Search Results (7,710)

To address the inherent drawbacks of micro-arc oxidation (MAO), this study employed MAO combined with sol–gel processing to fabricate ZrO₂/Al₂O₃-CeO₂ composite coatings on ZrH_1.8 surfaces, aiming to solve the hydrogen evolution problem of zirconium hydride (ZrH_1.8) materials in high-temperature environments. By adjusting the aluminum concentration in the sol (0.1~0.5 mol/L), a series of composite thin films were prepared on the ZrH_1.8 surface using MAO combined with dip-coating, and their surface morphology and phase composition were characterized. The microstructure, morphology, and hydrogen barrier performance of the thin films were systematically analyzed using scanning electron microscopy (SEM), XRD, laser confocal microscopy, and quadrupole mass spectrometry. The results showed that the composite coating had a low surface porosity, with a maximum hydrogen permeation reduction factor (PRF) of 18.1. When the aluminum concentration was 0.4 mol/L, the relative content of tetragonal ZrO₂ (T-ZrO₂) reached 13.88%, the surface porosity was as low as 4.87%, and the initial temperature of hydrogen loss was increased to 730 °C. Mechanism analysis indicated that CeO₂ may stabilize the tetragonal phase (T-ZrO₂) of ZrO₂ through solid solution effects and inhibit the phase transformation to monoclinic phase (M-ZrO₂), thereby reducing cracks caused by volume expansion. Meanwhile, the synergistic effect of the MAO densified layer and the sol–gel sealed porous layer significantly reduced the coating porosity and blocked hydrogen diffusion paths, thus achieving excellent hydrogen barrier performance under high-temperature conditions. Full article

Fluorocarbon (FC)/Pd/Mg multilayer thin films have attracted considerable attention as hydrogen-responsive optical materials. However, their performance is strongly limited by interfacial instability and structural degradation during deposition and hydrogen cycling. In this study, Pt/FC/Pd/Mg multilayer thin films were obtained during focused ion beam (FIB) sample preparation, and transmission electron microscopy (TEM) was employed to investigate the FC layer–mediated interfacial effects. The results reveal that Pt deposition on FC leads to the formation of a confined nanocrystalline interfacial region accompanied by a reduced apparent FC thickness and the development of a Pt–FC intermixing zone. This behavior indicates that the FC layer functions as a “soft landing” medium, dissipating kinetic energy and modifying nucleation and growth behavior. Motivated by this finding, the mechanical properties of FC films and their influence on hydrogen-cycling performance in FC/Pd/Mg/FC structures are further examined. The hardness of FC layers can be tuned from 3.03 MPa to 42.8 MPa by adjusting sputtering parameters. Hydrogen-cycling experiments reveal a strong and non-monotonic dependence on FC mechanical properties. When the FC buffer layer is relatively hard, the initial hydrogenation kinetics are improved; however, prolonged cycling leads to poor adhesion and interfacial degradation. In contrast, when the FC buffer layer is soft, hydrogenation kinetics degrade rapidly during cycling, while long-term interfacial adhesion and structural integrity are significantly improved. These results demonstrate a dual and competing role of FC layers in governing hydrogen transport and mechanical stability, highlighting a critical trade-off for the design of durable hydrogen-responsive multilayer thin films. Full article

