Search Results (39)

The interaction between a shock wave and a boundary layer promotes corner separation and prevents performance enhancement in a supersonic compressor cascade. Different vortex generator (VG) designs are presented to control corner separation in a supersonic compressor cascade, including endwall VGs (EVG), suction surface VGs (SVG), and combined endwall and suction surface VGs (E-SVGs). It is demonstrated that EVG and coupled E-SVGs reduce losses in the supersonic compressor cascade. For an optimal EVG, the total loss is reduced by 24.6% and the endwall loss is reduced by 33.6%. The coupled E-SVG better controls corner separation and reduces endwall losses by 56.9%. The suppression mechanism is that vortices alter the direction of the separated flow, allowing it to overcome the chordwise pressure gradient. Moreover, the VGs change the shock structure near the endwall. For the EVG, clockwise vortices are effective in controlling corner separation due to their minor effect on the shock structure near the endwall. However, anticlockwise vortices are not suitable for controlling corner separation in the supersonic compressor because they increase the shock strength induced by the VG. The control mechanism of the coupled E-SVG on corner separation is also discussed. Full article

Corner separation at the junction of blade surfaces and end walls remains a significant challenge in compressor cascade performance. This study proposes a passive flow control strategy inspired by the geometric arrangement of biological fish scales to address this issue. A fish scale-like surface structure was applied to the suction side of a cascade blade to reduce viscous drag and modulate secondary flow behavior. Wind tunnel experiments and numerical simulations were conducted to evaluate its aerodynamic effects. The results show that the fish scale-inspired configuration induced climbing vortices that energized low-momentum fluid near the end wall, effectively suppressing both passage and corner vortices. This led to a reduction in spanwise flow penetration and a decrease in total pressure loss of up to 5.69%. The enhanced control of secondary flows also contributed to improved flow uniformity in the end-wall region. These findings highlight the potential of biologically inspired surface designs for corner vortex suppression and aerodynamic efficiency improvement in turbomachinery systems. Full article

A highly loaded axial flow compressor often leads to significant flow separation, resulting in increased pressure loss and deterioration of the pressure increase ability. Improving flow separation within a compressor is crucial for enhancing aeroengine performance. This study proposes adding a fin structure to the jet cavity of the Coanda jet cascade to improve flow separation at the trailing edge and corner area. The fin structure is optimized using response surface technique and a multi-objective genetic algorithm based on numerical simulation, enabling more effective control of the simultaneous separation of the boundary corner and trailing edge of the layer. The response surface model developed in this study is accurately validated. The numerical results demonstrate a 2.13% reduction in the optimized blade total pressure loss coefficient and a 12.74% reduction in the endwall loss coefficient compared to those of the original unfinned construction under the same air injection conditions. The optimization procedure markedly improves flow separation in the compressor, leading to a considerable decrease in the volume of low-energy fluid on the blade’s suction surface, particularly in the corner area. The aerodynamic performance of the high-load cascade is enhanced. Full article

We introduce the solver ARES: Axial-flow pump Radial Equilibrium through Streamlines. The code implements a meanline method, enforcing the conservation of flow momentum and continuity across a set of discrete streamlines in the axial-flow pump’s meridional channel. Real flow effects are modeled with empirical correlations, including off-design deviation and losses due to profile shape, secondary flows, tip leakage, and the end-wall boundary layer (EWBL). Inspired by aeronautical fan and compressor methods, this implementation is specifically tailored for the analysis of the Outboard Dynamic-inlet Waterjet (ODW), the latest aero-engine-derived innovation in marine engineering. To ensure the reliable application of ARES for the systematic designs of ODW pumps, the present investigation focuses on prediction accuracy. Global and local statistics are compared between numerical estimates and available measurements of three test cases: two single rotors and a rotor–stator waterjet configuration. At mass flow rates near the design point, hydraulic efficiency is predicted within $1\%$ discrepancy to tests. Differently, as the flow coefficient increases, the loss prediction accuracy degrades, incrementing the error for off-design estimates. Spanwise velocity and pressure distributions exhibit good alignment with experiments near midspan, especially at the rotor exit, while end-wall boundary layer complex dynamics are hardly recovered by the present implementation. Full article

