Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (149)

Search Parameters:
Keywords = equipment predictive analytics

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
37 pages, 1895 KiB  
Review
A Review of Artificial Intelligence and Deep Learning Approaches for Resource Management in Smart Buildings
by Bibars Amangeldy, Timur Imankulov, Nurdaulet Tasmurzayev, Gulmira Dikhanbayeva and Yedil Nurakhov
Buildings 2025, 15(15), 2631; https://doi.org/10.3390/buildings15152631 - 25 Jul 2025
Viewed by 366
Abstract
This comprehensive review maps the fast-evolving landscape in which artificial intelligence (AI) and deep-learning (DL) techniques converge with the Internet of Things (IoT) to manage energy, comfort, and sustainability across smart environments. A PRISMA-guided search of four databases retrieved 1358 records; after applying [...] Read more.
This comprehensive review maps the fast-evolving landscape in which artificial intelligence (AI) and deep-learning (DL) techniques converge with the Internet of Things (IoT) to manage energy, comfort, and sustainability across smart environments. A PRISMA-guided search of four databases retrieved 1358 records; after applying inclusion criteria, 143 peer-reviewed studies published between January 2019 and April 2025 were analyzed. This review shows that AI-driven controllers—especially deep-reinforcement-learning agents—deliver median energy savings of 18–35% for HVAC and other major loads, consistently outperforming rule-based and model-predictive baselines. The evidence further reveals a rapid diversification of methods: graph-neural-network models now capture spatial interdependencies in dense sensor grids, federated-learning pilots address data-privacy constraints, and early integrations of large language models hint at natural-language analytics and control interfaces for heterogeneous IoT devices. Yet large-scale deployment remains hindered by fragmented and proprietary datasets, unresolved privacy and cybersecurity risks associated with continuous IoT telemetry, the growing carbon and compute footprints of ever-larger models, and poor interoperability among legacy equipment and modern edge nodes. The authors of researches therefore converges on several priorities: open, high-fidelity benchmarks that marry multivariate IoT sensor data with standardized metadata and occupant feedback; energy-aware, edge-optimized architectures that lower latency and power draw; privacy-centric learning frameworks that satisfy tightening regulations; hybrid physics-informed and explainable models that shorten commissioning time; and digital-twin platforms enriched by language-model reasoning to translate raw telemetry into actionable insights for facility managers and end users. Addressing these gaps will be pivotal to transforming isolated pilots into ubiquitous, trustworthy, and human-centered IoT ecosystems capable of delivering measurable gains in efficiency, resilience, and occupant wellbeing at scale. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
Show Figures

Figure 1

15 pages, 1542 KiB  
Article
The Research on Multi-Objective Maintenance Optimization Strategy Based on Stochastic Modeling
by Guixu Xu, Pengwei Jiang, Weibo Ren, Yanfeng Li and Zhongxin Chen
Machines 2025, 13(8), 633; https://doi.org/10.3390/machines13080633 - 22 Jul 2025
Viewed by 202
Abstract
The traditional approach that separates remaining useful life prediction from maintenance strategy design often fails to support efficient decision-making. Effective maintenance requires a comprehensive consideration of prediction accuracy, cost control, and equipment safety. To address this issue, this paper proposes a multi-objective maintenance [...] Read more.
The traditional approach that separates remaining useful life prediction from maintenance strategy design often fails to support efficient decision-making. Effective maintenance requires a comprehensive consideration of prediction accuracy, cost control, and equipment safety. To address this issue, this paper proposes a multi-objective maintenance optimization method based on stochastic modeling. First, a multi-sensor data fusion technique is developed, which maps multidimensional degradation signals into a composite degradation state indicator using evaluation metrics such as monotonicity, tendency, and robustness. Then, a linear Wiener process model is established to characterize the degradation trajectory of equipment, and a closed-form analytical solution of its reliability function is derived. On this basis, a multi-objective optimization model is constructed, aiming to maximize equipment safety and minimize maintenance cost. The proposed method is validated using the NASA aircraft engine degradation dataset. The experimental results demonstrate that, while ensuring system reliability, the proposed approach significantly reduces maintenance costs compared to traditional periodic maintenance strategies, confirming its effectiveness and practical value. Full article
Show Figures

