Search Results (44)

Sustainability concerns over the management and handling of the growing volume of waste tires have necessitated the exploration of potential applications for the reuse and recycling of this resource, as they are categorized as hazardous wastes and are typically incinerated through thermal processing or dumped in landfills, resulting in significant environmental issues. The recycled steel and textile fibers from tires can be incorporated in concrete to assist in mitigating this impending environmental calamity, primarily by enhancing the efficacy of concrete. The present study aims to investigate the effect of using recycled tire steel fibers (RTSF) and recycled tire textile fibers (RTTF) in concrete, as economically viable and environmentally friendly alternatives to commercially available fibers. Although literature on the use of recycled fibers in concrete is available, the research is very limited in terms of their hybrid use and with minimal environmental analysis. Consequently, to address the gaps, this research concentrates on the use of RTSF and RTTF as a hybrid mix in concrete with life cycle assessment (LCA) to balance the mechanical performance and environmental sustainability. The experimental work is formulated to suggest an optimum dose of RTSF and RTTF, as a hybrid mix form, to be incorporated in concrete that imparts sufficient strength and workability. The fibers were integrated with dosages of 0.75%, 1%, and 1.25% for RTSF and 0.25%, 0.5%, and 0.75% for RTTF, respectively, by volume in non-hybrid form, while in hybrid form, they were reinforced as four different combinations (1%:0.5%, 0.75%, 0.75%, 0.5%, 0.5%:0.5%, and 0.75%:0.25%) by volume of RTSF and RTTF, respectively. Fresh and hardened properties of concrete were tested according to the ASTM standards. The results showed that concrete with hybrid fibers outperformed the concrete with normal individual fibers in both fresh and hardened states tests. The mechanical strength results showed that the synergistic use of RTSF and RTTF can enhance the strength, toughness, ductility, and crack resistance of the concrete. The hybrid mix H1 comprising 1% RTSF and 0.5% RTTF was ascertained as the optimal mix showing the highest mechanical performance with embodied CO₂ and energy values only slightly higher than the control mix, while offering the significant sustainability benefit of utilizing recycled fibers. Full article

Carbon-reinforced epoxy laminated composite (CREC) structures are increasingly utilized in high-speed marine vehicles (HSMVs) due to their high specific strength and stiffness; however, they are frequently subjected to impact loads like slamming and aggressive environmental agents during operation. This study experimentally investigates the Compression After Impact (CAI) behavior of CREC plates with varying lamination sequences under both atmospheric and accelerated aging conditions. The samples were produced using the vacuum-assisted resin infusion method with three specific orientation types: quasi-isotropic, cross-ply, and angle-ply. To simulate the marine environment, specimens were subjected to accelerated aging in a salt fog and cyclic corrosion cabin for periods of 2, 4, and 6 weeks. Before and following the aging process, low-velocity impact tests were conducted at an energy level of 30 J, after which the residual compressive strength was measured by CAI tests. At the end of the aging process, after the sixth week, the performance of plates with different layer configuration characteristics can be summarized as follows: Plates 1 and 2, which are quasi-isotropic, exhibit opposite behavior. Plate 1, with an initial toughness of 23,000 mJ, increases its performance to 27,000 mJ as it ages, while these values are around 27,000 and 17,000 mJ, respectively, for Plate 2. It is thought that the difference in configurations creates this difference, and the presence of the 0° layer under the effect of compression load at the beginning and end of the configuration has a performance-enhancing effect. In Plates 3 and 4, which have a cross-ply configuration, almost the same performance is observed; the performance, which is initially 13,000 mJ, increases to around 23,000 mJ with the effect of aging. Among the options, angle-ply Plates 5 and 6 demonstrate the highest performance with values around 35,000 mJ, along with an undefined aging effect. Scanning Electron Microscopy (SEM) and Energy-Dispersive X-ray Spectroscopy (EDS) analyses confirmed the presence of matrix cracking, fiber breakage, and salt accumulation (Na and Ca compounds) on the aged surfaces. The study concludes that the impact of environmental aging on CRECs is not uniformly negative; while it degrades certain configurations, it can enhance the toughness and energy absorption of brittle, cross-ply structures through matrix plasticization. Full article

