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83 pages, 18053 KB  
Review
A Review of Wind Turbine Reliability and Long-Term Performance: Failure Mechanisms, Monitoring Strategies, and AI-Enabled Predictive Maintenance
by Sajid Ali, Muhammad Waleed and Daeyong Lee
Appl. Sci. 2026, 16(13), 6311; https://doi.org/10.3390/app16136311 (registering DOI) - 23 Jun 2026
Abstract
Wind turbines are increasingly deployed at larger scales and in harsher operating environments, leading to greater structural complexity, stronger load variability, and higher maintenance demands across both drivetrain and structural components. Reported field data indicate that gearboxes and bearings account for approximately 30–40% [...] Read more.
Wind turbines are increasingly deployed at larger scales and in harsher operating environments, leading to greater structural complexity, stronger load variability, and higher maintenance demands across both drivetrain and structural components. Reported field data indicate that gearboxes and bearings account for approximately 30–40% of total turbine downtime, while blade-related failures contribute roughly 20–25% of reported failure events, primarily through fatigue, delamination, leading-edge erosion, and lightning-induced defects. In parallel, large-scale and offshore turbines show increasing susceptibility to tower fatigue cracking, corrosion-assisted degradation, and flange joint bolt-preload loss under cyclic and environmental loading. This review provides a comprehensive applied-engineering synthesis of failure mechanisms, reliability challenges, and monitoring strategies for major wind turbine components, including gearboxes, bearings, blades, towers, and flange joints. A wide range of condition monitoring, structural health monitoring (SHM), and prognostics and health management (PHM) approaches is critically examined, including vibration analysis, acoustic emission, ultrasonic inspection, infrared thermography, impedance-based sensing, electromagnetic methods, machine vision, SCADA-based diagnostics, and artificial-intelligence-assisted fault classification. The review compares these techniques in terms of detectable damage types, spatial coverage, sensitivity, deployment practicality, and limitations under real operating conditions. In addition, statistical reliability methods and data-driven models are discussed to interpret failure trends and uncertainty. Recent AI-based studies have reported fault classification accuracies exceeding 90% under controlled or semi-controlled conditions; however, their field reliability remains constrained by data imbalance, domain shift, limited labeled failure datasets, model interpretability, and insufficient validation under realistic turbine operating environments. The main contribution of this review is an integrated applied synthesis that connects drivetrain and structural failure mechanisms with measurable monitoring indicators, diagnostic technologies, AI-enabled PHM limitations, and predictive-maintenance decision needs. The paper provides practical guidance for monitoring design, early fault detection, predictive maintenance, and long-term reliability improvement in next-generation wind turbine systems. Full article
(This article belongs to the Section Energy Science and Technology)
37 pages, 3389 KB  
Review
Fiber Bragg Grating Accelerometers: A Review from Single-Axis to Multi-Dimensional Vector Sensing
by Jiahe Dai, Rui Zhou and Xueguang Qiao
Photonics 2026, 13(6), 602; https://doi.org/10.3390/photonics13060602 (registering DOI) - 22 Jun 2026
Viewed by 221
Abstract
Precise monitoring of vibration signals is crucial for early fault warning and localization in industrial applications. Traditional electromagnetic accelerometers are often unsuitable for harsh environments characterized by high temperatures, high pressures, and strong electromagnetic fields. Fiber Bragg grating (FBG) accelerometers have become a [...] Read more.
Precise monitoring of vibration signals is crucial for early fault warning and localization in industrial applications. Traditional electromagnetic accelerometers are often unsuitable for harsh environments characterized by high temperatures, high pressures, and strong electromagnetic fields. Fiber Bragg grating (FBG) accelerometers have become a major research topic in this field due to their unique advantages, including resistance to high temperature and pressure, immunity to electromagnetic interference, and ease of wavelength division multiplexing. This paper provides a systematic review of FBG accelerometers, covering their fundamental principles, classification, performance enhancement strategies, and applications. We focus on reviewing the research progress of FBG accelerometers from two main aspects, single-axis and multi-dimensional vector types, and offer an outlook on future development to provide a reference for the research and application of FBG accelerometers. Full article
(This article belongs to the Special Issue Emerging Technologies and Applications in Fiber Optic Sensing)
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38 pages, 1450 KB  
Systematic Review
Smart Materials Employed in the Construction Industry: A Systematic Review of Types, Properties, Applications, and Sustainability Performance
by Hugo Martínez Ángeles, Cesar Augusto Navarro Rubio, José Gabriel Ríos Moreno, Ivan Gonzalez-Garcia, José Luis Reyes Araiza, Mariano Garduño Aparicio, Ernesto Chavero-Navarrete and Mario Trejo Perea
Materials 2026, 19(12), 2676; https://doi.org/10.3390/ma19122676 (registering DOI) - 22 Jun 2026
Viewed by 215
Abstract
The construction sector is undergoing a rapid transition toward more resilient, sustainable, and digitally connected systems, creating increasing demand for materials capable of providing functions beyond conventional structural performance. In this context, smart materials have emerged as promising solutions due to their ability [...] Read more.
