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Search Results (617)

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Keywords = fault-current limitation

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12 pages, 284 KB  
Article
AI-Enabled Secure and Scalable Distributed Web Architecture for Medical Informatics
by Marian Ileana, Pavel Petrov and Vassil Milev
Appl. Sci. 2025, 15(19), 10710; https://doi.org/10.3390/app151910710 (registering DOI) - 4 Oct 2025
Abstract
Current medical informatics systems face critical challenges, including limited scalability across distributed institutions, insufficient real-time AI-driven decision support, and lack of standardized interoperability for heterogeneous medical data exchange. To address these challenges, this paper proposes a novel distributed web system architecture for medical [...] Read more.
Current medical informatics systems face critical challenges, including limited scalability across distributed institutions, insufficient real-time AI-driven decision support, and lack of standardized interoperability for heterogeneous medical data exchange. To address these challenges, this paper proposes a novel distributed web system architecture for medical informatics, integrating artificial intelligence techniques and cloud-based services. The system ensures interoperability via HL7 FHIR standards and preserves data privacy and fault tolerance across interconnected medical institutions. A hybrid AI pipeline combining principal component analysis (PCA), K-Means clustering, and convolutional neural networks (CNNs) is applied to diffusion tensor imaging (DTI) data for early detection of neurological anomalies. The architecture leverages containerized microservices orchestrated with Docker Swarm, enabling adaptive resource management and high availability. Experimental validation confirms reduced latency, improved system reliability, and enhanced compliance with medical data exchange protocols. Results demonstrate superior performance with an average latency of 94 ms, a diagnostic accuracy of 91.3%, and enhanced clinical workflow efficiency compared to traditional monolithic architectures. The proposed solution successfully addresses scalability limitations while maintaining data security and regulatory compliance across multi-institutional deployments. This work contributes to the advancement of intelligent, interoperable, and scalable e-health infrastructures aligned with the evolution of digital healthcare ecosystems. Full article
(This article belongs to the Special Issue Data Science and Medical Informatics)
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13 pages, 2126 KB  
Article
Gradient-Equivalent Medium Enables Acoustic Rainbow Capture and Acoustic Enhancement
by Yulin Ren, Guodong Hao, Xinsa Zhao and Jianning Han
Crystals 2025, 15(10), 850; https://doi.org/10.3390/cryst15100850 - 29 Sep 2025
Abstract
The detection and extraction of weak signals are crucial in various engineering and scientific fields, yet current acoustic sensing technologies are restricted by fundamental pressure detection methods. This paper proposes gradient-equivalent medium-coupled metamaterials (GEMCMs) utilizing strong wave compression and an equivalent medium mechanism [...] Read more.
The detection and extraction of weak signals are crucial in various engineering and scientific fields, yet current acoustic sensing technologies are restricted by fundamental pressure detection methods. This paper proposes gradient-equivalent medium-coupled metamaterials (GEMCMs) utilizing strong wave compression and an equivalent medium mechanism to capture weak signals in complex environments and enhance target acoustic signals. Overcoming shape and impedance mismatch limitations of traditional gradient structures, GEMCMs significantly improve control performance. Experimental and numerical simulations indicate that GEMCMs can effectively enhance specific frequency components in acoustic signals, outperforming traditional gradient structures. This enhancement of specific frequency components relies on the resonance effect of the unit cell structure. By introducing acoustic resonance within a spatially wound acoustic channel, a significant amplification of weak acoustic signals is achieved. This provides a new research direction for acoustic wave manipulation and enhancement, and holds significant importance in fields such as mechanical fault diagnosis and medical diagnostics. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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27 pages, 5563 KB  
Review
Beyond the Sensor: A Systematic Review of AI’s Role in Next-Generation Machine Health Monitoring
by Fahim Sufi
Appl. Sci. 2025, 15(19), 10494; https://doi.org/10.3390/app151910494 - 28 Sep 2025
Abstract
This systematic literature review addresses the critical challenge of ensuring robustness and adaptability in AI-based machine health monitoring (MHM) systems. While the field has seen a surge in research, a significant gap exists in understanding how to effectively manage data scarcity, unknown fault [...] Read more.
