Search Results (2,692)

The smoke toxicity of epoxy resin limits the application of its carbon fiber composites in marine interior structures. To address this issue, a novel epoxy resin (EZ) was synthesized by grafting phenyl propyl polysiloxane (PPPS) onto ortho-cresol novolac epoxy resin (EOCN), building upon the group’s earlier work on polysiloxane-modified epoxy resin (EB). The results confirmed successful grafting of PPPS onto EOCN, which significantly enhanced the thermal stability and char residue of EZ. Specifically, the peak heat release rate (PHRR), total heat release (THR), peak smoke production rate (PSPR), and total smoke production (TSP) of EZ were reduced by 68.5%, 35%, 73.1%, and 48.3%, respectively, attributable to the formation of a stable and compact char layer that suppressed smoke generation. By blending EZ with EB resin, a low-smoke epoxy system (LJF-2) was developed for prepreg applications. Carbon fiber composites (LJF-CF) prepared from LJF-2 exhibited minimal smoke emission and a unique bilayer char structure: a dense inner layer that hindered smoke transport and a thick outer layer that provided thermal insulation, delaying further resin decomposition. Silicon was uniformly distributed in the char residue as silicon oxides, improving its stability and compactness. Without adding any flame retardants or smoke suppressants, LJF-CF achieved a maximum smoke density (Ds,max) of 276.9, meeting the requirements of the FTP Code for ship deck materials (Ds,max < 400). These findings indicate that LJF-CF holds great promise for use in marine interior components where low smoke toxicity is critical. Full article

Multifunctional coatings integrating high transparency, thermal insulation, and self-cleaning properties are critically needed for optical devices and energy-saving applications, yet simultaneously optimizing these functions remains challenging due to material and structural limitations. This study designed a superhydrophobic transparent thermal insulation coating via synergistic co-construction of micro–nano structures using antimony-doped tin oxide (ATO) and SiO₂ nanoparticles dispersed in an epoxy resin matrix, with surface modification by perfluorodecyltriethoxysilane (PFDTES) and γ-glycidyl ether oxypropyltrimethoxysilane (KH560). The optimal superhydrophobic transparent thermal insulating (SHTTI) coating, prepared with 0.6 g SiO₂ and 0.8 g ATO (SHTTI-0.6-0.8), achieved a water contact angle (WCA) of 162.4°, sliding angle (SA) of 3°, and visible light transmittance of 72% at 520 nm. Under simulated solar irradiation, it reduced interior temperature by 7.3 °C compared to blank glass. The SHTTI-0.6-0.8 coating demonstrated robust mechanical durability by maintaining superhydrophobicity through 40 abrasion cycles, 30 tape-peel tests, and sand impacts, combined with chemical stability, effective self-cleaning capability, and exceptional anti-icing performance that prolonged freezing time to 562 s versus 87 s for blank glass. This work provides a viable strategy for high-performance multifunctional coatings through rational component ratio optimization. Full article

Micron-sized near-spherical α-Al₂O₃ powders are widely used as thermal fillers due to their high thermal conductivity, high packing density, good flowability, and low cost. During the high-temperature calcination, the resulting α-Al₂O₃ powders often exhibit an aggregated worm-like morphology owing to limitations in solid-state mass transfer. Researchers have employed various mineralizers to regulate the morphology of α-Al₂O₃ powders; however, the preparation of micron-sized highly spherical α-Al₂O₃ powders via solid-state calcination is still a great challenge. In this work, micron-sized near-spherical α-Al₂O₃ powders were synthesized through high-temperature calcination using hydratable alumina (ρ-Al₂O₃) as precursor with water-soluble mineralizer ammonium fluoroborate (NH₄BF₄). ρ-Al₂O₃ can undergo a hydration reaction with water to form AlO(OH) and Al(OH)₃ intermediates, serving as an excellent precursor. With the addition of 0.1 wt% NH₄BF₄, the product exhibits an optimal near-spherical morphology. Excessive addition (>0.2 wt%), however, significantly promotes the transformation of α-Al₂O₃ from a near-spherical to a plate-like structure. Further studies reveal that the introduction of NH₄BF₄ not only modulates the crystal morphology but also effectively reduces the content of sodium impurities in the powder through a high-temperature volatilization mechanism, thereby enhancing the thermal conductivity of the powder. It is shown that the thermal conductivity of the micron-sized α-Al₂O₃/ epoxy resin composites reaches 1.329 ± 0.009 W/(m·K), which is 7.4 times that of pure epoxy resin. Full article

