Search Results (15,663)

Successful dental implant therapy relies on accurate planning and placement, e.g., through static, computer-aided implant surgery using CAD/CAM-fabricated surgical guides. This study examined production methods’ influence on surgical guide sleeve housing geometry. A model with two edentulous spaces was digitized using intraoral scanning and CBCT, and two virtually positioned implants were planned. Ten guides per group were produced using milling (MCX5), DLP printing (ASIGA and SHERA), and SLA printing (FORM), printing with 50 µm and 100 µm layers each. Each guide (n = 70) was then digitized using an industrial scanner before and after sterilization. Superimposition of the actual guide data with the reference data allowed for evaluation of deviations at the drill sleeve housing along the x-, y-, z-, and dxyz-axes. Descriptive and statistical evaluation was performed (significance level: p ≤ 0.0125). Significant differences existed among the production methods: Milling and SLA showed higher deviations than the DLP group (p < 0.001). Milled guides post-sterilization showed the highest deviations (0.352 ± 0.08 mm), while one DLP printer at 50 μm layer thickness showed lowest deviations (0.091 ± 0.04 mm ). The layer thickness was insignificant, whereas sterilization increased deviation (p < 0.001). DLP produced the most precise implant surgical guides. All 3D printers were suitable for fabricating clinically acceptable surgical guides. Full article

In this paper, MXene nanosheets were used as nano additives for the preparation of MXene-modified polyvinyl chloride (PVC) mixed max membranes (MMMs) for the rejection of lead (Pb²⁺) ions from wastewater. MXene nanosheets were introduced into the PVC matrix to enhance membrane performance, hydrophilicity, contact angle, porosity, and resistance to fouling. Modeling and optimization techniques were used to examine the effects of important operational and fabrication parameters, such as pH, contaminant concentration, nanoadditive (MXene) content, and operating pressure. Predictive models were developed using experimental data to assess the membranes’ performance in terms of flux and Pb²⁺ rejection. The ideal circumstances that struck a balance between long-term operating stability and high removal efficiency were found through multi-variable optimization. The optimized conditions for the best rejection of Pb²⁺ ions and the most stable permeability over time among the membranes that were manufactured were the initial metal ions concentration (2 mg/L), pH (7.89), pressure (2.99 bar), and MXene mass (0.3 g). The possibility of combining MXene nanoparticles with methodical optimization techniques to create efficient membranes for the removal of heavy metals in wastewater treatment applications is highlighted by this work. Full article

To address the corrosion of 304 stainless steel in marine environments, TiO₂/NiCo₂S₄ composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth of hexagonal NiCo₂S₄ particles on anatase TiO₂ nanotube arrays, forming a type-II heterojunction. Spectroscopy of ultraviolet-visible diffuse reflectance absorption showed that NiCo₂S₄ extended TiO₂’s light absorption into the visible region. Electrochemical tests revealed that under visible light, the composite photoanode decreased the corrosion potential of 304ss to −0.7 V vs. SCE and reduced charge transfer resistance by 20% compared to pure TiO₂. The enhanced performance stemmed from efficient electron-hole separation and transport enabled by the type-II heterojunction. Cyclic voltammetry tests indicated the composite’s electrochemical active surface area increased 1.8-fold, demonstrating superior catalytic activity. In conclusion, the TiO₂/NiCo₂S₄ composite photoanode offers an effective approach for marine corrosion protection of 304ss. Full article