This systematic literature review addresses the critical challenge of ensuring robustness and adaptability in AI-based machine health monitoring (MHM) systems. While the field has seen a surge in research, a significant gap exists in understanding how to effectively manage data scarcity, unknown fault types, and the integration of diverse data streams for real-world industrial applications. The problem is magnified by the rarity of failure events, which leads to imbalanced datasets and hampers the generalizability of predictive models. To synthesize the current state of research and identify key solutions, we followed a rigorous, modified PRISMA methodology. A comprehensive search across Scopus, IEEE Xplore, Web of Science, and Litmaps initially yielded 3235 records. After a multi-stage screening process, a final corpus of 85 peer-reviewed studies was selected. Data were extracted and synthesized based on a thematic framework of 13 core research questions. A bibliometric analysis was also conducted to quantify publication trends and research focus areas. The analysis reveals a rapid increase in research, with publications growing from 1 in 2018 to 35 in 2025. Key findings highlight the adoption of transfer learning and generative AI to combat data scarcity, with multimodal data fusion emerging as a crucial strategy for enhancing diagnostic accuracy. The most active research themes were found to be Predictive Maintenance and Edge Computing, with 12 and 10 references, respectively, while critical areas like standardization remain under-explored. Overall, this review shows that AI benefits machine health monitoring but still faces challenges in reproducibility, benchmarking, and large-scale validation. Its main limitation is the focus on English peer-reviewed studies, excluding industry reports and non-English work. Future research should develop standardized datasets, energy-efficient edge AI, and socio-technical frameworks for trust and transparency. The study offers a structured overview, a roadmap for future work, and underscores the importance of AI in Industry 4.0. Full article
(This article belongs to the Special Issue AI-Based Machinery Health Monitoring)
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19 pages, 1317 KB  
Review
Integrated High-Voltage Bidirectional Protection Switches with Overcurrent Protection: Review and Design Guide
by Justin Pabot, Mostafa Amer, Yvon Savaria and Ahmad Hassan
Electronics 2025, 14(19), 3819; https://doi.org/10.3390/electronics14193819 - 26 Sep 2025
Abstract
Protecting sensitive electronic interfaces is critical in industrial applications, where exposure to harsh conditions and fault events is common. This paper reviews and compares circuit techniques for the design of bidirectional protection switches, highlighting key features such as analog switching, high-voltage capability, thermal [...] Read more.
Protecting sensitive electronic interfaces is critical in industrial applications, where exposure to harsh conditions and fault events is common. This paper reviews and compares circuit techniques for the design of bidirectional protection switches, highlighting key features such as analog switching, high-voltage capability, thermal shutdown, galvanic input isolation, and adjustable current limiting. Based on this review, we propose a universal architecture that combines the most suitable building blocks identified in the literature, with a focus on options that would enable monolithic integration in high-voltage silicon-on-insulator (SOI) technology and capable of delivering up to 2 A at a maximum voltage of 200 V. The proposed architecture is intended as a design guide for realizing a universal switch, rather than a fabricated implementation. To demonstrate system-level interactions, behavioral MATLAB/Simulink (R2024b) simulations are presented using generic components, which show expected functional responses but are not tied to process-specific device models. Full article
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18 pages, 5326 KB  
Article
Analysis of Photovoltaic Cable Degradation and Fire Precursor Signals for Optimizing Integrated Power Grids
by Seong-Gwang Kim, Byung-Ik Jung, Ju-Ho Park, Yeo-Gyeong Lee and Sang-Yong Park
Energies 2025, 18(19), 5087; https://doi.org/10.3390/en18195087 - 24 Sep 2025
Viewed by 37
Abstract
Insulation degradation in photovoltaic (PV) cables can cause electrical faults and fire hazards, thereby compromising system reliability and safety. Early detection of precursor signals is crucial for preventive maintenance. However, conventional diagnostic techniques are limited to static assessments and fail to capture early-stage [...] Read more.