The construction sector is undergoing a rapid transition toward more resilient, sustainable, and digitally connected systems, creating increasing demand for materials capable of providing functions beyond conventional structural performance. In this context, smart materials have emerged as promising solutions due to their ability to respond to mechanical, thermal, chemical, or electromagnetic stimuli through adaptive behaviors such as self-healing, structural sensing, energy regulation, vibration control, and reversible deformation. Despite growing scientific interest, available knowledge remains fragmented across specific material families and isolated application domains. Therefore, this study presents a PRISMA-based systematic review of smart materials in construction using peer-reviewed journal literature indexed in Scopus during the 2021–2026 period. The review examines the principal smart material families currently applied in construction, including self-healing concretes, self-sensing cementitious systems, Shape Memory Alloys (SMA), piezoelectric materials, phase change materials, adaptive coatings, conductive nanocomposites, and multifunctional geopolymers. Their engineering functions, structural and architectural applications, reported performance characteristics, sustainability contributions, digital integration potential, and implementation barriers are comparatively discussed and qualitatively synthesized based on the reviewed literature. The findings indicate that smart materials can improve durability, structural health monitoring, seismic resilience, thermal efficiency, lifecycle performance, and carbon reduction when properly integrated into buildings and infrastructure. However, large-scale adoption remains constrained by high initial costs, manufacturing scalability, regulatory uncertainty, long-term durability validation, and limited market confidence. The review further shows that the greatest future potential lies in combining material intelligence with IoT platforms, artificial intelligence, BIM environments, and digital twins. Overall, smart materials are positioned as strategic enablers of next-generation low-carbon, adaptive, and intelligent construction systems. Full article
(This article belongs to the Section Construction and Building Materials)
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2 pages, 168 KB  
Abstract
Advancing the Quality Diagnosis and Monitoring of Aquatic Pollution
by Laura Guimarães, Luís Oliva-Teles, Raquel Pinto, Cláudia Teixeira, Pedro Rodrigues, Matilde Moreira-Santos and António Paulo Carvalho
Proceedings 2026, 146(1), 88; https://doi.org/10.3390/proceedings2026146088 (registering DOI) - 22 Jun 2026
Viewed by 46
Abstract
Introduction: Aquatic chemical pollution is among the most worrying threats to ecosystem health. There is an ever-increasing variety of pollutant substances detected across the source-to-sea continuum, causing loss of biodiversity and ecological disequilibrium. Achieving cleaner and healthier systems relies on carrying out sustained, [...] Read more.
Introduction: Aquatic chemical pollution is among the most worrying threats to ecosystem health. There is an ever-increasing variety of pollutant substances detected across the source-to-sea continuum, causing loss of biodiversity and ecological disequilibrium. Achieving cleaner and healthier systems relies on carrying out sustained, cost-effective, diagnosis and aquatic effects monitoring, within the adaptive management cycle. The available methods are, however, cumbersome, which creates a clear need for innovative expeditious approaches for low-cost surveillance monitoring. In the last decade, Raman Spectroscopy (RS) has gained wide recognition for application to biological questions, for its ability to uncover the complexity of molecules and their interactions. Various fields, from pharmacology to disease diagnosis and prognosis, have suffered an innovation revolution through the application of RS. In this technique inelastic light scattering of a small part of photons of an incident electromagnetic monochromatic light beam (ranging from near-infrared to visible or ultraviolet) is caused by the molecular vibration of chemical bonds. This results in shifts in energy, which indicate discrete vibrational modes of polarisable molecules, providing qualitative and quantitative assessments of the chemical composition and molecular structure of the sample. The technique shows high sensitivity, no need for sample preparation and the possibility of use in non-invasive and label-free analysis. Objective: The aim of this work is to present and discuss evidence about the application of Raman Spectroscopy (RS) to environmental diagnosis and aquatic effect monitoring of pollution. Methodology: The technique was applied to different biological models, i.e., diatoms, zebrafish embryos