In this work, low-zinc epoxy powder coating primers with anticorrosive properties were developed. For this purpose, single-walled carbon nanotubes (SWCNTs) were introduced into powder coatings. The obtained coatings were evaluated by performing the following tests: adhesion to steel, roughness, gloss, color, water contact angle, salt spray, electrochemical impendance spectroscopy (EIS), and transmission scanning microscopy (TEM). The anticorrosion resistance of the powder coating primers obtained depends on the zinc and SWCNT content, as well as the degree of dispersion in the paint. The mechanism of anticorrosion activity was proposed. Full article

The impregnation and curing process of dry bushing requires the epoxy material for bushing to have a good process performance. In addition, the actual operating conditions of dry bushing put forward high requirements on the dielectric properties of the epoxy material. Amine accelerators can not only improve the technological properties of epoxy materials such as gel time and curing exothermic temperature rise by regulating the reaction rate of epoxy resin and anhydride curing agent, but also optimize the dielectric properties of epoxy materials by regulating the crosslinking density of epoxy materials. However, there are many types of amine accelerators, and the effects of amine accelerators with different nucleophilicity on epoxy materials vary greatly. In this paper, four kinds of amine accelerators with different nucleophilic ability were selected to study the influence of the nucleophilic ability of amine accelerators on the process and dielectric properties of epoxy materials. The results show that the stronger the nucleophilicity of the amine accelerator, the shorter the gel time of the epoxy mixture and the higher the exothermic temperature rise during curing, indicating a poorer processing performance. However, stronger nucleophilicity also endows the epoxy material with superior dielectric properties. Among them, the strong nucleophilic ability of TEA shortens the gel time of the material by 50% and increases the curing exothermic temperature rise by 55.3% compared with the weak nucleophilic ability of the DET epoxy system; the dielectric constant and dielectric loss of the material are reduced by 8.3% and 39.5%, respectively, and the breakdown strength is improved by 11.4%. This paper reveals the contradictory relationship between the process and dielectric performance of epoxy materials triggered by the difference in the nucleophilic ability of amine accelerators, and it also provides a new research idea for the improvement of the process and in the dielectric performance of epoxy materials for dry bushing. Full article

The epoxy monomer N,1-bis(4-(2-oxiranemethoxy)phenyl)methylamine (HBAP-EP) was synthesized through the Schiff base reaction and epichlorohydrin method, and the HBAP-EP monomer was cured using p-aminobenzene sulfonamide (SAA). Differential scanning calorimetry (DSC), X-ray diffraction (XRD), and polarizing optical microscopy (POM) demonstrated that the epoxy monomer exhibits reversible liquid crystal properties, and the liquid crystal fraction of the monomer can reach 14.4% after curing at 120 °C. The fracture toughness of the resin cured at 120 °C can reach 0.93 KJ·m⁻², and its thermal conductivity is 0.3229 W·(m·K)⁻¹, both of which are higher than those of ordinary epoxy resin. Full article