Insulation degradation in photovoltaic (PV) cables can cause electrical faults and fire hazards, thereby compromising system reliability and safety. Early detection of precursor signals is crucial for preventive maintenance. However, conventional diagnostic techniques are limited to static assessments and fail to capture early-stage electrical anomalies in real-time. This study investigates the time-series behavior of voltage, current, and temperature in PV cables under thermal stress conditions. Experiments were conducted using TFR-CV cables installed in a vertically stacked and tight-contact configuration. A gas torch was applied for localized heating to induce insulation degradation. A grid-connected testbed with six series-connected PV modules was constructed. Each module was instrumented with PV-M sensors, temperature sensors, and an infrared camera. Data were acquired at 1 Hz intervals. Results showed that cable surface temperature exceeded 280 °C during degradation. The output voltage exhibited transient surges of up to +13.3% and drops of −68%, while the output current decreased by over 20%, particularly in the PV-M3 module. These anomalies, such as thermal imbalance, voltage spikes/dips, and current drops, were closely associated with critical degradation points and are interpreted as precursor signals. This work confirms the feasibility of identifying fire-related precursors through real-time monitoring of PV cable electrical characteristics. The observed correlation between electrical responses and thermal expansion behaviors suggests a strong link to the stages of insulation degradation. Future work will focus on quantifying the relationship between degradation and electrical behavior under controlled environmental conditions. Full article
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14 pages, 4095 KB  
Article
Study on Optimization of High-Pressure Casting Process and Improvement of Mechanical Properties for Damping Spacer Based on ABAQUS
by Sen Jia, Anqin Liu, Kai Kang and Wenguang Yang
Materials 2025, 18(18), 4378; https://doi.org/10.3390/ma18184378 - 19 Sep 2025
Viewed by 234
Abstract
A damping spacer rod is a key protective device in ultrahigh voltage transmission lines, which not only keeps the distance of split wires and limits the whipping and collision caused by the relative motion between sub-wires, but also inhibits the vibration of wires. [...] Read more.
A damping spacer rod is a key protective device in ultrahigh voltage transmission lines, which not only keeps the distance of split wires and limits the whipping and collision caused by the relative motion between sub-wires, but also inhibits the vibration of wires. This study aims to solve the problem of typical faults, such as loose wire clamps, that are prone to occur in damping isolation rods during long-term operation in ultra-high voltage transmission lines. Taking the spacer rod FGZ-450/34B as the object, a new high-pressure casting process for spacer rod frames is explored. The spacer rods were simulated by using the ABAQUS finite element software to predict the stress distribution and identify the dangerous sections. Based on this, the mold process was optimized to avoid die-casting defects. Meanwhile, mechanical property tests were carried out on the products produced by the two types of molds. The research finds that by optimizing the mold process, the die-casting quality of the dangerous section of the spacer rod can be effectively improved, and the best high-pressure die-casting scheme has been obtained through comparison. This research achievement provides technical support for enhancing the anti-vibration performance, anti-loosening reliability, short-circuit current thermal shock resistance, and anti-ultraviolet aging performance of damping isolation rods. It is of great significance for ensuring the stable operation of ultra-high voltage transmission lines and improving the production process level of damping isolation rods. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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14 pages, 4689 KB  
Article
Digital Push–Pull Driver Power Supply Topology for Nondestructive Testing
by Haohuai Xiong, Cheng Guo, Qing Zhao and Xiaoping Huang
Sensors 2025, 25(18), 5839; https://doi.org/10.3390/s25185839 - 18 Sep 2025
Viewed by 265
Abstract
Push–pull switch-mode power supplies are widely employed due to their high efficiency and power density. However, traditional designs typically depend on multiple auxiliary circuits to achieve functions such as power-up control, voltage regulation, and system protection, resulting in structural complexity and difficulty in [...] Read more.