Figure 1

20 pages, 1753 KiB  
Article
Hybrid Cloud-Based Information and Control System Using LSTM-DNN Neural Networks for Optimization of Metallurgical Production
by Kuldashbay Avazov, Jasur Sevinov, Barnokhon Temerbekova, Gulnora Bekimbetova, Ulugbek Mamanazarov, Akmalbek Abdusalomov and Young Im Cho
Processes 2025, 13(7), 2237; https://doi.org/10.3390/pr13072237 - 13 Jul 2025
Viewed by 693
Abstract
A methodology for detecting systematic errors in sets of equally accurate, uncorrelated, aggregate measurements is proposed and applied within the automatic real-time dispatch control system of a copper concentrator plant (CCP) to refine the technical and economic performance indicators (EPIs) computed by the [...] Read more.
A methodology for detecting systematic errors in sets of equally accurate, uncorrelated, aggregate measurements is proposed and applied within the automatic real-time dispatch control system of a copper concentrator plant (CCP) to refine the technical and economic performance indicators (EPIs) computed by the system. This work addresses and solves the problem of selecting and obtaining reliable measurement data by exploiting the redundant measurements of process streams together with the balance equations linking those streams. This study formulates an approach for integrating cloud technologies, machine learning methods, and forecasting into information control systems (ICSs) via predictive analytics to optimize CCP production processes. A method for combining the hybrid cloud infrastructure with an LSTM-DNN neural network model has been developed, yielding a marked improvement in TEP for copper concentration operations. The forecasting accuracy for the key process parameters rose from 75% to 95%. Predictive control reduced energy consumption by 10% through more efficient resource use, while the copper losses to tailings fell by 15–20% thanks to optimized reagent dosing and the stabilization of the flotation process. Equipment failure prediction cut the amount of unplanned downtime by 30%. As a result, the control system became adaptive, automatically correcting the parameters in real time and lessening the reliance on operator decisions. The architectural model of an ICS for metallurgical production based on the hybrid cloud and the LSTM-DNN model was devised to enhance forecasting accuracy and optimize the EPIs of the CCP. The proposed model was experimentally evaluated against alternative neural network architectures (DNN, GRU, Transformer, and Hybrid_NN_TD_AIST). The results demonstrated the superiority of the LSTM-DNN in forecasting accuracy (92.4%), noise robustness (0.89), and a minimal root-mean-square error (RMSE = 0.079). The model shows a strong capability to handle multidimensional, non-stationary time series and to perform adaptive measurement correction in real time. Full article
(This article belongs to the Section AI-Enabled Process Engineering)
Show Figures

Figure 1

23 pages, 888 KiB  
Article
Active Feedback-Driven Defect-Band Steering in Phononic Crystals with Piezoelectric Defects: A Mathematical Approach
by Soo-Ho Jo
Mathematics 2025, 13(13), 2126; https://doi.org/10.3390/math13132126 - 29 Jun 2025
Viewed by 323
Abstract
Defective phononic crystals (PnCs) have garnered significant attention for their ability to localize and amplify elastic wave energy within defect sites or to perform narrowband filtering at defect-band frequencies. The necessity for continuously tunable defect characteristics is driven by the variable excitation frequencies [...] Read more.
Defective phononic crystals (PnCs) have garnered significant attention for their ability to localize and amplify elastic wave energy within defect sites or to perform narrowband filtering at defect-band frequencies. The necessity for continuously tunable defect characteristics is driven by the variable excitation frequencies encountered in rotating machinery. Conventional tuning methodologies, including synthetic negative capacitors or inductors integrated with piezoelectric defects, are constrained to fixed, offline, and incremental adjustments. To address these limitations, the present study proposes an active feedback approach that facilitates online, wide-range steering of defect bands in a one-dimensional PnC. Each defect is equipped with a pair of piezoelectric sensors and actuators, governed by three independently tunable feedback gains: displacement, velocity, and acceleration. Real-time sensor signals are transmitted to a multivariable proportional controller, which dynamically modulates local electroelastic stiffness via the actuators. This results in continuous defect-band frequency shifts across the entire band gap, along with on-demand sensitivity modulation. The analytical model that incorporates these feedback gains has been demonstrated to achieve a level of agreement with COMSOL benchmarks that exceeds 99%, while concurrently reducing computation time from hours to seconds. Displacement- and acceleration-controlled gains yield predictable, monotonic up- or down-shifts in defect-band frequency, whereas the velocity-controlled gain permits sensitivity adjustment without frequency drifts. Furthermore, the combined-gain operation enables the concurrent tuning of both the center frequency and the filtering sensitivity, thereby facilitating an instantaneous remote reconfiguration of bandpass filters. This framework establishes a new class of agile, adaptive ultrasonic devices with applications in ultrasonic imaging, structural health monitoring, and prognostics and health management. Full article
(This article belongs to the Section E2: Control Theory and Mechanics)
Show Figures

