Search Results (500)

Analyzing the two-phase flow behavior in bearing lubrication is crucial for understanding friction and wear mechanisms, optimizing lubrication design, and improving bearing operational efficiency and reliability. However, the complexity of oil–air two-phase flow in high-speed bearings poses significant research challenges. Currently, there is a lack of comparative studies employing different simulation strategies to address this issue, leaving a gap in evidence-based guidance for selecting appropriate simulation approaches in practical applications. This study begins with a comparative analysis between experimental and simulation results to validate the reliability of the adopted simulation approach. Subsequently, a comparative evaluation of different simulation methods is conducted to provide a scientific basis for relevant decision-making. Evaluated from three dimensions—adaptability to rotational speed conditions, research focuses (oil distribution and power loss), and computational economy—the findings reveal that FVM excels at medium-to-high speeds, accurately predicting continuous oil film distribution and power loss, while MPS, leveraging its meshless Lagrangian characteristics, demonstrates superior capability in describing physical phenomena under extreme conditions, albeit with higher computational costs. Economically, FVM, supported by mature software ecosystems and parallel computing optimization, is more suitable for industrial design applications, whereas MPS, being more reliant on high-performance hardware, is better suited for academic research and customized scenarios. The study further proposes that future research could adopt an FVM-MPS coupled approach to balance efficiency and precision, offering a new paradigm for multi-scale lubrication analysis in bearings. Full article

The problem of protecting 7075 Al alloy trekking poles from corrosion in complex outdoor environments was addressed using a composite conversion coating system. This system comprised Na₂MoO₄, NaF, CoSO₄·7H₂O, ethylenediaminetetraacetic acid-2Na, and H₂(TiF₆). The influences of this system on the properties of the coating layer were systematically studied by adjusting the pH of the coating solution. The conversion temperature and pH were the pivotal parameters influencing the formation of the conversion coating. The pH substantially influenced the compactness of the coating layer, acting as a regulatory agent of the coating kinetics. When the conversion temperature and pH were set to 40 °C and 3.8, respectively, the prepared coating layer displayed optimal performance in terms of compactness and protective properties. Therefore, this parameter combination favours the synthesis of high-performance conversion coatings. Microscopy confirmed the formation of a continuous, dense composite oxide film structure under these conditions, effectively blocking erosion in corrosive media. Furthermore, the optimised process led to substantial enhancements in the environmental adaptabilities and service lives of the components of trekking poles, thus establishing a theoretical foundation and technical reference for use in the surface protection of outdoor equipment. Full article

Electrochromic devices (ECDs) capable of modulating both visible color and infrared (IR) emissivity are promising for applications in smart thermal camouflage and multifunctional displays. However, conventional transmissive ECDs suffer from limited IR modulation due to the low IR transmittance of transparent electrodes. Here, we report a reflection-type electrochromic zinc-ion battery (HWEC-ZIB) using a self-doped polyaniline nanorod film (SP(ANI-MA)) as the active layer. By positioning the active material at the device surface, this structure avoids interference from transparent electrodes and enables broadband and efficient IR emissivity tuning. To prevent electrolyte-induced IR absorption, a thermal lamination encapsulation method is employed. The optimized device achieves emissivity modulation ranges of 0.28 (3–5 μm) and 0.19 (8–14 μm), delivering excellent thermal camouflage performance. It also exhibits a visible color change from earthy yellow to deep green, suitable for various natural environments. In addition, the HWEC-ZIB shows a high areal capacity of 72.15 mAh cm⁻² at 0.1 mA cm⁻² and maintains 80% capacity after 5000 cycles, demonstrating outstanding electrochemical stability. This work offers a versatile device platform integrating IR stealth, visual camouflage, and energy storage, providing a promising solution for next-generation adaptive camouflage and defense-oriented electronics. Full article

Ne Zha 2 (Ne Zha: Mo Tong Nao Hai, 哪吒之魔童闹海, 2025) is a prime example of the modernization of traditional literary intellectual property (IP). It has achieved the highest box office gross in Chinese cinematic history and ranks among the top five highest-grossing films globally. This article uses a case study approach to examine the adaptation strategies of Ne Zha 2 (2025), offering strategic insights for future film adaptations. The analysis focuses on four key dimensions—character, plot, theme, and esthetics—to explore how these elements contribute to the film’s adaptation. The findings reveal that the film strikes a balance between intertextuality and innovation, achieved through multidimensional character development, narrative subversion, contemporary thematic reinterpretation, and sophisticated esthetic techniques. By maintaining the emotional connection to the classical IP, the adaptation not only delivers stunning visual spectacles but also provides a culturally immersive experience, revitalizing traditional mythology with contemporary relevance. Full article