Push–pull switch-mode power supplies are widely employed due to their high efficiency and power density. However, traditional designs typically depend on multiple auxiliary circuits to achieve functions such as power-up control, voltage regulation, and system protection, resulting in structural complexity and difficulty in debugging. Additionally, dual-power high-voltage amplifier systems often suffer from voltage deviations caused by supply imbalances or load fluctuations, potentially leading to equipment failure and significant economic losses. To overcome these limitations, we propose a novel digital signal-controlled push–pull driver power supply topology in this paper. Specifically, this design utilizes digital pulse-width modulation (PWM) signals to control multi-stage metal-oxide-semiconductor field-effect transistors (MOSFETs), incorporating adjustable duty-cycle drives, multi-channel current sensing, and fault protection mechanisms. Experimental validation was performed on a ±220 V, 20 kHz, 180 W power supply prototype. The results demonstrate excellent performance, notably enhancing stability and reliability in dual-side synchronous power supply scenarios. Thus, this digital-control topology effectively addresses the drawbacks of conventional push–pull designs and offers potential applications in nondestructive testing and high-voltage driving systems. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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18 pages, 16080 KB  
Article
Trust Evaluation Framework for Adaptive Load Optimization in Motor Drive System
by Ali Arsalan, Behnaz Papari, Grace Karimi Muriithi, Asif Ahmed Khan, Gokhan Ozkan and Christopher Shannon Edrington
Electronics 2025, 14(18), 3697; https://doi.org/10.3390/electronics14183697 - 18 Sep 2025
Viewed by 238
Abstract
Electric drive systems (EDSs) are vital for automotive and industrial applications but remain highly vulnerable to cyber and physical anomalies (CPAs), such as inverter open-circuit faults, sensor failures, and malicious cyberattacks. Ensuring reliable EDS operation requires the controller to receive accurate and uncompromised [...] Read more.
Electric drive systems (EDSs) are vital for automotive and industrial applications but remain highly vulnerable to cyber and physical anomalies (CPAs), such as inverter open-circuit faults, sensor failures, and malicious cyberattacks. Ensuring reliable EDS operation requires the controller to receive accurate and uncompromised feedback and reference signals continuously. However, many existing data-driven detection and mitigation strategies rely on large training datasets, impose significant computational overhead, and often lose effectiveness under various abnormal operating conditions. To overcome these limitations, this paper introduces a trust evaluation framework that continuously assesses the reliability of all incoming signals to the EDS controller by combining behavioral analysis with historical reliability records. The proposed scheme offers a lightweight and model-independent approach, enabling reliable, adaptive decision-making by leveraging both current and historical signal behavior. To this end, this paper further integrates the resulting trust values into a torque-split optimization algorithm, enabling adaptive load optimization by dynamically reducing the torque contribution of motors operating under abnormal or low-trust conditions, thereby demonstrating clear applicability for automotive drive systems. The framework is validated in a real-time OPAL-RT environment across multiple CPA scenarios, demonstrating accurate anomaly detection and adaptive torque redistribution. Owing to its simplicity and versatility, the proposed method can be readily extended to other safety-critical drive applications. Full article
(This article belongs to the Special Issue Innovations in Intelligent Microgrid Operation and Control)
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34 pages, 721 KB  
Article
Signal Processing Optimization in Resource-Limited IoT for Fault Prediction in Rotating Machinery
by Robertas Ūselis, Artūras Serackis and Raimondas Pomarnacki
Electronics 2025, 14(18), 3670; https://doi.org/10.3390/electronics14183670 - 17 Sep 2025
Viewed by 358
Abstract
Traditional fault detection methods, often designed for centralized or cloud-based systems, are ill-suited for the edge. The deployment of predictive maintenance solutions on ultra-low-cost embedded platforms remains a significant challenge due to strict limitations in memory, processing capacity, and energy availability. To address [...] Read more.