Solvent-assisted steam-assisted gravity drainage (SA-SAGD) is an advanced hybrid oil recovery technique designed to enhance the extraction of heavy oil and bitumen. Unlike the conventional SAGD process, which relies solely on thermal energy from injected steam, SA-SAGD incorporates a coinjected solvent phase to improve oil mobility through the combined action of heat and mass transfer. This synergistic mechanism significantly reduces the demand for water and natural gas used in steam generation, thereby improving the energy efficiency and environmental sustainability of the process. Importantly, SA-SAGD retains the same well pair configuration as SAGD, meaning that its implementation often requires minimal modifications to existing infrastructure. This study explores the residual oil saturation following multi-component solvent coinjection in SA-SAGD using a linear sand pack model designed to emulate the properties and operational parameters of the Long Lake reservoir. Experiments were conducted with varying constant concentrations of cracked naphtha and gas condensate to assess their effectiveness in enhancing bitumen recovery. The results reveal that the injection of 15 vol% cracked naphtha achieved the lowest residual oil saturation and the highest rate of oil recovery, indicating superior solvent performance. Notably, gas condensate at just 5 vol% concentration outperformed 10 vol% cracked naphtha, demonstrating its effectiveness even at lower concentrations. These findings provide valuable insight into the phase behaviour and recovery dynamics of solvent–steam coinjection systems. The results strongly support the strategic selection of solvent type and concentration to optimise recovery efficiency while minimising steam consumption. Furthermore, the outcomes offer a robust basis for calibrating reservoir simulation models to improve the design and field-scale application of SA-SAGD, particularly in pilot operations such as those conducted by Nexen Energy ULC in the Athabasca Oil Sands. Full article

The use of nanomaterials (NMs) in 3D printing concrete (3DPC) has shown significant advancements in enhancing both fresh and hardened properties. This review finds that their inclusion in printable concrete has altered the rheological properties of the mix by promoting thixotropy, extrudability, and buildability while simultaneously refining the microstructure to enhance mechanical strength. Studies further highlight that these additives impart functional properties, such as the photocatalytic activity of nano-TiO₂, which enables self-cleaning ability and assists pollutant degradation. At the same time, carbon-based materials enhance electrical conductivity, thereby facilitating the development of innovative and multifunctional structures. Such incorporation also mitigates anisotropy by filling voids, creating crack-bridging networks, and reducing pore interconnectivity, thereby improving load distribution and structural cohesion in printed structures. Integrating topology optimisation with 3DPC has the potential to enable efficient material usage. Thus, it enhances both sustainability and cost-effectiveness. However, challenges such as efficient dispersion, agglomeration, energy-intensive production processes, high costs, and ensuring environmental compatibility continue to hinder their widespread adoption in concrete printing. This article emphasises the need for optimised NM dosages, effective dispersion techniques, and standardised testing methods, as well as sustainability considerations, for adapting NMs in concrete printing. Full article