To address the limitations of single-layer nitride coatings, such as poor load adaptability and low long-term durability, MoN/TiN multilayer coatings were prepared via high-power impulse magnetron sputtering (HiPIMS). HiPIMS produces highly ionized plasmas that enable intense ion bombardment, yielding nitride films with enhanced mechanical strength, durability, and thermal stability versus conventional methods. The multilayer coating demonstrated a low coefficient of friction (COF, ~0.4) and wear rate (1.31 × 10⁻⁷ mm³/[N·m]). In contrast, both TiN and MoN coatings failed at 5 N and 10 N loads, respectively. Under increasing loads, the multilayer coating maintained stable wear rates (1.84–3.06 × 10⁻⁷ mm³/[N·m]) below 20 N, and ultimately failed at 25 N. Furthermore, the MoN layer contributes to COF reduction. Grazing-incidence X-ray diffraction analysis confirmed the enhanced crystallographic stability of the multilayer coating, thereby revealing a dominant (111) orientation. The multilayer architecture suppresses crack propagation while effectively balancing hardness and toughness, offering a promising design for extreme-load applications. Full article

In this study, we present the design and electromagnetic performance optimization of a micro-electromechanical system (MEMS) miniature outer-rotor permanent magnet motor. With increased attention towards higher torque density and lower torque pulsations in MEMS micromotor designs, an adaptation of an external rotor can be highly attractive. However, with the design complexity involved in such high-performance MEMS outer-rotor motor designs, the ultra-miniature 3D coil structures and the thin-film topology surrounding the air gap have been one of the main challenges. In this study, an ultra-thin outer-rotor motor with 3D MEMS silicon-based coils and a MEMS-compatible manufacturing method for the 3D coils is presented. Additionally, finite element simulations are conducted for the thin-film topology around the air gap to optimize performance characteristics such as torque developed, torque pulsations, and back electromotive force amplitude. Ultimately, the average magnetic flux density increased by 37.1%, from 0.361 T to 0.495 T. The root mean square (RMS) value of the back EMF per phase rises by 14.4%. Notably, the average torque is improved by 11.3%, while the torque ripple is significantly reduced from 1.281 mNm to 0.74 mNm, corresponding to a reduction of 49.9% in torque ripple percentage. Full article

Buckwheat, a dicotyledonous pseudocereal from the Polygonaceae family, has emerged as a crop of scientific and industrial interest due to its exceptional phytochemical profile, adaptability to different environments, and minimal agronomic input requirements. This paper aims to highlight the proximate composition (carbohydrates, protein, dietary fiber, lipids, starch, vitamins, and minerals) of the buckwheat principal species, Fagopyrum esculentum Moench (common buckwheat) and Fagopyrum tataricum (L.) Gaertn (Tartary buckwheat). Other bioactive compounds, including flavonoids (e.g., rutin, quercetin), phenolic acids, and anthocyanins, were emphasized, together with their influence on human health. These constituents confer a broad range of biological activities such as anti-inflammatory, antimicrobial, antidiabetic, antihypertensive, and hypoglycemic effects. Moreover, buckwheat is inherently gluten-free, making it a valuable alternative in formulations targeting gluten-sensitive populations. Finally, the review addresses the possibility of using starch buckwheat as a raw material in starch-based films. Further research is needed to elucidate the potential of buckwheat starch as a viable material for the development of biodegradable food packaging films. Full article

In this paper, we develop a peridynamic computational framework to analyze thermomechanical interactions in fractured thin films subjected to ultrashort-pulsed laser excitation, employing nonlocal discrete material point discretization to eliminate mesh dependency artifacts. The generalized Cattaneo–Fourier thermal flux formulation uncovers contrasting dynamic responses: hyperbolic heat propagation ($F_T=0$) generates intensified temperature localization and elevates transient crack-tip stress concentrations relative to classical Fourier diffusion ($F_T=1$). A GSSSS (Generalized Single Step Single Solve) i-Integration temporal scheme achieves oscillation-free numerical solutions across picosecond-level laser–matter interactions, effectively resolving steep thermal fronts through adaptive stabilization. These findings underscore hyperbolic conduction’s essential influence on stress-mediated fracture evolution during ultrafast laser processing, providing critical guidelines for thermal management in micro-/nano-electromechanical systems. Full article