Background: Polymeric drug-eluting films are promising platforms for local antibacterial delivery, but their release profiles depend strongly on the permeability and morphology of the barrier layer. Here, the previously proposed concept of additively manufactured PLACE (Printed Layered Adjustable Cargo Encapsulation) coatings was extended from "single orifice"-defined release toward porosity-assisted barrier control. Two conventional water-soluble porogens, polyethylene glycol (PEG) and polyvinylpyrrolidone (PVP), were compared with poly(2-ethyl-2-oxazoline) (PEOx), a hydrophilic polymer proposed as an alternative to PEG in biomedical formulations, but whose use as a leachable porogen has received little attention. Methods: Each porogen was introduced into the upper PLGA barrier of multilayer PLACE films. The resulting films were characterized for film formation, post-hydration morphology by SEM, release of methylene blue and vancomycin, and antibacterial activity against methicillin-resistant Staphylococcus aureus (MRSA). Results/Conclusions: PEG was poorly compatible with PLGA and mainly produced surface-localized defects rather than a barrier with controlled permeability suitable for prolonged delivery. PVP K17 provided sustained release at 10 wt.%, whereas 20 wt.% PVP caused burst-dominated release and stronger morphological disruption. PEOx formed developed porosity at lower loading and produced release regimes ranging from several days to approximately two weeks. Vancomycin-loaded films containing 5 wt.% PEOx enabled near-complete release over two weeks while preserving film integrity and showed pronounced early anti-MRSA activity. These results identify porogen selection as a key formulation step and support PEOx as a useful porogen for early high-output antibacterial PLACE coatings. Full article

Driven by the growing demand for functional textiles featuring excellent waterproofness, moisture permeability and mechanical robustness in outdoor sportswear, medical protection and technical apparel, traditional pongee—despite its desirable softness, high wrinkle resistance and good stability as an ideal substrate fabric—is severely restricted in further application by its intrinsically poor hydrostatic pressure resistance in extremely wet environments. Accordingly, we developed a modified waterborne polyurethane (WPU) coating for pongee substrates to fabricate functional textiles that maintain high hydrostatic pressure resistance while possessing good mechanical properties and increased UV absorption. In this study, by using the sol–gel method, an amorphous silicon dioxide (SiO₂) coating layer was constructed on the surface of titanium dioxide (TiO₂) particles, forming silica-modified titania particles (SiO₂/TiO₂). These SiO₂-modified particles were subsequently physically blended with an anionic waterborne polyurethane system that had been previously modified with a polyester-type modifier A to enhance its hydrostatic pressure resistance. The resulting composite coating was designed to combine the high hydrostatic pressure resistance inherited from the modified WPU matrix, the mechanical reinforcement and increased UV absorption contributed by SiO₂/TiO₂, and satisfactory water repellency on fabric substrates. The results indicate that the incorporation of an appropriate amount of modifier A into the prepolymer system significantly enhances hydrostatic pressure resistance while maintaining high elongation at break. At a SiO₂/TiO₂ loading of 0.2 wt%, the composite film exhibits optimal comprehensive performance, characterized by superior mechanical properties, low water absorption, and static water contact angles exceeding 100° for coated fabrics. SiO₂/TiO₂ composite WPU coatings substantially improve hydrostatic pressure resistance across various fabrics, with 380T polyester taffeta demonstrating the best performance. This resistance remains remarkably stable after standard washing, indicating excellent wash fastness and practical applicability. Full article

Multilayer packaging—engineered by integrating complementary materials such as plastics, paper, and aluminum—has become a cornerstone technology for enhancing shelf life, minimizing spoilage, and reinforcing the mechanical integrity of packaging formats including films, pouches, and bottles. In this study, a laminate was developed by thermally bonding polylactic acid (PLA) with a poly(butylene adipate-co-terephthalate) (PBAT)/thermoplastic starch (TPS) matrix embedded with silver nanoparticles (Ag-NPs) at 0–3 wt.%. The resulting structures were systematically evaluated for their barrier performance, physicochemical characteristics, and antimicrobial functionality. Fourier-transform infrared (FTIR) spectroscopy confirmed the absence of chemical interactions between Ag-NPs and the polymer matrix, indicating physical dispersion rather than chemical bonding. However, at higher loading (3 wt.%), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX) revealed notable nanoparticle aggregation. Functionally, the multilayer films demonstrated markedly improved water vapor barrier properties compared to single-layer PBAT/TPS films. Migration studies showed that silver release increased with nanoparticle concentration and was significantly enhanced under acidic conditions relative to distilled water. Importantly, Ag-NP-incorporated laminates exhibited pronounced antibacterial activity against Staphylococcus aureus. Collectively, these findings highlight the potential of Ag-NP-enriched, starch-based multilayer laminates as next-generation active packaging systems that combine with effective microbial control. Full article