Figure 1

37 pages, 1088 KiB  
Review
A Review on New Frontiers in Drug-Drug Interaction Predictions and Safety Evaluations with In Vitro Cellular Models
by Lara Marques and Nuno Vale
Pharmaceutics 2025, 17(6), 747; https://doi.org/10.3390/pharmaceutics17060747 - 6 Jun 2025
Viewed by 1110
Abstract
The characterization of a drug’s ADME (absorption, distribution, metabolism, and excretion) profile is crucial for accurately determining its safety and efficacy. The rising prevalence of polypharmacy has significantly increased the risk of drug-drug interactions (DDIs). These interactions can lead to altered drug exposure, [...] Read more.
The characterization of a drug’s ADME (absorption, distribution, metabolism, and excretion) profile is crucial for accurately determining its safety and efficacy. The rising prevalence of polypharmacy has significantly increased the risk of drug-drug interactions (DDIs). These interactions can lead to altered drug exposure, potentially compromising efficacy or increasing the risk of adverse drug reactions (ADRs), thereby posing significant clinical and regulatory concerns. Traditional methods for assessing potential DDIs rely heavily on in vitro models, including enzymatic assays and transporter studies. While indispensable, these approaches have inherent limitations in scalability, cost, and ability to predict complex interactions. Recent advancements in analytical technologies, particularly the development of more sophisticated cellular models and computational modeling, have paved the way for more accurate and efficient DDI assessments. Emerging methodologies, such as organoids, physiologically based pharmacokinetic (PBPK) modeling, and artificial intelligence (AI), demonstrate significant potential in this field. A powerful and increasingly adopted approach is the integration of in vitro data with in silico modeling, which can lead to better in vitro-in vivo extrapolation (IVIVE). This review provides a comprehensive overview of both conventional and novel strategies for DDI predictions, highlighting their strengths and limitations. Equipping researchers with a structured framework for selecting optimal methodologies improves safety and efficacy evaluation and regulatory decision-making and deepens the understanding of DDIs. Full article
Show Figures

Figure 1

13 pages, 1461 KiB  
Article
Experimental Assessment of Demand-Controlled Ventilation Strategies for Energy Efficiency and Indoor Air Quality in Office Spaces
by Behrang Chenari, Shiva Saadatian and Manuel Gameiro da Silva
Air 2025, 3(2), 17; https://doi.org/10.3390/air3020017 - 4 Jun 2025
Viewed by 713
Abstract
This study investigates the performance of different demand-controlled ventilation strategies for improving indoor air quality while optimizing energy efficiency. The experimental research was conducted at the Indoor Live Lab at the University of Coimbra using a smart window equipped with mechanical ventilation boxes, [...] Read more.
This study investigates the performance of different demand-controlled ventilation strategies for improving indoor air quality while optimizing energy efficiency. The experimental research was conducted at the Indoor Live Lab at the University of Coimbra using a smart window equipped with mechanical ventilation boxes, occupancy sensors, and a real-time CO2 monitoring system. Several occupancy-based and CO2-based ventilation control strategies were implemented and tested to dynamically adjust ventilation rates according to real-time indoor conditions, including (1) occupancy period-based control, (2) occupancy level-based control, (3) ON-OFF CO₂-based control, (4) multi-level CO₂-based control, and (5) modulating CO₂-based control. The results indicate that intelligent control strategies can significantly reduce energy consumption while maintaining indoor air quality within acceptable limits. Among the CO₂-based controls, strategy 5 achieved optimal performance, reducing energy consumption by 60% compared to the simple ON-OFF strategy, while maintaining satisfactory indoor air quality. Regarding occupancy-based strategies, strategy 2 showed 58% energy savings compared to the simple occupancy period-based control, but with greater CO₂ concentration fluctuation. The results demonstrate that intelligent DCV systems can simultaneously reduce ventilation energy use by 60% and maintain compliant indoor air quality levels, with modulating CO₂-based control proving most effective. The findings highlight the potential of integrating sensor-based ventilation controls in office spaces to achieve energy savings, enhance occupant comfort, and contribute to the development of smarter, more sustainable buildings. Future research should explore the integration of predictive analytics and multi-pollutant sensing to further optimize demand-controlled ventilation performance. Full article
Show Figures