and larvae and freshwater snails. Quality assessments with diatoms were tested in environmental monitoring, while assessments with other models were done upon exposure to metals and organic contaminants. Results and conclusions: The Raman spectra obtained from the samples analysed comprised bands detected within the 800 to 2000 cm−1 wavenumber range. These were related to bond vibrations of carbohydrates, DNA phosphate groups, proteins or CH, NH and OH stretching in lipids and proteins. Data analysis using chemometric methods clearly distinguished pollutant exposure from control sites or treatments, pointing out the potential for surveyance monitoring. The next steps include the comparison with other sensitive methods (e.g., locomotion and avoidance behaviours, omics methods) to assess efficiency and bring further mechanistic understanding. Full article
(This article belongs to the Proceedings of The XI Iberian Congress of Ichthyology)
32 pages, 9166 KB  
Article
Vibration Assessment Due to Stator and Rotor Interturn Faults in a Doubly Fed Induction Generator for Wind Turbine Application
by Aakriti Gupta and Thanga Raj Chelliah
Energies 2026, 19(12), 2917; https://doi.org/10.3390/en19122917 (registering DOI) - 20 Jun 2026
Viewed by 165
Abstract
All rotating electrical machines are susceptible to vibrations arising from electromagnetic (EM) forces, electrical faults, mechanical defects, imbalance, and structural resonance. In Doubly Fed Induction Generators (DFIGs), such electromechanical vibrations are especially important because they can degrade reliability, increase noise, and lead to [...] Read more.
All rotating electrical machines are susceptible to vibrations arising from electromagnetic (EM) forces, electrical faults, mechanical defects, imbalance, and structural resonance. In Doubly Fed Induction Generators (DFIGs), such electromechanical vibrations are especially important because they can degrade reliability, increase noise, and lead to severe damage if resonance-prone operating conditions are not identified in time. Although fault diagnosis in DFIGs has been widely investigated using current, voltage, and flux signatures, comparatively fewer studies have examined fault-specific vibration behaviour under stator and rotor interturn faults (ITTFs), particularly through a coupled EM structural framework. In addition, prior vibration-based studies have not examined the influence of end winding ITTFs, its location, severity, and modal interaction investigating resonance risk. This paper considers vibration characteristics of a variable-speed 2.8 MW DFIG used in a grid-connected Type-3 wind turbine unit (WTU) at no-load operating condition. The DFIG is modelled in ANSYS Academic Research v 2022 R2 Maxwell for EM behaviour assessment for ITTFs in both stator and rotor windings along with modal analysis (MA) in ANSYS Workbench to examine the undamped stator and rotor modes over a range of frequencies. This coupled approach enables identification of vibration signatures associated with different ITTF types. The results show the magnetic flux density near faulty end-winding region increases with fault severity and ranges from 4.19 T to 4.39 T in proximity to faulty windings. A dominant modal frequency band of 60–65 Hz is identified, where stator and rotor modes coincide, creating probable resonance conditions. A severe vibration response is observed for single-phase stator ITTF, showing an amplitude of 2116 mm/s at 480 Hz for a larger number of shorted turns, indicating that asymmetric faults can produce stronger EM excitation than multi-phase faults. The main contribution of this paper is demonstration of a fault-specific, MA and vibration-based Condition monitoring system (CMS) implementation workflow for a DFIG. Unlike prior vibration-based studies that primarily focus on general machine vibration, mechanical faults, bearings, etc., this paper links stator and rotor ITTF induced EM excitation to modal characteristics, resonance behaviour, and measurable vibration signatures, establishing vibration analysis (VA) as a practical complementary technique for CMS of ITTFs in DFIGs. Full article
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18 pages, 9710 KB  
Article
MOPSO-Based Design Optimization for Armature Coils in High-Propulsive-Force Electrodynamic Vibrators
by Xiaohong Fu, Minggang Zhu, Jianping Shen and Zhigang Liu
Machines 2026, 14(6), 707; https://doi.org/10.3390/machines14060707 (registering DOI) - 20 Jun 2026
Viewed by 154
Abstract
Directly coupled electrodynamic vibrators are widely used in vibration testing due to their ability to generate large propulsive forces. However, increasing the propulsive force typically requires higher driving currents, which leads to significant electrical heat generation and thermal management challenges in the armature [...] Read more.