This study presents a viscosity-controlled epoxy infiltration strategy to mitigate common production defects, such as interlayer bond weaknesses, step gaps, and surface roughness, in 3D-printed polypropylene lattice and tube structures. To address these issues, epoxy resin infiltration was applied at four distinct viscosity levels. The infiltration process, facilitated by ultrasonic assistance, improved epoxy penetration into the internal structure. The results indicate that this method effectively reduced micro-voids and surface irregularities. Variations in epoxy viscosity significantly influenced the final internal porosity and the thickness of the epoxy film formed on the surface. These structural changes directly affected the energy absorption (EA) and specific energy absorption (SEA) of the specimens. While performance was enhanced across all viscosity levels, the medium-viscosity specimens (L-V2 and L-V3), with a mass uptake of ~37%, yielded the most favorable outcome, achieving high SEA (0.84 J/g) and EA (252 J) values. This improvement was mainly attributed to the epoxy filling internal voids and defects. Mechanical test results were further supported by SEM observations and validated through statistical correlation analyses. This work constitutes one of the first comprehensive studies to employ epoxy infiltration for defect mitigation in 3D-printed polypropylene structures. The proposed method offers a promising pathway to enhance the performance of lightweight, impact-resistant 3D-printed structures for advanced engineering applications. Full article

Epoxy resins are valuable in aerospace, electronics, and high-performance industries; however, their inherently low thermal conductivity (TC) limits applications requiring effective heat dissipation. Recent reports suggest that certain liquid crystalline or partially crystalline epoxy formulations can achieve higher TC, even exceeding 1 W/(m·K). To investigate this, 17 epoxy formulations were prepared, including the commonly used diglycidyl ether of bisphenol A (DGEBA) and two custom-synthesized diepoxides: TME4, which contains rigid aromatic ester linkages with a C4 aliphatic spacer, and LCE-DP, featuring rigid imine bonds. Thermal conductivity was measured using four techniques: laser flash analysis (LFA), modified transient plane source (MTPS), time-domain thermoreflectance (TDTR), and displacement thermo-optic phase spectroscopy (D-TOPS). Additionally, small-angle and wide-angle X-ray scattering (SAXS/WAXS) were performed to detect crystalline or liquid crystalline domains. All formulations exhibited TC values ranging from 0.13 to 0.32 W/(m·K). The TME4–DDS systems, previously reported to be near 1 W/(m·K), consistently measured between 0.26 and 0.30 W/(m·K). Thus, under our synthesis and curing conditions, the elevated TC reported in prior studies was not reproduced, and no strong evidence of crystallinity was observed; indications of local ordering did not translate into higher conductivity. Variations in TC among methods often matched or exceeded the gains attributed to mesophase formation. More broadly, evidence for crystallinity in epoxy thermosets appears weak, consistent with the notion that crosslinking suppresses long-range ordering. Full article

This study presents a comparative investigation of the mechanical performance of epoxy-based composites reinforced with ±45° multiaxial non-crimp fabrics (NCFs) made from natural flax fibers and conventional glass fibers. Flax fibers, despite their attractive sustainability profile and favorable specific mechanical properties, are typically processed into twisted yarns for textile reinforcement, which compromises fiber alignment and reduces composite performance. A novel yarn-free flax NCF was developed using false twist stabilization of aligned slivers to eliminate the negative effects of yarn twist. Composite laminates were manufactured via vacuum-assisted resin infusion (VARI) under identical processing conditions for both flax- and glass-based reinforcements and tested for tensile, compressive, and flexural behavior. The results show that, although glass fiber composites exhibit superior absolute strength and stiffness, flax-based NCF composites offer competitive specific properties and benefit significantly from improved fiber alignment compared to yarn-based variants. This work provides a systematic comparison under standardized conditions and confirms the mechanical feasibility of flax NCFs for semi-structural lightweight applications. Full article