Platinum ditelluride (PtTe₂) is an emerging topological semimetal with intriguing optoelectronic properties. Scalable and controllable growth techniques are fundamental for its technological exploitation. Here, we synthesize large-area PtTe₂ films by tellurization of pre-deposited platinum layers. By selectively modifying the tellurization parameters, we demonstrate the possibility of controlling the layer orientation of tellurized films and of introducing microscopic corrugation in the PtTe₂ film. The first result is obtained by increasing the thermal budget of the process, which changes PtTe₂ preferential crystalline orientation from (001) to (1−13)/(103) growth directions. The latter result is achieved by modifying the heating rate of the process at a fixed growth temperature equal to 550 °C. From the Raman analysis of a wrinkled sample, we find the coexistence of tensile and compressive strains depending on the corrugation site. The demonstrated control over grain orientation and microscopic corrugation provides a powerful strategy to tailor the structural and strain landscape of topological semimetals, providing a robust platform for strain engineering. Full article

In this study, Fe₇₀Ni₃₀ metal was deposited onto continuous glass fiber composites via magnetron sputtering, followed by surface coating with SiO₂. The effects of key process parameters-including Fe₇₀Ni₃₀ sputtering duration (2, 5, 10, 20, and 30 min) and SiO₂ surface coating-on the electromagnetic properties and microwave absorption performance of the materials were systematically investigated. Scanning electron microscopy (SEM) characterization revealed that as sputtering time increased, the metal coating evolved from discrete small particles into a continuous film. Cross-sectional SEM analysis further demonstrated the formation of a bilayer structure after SiO₂ introduction. X-ray diffraction (XRD) patterns confirmed the presence of diffraction peaks corresponding to the Fe₇₀Ni₃₀ alloy solid solution. Electromagnetic parameter measurements indicated that the influence of sputtering time on electromagnetic properties was primarily pronounced during the metal layer growth stage; once a continuous film was formed, the variation in electromagnetic parameters diminished. Concurrently, the SiO₂ coating exhibited a significant regulatory effect on dielectric parameters. Reflection coefficient calculations showed that the optimal absorption thickness for the single-layer material ranged from 2.5 to 3.0 mm, with the absorption peak shifting toward lower frequencies as thickness increased. However, the effective absorption bandwidth (EAB) was only 3–5 GHz, failing to meet wideband requirements. In contrast, the three-layer composite structure (total thickness: 3.8 mm) optimized via genetic algorithm achieved impedance gradient and loss synergy, expanding the EBW (R < −10 dB) from 4.8 GHz (single layer) to 10 GHz (8–18.0 GHz)-a substantial improvement over the single-layer configuration. This work provides experimental evidence and technical support for the structural design and process optimization of lightweight, high-efficiency, wideband microwave-absorbing materials. Full article

The adsorption of aromatic hydrocarbons from liquid paraffin is essential because of their harmful nature, long-lasting presence, and detrimental effects on the quality of the product. In this study, we investigated the adsorption of naphthalene from liquid paraffin by using a nanoclay-based adsorbent prepared from boron enrichment process waste. The characterization of the prepared adsorbent was carried out by using X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS) and N₂ adsorption–desorption techniques, which confirmed the development of a layered nanostructure containing boron that possesses a porous and high-surface-area format appropriate for the adsorption. The hydrothermal treatment significantly increased the BET surface area from 35.42 to 112.15 m²/g, indicating the successful formation of a porous nanostructure. The kinetic and isotherm parameters of the adsorption process were calculated from experimental data. The adsorption of naphthalene followed pseudo-second-order kinetics and the isotherm fit well to the Langmuir model. Adsorption experiments revealed that the optimum adsorption performance was achieved at pH 4.0, and equilibrium was reached within 90 min. The adsorption kinetics were best described by the pseudo-second-order model (R² > 0.99), while the equilibrium data showed excellent agreement with the Langmuir isotherm model (R² = 0.995), suggesting monolayer adsorption. The maximum adsorption capacity of BNC was determined as 365.20 mg/g, which was more than twice that of the raw BEW (247.59 mg/g). Thermodynamic analysis indicated that the adsorption process was spontaneous at lower temperatures and exothermic, with a ΔH° value of −15.42 kJ/mol for BNC. The results suggest that the adsorption occurs through a multi-step process, beginning with external film diffusion, followed by pore diffusion and surface interaction. Based on the kinetic, isotherm, and spectroscopic data, a supramolecular adsorption mechanism is suggested, which encompasses π-π interactions, van der Waals forces, and surface complexation between naphthalene and the nanoclay structure. These results indicate that boron enrichment process waste-derived nanoclay is a sustainable, economical, and efficient adsorbent for removing naphthalene from liquid paraffin. Full article