Hydrogen-assisted fatigue cracking presents a critical challenge to the structural integrity of legacy carbon steel natural gas pipelines being repurposed for hydrogen transport, posing a major barrier to the deployment of hydrogen infrastructure. This study systematically evaluates the fatigue crack growth (FCG) behavior of API 5L X60 pipeline steel under varying hydrogen–natural gas (H₂–NG) blending conditions to assess its suitability for long-term hydrogen service. Experiments are conducted using a custom-designed autoclave to replicate field-relevant environmental conditions. Gas mixtures range from 0% to 100% hydrogen by volume, with tests performed at a constant pressure of 6.9 MPa and a temperature of 25 °C. A fixed loading frequency of 8.8 Hz and load ratio (R) of 0.60 ± 0.1 are applied to simulate operational fatigue loading. The test matrix is designed to capture FCG behavior across a broad range of stress intensity factor values (ΔK), spanning from near-threshold to moderate levels consistent with real-world pipeline pressure fluctuations. The results demonstrate a clear correlation between increasing hydrogen concentration and elevated FCG rates. Notably, at 100% hydrogen, API X60 specimens exhibit crack propagation rates up to two orders of magnitude higher than those in 0% hydrogen (natural gas) conditions, particularly within the Paris regime. In the lower threshold region (ΔK ≈ 10 MPa·√m), the FCG rate (da/dN) increased nonlinearly with hydrogen concentration, indicating early crack activation and reduced crack initiation resistance. In the upper Paris regime (ΔK ≈ 20 MPa·√m), da/dNs remained significantly elevated but exhibited signs of saturation, suggesting a potential limiting effect of hydrogen concentration on crack propagation kinetics. Fatigue life declined substantially with hydrogen addition, decreasing by ~33% at 50% H₂ and more than 55% in pure hydrogen. To complement the experimental investigation and enable predictive capability, a modular machine learning (ML) framework was developed and validated. The framework integrates sequential models for predicting hydrogen-induced reduction of area (RA), fracture toughness (FT), and FCG rate (da/dN), using CatBoost regression algorithms. This approach allows upstream degradation effects to be propagated through nested model layers, enhancing predictive accuracy. The ML models accurately captured nonlinear trends in fatigue behavior across varying hydrogen concentrations and environmental conditions, offering a transferable tool for integrity assessment of hydrogen-compatible pipeline steels. These findings confirm that even low-to-moderate hydrogen blends significantly reduce fatigue resistance, underscoring the importance of data-driven approaches in guiding material selection and infrastructure retrofitting for future hydrogen energy systems. Full article

High-purity quartz is a key material for photovoltaics, semiconductors, and optical fibers. The raw material for high-purity quartz mainly comes from natural crystal and pegmatite. It is an attractive research field to excavate alternative feedstocks for traditional materials. Quartz conglomerate is a coarse-grained, clastic sedimentary rock that is cemented by a secondary silica or siliceous matrix. Economically, quartz conglomerate is gaining attention as a strategic alternative to depleting high-grade quartz veins and pegmatites. In this study, high-purity quartz was prepared by purifying quartz conglomerate from Jimunai, Altay, Xinjiang. The method combined high-temperature roasting, water quenching, and ultrasonic-assisted acid leaching. The effects of process parameters on purification efficiency were systematically investigated with the aid of XRD, SEM-EDS, and ICP-OES quantitative element detection. Many cracks formed on the quartz during roasting and quenching. These cracks exposed gap-filling impurities. Gas–liquid inclusions were removed, improving acid leaching. Under optimal ultrasonic-assisted acid leaching conditions (80 °C, 4 h, 10% oxalic acid + 12% hydrochloric acid, 180 W), the Fe content decreased to 6.95 mg/kg, with an 85.6% removal rate. The total impurity content decreased to 210.43 mg/kg. The SiO₂ grade increased from 99.77% to 99.98%. Compared to traditional acid leaching, ultrasonic-assisted acid leaching improved Fe removal and reduced environmental pollution. Full article

Artemisia herba-alba Asso. is a medicinal plant rich in phenolic compounds with strong antioxidant and antimicrobial activities. However, these bioactive molecules are highly sensitive to environmental conditions, limiting their stability and potential applications. This study investigated, for the first time, the encapsulation of ethanolic extracts from the aerial parts of A. herba-alba by spray-drying, using maltodextrin (MD) and sodium caseinate (SC) as wall materials. The extract was obtained by ultrasound-assisted extraction, and both free and encapsulated forms were analyzed for phytochemical composition, antioxidant capacity, and antibacterial activity. Spray-dried microcapsules (SDE) were further characterized for encapsulation yield, efficiency, moisture, water activity, hygroscopicity, particle size, and structural integrity (SEM, ATR-FTIR, TGA/DTG). The process resulted in a high encapsulation yield (69.40%) and efficiency (96.39%), producing microcapsules with a small average size (10.05 ± 0.08 µm), low moisture (4.34%), low water activity (0.415), and moderate hygroscopicity (12.67%). Although the encapsulated extract showed lower total phenolic content, antioxidant capacity, and antibacterial activity compared to the free extract, SEM observations confirmed the formation of spherical, crack-free microcapsules, ATR-FTIR analysis revealed non-covalent interactions between wall materials and phenolics, and TGA/DTG demonstrated improved thermal stability. These results highlight spray-drying microencapsulation as an efficient approach to stabilize A. herba-alba phenolic compounds, offering promising applications as natural preservatives in the food industry. Full article