Directly coupled electrodynamic vibrators are widely used in vibration testing due to their ability to generate large propulsive forces. However, increasing the propulsive force typically requires higher driving currents, which leads to significant electrical heat generation and thermal management challenges in the armature coil. To address this issue, this study proposes a multi-objective parameter optimization framework for the design of armature coils in high-propulsive-force electrodynamic vibration tables. Two optimization objectives are formulated based on electromagnetic and thermal considerations: minimization of electrical heat generation in the armature coil; and improvement in cooling capability, characterized by the ratio between the cooling water channel area and the conductive cross-sectional area. The key geometric parameters of the coil, including winding configuration and cross-sectional dimensions, are treated as design variables. The resulting multi-objective optimization problem is solved using a multi-objective particle swarm optimization (MOPSO) algorithm to obtain a set of Pareto-optimal solutions that balance the two competing thermal objectives. The present work focuses on the pre-design-stage optimization of the armature coil after the rated propulsive force and geometric envelope of the vibrator have been specified. A representative high-propulsive-force electrodynamic vibrator is analyzed as a case study. Finite element thermal simulations show that the selected Pareto-optimal design reduces the peak armature-coil temperature by approximately 9.7–36.6% compared with the other investigated coil configurations under the same propulsive force condition. The proposed method provides an efficient approach for the thermally constrained parameter design of high-power electrodynamic vibrator armature coils. Full article
(This article belongs to the Section Machine Design and Theory)
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28 pages, 4858 KB  
Article
Hopf Bifurcation Characteristics of a Magnetic Liquid Double-Suspension Bearing Rotor System
by Xinwei Wang, Xv Zhang, Hanwen Zhang and Jianhua Zhao
Machines 2026, 14(6), 697; https://doi.org/10.3390/machines14060697 - 17 Jun 2026
Viewed by 218
Abstract
To reveal the nonlinear instability mechanism by which the three-degree-of-freedom rotor system of a magnetic-liquid double suspension bearing transforms from stable suspension to periodic vibration, a nonlinear dynamic model considering electromagnetic suspension force, hydrostatic supporting force, rotor unbalance force, and liquid film resistance [...] Read more.
To reveal the nonlinear instability mechanism by which the three-degree-of-freedom rotor system of a magnetic-liquid double suspension bearing transforms from stable suspension to periodic vibration, a nonlinear dynamic model considering electromagnetic suspension force, hydrostatic supporting force, rotor unbalance force, and liquid film resistance is established. The equilibrium point of the system is linearized, and the Hopf bifurcation boundary is determined using the Routh–Hurwitz criterion. Numerical simulations are then carried out to investigate the effects of the initial current i0, supply flow rate q0, and different initial disturbances on the displacement time histories, phase trajectories, and spatial phase trajectories of the rotor. The results show that, under the given system parameters, the Hopf bifurcation boundary is 0.61 A for the initial current and 9.62 × 10−5 m3/s for the supply flow rate. Current variation mainly affects electromagnetic stiffness and nonlinear electromagnetic force, whereas flow rate variation primarily changes the hydrostatic load capacity and oil film damping characteristics. Under different initial disturbances, the system may exhibit amplitude attenuation, recovery to stable suspension, or finite amplitude periodic vibration. Experimental results show good agreement with numerical simulations in terms of frequency spectra, displacement time histories, and phase trajectories, thereby verifying the effectiveness of the proposed three-degree-of-freedom dynamic model and Hopf bifurcation analysis method. The results can provide theoretical guidance for parameter matching, stability evaluation, and self-excited vibration suppression of magnetic-liquid double suspension bearings. Full article
(This article belongs to the Section Electrical Machines and Drives)
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28 pages, 5030 KB  
Article
Analysis and Suppression of Torsional Vibration with Coordinated Control for Integrated Electric Drive Systems of Electric Vehicles
by Yanfang Mo, Zhiqiang Hu, Hongliang He, Kun Chen, Jie Hu, Jiajie Yu, Daizeyun Huang and Feng Jiang
Processes 2026, 14(12), 1929; https://doi.org/10.3390/pr14121929 - 13 Jun 2026
Viewed by 162
Abstract
Aiming at the deterioration in Noise, Vibration and Harshness (NVH) performance caused by broadband torsional vibration in the integrated electric drive system (IEDS) of electric vehicles, most existing studies independently focus on electromagnetic excitation suppression or torsional vibration control of mechanical transmissions. Few [...] Read more.