There is increasing interest in structured layered double hydroxide (LDH)-based catalysts because they combine tunable acid–base/redox chemistry with reactor architectures that can reduce diffusion lengths, improve heat management, and lower pressure-drop penalties. This review evaluates LDH, LDH-derived oxide (LDO/MMO), reduced metal/LDO, reconstructed hydroxide-rich, and mixed dynamic states integrated into honeycomb monoliths, open-cell foams, meshes/felts, thin films, washcoats, coated plates, microchannels, capillaries, and additively manufactured lattices. To move beyond descriptive comparison, the literature is assessed using unified evaluation dimensions: operative active state, support architecture, coating/integration route, active-phase loading, coating thickness and uniformity, reactor-volume-normalized productivity or STY, ΔP/L, axial/radial thermal gradients, time-on-stream, coating loss, regeneration recovery, and pilot-readiness. Representative benchmarks illustrate both the promise and reporting gaps of the field: NiFe-LDH-derived monoliths for CO₂ methanation have reached ~70% CO₂ conversion at 300 °C with >90% CH₄ selectivity and only 0.7% post-test mass loss; NiFe-LDH/iron-foam monoliths retained 85% ozone conversion after 168 h; high-entropy LDH-derived oxides showed T50/T90 values of 246/254 °C for toluene oxidation; and Au/LDH capillary films achieved 31.9% glycerol carbonate yield and 3.78 g h⁻¹ g⁻¹ productivity. The strongest current cases are pollution abatement and CO₂ methanation, whereas biomass upgrading, fine-chemical flow, high-entropy coatings, and photo/electrocatalytic films require deeper module-level validation. Overall, structured LDH catalysts should be treated as coupled chemistry–coating–reactor systems whose performance must be judged simultaneously by activity, accessible catalyst inventory, transport efficiency, pressure drop, thermal profile, durability, regeneration, and manufacturability. Full article

Flexible oxide electronics require dielectric layers that combine low-temperature processability, low leakage current, high capacitance density, and mechanical reliability. In this work, we prepared ZrAlO_x-PVP hybrid dielectric films through a low-temperature self-combustion solution process at 180 °C and systematically investigated the effect of PVP doping (0–2 wt%). The results show that PVP promotes the formation of M-O-C related bonding environments, suggesting the construction of an organic–inorganic crosslinked structure. Moderate PVP incorporation effectively suppresses leakage pathways, whereas excessive PVP induces polymer aggregation and trap-assisted conduction. Among all samples, the film on flexible PI (polyimide) with a PVP doping concentration of 0.5 wt% exhibits the best overall performance, with a leakage current as low as 1.89 × 10⁻⁸ A/cm² at 1 MV/cm, a dielectric constant of 8.88. After static bending at a radius of 20 mm, the film maintains stable dielectric behavior, indicating improved stress tolerance. Flexible IGZO TFT fabricated with the optimized dielectric shows a mobility of 11.84 cm² V⁻¹ s⁻¹, a threshold voltage of 0.48 V, and a subthreshold swing of 0.24 V dec⁻¹ before bending. This work demonstrates that moderate PVP crosslinking provides an effective balance between defect suppression and stress relaxation, offering a practical interface-engineering strategy for low-temperature flexible high-k dielectrics. Full article