This study focuses on the optimization of valve assemblies in downhole rod pumping units (DRPUs), which remain the predominant artificial lift technology in oil production worldwide. The research addresses the critical issue of premature failures in DRPUs caused by leakage in valve pairs, i.e., a problem that accounts for approximately 15% of all failures, as identified in a statistical analysis of the 2022 operational data from the Uzen oilfield in Kazakhstan. The leakage is primarily attributed to the accumulation of mechanical impurities and paraffin deposits between the valve ball and seat, leading to concentrated surface wear and compromised sealing. To mitigate this issue, a novel valve assembly design was developed featuring a flow turbulizer positioned beneath the valve seat. The turbulizer generates controlled vortex motion in the fluid flow, which increases the rotational frequency of the valve ball during operation. This motion promotes more uniform wear across the contact surfaces and reduces the risk of localized degradation. The turbulizers were manufactured using additive FDM technology, and several design variants were tested in a full-scale laboratory setup simulating downhole conditions. Experimental results revealed that the most effective configuration was a spiral plate turbulizer with a 7.5 mm width, installed without axis deviation from the vertical, which achieved the highest ball rotation frequency and enhanced lapping effect between the ball and the seat. Subsequent field trials using valves with duralumin-based turbulizers demonstrated increased operational lifespans compared to standard valves, confirming the viability of the proposed solution. However, cases of abrasive wear were observed under conditions of high mechanical impurity concentration, indicating the need for more durable materials. To address this, the study recommends transitioning to 316 L stainless steel for turbulizer fabrication due to its superior tensile strength, corrosion resistance, and wear resistance. Implementing this design improvement can significantly reduce maintenance intervals, improve pump reliability, and lower operating costs in mature oilfields with high water cut and solid content. The findings of this research contribute to the broader efforts in petroleum engineering to enhance the longevity and performance of artificial lift systems through targeted mechanical design improvements and material innovation. Full article

Interfacial solar evaporation has emerged as a promising strategy for freshwater production, where 3D evaporators offer distinct advantages in heat management and salt rejection. Freeze–thaw cycling is a widely adopted fabrication method for 3D hydrogel evaporators, yet the impact of preparation conditions (e.g., freezing temperature) on their evaporation performance remains poorly understood, hindering rational optimization of fabrication protocols. Herein, we report the fabrication of chitosan-based hydrogel evaporators via freeze–thaw cycles at different freezing temperatures (−20 °C, −40 °C, and −80 °C), leveraging its low cost and environmental friendliness. Characterizations of crosslinking density and microstructure reveal a direct correlation between freezing temperature and network porosity, which significantly influences evaporation rate, photothermal conversion efficiency, and anti-salt performance. It is noteworthy that the chitosan hydrogel prepared at −80 °C demonstrates an excellent evaporation rate in high-salinity environments and exhibits superior salt resistance during continuous evaporation testing. Long-term cyclic experiments indicate that there was an average evaporation rate of 3.76 kg m⁻² h⁻¹ over 10 cycles, with only a 2.5% decrease observed in the 10th cycle. This work not only elucidates the structure–property relationship of freeze–thaw fabricated hydrogels but also provides a strategic guideline for tailoring evaporator architectures to different salinity conditions, bridging the gap between material design and practical seawater desalination. Full article

E36 steel, widely used in shipbuilding and offshore structures, offers moderate strength and excellent low-temperature toughness. However, its welded joints are highly susceptible to fatigue failure. Cracks typically initiate at weld toes or within the heat-affected zone (HAZ), severely limiting the fatigue life of fabricated components. Traditional life prediction methods are complex, inefficient, and lack accuracy. This study proposes a machine learning (ML) framework for efficient fatigue life prediction of E36 welded joints. Welded specimens using SQJ501 filler wire on prepared E36 steel established a dataset from 23 original fatigue test data points. The dataset was expanded via Z-parameter model fitting, with data scarcity addressed using SMOTE. Pearson correlation analysis validated data relationships. After grid-optimized training on the augmented data, models were evaluated on the original dataset. Results demonstrate that the machine learning models significantly outperformed the Z-parameter formula (R² = 0.643, MAPE = 16.15%). The artificial neural network (R² = 0.972, MAPE = 4.45%) delivered the best overall performance, while the random forest model exhibited high consistency between validation (R² = 0.888, MAPE = 6.34%) and testing sets (R² = 0.897), with its error being significantly lower than that of support vector regression. Full article

