a complex system of interactions between the body and chemical triggers such as exogenous histamine, other biogenic amines, cis-urocanic acid, salicylates, and other histamine liberators. Because of the wide range of molecular pathways involved in this process, it is critical to understand their differences. This may help predict and prevent poor outcomes in patients and contribute to the development of adequate hygienic rules and regulations for seafood product safety. Despite the vast and lengthy history of research on SFP mechanisms, there are still many blank spots in our understanding of this condition. The goals of this review are to differentiate various molecular mechanisms of SFP and describe methods of hygienic regulation of some biogenic amines that influence the concentration of histamine in the human body and play an important role in the mechanism of SFP. Full article
(This article belongs to the Special Issue Molecular Mechanisms of Allergy and Asthma 2.0)
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