Advanced lithography, including electron beam lithography (EBL), X-ray lithography (XRL), and extreme ultraviolet lithography (EUVL), imposes stringent requirements on photoresists in resolution, sensitivity, and process compatibility, thereby driving the development of metal-containing hybrid resists and vapor-phase deposition strategies. However, existing Hf-based dry hybrid photoresists often struggle to provide sufficient dissolution contrast for clean pattern formation under mild development, as unexposed regions are not fully removed. In this work, an ether-containing hafnium-based photoresist was fabricated by molecular layer deposition (MLD). Incorporation of the diethylene glycol (DEG)-derived ether unit modifies the local coordination environment of the hybrid film and enhances the removability of the unexposed regions, enabling removal in 0.1 M HCl. FTIR and XPS analyses reveal that exposure disrupts Hf-O-C coordination motifs and converts the initial hybrid network into a more HfO_x-rich, less soluble framework. This combination of enhanced solubility in the unexposed regions and exposure-induced stabilization in the exposed regions establishes sufficient dissolution contrast for mild-acid negative-tone development. E-beam tests show a critical dose of approximately 250 μC·cm⁻² and reproducible patterning down to 50 nm. These results identify DEG-mediated ether incorporation as an effective route to improving developer compatibility in Hf-based MLD dry resists. Full article

In this study, polyvinyl alcohol (PVA) and chitosan (CS) were used as the base materials, and ethyl lauroyl arginate (LAE) as the antibacterial agent to prepare biodegradable bilayer composite films (P/C-L), whose properties compared with those of the monolayer films (P-C-L) of identical composition. Scanning electron microscopy (SEM) results revealed that the P/C-L films formed a compact microstructure with tight interlayer adhesion. Fourier transform infrared spectroscopy (FTIR) confirmed the presence of intermolecular hydrogen bonds within the P/C-L films without the formation of new chemical bonds, and X-ray diffraction (XRD) indicates that the crystallinity of the P/C-L films was dominated by that of PVA. P/C-L films exhibited a dual-surface structure with a hydrophobic CS layer and a hydrophilic PVA layer, broadening their potential application range. The P/C-L films demonstrated superior water resistance and light transmittance to the P-C-L films. When the LAE content increased from 0% to 10%, the P/C-L films displayed a more stable range of variation concerning visible light transmittance, water contact angle (CS layers), and moisture absorption than that of the P-C-L films, with the corresponding changing values being 86.86% to 62.09%, 96.79°to 72.46°, and 8.35% to 19.78%, respectively. Regarding antibacterial properties, the P/C-L films exhibited significantly enhanced activity across all LAE concentrations. Notably, P/C-L films at 2% LAE already outperformed P-C-L films at 4% LAE. At an LAE content of 10%, the inhibition zone diameters of the P/C-L films against E. coli and S. aureus reached 39.42 mm and 42.15 mm, which were 12.71 mm and 13.10 mm larger than those of the P-C-L films, corresponding to increases of 47.58% and 45.09%, respectively. In addition, both the P/C-L bilayer films and the P-C-L films could achieve complete biodegradation within 30 days under laboratory soil burial conditions. These findings suggest that P/C-L films show advantageous overall characteristics, highlighting their strong potential in the field of sustainable active food packaging. Full article