Figure 1

21 pages, 5936 KiB  
Article
Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
by Haishen Liu, Weiliang Wen, Wenbo Gou, Xianju Lu, Hanyu Ma, Lin Zhu, Minggang Zhang, Sheng Wu and Xinyu Guo
Agriculture 2025, 15(11), 1217; https://doi.org/10.3390/agriculture15111217 - 2 Jun 2025
Viewed by 614
Abstract
Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop [...] Read more.
Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop architecture “comprising connection, computation, prediction, decision-making, and execution“ was developed to build DT-FieldPheno, a digital twin system that enables real-time synchronization between physical equipment and its virtual counterpart, along with dynamic device monitoring. Weather condition standards were defined based on multi-source sensor requirements, and a dual-layer weather risk assessment model was constructed using the analytic hierarchy process (AHP) and fuzzy comprehensive evaluation by integrating weather forecasts and real-time meteorological data to guide adaptive data acquisition scheduling. Field deployment over 27 consecutive days in a maize field demonstrated that DT-FieldPheno reduced the manual inspection workload by 50%. The system successfully identified and canceled two high-risk tasks under wind-speed threshold exceedance and optimized two others affected by gusts and rainfall, thereby avoiding ineffective operations. It also achieved sub-second responses to trajectory deviation and communication anomalies. The synchronized digital twin interface supported remote, real-time visual supervision. DT-FieldPheno provides a technological paradigm for advancing crop phenotypic platforms toward intelligent regulation, remote management, and multi-system integration. Future work will focus on expanding multi-domain sensing capabilities, enhancing model adaptability, and evaluating system energy consumption and computational overhead to support scalable field deployment. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
Show Figures

Figure 1

18 pages, 597 KiB  
Article
No-Code Edge Artificial Intelligence Frameworks Comparison Using a Multi-Sensor Predictive Maintenance Dataset
by Juan M. Montes-Sánchez, Plácido Fernández-Cuevas, Francisco Luna-Perejón, Saturnino Vicente-Diaz and Ángel Jiménez-Fernández
Big Data Cogn. Comput. 2025, 9(6), 145; https://doi.org/10.3390/bdcc9060145 - 26 May 2025
Viewed by 999
Abstract
Edge Computing (EC) is one of the proposed solutions to address the problems that the industry is facing when implementing Predictive Maintenance (PdM) implementations that can benefit from Edge Artificial Intelligence (Edge AI) systems. In this work, we have compared six of the [...] Read more.
Edge Computing (EC) is one of the proposed solutions to address the problems that the industry is facing when implementing Predictive Maintenance (PdM) implementations that can benefit from Edge Artificial Intelligence (Edge AI) systems. In this work, we have compared six of the most popular no-code Edge AI frameworks in the market. The comparison considers economic cost, the number of features, usability, and performance. We used a combination of the analytic hierarchy process (AHP) and the technique for order performance by similarity to the ideal solution (TOPSIS) to compare the frameworks. We consulted ten independent experts on Edge AI, four employed in industry and the other six in academia. These experts defined the importance of each criterion by deciding the weights of TOPSIS using AHP. We performed two different classification tests on each framework platform using data from a public dataset for PdM on biomedical equipment. Magnetometer data were used for test 1, and accelerometer data were used for test 2. We obtained the F1 score, flash memory, and latency metrics. There was a high level of consensus between the worlds of academia and industry when assigning the weights. Therefore, the overall comparison ranked the analyzed frameworks similarly. NanoEdgeAIStudio ranked first when considering all weights and industry only weights, and Edge Impulse was the first option when using academia only weights. In terms of performance, there is room for improvement in most frameworks, as they did not reach the metrics of the previously developed custom Edge AI solution. We identified some limitations that should be fixed to improve the comparison method in the future, like adding weights to the feature criteria or increasing the number and variety of performance tests. Full article
Show Figures