Microbial extracellular polymeric substances (EPSs) are emerging as sustainable alternatives to conventional corrosion inhibitors due to their eco-friendly nature, biodegradability, and functional versatility. Secreted by diverse microorganisms including bacteria, fungi, archaea, and algae, EPSs are composed mainly of polysaccharides, proteins, lipids, and nucleic acids. These biopolymers, chiefly polysaccharides and proteins, are accountable for surface corrosion prevention through biofilm formation, allowing microbial survival and promoting their environmental adaptation. Usually, EPS-mediated corrosion inhibitions can take place via different mechanisms: protective film formation, metal ions chelation, electrochemical property alteration, and synergy with inorganic inhibitors. Even though efficacious EPS corrosion prevention has been demonstrated in several former studies, the application of such microbial inhibitors remains, so far, a controversial topic due to the variability in their composition and compatibility toward diverse metal surfaces. Thus, this review outlines the microbial origins, biochemical properties, and inhibition mechanisms of EPSs, emphasizing their advantages and challenges in industrial applications. Advances in synthetic biology, nanotechnology, and machine learning are also highlighted and could provide new opportunities to enhance EPS production and functionality. Therefore, the adoption of EPS-based corrosion inhibitors represents a promising strategy for environmentally sustainable corrosion control. Full article

Extracellular polymeric substances (EPS) are multifunctional biopolymers that have significant biotechnological potential. In this study, forty-seven strains of Rhodococcus actinomycetes were screened for EPS production and the content of its main components: carbohydrates, lipids, proteins, and nucleic acids. The Rhodococcus strains produced lipid-rich EPS (15.6 mg·L⁻¹ to 71.7 mg·L⁻¹) with carbohydrate concentrations varying from 0.6 mg·L⁻¹ to 58.2 mg·L⁻¹ and low amounts of proteins and nucleic acids. Biofilms of R. ruber IEGM 231 were grown on nitrocellulose filters in the presence of n-hexane, n-hexadecane, or diesel fuel. The distribution of β-polysaccharides, glycoconjugates, and proteins between cells and the extracellular matrix was examined using fluorescence microscopy. The observed release of β-polysaccharides into the biofilm matrix in the presence of n-hexane and diesel fuel was regarded as an adaptation to the assimilation of these toxic hydrocarbons by Rhodococcus cells. Atomic force microscopy of the dried EPS film revealed adhesion forces between 1.0 and 20.0 nN, while some sites were highly adhesive (F_a ≥ 20.0 nN). EPS biosynthetic genes were identified, with two glycosyltransferases correlating with an increase in carbohydrate production. The production of EPS by Rhodococcus cells exhibited strain-specific rather than species-specific patterns, reflecting a high genetic diversity of these bacteria. Full article

Capacitive micromachined ultrasonic transducers (CMUTs) have been developed for air-coupled applications to address key challenges such as noise, prolonged ringing, and side-lobe interference. This study introduces an optimized CMUT design that leverages the squeeze-film damping effect to achieve a low-quality factor, enhancing resolution and temporal precision for imaging as one of the suggested airborne application. The device was fabricated using the PolyMUMPs process, ensuring high structural accuracy and consistency. Finite element analysis (FEA) simulations validated the optimized parameters, demonstrating improved displacement, reduced side-lobe artifacts, and sharper main lobes for superior imaging performance. Experimental validation, including Laser Doppler Vibrometer (LDV) measurements of membrane displacement and mode shapes, along with ring oscillation tests to assess Q-factor and signal decay, confirmed the device’s reliability and consistency across four CMUT arrays. Additionally, this study explores the implementation of multi-frequency CMUT arrays, enhancing imaging versatility across different air-coupled applications. By integrating multiple frequency bands, the proposed CMUTs enable adaptable imaging focus, improving their suitability for diverse diagnostic scenarios. These advancements highlight the potential of the proposed design to deliver a superior performance for airborne applications, paving the way for its integration into advanced diagnostic systems. Full article

Additive Manufacturing (AM) techniques, such as Fused Deposition Modeling (FDM) and Stereolithography (SLA), are increasingly adopted in various high-demand sectors, including the aerospace, biomedical engineering, and automotive industries, due to their design flexibility and material adaptability. However, the tribological performance and surface integrity of parts manufactured by AM are the biggest functional deployment challenges, especially in wear susceptibility or load-carrying applications. The current review provides a comprehensive overview of the tribological challenges and surface engineering solutions inherent in FDM and SLA processes. The overview begins with a comparative overview of material systems, process mechanics, and failure modes, highlighting prevalent wear mechanisms, such as abrasion, adhesion, fatigue, and delamination. The effect of influential factors (layer thickness, raster direction, infill density, resin curing) on wear behavior and surface integrity is critically evaluated. Novel post-processing techniques, such as vapor smoothing, thermal annealing, laser polishing, and thin-film coating, are discussed for their potential to endow surface durability and reduce friction coefficients. Hybrid manufacturing potential, where subtractive operations (e.g., rolling, peening) are integrated with AM, is highlighted as a path to functionally graded, high-performance surfaces. Further, the review highlights the growing use of finite element modeling, digital twins, and machine learning algorithms for predictive control of tribological performance at AM parts. Through material-level innovations, process optimization, and surface treatment techniques integration, the article provides actionable guidelines for researchers and engineers aiming at performance improvement of FDM and SLA-manufactured parts. Future directions, such as smart tribological, sustainable materials, and AI-based process design, are highlighted to drive the transition of AM from prototyping to end-use applications in high-demand industries. Full article