Recently, it has been found that electrochemical sensing technology is one of the significant approaches for the monitoring of toxic and hazardous substances in food and the environment. Nitrofurazone (NFZ) and nitrofurantoin (NFT) possess a hazardous influence on the environment, aquatic life, and human health. Thus, various advanced materials such as graphene, carbon nanotubes, metal oxides, MXenes, layered double hydroxides (LDHs), polymers, metal–organic frameworks (MOFs), metal-based composites, etc. are widely used for the development of nitrofurazone and nitrofurantoin sensors. This review article summarizes the progress in the fabrication of electrode materials for nitrofurazone and nitrofurantoin sensing applications. The performance of the various electrode materials for nitrofurazone and nitrofurantoin monitoring are discussed. Various electrochemical sensing techniques such as square wave voltammetry (SWV), differential pulse voltammetry (DPV), linear sweep voltammetry (LSV), amperometry (AMP), cyclic voltammetry (CV), and chronoamperometry (CA) are discussed for the determination of NFZ and NFT. It is observed that DPV, SWV, and AMP/CA are more sensitive techniques compared to LSV and CV. The challenges, future perspectives, and limitations of NFZ and NFT sensors are also discussed. It is believed that present article may be useful for electrochemists as well materials scientists who are working to design electrode materials for electrochemical sensing applications. Full article

This study investigates the influence of process parameters on the fabrication and mechanical performance of Scalmalloy^® lattice structures produced via laser powder bed fusion (PBF-LB) and their mechanical responses at different cell size. A full-factorial design of experiments was employed to evaluate the effect of scan speed, hatch distance, and downskin power on internal porosity and dimensional accuracy. Regression models revealed significant relationships, with optimised parameters identified at a scan speed of 700 mm/s, hatch distance of 0.13 mm, and downskin power of 80 W. Mechanical characterisation through tensile tests of bulk samples and compression tests of lattice structures highlighted the strengthening effects of the heat treatment. Experimental data on quasi-elastic gradient and yield strength were compared to predictions from the Ashby–Gibson model, revealing a partial agreement but noticeable deviations attributed to cell geometry and manufacturing defects. The scaling laws observed differed from the classical model, particularly in the yield strength exponent, indicating the need for empirical models tailored to metallic lattices. This work provides key insights into the optimisation of PBF-LB parameters for Scalmalloy^® and underlines the complex interplay between process parameters, structural design, and mechanical behaviour. Full article

This study employed multiple machine learning and hyperparameter optimization techniques to analyze and predict the mechanical properties of self-drilling screw connections in thin-walled steel–ply–bamboo shear walls, leveraging the renewable and eco-friendly nature of bamboo to enhance structural sustainability and reduce environmental impact. The dataset, which included 249 sets of measurement data, was derived from 51 disparate connection specimens fabricated with engineered bamboo—a renewable and low-carbon construction material. Utilizing factor analysis, a ranking table recording the comprehensive score of each connection specimen was established to select the optimal connection type. Eight machine learning models were employed to analyze and predict the mechanical performance of these connection specimens. Through comparison, the most efficient model was selected, and five hyperparameter optimization algorithms were implemented to further enhance its prediction accuracy. The analysis results revealed that the Random Forest (RF) model demonstrated superior classification performance, prediction accuracy, and generalization ability, achieving approximately 61% accuracy on the test set (the highest among all models). In hyperparameter optimization, the RF model processed through Bayesian Optimization (BO) further improved its predictive accuracy to about 67%, outperforming both its non-optimized version and models optimized using the other algorithms. Considering the mechanical performance of connections within TWS composite structures, applying the BO algorithm to the RF model significantly improved the predictive accuracy. This approach enables the identification of the most suitable specimen type based on newly provided mechanical performance parameter sets, providing a data-driven pathway for sustainable bamboo–steel composite structure design. Full article