Figure 1

25 pages, 4931 KiB  
Article
Real-Time Maintenance Optimization with Industrial Internet of Things
by Tamás Bányai and Ágota Bányai
Appl. Sci. 2025, 15(10), 5640; https://doi.org/10.3390/app15105640 - 18 May 2025
Cited by 1 | Viewed by 714
Abstract
Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous [...] Read more.
Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous monitoring of equipment performance and state. Within the frame of this article, a novel mathematical model is proposed to support the real-time optimization of maintenance operations in production systems. The model makes this possible by using real-time state information to optimize maintenance operations, minimize maintenance costs, and maximize the efficiency of the production system. The results highlight the potential of IIoT to transform conventional maintenance strategies into dynamic, adaptive systems. This research contributes to advancing smart maintenance solutions for modern industrial applications. Full article
(This article belongs to the Special Issue Applications of Industrial Internet of Things (IIoT) Platforms)
Show Figures

Figure 1

30 pages, 1955 KiB  
Article
Revolutionising Educational Management with AI and Wireless Networks: A Framework for Smart Resource Allocation and Decision-Making
by Christos Koukaras, Euripides Hatzikraniotis, Maria Mitsiaki, Paraskevas Koukaras, Christos Tjortjis and Stavros G. Stavrinides
Appl. Sci. 2025, 15(10), 5293; https://doi.org/10.3390/app15105293 - 9 May 2025
Viewed by 995
Abstract
Educational institutions face growing challenges. Rising enrolment, limited budgets, and sustainability goals demand more efficient resource management and administrative decision-making. To address challenges like these, this work proposes a conceptual framework for smart campus management which integrates Artificial Intelligence (AI) and advanced wireless [...] Read more.
Educational institutions face growing challenges. Rising enrolment, limited budgets, and sustainability goals demand more efficient resource management and administrative decision-making. To address challenges like these, this work proposes a conceptual framework for smart campus management which integrates Artificial Intelligence (AI) and advanced wireless networks based on 5G. The framework’s design outlines layers for campus data collection (via sensors and connected devices), high-speed communication, and AI-driven analytics for decision support. By leveraging data-driven insights enabled by reliable wireless connectivity, institutions can make more informed decisions, use resources more effectively, and automate routine tasks. Envisioned AI capabilities include forecasting (for predictive maintenance and demand planning), anomaly detection (for fault or irregularity identification), and optimisation (for resource scheduling). Rather than reporting empirical results, the framework is illustrated through hypothetical scenarios (e.g., anticipating equipment maintenance, dynamically scheduling classrooms, or reallocating resources) to present potential benefits and tools for researchers. The discussion also highlights how the framework incorporates data privacy, security, and accessibility considerations to ensure inclusive adoption. Eventually, this conceptual proposal provides a roadmap for administrators and planners, guiding the adoption of AI and wireless innovations in educational management to enable more responsive, efficient governance and, ultimately, improve outcomes for students and staff. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
Show Figures

Figure 1

16 pages, 2816 KiB  
Review
Artificial General Intelligence (AGI) Applications and Prospect in Oil and Gas Reservoir Development
by Jiulong Wang, Xiaotian Luo, Xuhui Zhang and Shuyi Du
Processes 2025, 13(5), 1413; https://doi.org/10.3390/pr13051413 - 6 May 2025
Viewed by 1578
Abstract
The cornerstone of the global economy, oil and gas reservoir development, faces numerous challenges such as resource depletion, operational inefficiencies, safety concerns, and environmental impacts. In recent years, the integration of artificial intelligence (AI), particularly artificial general intelligence (AGI), has gained significant attention [...] Read more.
The cornerstone of the global economy, oil and gas reservoir development, faces numerous challenges such as resource depletion, operational inefficiencies, safety concerns, and environmental impacts. In recent years, the integration of artificial intelligence (AI), particularly artificial general intelligence (AGI), has gained significant attention for its potential to address these challenges. This review explores the current state of AGI applications in the oil and gas sector, focusing on key areas such as data analysis, optimized decision and knowledge management, etc. AGIs, leveraging vast datasets and advanced retrieval-augmented generation (RAG) capabilities, have demonstrated remarkable success in automating data-driven decision-making processes, enhancing predictive analytics, and optimizing operational workflows. In exploration, AGIs assist in interpreting seismic data and geophysical surveys, providing insights into subsurface reservoirs with higher accuracy. During production, AGIs enable real-time analysis of operational data, predicting equipment failures, optimizing drilling parameters, and increasing production efficiency. Despite the promising applications, several challenges remain, including data quality, model interpretability, and the need for high-performance computing resources. This paper also discusses the future prospects of AGI in oil and gas reservoir development, highlighting the potential for multi-modal AI systems, which combine textual, numerical, and visual data to further enhance decision-making processes. In conclusion, AGIs have the potential to revolutionize oil and gas reservoir development by driving automation, enhancing operational efficiency, and improving safety. However, overcoming existing technical and organizational challenges will be essential for realizing the full potential of AI in this sector. Full article
Show Figures