Environmentally assisted cracking (EAC) can be an aggressive degradation mechanism for materials in safety-critical applications across a variety of industries, particularly when combined with cyclic mechanical loading. Corrosion fatigue, a prominent form of EAC, often affects tubular components such as piping, heat exchangers, and boiler tubes in chemical, refining, and power generation industries. This study presents the design and validation of a low-cost, automated test system for evaluating EAC under controlled laboratory conditions. The system integrates electromechanical loading, force measurement, and closed-loop control of temperature and pH. Crack growth is monitored using a compliance-based method calibrated using finite element analysis. Environmental control loops were validated for stability and responsiveness. Performance was demonstrated through tests on carbon steel specimens in acidic chloride solution and polymethylmethacrylate (PMMA) specimens in xylene solvents. The system demonstrated accurate load control, environmental stability, and sensitivity to crack extension. The test system also enabled detection of crack closure behavior in carbon steel specimens resulting from corrosion product buildup during immersion in acidic chloride solution. Additionally, the system effectively distinguished varying impacts of environmental severity in PMMA testing (100% xylene vs. 50% xylene–50% ethanol), confirming its suitability for comparative studies. This test platform enables efficient, repeatable evaluation of EAC fatigue performance across a range of materials and environments. Full article

Cracks in concrete are a persistent issue that compromises structural durability, increases maintenance costs, and poses environmental challenges. Self-healing concrete has emerged as a promising innovation to address these concerns by autonomously sealing cracks and restoring integrity. This review focuses on two primary healing mechanisms: autogenous healing and microbial-induced calcite precipitation (MICP), the latter involving the biomineralization activity of bacteria, such as Bacillus subtilis and Sporosarcina pasteurii (formerly known as B. pasteurii). This review explores the selection, survivability, and activity of these microbes within the alkaline concrete environment. Additionally, the review highlights the role of fiber-reinforced cementitious composites (FRCCs), including high-performance fiber-reinforced cement composites (HPFRCCs) and engineered cement composites (ECCs), in enhancing crack control and enabling more effective microbial healing. The hybridization of natural and synthetic fibers contributes to both improved mechanical properties and crack width regulation, key factors in facilitating bacterial calcite precipitation. This review synthesizes current findings on self-healing efficiency, fiber compatibility, and the scalability of bacterial healing in concrete. It also evaluates critical parameters, such as healing agent integration, long-term performance, and testing methodologies, including both destructive and non-destructive techniques. By identifying existing knowledge gaps and performance barriers, this review offers insights for advancing sustainable, fiber-assisted microbial self-healing concrete for resilient infrastructure applications. Full article

Facing challenges of low efficiency and severe wear in deep hard formations with conventional drilling bits, this study investigates the synergistic rock-breaking technology combining a pulsed CO₂ laser with mechanical bits. The background highlights the need for novel methods to enhance drilling speed in high-strength, abrasive strata where traditional bits struggle. The theoretical analysis explores the thermo-mechanical coupling mechanism, where pulsed laser irradiation rapidly heats the rock surface, inducing thermal stress cracks, micro-spallation, and strength reduction through mechanisms like mineral thermal expansion mismatch and pore fluid vaporization. This pre-damage layer facilitates subsequent mechanical fragmentation. The research employs finite element numerical simulations (using COMSOL Multiphysics with an HJC constitutive model and damage evolution criteria) to model the coupled laser–mechanical–rock interaction, capturing temperature fields, stress distribution, crack propagation, and assessing efficiency. The results demonstrate that laser pre-conditioning significantly achieves 90–120% higher penetration rates compared to mechanical-only drilling. The dominant spallation mechanism proves energy-efficient. Conclusions affirm the feasibility and significant potential of CO₂ laser-assisted drilling for deep formations, contingent on optimized laser parameters, composite bit design (incorporating laser transmission, multi-head layout, and environmental protection), and addressing challenges, like high in-situ stress and drilling fluid interference through techniques like gas drilling. Future work should focus on high-power laser downhole transmission, adaptive control, and rigorous field validation. Full article