Given the exceptional capabilities of femtosecond laser processing in achieving high-precision ablation for air-film cooling hole fabrication on turbine blades, it is imperative to develop an advanced monitoring methodology that enables real-time feedback control to automatically terminate the laser upon complete penetration detection, thereby effectively preventing backside damage. To tackle this issue, a spectrum-domain coherent imaging technique has been developed. This innovative approach adapts the fundamental principle of fiber-based Michelson interferometry by integrating the air-film hole into a sample arm configuration. A broadband super-luminescent diode with a 830 nm central wavelength and a 26 nm spectral bandwidth serves as the coherence-optimized illumination source. An optimal normalized reflectivity of 0.2 is established to maintain stable interference fringe visibility throughout the drilling process. The system achieves a depth resolution of 11.7 μm through Fourier transform analysis of dynamic interference patterns. With customized optical path design specifically engineered for through-hole-drilling applications, the technique demonstrates exceptional sensitivity, maintaining detection capability even under ultralow reflectivity conditions (0.001%) at the hole bottom. Plasma generation during laser processing is investigated, with plasma density measurements providing optical thickness data for real-time compensation of depth measurement deviations. The demonstrated system represents an advancement in non-destructive in-process monitoring for high-precision laser machining applications. Full article

Alluvial fan scree deposits (AFSDs) in arid/semi-arid regions are highly susceptible to rainfall-induced erosion, posing significant risks to infrastructure like oil pipelines. This study evaluates the efficacy of SH polymer materials in enhancing AFSD erosion resistance through three experimental approaches: film characterization, rainfall erosion simulation, and environmental compatibility assessment. Tensile tests demonstrated that SH polymer films (0.16–0.56 mm thick) retained >80% mass after prolonged immersion, exhibiting prolonged ductility (250 mm elongation) and stable post-immersion softening, ideal for enduring cyclic erosion. Rainfall simulations (200 mm/h intensity) revealed that SH application rates ≥ 1.5 kg/m² reduced soil loss by >90%, with 2.0 kg/m² ensuring near-complete slope integrity across planar/curved morphologies. Ecological tests confirmed SH’s environmental friendliness, as treated soils supported robust tall fescue growth without permeability inhibition. The findings advocate SH polymers as a sustainable solution for AFSD stabilization, combining mechanical resilience, terrain adaptability, and eco-compatibility. Full article

To address the resource utilization challenges of residual plastic film in Xinjiang and the issues of low reliability, poor cutting length qualification rates, and high energy consumption in existing film-mixed residue choppers, a rotary knife-type mixed film residue chopper was designed based on the “single support cutting + sliding cutting” principle. The device primarily consists of an adaptive feeding mechanism, a chopping mechanism, and a transmission system. The main structural and motion parameters of the mechanisms were determined through the analysis of feeding and chopping conditions. The primary factors affecting the cotton stalk chopping length qualification rate (CLCR-CS), residual film chopping length qualification rate (CFCR-RF), and specific energy consumption (SEC) were identified as the feeding roller speed, chopper speed, and the gap between the moving and fixed blades. Vibration characteristic analysis of the chopper was conducted using ANSYS software. The first six natural frequencies of the chopper were found to range from 112.54 to 186.65 Hz, with maximum deformation ranging from 0.885 to 1.237 mm. The excitation frequency was significantly lower than the first natural frequency, ensuring that the chopper met reliability and operational performance standards. A prototype was fabricated, and a second-order rotational orthogonal experiment was performed with CLCR-CS, CFCR-RF, and SEC as the test indicators and feeding roller speed, chopper speed, and the gap between the moving and fixed blades as the experimental factors. Variance and response surface analyses were conducted using Design-Expert software to clarify the effects and interactions of experimental factors on the test indicators. The second-order polynomial response surface model was optimized, and the optimal factor values were derived based on practical operational conditions. Verification experiments confirmed that the optimal operating parameters were a feeding roller speed of 32.40 r/min, a chopper speed of 222.0 r/min, and a blade gap of 1.0 mm. Under these conditions, CLCR-CS was 89.96%, CFCR-RF was 91.62%, and SEC was 5.36 kJ/kg, meeting the design specifications of the mixed film residue chopper. Full article