Polyimide, a class of high-performance polymers, is renowned for its exceptional thermal stability, mechanical strength, and chemical resistance. However, in the context of high-integration and high-frequency electronic packaging, polyimides face critical challenges including relatively high dielectric constants, inadequate thermal conductivity, and mechanical brittleness. Recent advances have focused on molecular design and composite engineering strategies to address these limitations. This review first summarizes the intrinsic properties of polyimides, followed by a systematic discussion of chemical synthesis, surface modification approaches, molecular design principles, and composite fabrication methods. We comprehensively examine both conventional polymerization synthetic routes and emerging techniques such as microwave-assisted thermal imidization and chemical vapor deposition. Special emphasis is placed on porous structure engineering via solid-template and liquid-template methods. Three key modification strategies are highlighted: (1) surface modifications for enhanced hydrophobicity, chemical stability, and tribological properties; (2) molecular design for optimized dielectric performance and thermal stability; and (3) composite engineering for developing high-thermal-conductivity materials with improved mechanical strength and electromagnetic interference (EMI) shielding capabilities. The dielectric constant of polyimide is reduced while chemical stability and wear resistance can be enhanced through the introduction of fluorine groups. Ultra-low dielectric constant and high-temperature resistance can be achieved by employing rigid monomers and porous structures. Furthermore, the incorporation of fillers such as graphene and boron nitride can endow the composite materials with high thermal conductivity, excellent EMI shielding efficiency, and improved mechanical properties. Finally, we discuss representative applications of polyimide and composites in electronic device packaging, EMI shielding, and thermal management systems, providing insights into future development directions. Full article

Glass microspheres are essential components in horizontal road markings due to their retroreflective properties, enhancing visibility and safety under low-light conditions. Traditionally produced from soda-lime glass made with high-purity silica from sand, their manufacturing raises environmental concerns amid growing global sand scarcity. This study explores the viability of rice husk ash (RHA)—a high-silica byproduct of rice processing—as a sustainable raw material for microsphere fabrication. A glass composition containing 70 wt% SiO₂ was formulated using RHA and melted at 1500 °C. Microspheres were produced through flame spheroidization and characterized following the Brazilian standard NBR 16184:2021 for Type IB beads. The RHA-derived microspheres exhibited high sphericity, appropriate size distribution (63–300 μm), density of 2.42 g/cm³, and the required acid resistance. UV-Vis analysis confirmed their optical transparency, and the refractive index was measured as 1.55 ± 0.03. Retroreflectivity tests under standardized conditions revealed performance comparable to commercial counterparts. These results demonstrate the technical feasibility of replacing conventional silica with RHA in glass microsphere production, aligning with circular economy principles and promoting sustainable infrastructure. Given Brazil’s significant rice production and corresponding RHA availability, this approach offers both environmental and socio-economic benefits for road safety and material innovation. Full article

A facile method was adopted to fabricate β-C₃N₄, and it was then doped with manganese and tellurium to obtain novel 10%MnTeO₃@β-C₃N₄ (10%MnTe@β) and 20%MnTeO₃@β-C₃N₄ (20%MnTe@β) nanohybrids. The β-C₃N₄, 10%MnTe@β, and 20%MnTe@β showed surface areas of 85.86, 97.40, and 109.54 m² g⁻¹, respectively. Using ciprofloxacin (CIP) as a pollutant example, 10%MnTe@β and 20%MnTe@β attained equilibrium at 60 and 45 min with q_t values of 48.88 and 77.41 mg g⁻¹, respectively, and both performed better at pH = 6.0. The kinetic studies revealed a better agreement with the pseudo-second-order model for CIP sorption on 10%MnTe@β and 20%MnTe@β, indicating that the sorption was controlled by a liquid film mechanism, which suggests a high affinity of CIP toward 10%MnTe@β and 20%MnTe@β. The sorption equilibria outputs indicated better alignment with the Freundlich and Langmuir models for CIP removal by 10%MnTe@β and 20%MnTe@β, respectively. The thermodynamic analysis revealed that CIP removal by 10%MnTe@β and 20%MnTe@β was exothermic, which turned more spontaneous as the temperature decreased. Applying 20%MnTe@β as the best sorbent to groundwater and seawater spiked with CIP resulted in average efficiencies of 94.8% and 91.08%, respectively. The 20%MnTe@β regeneration–reusability average efficiency was 95.14% within four cycles, which might nominate 20%MnTe@β as an efficient and economically viable sorbent for remediating CIP-contaminated water. Full article