Traditional fault detection methods, often designed for centralized or cloud-based systems, are ill-suited for the edge. The deployment of predictive maintenance solutions on ultra-low-cost embedded platforms remains a significant challenge due to strict limitations in memory, processing capacity, and energy availability. To address these challenges, vibration and motor current signals were analyzed using an ultra-low-cost RP2040 microcontroller. For fault detection, this study uses statistical time-domain features and principal component analysis (PCA), followed by classification with eXtreme Gradient Boosting (XGBoost) models distilled for resource-constrained deployment. Experimental evaluation demonstrated that vibration-based features achieved a diagnostic accuracy of 94.1%, while current-based representations obtained 95.5% accuracy when using principal components, compared to 83.2% with handcrafted statistical features. Model distillation reduced memory footprint by up to 2.5× (from 0.42 MB to 0.15 MB) without compromising diagnostic fidelity, enabling deployment within the 264 KB RAM and 2 MB Flash constraints of the RP2040 microcontroller. This study proposes a modular framework that systematically evaluates statistical features, dimensionality reduction, sensor synchronization, and model distillation, thereby identifying the most cost-efficient combination of techniques that balances diagnostic accuracy with strict memory and processing constraints. The findings establish that accurate fault detection can be realized directly on severely resource-limited hardware, thereby extending the practical applicability of condition monitoring to cost-sensitive industrial environments. Full article
(This article belongs to the Special Issue IoT-Enabled Smart Devices and Systems in Smart Environments)
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25 pages, 2210 KB  
Article
KG-SR-LLM: Knowledge-Guided Semantic Representation and Large Language Model Framework for Cross-Domain Bearing Fault Diagnosis
by Chengyong Xiao, Xiaowei Liu, Aziguli Wulamu and Dezheng Zhang
Sensors 2025, 25(18), 5758; https://doi.org/10.3390/s25185758 - 16 Sep 2025
Viewed by 457
Abstract
Bearing fault diagnosis is crucial for stable operation and safe manufacturing as industry intelligence becomes increasingly advanced. However, under complicated non-linear vibration modes and multiple operating conditions, most of the current diagnostic methods are limited in terms of cross-domain generalization. To address these [...] Read more.
Bearing fault diagnosis is crucial for stable operation and safe manufacturing as industry intelligence becomes increasingly advanced. However, under complicated non-linear vibration modes and multiple operating conditions, most of the current diagnostic methods are limited in terms of cross-domain generalization. To address these issues, this study develops a generalized diagnostic framework leveraging Large Language Models (LLMs), integrating multiple enhancements to improve both accuracy and adaptability. Initially, a structured representation approach is designed to transform raw vibration time series into interpretable text sequences by extracting physically meaningful features in both time and frequency domains. This transformation bridges the gap between sequential sensor data and semantic understanding. Furthermore, to explicitly incorporate bearings’ structural parameters and operating condition information, a knowledge-guided prompt tuning strategy based on Low-Rank Adaptation (LoRA-Prompt) is introduced. This mechanism enables the model to adapt more effectively to varying fault scenarios by embedding expert prior knowledge directly into the learning process. Finally, a generalized fault diagnosis method named Knowledge-Guided Semantic Representation and Large Language Model (KG-SR-LLM) is established. Large-scale experiments using 11 public datasets from industrial, aerospace, and energy fields are carried out to extensively evaluate its performance. Based on experiment analysis and a comparison of results, KG-SR-LLM is superior to classical deep learning models by 9.22%, reaching an average diagnostic accuracy of 98.36%. KG-SR-LLM is effective for handling few-shot transfer and cross-condition adaptation tasks. All these results illustrate the theoretical significance and application benefit of KG-SR-LLM for intelligent fault diagnosis of bearings. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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19 pages, 2940 KB  
Article
Monitoring and Diagnostics of Mining Electromechanical Equipment Based on Machine Learning
by Eduard Muratbakeev, Yuriy Kozhubaev, Diana Novak, Roman Ershov and Zhou Wei
Symmetry 2025, 17(9), 1548; https://doi.org/10.3390/sym17091548 - 16 Sep 2025
Viewed by 253
Abstract
Induction motors are a common component of electromechanical equipment in mining operations, yet they are susceptible to failures resulting from frequent start–stops, overloading, wear and tear, and component failure. It is evident that such failures can result in severe ramifications, encompassing industrial accidents [...] Read more.