The development of multifunctional biomaterials for bone repair requires precursors that combine bioactivity, moderate antimicrobial growth-inhibitory effect, and imaging. This study demonstrates the multifunctional versatility of a single family of rare-earth-doped β-tricalcium phosphates (β-TCPs), Ca₉Eu(PO₄)₇ and Ca₉Dy(PO₄)₇, across three distinct formats: bioactive thin films (for implant coatings), brushite cements (for injectable bone fillers), and radiopaque PMMA bone composites (for load-bearing applications). This work serves as a proof-of-concept that the same doped phosphate precursors can address different clinical needs while retaining bioactivity, antimicrobial properties, and radiopacity. The phosphate precursors were synthesized via solid-state reaction. Pulsed laser deposition (PLD) was used to form amorphous, dense, and crack-free coatings, which exhibited excellent in vitro bioactivity through the rapid dissolution–reprecipitation of a carbonated apatite layer in simulated body fluid. The brushite-based bone cements were produced from doped β-TCPs. These cements demonstrated high cytocompatibility with mesenchymal stromal cells (>89% viability) and significantly enhanced osteogenic differentiation with antimicrobial activity against common pathogens (S. aureus, E. coli, P. aeruginosa). Furthermore, incorporation of these phosphates as fillers into PMMA bone cement resulted in a homogeneous particle distribution with reduced agglomeration compared to undoped β-TCPs, achieving clinically relevant radiopacity values (913 ± 22.4 HU for Dy-doped sample). Post-mortem studies by the CT method were performed on the vertebrae with PMMA–phosphate composites and brushite cements. It was shown that brushite cement in ovine lumbar vertebrae defects exhibited the highest radiopacity (1450–1550 ± 25 HU). The findings establish rare-earth-doped β-TCP as a unified multifunctional precursor that imparts bioactivity, the ability to support in vitro mineralization, antimicrobial properties, and enhanced radiopacity to thin films, phosphate cements, and polymer composite materials. Full article

The growing request for more sustainable materials and environmentally friendly nanofabrication methods in the electronics field has recently driven the scientific community in the development of bio-derived materials as an alternative to conventional lithographic resists. In this work, we used chitosan, a biodegradable and biocompatible polysaccharide, as a green direct-write resist material for Atomic Force Microscopy-based nanolithography. Chitosan thin layers were obtained by spin coating and systematically characterized, in terms of thickness and surface roughness, demonstrating nanoscale smoothness and tunable film thickness. Three Pulse–Atomic Force Lithography (P-AFL) approaches, i.e., Constant Pulse, Gradient Pulse, and Raster Pulse AFL methods, were used to pattern nanostructures with constant-depth nanogrooves, variable-depth (2.5D) profile, and three-dimensional nanoholes on chitosan films. The results reveal high pattern fidelity, reproducibility, and tunability of feature dimensions as a function of applied force and scanning direction. Moreover, the RP-AFL technique enabled the fabrication of well-defined 3D nanostructures with depths matching the film thickness, which is a prerequisite for subsequent pattern transfer. This experimental work provided a first proof-of-concept to adopt chitosan as a more sustainable alternative with respect to conventional resists. Moreover, the results highlight P-AFL methods as a versatile and low-impact nanofabrication strategy, contributing to the development of greener micro- and nano-manufacturing technologies. Full article

Thermal annealing improves the mechanical, structural, and electrical properties of polymer thin films, promoting processes like residual solvents and stress removal, as well as the crystallization and densification of the gel layer. The effects are strongly dependent on the annealing temperature, where optimal temperatures enhance film performance, while excessive thermal exposure may induce negative outcomes like amorphous structural transitions, increased roughness, and defect formation. In this work, thin films of two humidity-sensitive poly(vinyl alcohol) (PVA)-based copolymers with grafted poly(N,N-dimethylacrylamide) (PDMA) chains were investigated. The polymers differ in grafting density and chain length, enabling the assessment of macromolecular architecture’s effects. Spin-coated films with 150–200 nm thickness were annealed at three temperatures: 60 °C, 120 °C, and 180 °C. By using UV-VIS-NIR spectroscopy and the quartz crystal microbalance method, a comprehensive characterization of temperature- and humidity-induced changes in swelling, hysteresis, sensitivity, detection resolution, and water uptake is performed, elucidating the role of the macromolecular architecture on the post-deposition annealing modification of gel film properties and its humidity response. High-performance humidity sensing with a resolution of 0.8% RH is achieved through the optimization of the interplay between the macromolecular architecture and annealing temperature. In addition, the study highlights and explores the potential of these films for optical color-based moisture detection. Full article