The effective part of the winding in a slotless motor varies across different axial sections of the motor, resulting in a three-dimensional structure. Therefore, it is not feasible to simply use the single-section simulation method of conventional radial field motors for motor simulation. Currently, the simulation of slotless motors primarily depends on three-dimensional electromagnetic fields, which present significant modeling challenges and require extensive simulation times, rendering them unsuitable for engineering applications. This paper introduces a method for analyzing slotless motors using a two-dimensional electromagnetic field, based on the electromagnetic field simulation software EasiMotor (R2025). The study elucidates the principle of employing a two-dimensional electromagnetic field to analyze slotless motors and applies this method to the design of a slotless motor with a diameter of 4.5 mm. Through the fabrication of prototypes and performance testing, experimental results validate the accuracy and efficiency of this method. Full article

Due to its superior maneuverability and concealment, the micro flapping-wing aircraft has great application prospects in both military and civilian fields. However, the development and optimization of lightweight materials have always been the key factors limiting performance enhancement. This paper designs the flapping mechanism of a single-degree-of-freedom miniature flapping wing aircraft. In this study, T800 carbon fiber composite material was used as the frame material. Three typical wing membrane materials, namely polyethylene terephthalate (PET), polyimide (PI), and non-woven kite fabric, were selected for comparative analysis. Three flapping wing configurations with different stiffness were proposed. These wings adopted carbon fiber composite material frames. The wing membrane material is bonded to the frame through a coating. Inspired by bionics, a flapping wing that mimics the membrane vein structure of insect wings is designed. By changing the type of membrane material and the distribution of carbon fiber composite materials on the wing, the stiffness of the flapping wing can be controlled, thereby affecting the mechanical properties of the flapping wing aircraft. The modal analysis of the flapping-wing structure was conducted using the finite element analysis method, and the experimental prototype was fabricated by using 3D printing technology. To evaluate the influence of different wing membrane materials on lift performance, a high-precision force measurement experimental platform was built, systematic tests were carried out, and the lift characteristics under different flapping frequencies were analyzed. Through computational modeling and experiments, it has been proven that under the same flapping wing frequency, the T800 carbon fiber composite material frame can significantly improve the stiffness and durability of the flapping wing. In addition, the selection of wing membrane materials has a significant impact on lift performance. Among the test materials, the PET wing film demonstrated excellent stability and lift performance under high-frequency conditions. This research provides crucial experimental evidence for the optimal selection of wing membrane materials for micro flapping-wing aircraft, verifies the application potential of T800 carbon fiber composite materials in micro flapping-wing aircraft, and opens up new avenues for the application of advanced composite materials in high-performance micro flapping-wing aircraft. Full article

As BIM projects grow in volume and complexity, automated Information Compliance Checking (ICC) is becoming essential to meet demanding regulatory and contractual requirements. This study presents novel controlled vocabularies and processes for the management of information requirements, along with a structured evaluation of the Information Delivery Specification (IDS) and its associated tools. The controlled vocabularies are important as they provide support to standardization, information retrieval, data-driven workflows, and AI integration. Information requirements are classified by input type and project interaction context (phase, origin, project role, and communication), as well as by applicability (data management function, model granularity, BIM usage, and checkability). The ontology comprises seven categories: identity, geometry, design/performance, fabrication/construction, operation/maintenance, cost, and regulatory category, each linked to verification principles such as uniqueness and consistency. This enables systematic implementation of validation checks aligned with company and project needs. We introduce three ICC workflows in relation to the BIM authoring tools (inside, outside, and hybrid) and suggest key criteria for the functional and non-functional evaluation of IDS tools. Empirical results from a real project using five IDS tools reveal implementation issues with the classification facet, regular expressions, and issue reporting. The proposed ontology and framework lay the foundation for a scalable, transparent ICC within openBIM. The results also provide ICC process guidance for practitioners, a SWOT analysis that can inform enhancements to the existing IDS schema, identify possible inputs for certification of IDS tools, and generate innovative ideas for research and development. Full article