Induction motors are a common component of electromechanical equipment in mining operations, yet they are susceptible to failures resulting from frequent start–stops, overloading, wear and tear, and component failure. It is evident that such failures can result in severe ramifications, encompassing industrial accidents and economic losses. The present paper proposes a detailed study of engine fault diagnosis technology. It has been demonstrated that prevailing intelligent engine diagnosis algorithms exhibit a limited diagnostic efficacy under variable operating conditions, and the reliability of diagnostic outcomes based on individual signals is questionable. The present paper puts forward the proposition of an investigation into a fault diagnosis algorithm for induction motors. This investigation utilized a range of analytical methods, including signal analysis, deep learning, transfer learning, and information fusion. Currently, the methods employed for fault diagnosis based on traditional machine learning are reliant on the selection of statistical features by those with expertise in the field, resulting in outcomes that are significantly influenced by human factors. This paper is the first to integrate a multi-branch ResNet strategy combining three-phase and single-phase currents. A range of three-phase current input strategies were developed, and a deep learning-based motor fault diagnosis model with adaptive feature extraction was established. This enables the deep residual network to extract fault depth features from the motor current signal more effectively. The experimental findings demonstrate that deep learning possesses the capacity to automatically extract depth features, thereby exceeding the capabilities of conventional machine learning algorithms with regard to the accuracy of motor fault diagnosis. Full article
(This article belongs to the Special Issue Symmetry/Asymmetry in Motor Control, Drives and Power Electronics)
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7 pages, 726 KB  
Proceeding Paper
Enhancing Fault Detection in Industry 4.0 by Introducing a Power and Fault Behavior Monitoring Tool for Programmable Logic Controllers with Validation Through a Virtual Manufacturing System
by Kuan-Chun Huang, Tzu-Hsuan Chuang, Mathieu Bodin, Wei-Nung Huang and Hsiao-Tse Lin
Eng. Proc. 2025, 108(1), 43; https://doi.org/10.3390/engproc2025108043 - 11 Sep 2025
Viewed by 211
Abstract
As manufacturing technology advances, the shift toward smart solutions makes programmable logic controllers (PLCs) essential due to their reliability and scalability. Operational failures cause major disruptions if not detected early. Therefore, we developed an improved fault and behavior monitoring tool for programmable logic [...] Read more.
As manufacturing technology advances, the shift toward smart solutions makes programmable logic controllers (PLCs) essential due to their reliability and scalability. Operational failures cause major disruptions if not detected early. Therefore, we developed an improved fault and behavior monitoring tool for programmable logic controllers (IFBMTP) to detect Type I and II errors using Boolean and analog signals. The tool addresses the problems caused by power load variations and complex power signals. The developed PFBMTP enables accurate power signal analysis and fault detection. We simulated different systems to model various fault scenarios, enabling early-stage detection through current and voltage monitoring. This approach overcame the limitations of physical hardware testing, allowing efficient, repeated validation across dynamic manufacturing environments. By integrating multiple technologies on a virtual platform, PFBMTP enhanced diagnostic accuracy, saved costs, and ensured process reliability in deployment. Full article
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15 pages, 3872 KB  
Article
Improved Commutation Failure Prevention Control for Inter-Phase Short-Circuit Faults
by Lei Liu, Xiaopeng Li, Yufei Teng, Yiping Luo and Keao Chen
Appl. Sci. 2025, 15(18), 9972; https://doi.org/10.3390/app15189972 - 11 Sep 2025
Viewed by 253
Abstract
To enhance the resistance to commutation failures of high-voltage direct current (HVDC) transmission systems under interphase short-circuit faults, an improved commutation failure prevention (CFPREV) control strategy is developed and validated. Initially, the adaptability of conventional CFPREV under interphase short-circuit faults is analyzed, and [...] Read more.