Tandem blades have been recognized for their potential to enhance the loading capacity of compressors. However, tandem stators currently do not exhibit advantages due to insufficient understanding of the complex end-wall flow mechanisms. To address this, an extensive study was conducted on tandem stators using experimental and numerical methods. The analysis focused on loss development, three-dimensional flow structures, and interaction mechanisms between front and rear blades. The results indicated the following: (1) The rear blade’s influence on the front blade has contrasting effects in mid-span and end-wall regions. The stagnation action of the rear blade increases front blade load, leading to greater corner separation losses. (2) Mid-span flow losses account for over 60% of total losses near stalls, primarily due to increased mixing losses from the migration of front blade corner separations towards the mid-span region in the rear blade channel. (3) At higher mass flow rates, corner separations occur in the rear blade, driven by significant circumferential pressure differences at the front section of the rear blade, causing end-wall fluid migration towards suction surfaces. (4) Corner stalls predominantly occur in the front blade, with associated losses exceeding those in conventional blades. Full article

In the experimental study of a compressor’s cascade under the near-stall condition, the test bench has the disadvantages of high risk and high maintenance cost. This paper explores a method of using the inlet guide vane to imitate near-stall conditions instead of the rotor. The suction groove is set in the sectorial cascade so as to explore the aerodynamic performance of the fluid and the change in the flow field structure. Three different schemes are proposed along the suction surface, and the results indicate that the EW2 scheme, which is located behind the separation starting point and near the vortex core of the separation vortex, has the best performance. The suction groove weakens the downwash caused by the boundary layer on the upper endwall, reducing the radial dimension of the corner and suppressing separation. Suction on the upper endwall also increases the pressure difference in the radial direction of the flow passage, resulting in a slight increase in the suction-side horseshoe vortex (HSV) at the hub. An overall loss reduction of 9.4% is achieved when the suction coefficient is 46%, and the corner separation is most effectively suppressed while ensuring that the HSV at the hub only slightly increases. Full article

The turbulence intensity of the high-pressure turbine inlet plays an important role in the development of secondary flow and boundary layer evolution in the turbine passage. Unfortunately, current research often overlooks the coupling effect between boundary layer separation and endwall secondary flow, and lacks comprehensive exploration of loss variation. To complement existing research, this study utilizes numerical simulation techniques to investigate the evolution of the boundary layer and secondary flow in high-pressure turbine cascades under varying turbulence intensities, with experimental research results as the basis. Furthermore, the relationship between profile loss and endwall secondary flow loss is analyzed. The research results indicate that higher turbulence intensity can enhance the anti-separation ability of the boundary layer, thereby reducing the blade profile loss caused by separation in the boundary layer. However, higher turbulence intensities (Tu) enhance the development of secondary flow within the cascade, leading to a significant increase in secondary flow losses. Q-criterion methods are employed to display the vortex structures within the passage, while loss decomposition is leveraged to uncover the variations of different losses under different turbulence intensities (Tu of 1% and 6%).With the exception of a minor decrease in total pressure loss (Yp) when Tu increases from 1% to 2%, Yp demonstrates a substantial increase in all other cases with increasing Tu. Additionally, this study explains why the loss of high-pressure turbine cascades shows a trend of first increasing and then decreasing with the increase in inlet turbulence intensity. Full article

In rotating detonation engines the turbine inlet conditions may be transonic with unprecedented unsteady fluctuations. To ensure an acceptable engine performance, the turbine passages must be suited to these conditions. This article focuses on designing and characterizing highly diffusive turbine vanes to operate at any inlet Mach number up to Mach 1. First, the effect of pressure loss on the starting limit is presented. Afterward, a multi-objective optimization with steady RANS simulations, including the endwall and 3D vane design is performed. Compared to previous research, significant reductions in pressure loss and stator-induced rotor forcing are obtained, with an extended operating range and preserving high flow turning. Finally, the influence of the inlet boundary layer thickness on the vane performance is evaluated, inducing remarkable increases in pressure loss and downstream pressure distortion. Employing an optimization with a thicker inlet boundary layer, specific endwall design recommendations are found, providing a notable improvement in both objective functions. Full article