Cement is widely used as the primary binder in concrete; however, growing environmental concerns and the rapid expansion of the construction industry have highlighted the need for more sustainable alternatives. Geopolymers have emerged as promising eco-friendly binders due to their lower carbon footprint and potential to utilize industrial byproducts. Geopolymer mortar, like other cementitious substances, exhibits brittleness and tensile weakness. Basalt fibers serve as fracture-bridging reinforcements, enhancing flexural and tensile strength by redistributing loads and postponing crack growth. Basalt fibers enhance the energy absorption capacity of the mortar, rendering it less susceptible to abrupt collapse. Basalt fibers have thermal stability up to about 800–1000 °C, rendering them appropriate for geopolymer mortars designed for fire-resistant or high-temperature applications. They assist in preserving structural integrity during heat exposure. Fibers mitigate early-age microcracks resulting from shrinkage, drying, or heat gradients. This results in a more compact and resilient microstructure. Using basalt fibers improves surface abrasion and impact resistance, which is advantageous for industrial flooring or infrastructure applications. Basalt fibers originate from natural volcanic rock, are non-toxic, and possess a minimal ecological imprint, consistent with the sustainability objectives of geopolymer applications. This study investigates the mechanical and thermal performance of a geopolymer mortar composed of metakaolin and red mud as binders, with basalt powder and limestone powder replacing traditional sand. The primary objective was to evaluate the effect of basalt fiber incorporation at varying contents (0.4%, 0.8%, and 1.2% by weight) on the durability and strength of the mortar. Eight different mortar mixes were activated using sodium hydroxide (NaOH) and sodium silicate (Na₂SiO₃) solutions. Mechanical properties, including compressive strength, flexural strength, and ultrasonic pulse velocity (UPV), were tested 7 and 28 days before and after exposure to elevated temperatures (200, 400, 600, and 800 °C). The results indicated that basalt fiber significantly enhanced the performance of the geopolymer mortar, particularly at a content of 1.2%. Specimens with 1.2% fiber showed up to 20% improvement in compressive strength and 40% in flexural strength after thermal exposure, attributed to the fiber’s role in microcrack bridging and structural densification. Subsequent research should concentrate on refining fiber type, dose, and dispersion techniques to improve mechanical performance and durability. Examinations of microstructural behavior, long-term durability under environmental settings, and performance following high-temperature exposure are crucial. Furthermore, investigations into hybrid fiber systems, extensive structural applications, and life-cycle evaluations will inform the practical and sustainable implementation in the buildings. Full article

As global demand for clean energy continues to rise, hydrogen, as an ideal energy carrier, plays a crucial role in the energy transition. Traditional hydrogen production methods predominantly rely on fossil fuels, leading to environmental pollution and energy inefficiency. In contrast, plasma-assisted hydrogen production, as an emerging technology, has gained significant attention due to its high efficiency, environmental friendliness, and flexibility. Plasma technology generates high-energy electrons or ions by exciting gas molecules, which, under specific conditions, effectively decompose water vapor or hydrocarbon gases to produce hydrogen. This review systematically summarizes the basic principles, technological routes, research progress, and potential applications of plasma-assisted hydrogen production. It focuses on various plasma-based hydrogen production methods, such as water vapor decomposition, hydrocarbon cracking, arc discharge, and microwave discharge, highlighting their advantages and challenges. Additionally, it addresses key issues facing plasma-assisted hydrogen production, including energy efficiency improvement, reactor stability, and cost optimization, and discusses the future prospects of these technologies. With ongoing advancements, plasma-assisted hydrogen production is expected to become a mainstream technology for hydrogen production, contributing to global goals of zero carbon emissions and sustainable energy development. Full article