Figure 1

22 pages, 1219 KiB  
Article
Optimal Maintenance Strategy Selection for Oil and Gas Industry Equipment Using a Combined Analytical Hierarchy Process–Technique for Order of Preference by Similarity to an Ideal Solution: A Case Study in the Oil and Gas Industry
by Chia-Nan Wang, Ming-Hsien Hsueh, Duy-Oanh Tran Thi, Thi Diem-My Le and Quang-Tuyen Dinh
Processes 2025, 13(5), 1389; https://doi.org/10.3390/pr13051389 - 2 May 2025
Viewed by 793
Abstract
Maintenance plays a key role in oil and gas enterprises, especially in the process of increasing pressure to improve equipment efficiency, reduce costs, and comply with environmental protection requirements towards sustainable production. This study proposes an optimal maintenance strategy based on the overall [...] Read more.
Maintenance plays a key role in oil and gas enterprises, especially in the process of increasing pressure to improve equipment efficiency, reduce costs, and comply with environmental protection requirements towards sustainable production. This study proposes an optimal maintenance strategy based on the overall equipment effectiveness (OEE) index, using a multi-criteria decision-making method (MCDM) integrating an Analytical Hierarchy Process (AHP) and a Technique for Order of Preference by Similarity to an Ideal Solution (TOPSIS). The study evaluates five maintenance strategies—preventive maintenance (PM), risk-based maintenance (RBM), condition-based maintenance (CBM), reliability-centered maintenance (RCM), and predictive maintenance (PdM)—based on four key criteria: maintenance cost, safety, efficiency, and flexibility. The comparison of each pair of criteria and the maintenance strategy choices was carried out systematically to ensure consistency in the decision-making process. The Evaluation Distance to the Mean Solution (EDAS) method was used as a cross-validation tool to strengthen the reliability of the results. The results showed that RCM is the optimal maintenance strategy, providing superior equipment performance and reliability. The study expands the theoretical basis in industrial maintenance, providing a structured and data-driven decision support tool. The method can be flexibly applied in many industries to optimize maintenance strategies and promote sustainable production. Full article
Show Figures

Figure 1

29 pages, 1574 KiB  
Article
Application of a Predictive Model to Reduce Unplanned Downtime in Automotive Industry Production Processes: A Sustainability Perspective
by Juan Cristian Oliveira Ojeda, João Gonçalves Borsato de Moraes, Cezer Vicente de Sousa Filho, Matheus de Sousa Pereira, João Victor de Queiroz Pereira, Izamara Cristina Palheta Dias, Eugênia Cornils Monteiro da Silva, Maria Gabriela Mendonça Peixoto and Marcelo Carneiro Gonçalves
Sustainability 2025, 17(9), 3926; https://doi.org/10.3390/su17093926 - 27 Apr 2025
Cited by 1 | Viewed by 1266
Abstract
The automotive industry constantly seeks intelligent technologies to increase competitiveness, reduce costs, and minimize waste, in line with the advancements of Industry 4.0. This study aims to implement and analyze a predictive model based on machine learning within the automotive industry, validating its [...] Read more.
The automotive industry constantly seeks intelligent technologies to increase competitiveness, reduce costs, and minimize waste, in line with the advancements of Industry 4.0. This study aims to implement and analyze a predictive model based on machine learning within the automotive industry, validating its capability to reduce the impact of unplanned downtime. The implementation process involved identifying the central problem and its root causes using quality tools, prioritizing equipment through the Analytic Hierarchy Process (AHP), and selecting critical failure modes based on the Risk Priority Number (RPN) derived from the Process Failure Mode and Effects Analysis (PFMEA). Predictive algorithms were implemented to select the best-performing model based on error metrics. Data were collected, transformed, and cleaned for model preparation and training. Among the five machine learning models trained, Random Forest demonstrated the highest accuracy. This model was subsequently validated with real data, achieving an average accuracy of 80% in predicting failure cycles. The results indicate that the predictive model can effectively contribute to reducing the financial impact caused by unplanned downtime, enabling the anticipation of preventive actions based on the model’s predictions. This study highlights the importance of multidisciplinary approaches in Production Engineering, emphasizing the integration of machine learning techniques as a promising approach for efficient maintenance and production management in the automotive industry, reinforcing the feasibility and effectiveness of predictive models in contributing to sustainability. Full article
Show Figures