The leakage flow has a significant impact on the aerodynamic losses and efficiency of the compressor. This paper investigates the loss mechanism in the tip region based on a high-load cantilevered stator cascade. Firstly, a high-fidelity flow field structure was obtained based on the Enhanced Delay Detached Eddy Simulation (EDDES) method. Subsequently, the Liutex method was employed to study the vortex structures in the tip region. The results indicate the presence of a tip leakage vortex (TLV), passage vortex (PV), and induced vortex (IV) in the tip region. At $i=4°,8°$, the induced vortex interacts with the PV and low-energy fluid, forming a “three-shape” mixed vortex. Finally, a qualitative and quantitative analysis of the loss sources in the tip flow field was conducted based on the entropy generation rate, and the impact of the incidence on the losses was explored. The loss sources in the tip flow field included endwall loss, blade profile loss, wake loss, and secondary flow loss. At $i=0°$, the loss primarily originated from the endwall and blade profile, accounting for $40\%$ and $39\%$, respectively. As the incidence increased, the absolute value of losses increased, and the proportion of loss caused by secondary flow significantly increased. At $i=8°$, the proportion of secondary flow loss reached 47%, indicating the most significant impact. Full article

Bionic herringbone riblets are applied to relieve the flow near the blade endwall in a linear compressor cascade under the incidence angle of −4° to 6° at a Reynolds number of 382,000. The herringbone riblets are placed at the endwall upstream of the blade, and the Reynolds-averaged Navier–Stokes simulations are performed to explore their effects on corner separation and the control mechanism. The results show that the herringbone riblets can effectively improve the corner separation over the stable operating range, and the control effect is affected by the riblet height and the yaw angle. The implementation of herringbone riblets with a height of only 0.08 boundary layer thickness and a yaw angle of 30 degrees can reduce the total pressure loss by up to 9.89% and increase the static pressure coefficient by 12.27%. Flow details indicate that small-scale vortices in the riblet channels can accumulate and form a high-intensity large-scale vortex close to the bottom of the boundary layer downstream. Compared with traditional vortex generators, the herringbone riblets induce a vortex closer to the wall due to their smaller size, which can reduce the damage of an induced vortex to the mainstream and enhance its control over the bottom of the boundary layer, thereby effectively reducing additional losses. The induced vortex enhances mixing and injects kinetic energy into the low-energy fluid, thus inhibiting the transverse migration of low-energy fluid in the endwall boundary layer, delaying the formation of the separating vortex, further suppressing the development of corner separation and improving the aerodynamic performance of the cascade. Full article

This study aims to numerically investigate a transonic compressor by solving the unsteady Reynolds-averaged Navier–Stokes equations. The flow mechanisms related to unsteady flow were carefully examined and compared between rotors with non-uniform tip clearance (D1) and small-value tip clearance (P1). The unsteady flow field near the 50% and 95% blade span characterized by unsteady rotor–stator interaction was analyzed in detail for near-stall (NS) conditions. According to the findings, the perturbation of unsteady aerodynamic force for the stator is much bigger than that of the rotor. At the mid-gap between the rotor and stator, the perturbation of tangential velocity of the D1 scheme in the rotor and stator frame is reduced. At the rotor’s outlet region, the perturbation intensity is divided into three main perturbation regions, which are respectively concentrated in the TLV near the upper endwall, the corner separation at the blade root, and the wake of the whole blade span. Through the analysis of the wake transportation characteristics, it was found that when the wake passes through the stator blade surface, the wake exerts a substantial influence on the flow within the stator passage. It further leads to notable pressure perturbations on the stator’s surface, as well as affecting the development and flow loss of the boundary layer. The negative jet effect induces opposite secondary flow velocity on both sides of the wake near the stator’s surfaces. Therefore, the velocity at a specific point on the stator’s suction surface will decrease and then increase. Conversely, the velocity at a particular point on the pressure surface will increase and then decrease. Full article