This study presents a novel strategy for designing photocurable resins tailored for the additive manufacturing of smart thermoset materials. A quaternary formulation was developed by integrating bis(2-methacryloyl)oxyethyl disulfide (DADS) with an epoxy/thiol-ene system (ETES) composed of diglycidyl ether of bisphenol A (EP), pentaerythritol tetrakis(3-mercaptopropionate) (PTMP), and 4,4′-methylenebis(N,N-diallylaniline) (ACA4). This unique combination enables the simultaneous activation of four polymerization mechanisms: radical photopolymerization, thiol-ene coupling, thiol-Michael addition, and anionic ring-opening, within a single resin matrix. A key innovation lies in the exothermic nature of DADS photopolymerization, which initiates and sustains ETES curing at room temperature, enabling 3D printing without thermal assistance. This represents a significant advancement over conventional systems that require elevated temperatures or post-curing steps. The resulting hybrid poly(acrylate–co-ether–co-thioether) network exhibits enhanced mechanical integrity, shape memory behavior, and intrinsic self-healing capabilities. Dynamic Mechanical Analysis revealed a shape fixity and recovery of 93%, while self-healing tests demonstrated a 94% recovery of viscoelastic properties, as evidenced by near-overlapping storage modulus curves compared to a reference sample. This integrated approach broadens the design space for multifunctional photopolymers and establishes a versatile platform for advanced applications in soft robotics, biomedical devices, and sustainable manufacturing. Full article

Crude hemp (Cannabis sativa L.) seed oil (HSO) has a high degree of unsaturation, which has increased its interest in many industrial applications, especially epoxy-resin production. Crude HSO is refined to remove impurities and pigments; however, refining after epoxidation (post-epoxidation refining) also removes impurities and side products, similar to the vegetable oil refining process. Therefore, this study evaluates if it is worth refining crude HSO before epoxidation (pre-epoxidation), and to what extent pre-refining (before epoxidation) is needed to maintain yield and quality. Crude, degummed, and bleached HSOs were epoxidized at 60 °C for 5.5 h using amberlite 120H+ solid catalyst. The cumulative recovery yield, oxirane, conversion, color, and other quality parameters were analyzed before and after epoxidation of HSOs. Results showed that the recovery yield pre- and post-epoxidation of the epoxidized hempseed oils (EHSOs) ranged from 74 to 85%, with the bleached EHSO having the lowest yield. The oxirane content and epoxy conversion ranged from 8.4 to 8.6% and 99.5%, respectively. There was a significant decrease (approximately 99%) in the chlorophyll color content after epoxidation for samples that were not bleached initially with bleaching earth. Hydrogen peroxide was very effective in bleaching the HSO. Other quality parameters did not show any significant benefit from pre-epoxidation bleaching of the HSO. Therefore, it is recommended to directly epoxidize crude HSO or degummed HSO. Full article

Epoxidized soybean oil (ESO) is the oxidation product of soybean oil with hydrogen peroxide and either acetic or formic acid obtained by converting the double bonds into epoxy groups, which is non-toxic and of higher chemical reactivity. Oxidized soybean oil (ESO) has gained significant attention as a renewable and environmentally friendly alternative to petroleum-based epoxy resins. Derived from soybean oil through epoxidation of its unsaturated fatty acids, ESO offers a bio-based platform with inherent flexibility, low toxicity, and excellent chemical resistance. When used as a reactive diluent or primary component in epoxy formulations, ESO enhances the sustainability profile of coatings, adhesives, and composite materials. This study explores the mechanical properties of ESO-based epoxy systems, with particular attention to formulation strategies, crosslinking agents, and performance trade-offs compared to conventional epoxies. The incorporation of ESO not only reduces the reliance on fossil resources but also imparts tunable thermal and mechanical properties, making it suitable for a range of industrial and eco-friendly applications. The results underscore the potential of ESO as a viable component in next-generation green materials, contributing to circular economy and low-impact manufacturing. For the application of these materials in pultrusion and FW technologies, the Taguchi method is used to determine the most influential process parameters. Full article