Figure 1

16 pages, 3791 KiB  
Article
Effect of Key Parameters on Ploughing Force Performance of Planing-Type Anti-Climbers
by Zhuyao Li, Jiyou Fei, Dongxue Song, Hong He, Chang Liu and Chong Zhang
Machines 2025, 13(5), 353; https://doi.org/10.3390/machines13050353 - 24 Apr 2025
Viewed by 310
Abstract
This paper proposes a mathematical model-based analytical approach to address the cutting force prediction and performance optimization challenges in planing-type anti-climbers for high-speed train passive safety systems. The method overcomes the reliance on experimental calibration inherent to conventional approaches, enabling the efficient quantitative [...] Read more.
This paper proposes a mathematical model-based analytical approach to address the cutting force prediction and performance optimization challenges in planing-type anti-climbers for high-speed train passive safety systems. The method overcomes the reliance on experimental calibration inherent to conventional approaches, enabling the efficient quantitative evaluation of anti-climber cutting performance. By equivalently modeling the collision energy dissipation process as an orthogonal cutting model, a theoretical framework integrating material dynamic response characteristics and impact boundary conditions was developed for direct cutting force prediction without experimental calibration. Finite element modeling implemented on the ABAQUS platform was employed for simulation analysis, supplemented by dynamic impact tests for validation. The results demonstrate that the model achieves ≤15% relative error compared with the simulation data and ≤5% deviation from the experimental measurements, confirming its engineering applicability. Sensitivity analysis reveals that cutting depth exhibits the most pronounced positive correlation with cutting force, while increased tool rake angle reduces cutting force. The dynamic equilibrium between thermal softening effects and strain rate strengthening leads to cutting force reduction with elevated cutting speed. This research establishes theoretical and technical foundations for the intelligent optimization of passive safety systems in rail transit equipment. Full article
(This article belongs to the Section Machine Design and Theory)
Show Figures

Figure 1

14 pages, 1622 KiB  
Article
Study on Hydrogen Combustion Flame Acceleration Mechanism and Prediction Method During Severe Accidents in Nuclear Power Plants
by Ran Liu, Jingyi Yu, Xiaoming Yang, Yong Liu, Rubing Ma and Yidan Yuan
Energies 2025, 18(9), 2150; https://doi.org/10.3390/en18092150 - 22 Apr 2025
Viewed by 398
Abstract
Combustion caused by hydrogen-dominated combustible gas mixtures presents critical threats to nuclear safety during severe accidents in nuclear power plants, primarily due to their propensity for flame acceleration, deflagration, and subsequent detonation. Although the direct initiation of detonation from localized hydrogen accumulation at [...] Read more.
Combustion caused by hydrogen-dominated combustible gas mixtures presents critical threats to nuclear safety during severe accidents in nuclear power plants, primarily due to their propensity for flame acceleration, deflagration, and subsequent detonation. Although the direct initiation of detonation from localized hydrogen accumulation at critical concentrations remains challenging, flame acceleration can induce rapid pressure escalation and lead to deflagration-to-detonation transition under suitable conditions. The ultra-high-pressure loads generated almost instantaneously will pose serious risks to containment integrity and equipment or instrument functionality within nuclear facilities. This paper investigates the flame acceleration mechanism and criterion, which is crucial for precise hydrogen risk assessment. A hydrogen combustion flame acceleration model is developed, integrating both laminar and turbulent flame propagation across multiple control volumes. Validated against the RUT test, the model demonstrates high fidelity with a maximum 3.17% deviation in flame propagation velocity and successfully captures the pressure discontinuity. The developed model enables comprehensive simulation with improved predictive accuracy of the flame acceleration process, making it an essential tool for advancing fundamental understanding of hydrogen behavior and severe accident analysis. This model’s development marks a paradigm in nuclear safety research by providing an analytical instrument for integrated severe accident programs in nuclear power plants, contributing to improving the potential hydrogen risks assessment and management in next-generation reactor safety. Full article
(This article belongs to the Special Issue Thermal Hydraulics and Safety Research for Nuclear Reactors)
Show Figures

Figure 1

Back to TopTop