Due to machining techniques and dust deposition, gas turbine upstream slots and vane roots are always filleted, significantly affecting the cooling performance of the endwall. The effects of upstream slot fillet and vane root fillet on the cooling performance of the gas turbine endwall were investigated by solving the three-dimensional Reynolds-averaged Navier–Stokes (RANS) equations with the shear stress transport (SST) k–ω turbulence model. The results indicate that the velocity distribution of the slot coolant is effectively changed by introducing the upstream slot fillets. Among the four cases, the largest adiabatic cooling effectiveness was obtained for the case with two similar fillets, with a 42% increase in effective cooling area compared to the traditional slot. At MFR = 0.75%, the horseshoe vortex is weakened by the introduction of the vane fillet with a small radius, with a 53% increase in effective cooling area compared to the baseline. However, the vane fillet with a large radius makes the boundary layer flow separately prematurely, decreasing the cooling performance. The lateral coverage of the coolant jet from the filmhole embedded in the vane root fillet is greatly enhanced by increasing the vane root fillet radius. However, the streamwise coverage is decreased and the thermodynamic loss is increased. Full article

Highly three–dimensional and complex flow structures are closely related to the aerodynamic losses occurring in the transonic axial–flow compressor. The large eddy simulation (LES) approach was adopted to study the aerodynamic performance of the NASA rotor 37 for the cases at the design, the near stall (NS), and the near choke (NC) flow rate. The internal flow vortex topology was analyzed by the Q–criterion method, the omega (Ω) vortex identification method, and the Liutex identification method. It was observed that the Q–criterion method was vulnerable to being influenced by the flow with high–shear deformation rate, especially near the end–wall regions. The Ω method was adopted to recognize the three–dimensional vortex structure with a higher precision than that of the Q–criterion method. Meanwhile, the Liutex vortex identification method showed a good performance in vortex identification, and the corresponding contribution of Liutex components in the vortex topology was analyzed. The results show that the high–vortex fields around the separation line and reattachment line had high vortex components in the x–axis, the tip clearance vortices presented a high–vortex component in the y–axis, and the suction side corner vortex possessed high–vortex components in the y– and z–axes. Full article

The horseshoe vortex system at the leading edge of a low-pressure turbine (LPT) has unsteady flow characteristics, and the flow field in the downstream cascade channel also has unsteady characteristics. In this study, CFD simulations are performed with the help of commercial software CFX, and experimental checks are performed using a fan-shaped cascade test bench to investigate the flow characteristics of the endwall of the PACKB blade type of a high-lift LPT under the same incoming Reynolds number and two incoming boundary layer thickness conditions. The obtained results show that there are different flow alteration characteristics and alteration frequencies of the horseshoe vortex system, among which the vortex system with a thicker boundary layer is larger in size and less spaced from each other, which is more likely to induce the fusion of vortex systems. The centrifugal instability causes the instability of the horseshoe vortex system, and the instability frequency is inversely proportional to the thickness of the boundary layer. With two inlet boundary layers, the instability frequencies of the vortex system are 125 Hz and 175 Hz, respectively, and the ratio of the frequency to the thickness of the boundary layer is reciprocal to each other. The stimulation effect of the unstable horseshoe vortex system on the downstream secondary flow intensity is greater than that of the steady state. The thin boundary layer case generates a greater unsteady loss in the cascade channel than the thick boundary layer case due to the poor stability of the vortex system. Full article

The moving endwall has a great influence on the development and stability of axial compressor leakage flow. This paper presents a novel experimental facility with a high-speed moving endwall for studying axial compressor leakage flow. The uniqueness of the design concept is that using a large disk simulates the high-speed moving endwall. When R/C_x = 16, theoretical analysis shows that the maximum linear velocity difference is about 2.5% while the maximum axial velocity difference of the mid-three passages is less than 5%. Single-passage simulations show that the disk radius of R/C_x = 16 can achieve an acceptable accuracy in terms of static pressure, total pressure, and density flow. Seven-passage simulations confirm that the mid-three passages have small errors from the axial velocity difference. Subsequently, preliminary experimental results obtained from the experimental facility are presented. The results reveal that the moving endwall significantly changes the distributions of the total pressure loss and static pressure coefficient. The relative difference in the averaged total pressure loss between the experiment and CFD is 11.33% and 7.69% for the static and moving endwall, respectively. It is expected that the experimental facility will make more useful contributions to the understanding of axial compressor leakage flow in the future. Full article