This study evaluates adhesive bolts (chemical anchors) bonded with epoxy and vinyl ester resins for surface and tunnel excavations in tropical mining environments under static and dynamic loading. Over 300 pull-out tests in concrete and hard rock examined the effects of bolt length, curing time, and substrate condition on load capacity, failure mode, and bond–slip response. Epoxy anchors exhibited higher bond strength, including under early-age and thermally active conditions, while vinyl ester showed improved ductility and post-peak behaviour in fractured rock. Numerical modelling with Rocscience RS2 (Phase 2) and Unwedge simulated excavation responses for bolt lengths of 190–250 mm and spacings of 0.5–2.0 m. Tensile failure dominated at wider spacings, whereas closely spaced anchors enhanced confinement and redistributed stresses. The combined experimental–numerical evidence quantifies chemical-anchor performance in complex subsurface settings and supports their use for early-age support and long-term stability. Findings motivate integration of resin-grouted bolts into modern support designs, particularly in seismically sensitive or hydrothermally variable mines. Full article

In SF₆ gas-insulated equipment, solid dielectrics critically degrade insulation performance by reducing the electric field’s ability to withstand gas gaps. To investigate the critical role played by solid dielectric surfaces during the initial phase of gas–solid interface discharge phenomena, this paper experimentally measures the AC breakdown voltage (U_bd) of both dielectric surface-initiated breakdown (DIBD) and electrode surface-initiated breakdown (EIBD) across eight types of post insulator samples. Tests are conducted in 36 mm SF₆ gas gaps under pressures ranging from 0.1 to 0.4 MPa. Combined with electrostatic field simulations, the results reveal that DIBD requires substantially lower U_bd than EIBD under comparable maximum electric field (E_max) conditions. As gas pressure increases, this difference becomes more pronounced. This phenomenon can be explained by three key mechanisms: First, due to the regulatory effect of dielectric materials and shielding electrodes on the electric field distribution, the high-electric-field zone along the gas–solid interface exhibits a longer effective discharge path compared to that in a pure gas gap. This configuration creates more favorable conditions for discharge initiation and subsequent propagation toward the opposite electrode. Second, microscopic irregularities on the dielectric surface induce stronger local electric field enhancement than comparable features on metallic electrodes. Third, in high-electric-field regions adjacent to the dielectric surface, desorption processes significantly enhance electron multiplication during gas discharge, and this enhancement effect becomes more pronounced as gas pressure increases, further lowering the discharge inception threshold. As a result, discharge initiation at dielectric interfaces requires less stringent electric field conditions compared to breakdown in a gas gap, especially at high gas pressure. This conclusion not only accounts for the saturation behavior in the U_bd-p characteristic of SF₆ gas–solid interface discharges but also explains why surface contaminants/defects disproportionately degrade interfacial insulation performance relative to their impact on gas gaps. Full article

This study examines the incorporation of chopped glass fiber and nano-silica into epoxy, focusing on their effects on the tribological and mechanical properties. Three reinforcement ratios (1 wt.%, 3 wt.%, and 5 wt.%) were analyzed by scratch tests and profilometric analysis. The coefficient of friction (COF), scratch depth, and scratch width values of the unreinforced epoxy resin were measured as 0.45, 37.73 µm and 479 µm, respectively. The addition of glass fibers contributed to improved scratch performance by restricting material removal and stabilizing groove morphology, although higher fiber ratios caused an increase in COF. The results indicated that nano-silica increased scratch resistance with a COF of 0.42 at 5 wt.%, giving a scratch depth of 19.92 µm and a scratch width of 166 µm. Glass fiber also improved scratch performance, although there were high COF values for higher ratios, which could be due to the aggregation effect of the fibers. Statistical validation of the results was carried out through the Taguchi method and ANOVA analyses. These analyses showed that reinforcement type and ratio played an important role in scratch behavior. SEM analyses of worn surfaces showed that nano-silica can dissipate stress and minimize plastic deformation to yield improved scratch morphology. Overall, the results emphasize the complementary role of glass fiber and nano-silica reinforcements in improving the scratch resistance of epoxy resin for industrial applications. Full article