To enhance the resistance to commutation failures of high-voltage direct current (HVDC) transmission systems under interphase short-circuit faults, an improved commutation failure prevention (CFPREV) control strategy is developed and validated. Initially, the adaptability of conventional CFPREV under interphase short-circuit faults is analyzed, and the time-varying mismatch between its three-phase criterion and the actual fault-phase voltage drop magnitude is quantified, thereby revealing the limitations of existing CFPREV control in handling interphase faults. Then, an innovative phase-by-phase real-time voltage drop calculation algorithm is proposed, which requires no integration and can be realized using only two adjacent sampling points. The calculated phase voltage indices remain stable during normal operation and respond rapidly after faults, ensuring the fast activation of advance firing control. On this basis, a real-time prediction algorithm for commutation voltage zero-crossing offset is further developed, and an improved CFPREV control strategy is designed. Subsequently, two real-time algorithms are proposed: a per-phase voltage drop magnitude calculation algorithm and a commuta-tion voltage zero-crossing shift prediction algorithm. Based on these, an improved control strategy is designed. Finally, simulation results using the PSCAD V46/EMTDC platform con-firm that the proposed strategy significantly improves commutation failure mitigation under interphase short-circuit faults compared to conventional CFPREV. Full article
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16 pages, 23983 KB  
Article
A Novel Railgun-Based Actuation System for Ultrafast DC Circuit Breakers in EV Fast-Charging Applications
by Fermín Gómez de León, Ara Bissal, Maurizio Repetto and Fabio Freschi
World Electr. Veh. J. 2025, 16(9), 514; https://doi.org/10.3390/wevj16090514 - 11 Sep 2025
Viewed by 245
Abstract
This paper presents a novel ultrafast DC circuit breaker concept based on a railgun actuator, designed for ultrafast charging stations operating at 800 V and delivering up to 640 kW. The proposed breaker achieves contact opening speeds exceeding 190 m/ [...] Read more.
This paper presents a novel ultrafast DC circuit breaker concept based on a railgun actuator, designed for ultrafast charging stations operating at 800 V and delivering up to 640 kW. The proposed breaker achieves contact opening speeds exceeding 190 m/s, enabling fault current interruption within 200 μs and limiting the peak fault current to 2200 A. This performance significantly reduces breaker stress compared with conventional mechanical solutions. System-level simulations demonstrate a dramatic reduction in energy dissipation during faults—from 11,000 J with a conventional fast breaker to just 250 J using the proposed design. A 3D finite element method model of the railgun actuator confirms the feasibility of achieving a 15 mm stroke in 150 μs. The evolution of current density and magnetic field is analyzed, highlighting the influence of skin and velocity skin effects. Results confirm that the proposed solution acts both as a circuit breaker and a fault current limiter, enhancing safety, reliability, and durability in high-power DC systems. Full article
(This article belongs to the Special Issue Fast-Charging Station for Electric Vehicles: Challenges and Issues)
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25 pages, 6042 KB  
Article
An Improved LightGBM-Based Method for Series Arc Fault Detection
by Runan Song, Penghe Zhang, Yang Xue, Zhongqiang Wu and Jiaying Wang
Electronics 2025, 14(18), 3593; https://doi.org/10.3390/electronics14183593 - 10 Sep 2025
Viewed by 399
Abstract
As low-voltage distribution networks incorporate increasingly diverse loads, series arc faults exhibit weak characteristics that are easily masked by load currents, leading to high misjudgment rates in traditional detection methods. This paper proposes a series arc fault detection method based on an improved [...] Read more.
As low-voltage distribution networks incorporate increasingly diverse loads, series arc faults exhibit weak characteristics that are easily masked by load currents, leading to high misjudgment rates in traditional detection methods. This paper proposes a series arc fault detection method based on an improved Light Gradient Boosting Machine (LightGBM) model. First, a test platform containing 12 household loads was built to collect arc data from both individual and composite loads. Composite loads refer to composite load conditions where multiple devices are running simultaneously and arcing occurs on some loads. To address the challenge of feature extraction, Variational Mode Decomposition (VMD) is employed to isolate the fundamental frequency component. To enhance high-frequency arc characteristics, singular value decomposition (SVD) is then applied. A multidimensional statistical feature set—comprising peak-to-peak value, kurtosis, and other indicators—is constructed. Finally, the LightGBM algorithm is used to identify arc faults based on these features. To overcome the LightGBM model’s limited ability to focus on hard-to-classify samples, a dynamic weighted hybrid loss function is developed. Experiments demonstrate that the proposed method achieves 98.9% accuracy across 223,615 sample groups. When deployed on STM32H723VGT6 hardware, the average fault alarm time is 83.8 ms, meeting requirements. Full article
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