Flexible pavements are susceptible to distress when subjected to long-term vehicle loads and environmental factors, thereby reqsuiring appropriate maintenance. To overcome the hectic field data collection and traffic congestion problems, this paper presents an intelligent prediction system framework utilizing Extreme Gradient Boosting (XGboost) to predict two relevant functional indices: rutting deformation and cracks damage. The model framework considers multiple essential factors, such as traffic load, material characteristics, and climate data conditions, to predict rutting behavior and employs image data to classify cracks behavior. The Extreme Gradient Boosting (XGboost) algorithm exhibited good performance, achieving an R² value of 0.9 for rutting behavior and an accuracy of 0.91, precision of 0.92, recall of 0.9, and F1-score of 0.91 for cracks. Moreover, a comparative assessment of the framework model with prominent AI methodologies reveals that the XGboost model outperforms support vector machine (SVM), decision tree (DT), random forest (RF), and K-Nearest Neighbor (KNN) methods in terms of quality of the result. For rutting behavior, a SHAP (Shapley Additive Explanations) analysis was performed on the XGboost model to interpret results and analyze the importance of individual features. The analysis revealed that parameters related to load and environmental conditions significantly influence the model’s predictions. Finally, the proposed model provides more precise estimates of pavement performance, which can assist in optimizing budget allocations for road authorities and providing dependable guidance for pavement maintenance. Full article

A huge variety of chemical commodities are built from propylene molecules, and its conventional production technologies (naphtha steam cracking and fluid catalytic cracking) are unable to satisfy C₃H₆’s increasing requirements. In this scenario, Direct Propane Dehydrogenation (PDH) provides a practical and reliable route for supplying this short demand due to the economic availability of the raw material (C₃H₈) and the high propylene selectivities. The main challenges of propane dehydrogenation technology are related to the design of very active catalysts with negligible byproduct formation. In particular, the issue of catalyst deactivation by coke deposition still requires further development. In addition, PDH is a considerable endothermic reaction, and the efficiency of this technology is strictly related to heat transfer management. Thus, this current review specifically discusses the recent advances in highly dispersed bimetallic and trimetallic catalysts proposed for the PDH reaction in both conventional-heated and microwave-heated reactors. From the point of view of catalyst development, the recent research is mainly addressed to obtain nanometric and single-atom catalysts and core–shell alloys: atomically dispersed metal atoms promote the desorption of surface-bonded propylene and inhibit its further dehydrogenation. The discussion is focused on the alternative formulations proposed in the last few years, employing active species and supports different from the classical Pt-Sn/Al₂O₃ catalyst. Concerning the conventional route of energy-supply to the catalytic bed, the advantage of using a membrane as well as fluidized bed reactors is highlighted. Recent developments in alternative microwave-assisted dehydrogenation (PDH) employing innovative catalytic systems based on silicon carbide (SiC) facilitate selective heating of the catalyst. This advancement leads to improved catalytic activity and propylene selectivity while effectively reducing coke formation. Additionally, it promotes environmental sustainability in the ongoing electrification of chemical processes. Full article

In petroleum refining, catalysts are used to efficiently convert crude oil into valuable products such as fuels and petrochemicals. These catalysts are employed in a range of processes, including catalytic cracking, hydrotreating, and reforming to meet stringent fuel quality standards. This review explores recent advancements in refining catalysts, focusing on novel materials, enhanced synthesis methods, and their industrial applications. The development of nano-, hierarchically structured, and supported metal catalysts has led to significant improvements in catalyst selectivity, yield, and longevity. These innovations are particularly important for processes such as hydrocracking, fluid catalytic cracking, and catalytic reforming, where catalysts improve conversion rates, product quality, and environmental sustainability. Advances in synthesis techniques such as sol-gel processes, microwave-assisted synthesis, and atomic layer deposition have further optimized catalyst performance. Environmental considerations have also driven the development of catalysts that reduce harmful emissions, particularly sulfur oxides and nitrogen oxides while promoting green catalysis through the use of bio-based materials and recyclable catalysts. Despite these advancements, challenges remain, particularly in scaling novel materials for industrial use and integrating them with existing technologies. Future research should focus on the exploration of new catalytic materials, such as metal-organic frameworks and multi-functional catalysts, which promise to further revolutionize the refining industry. This review thus demonstrates the transformative potential of advanced catalysts in enhancing the efficiency and environmental sustainability of petroleum refining. Full article