Aiming at the deterioration in Noise, Vibration and Harshness (NVH) performance caused by broadband torsional vibration in the integrated electric drive system (IEDS) of electric vehicles, most existing studies independently focus on electromagnetic excitation suppression or torsional vibration control of mechanical transmissions. Few researchers consider the coupling characteristics between the electromagnetic nonlinearity of motors and the nonlinearity of gear transmissions, making it difficult to realize the coordinated suppression of high- and low-frequency torsional vibration. In this paper, a seven-degree-of-freedom electromechanical coupling dynamic model is firstly established, which incorporates the electromagnetic torque ripple of the motor, the time-varying meshing stiffness of gears, meshing errors, and gear backlash nonlinearity. Through modal analysis and Campbell diagram solution, the natural characteristics and critical speed range of the system are clarified, and the generation mechanism of full-frequency band torsional vibration as well as the high–low frequency coupling characteristics are systematically revealed. On this basis, a coordinated active control strategy based on PD pole placement and harmonic current injection (PD-HCI) is proposed. The PD pole placement controller is adopted to suppress the low-frequency torsional vibration (0–20 Hz) of the transmission system, and the 5th/7th harmonic current injection is used to counteract the high-frequency torque ripple (above 200 Hz) of the motor, thereby achieving the coordinated suppression of broadband torsional vibration. The Matlab/Simulink R2023a simulation results show that the proposed control strategy reduces the torque fluctuation rate from 3.11% to 1.96%, the speed fluctuation rate from 0.10% to 0.03%, and the total harmonic distortion (THD) of stator current from 8.69% to 1.77% under steady-state operating conditions. Under transient operating conditions with sudden load changes, the stabilization time of fluctuations in speed and half-shaft torque is shortened by more than 80%, the impact amplitude is significantly reduced, and there is no loss in the vehicle’s dynamic response and speed tracking performance. Experimental results show that the coefficients of determination R2 of vehicle speed, motor speed, acceleration and torque are 0.9990, 0.9982, 0.9997 and 0.9997, respectively, which verifies the reliability of the established model. Full article
(This article belongs to the Section Automation Control Systems)
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15 pages, 561 KB  
Review
The Use of Physical Energy-Based Therapies in the Management of Osteoarthritis
by Marco Giuseppe Musorrofiti, Marco Bonifacio, Valerio Cipolloni, Enricomaria Mattia, Rosa Bellomo and Raoul Saggini
Medicina 2026, 62(6), 1119; https://doi.org/10.3390/medicina62061119 - 9 Jun 2026
Viewed by 324
Abstract
Physical energy-based therapies are non-invasive adjunctive interventions that deliver mechanical, electromagnetic, light, or radiofrequency/thermal energy to tissues with the aim of reducing symptoms and improving tolerance of active rehabilitation. Osteoarthritis (OA) is a heterogeneous whole-joint disorder in which cartilage degeneration, subchondral bone remodeling, [...] Read more.
Physical energy-based therapies are non-invasive adjunctive interventions that deliver mechanical, electromagnetic, light, or radiofrequency/thermal energy to tissues with the aim of reducing symptoms and improving tolerance of active rehabilitation. Osteoarthritis (OA) is a heterogeneous whole-joint disorder in which cartilage degeneration, subchondral bone remodeling, synovitis, peri-articular tissue dysfunction, neuromuscular impairment, and pain sensitization may interact to produce pain, stiffness, and activity restriction. As conservative therapy for OA, education, progressive therapeutic exercise, weight management when indicated, and self-management remain the core of care. Nevertheless, some patients cannot fully participate in exercise because of pain, fear of movement, load intolerance, comorbidity, or limited access to supervised rehabilitation. This narrative review synthesizes evidence published mainly between 2016 and 2026 for extracorporeal shock wave therapy (ESWT), photobiomodulation/low-level laser therapy (PBMT/LLLT), pulsed electromagnetic field therapy (PEMF), transfer energy capacitive and resistive/capacitive–resistive electric transfer (TECAR/CRET) therapy, body weight support and aquatic unloading strategies, and mechanosonic vibration therapies. The available literature suggests that ESWT and PBMT/LLLT may provide short- to mid-term pain and function benefits in selected patients with knee OA when parameters are aligned with evidence-supported dosing windows. PEMF and vibration therapies show promising but less consistent effects because protocols, devices, sham conditions, and populations vary. TECAR/CRET and unloading approaches are best interpreted as enabling tools that may reduce guarding, improve walking tolerance, or increase the quality of therapeutic exercise, rather than stand-alone disease-modifying treatments. Current national and society guidelines consistently prioritize exercise, education, and weight management; most of the modalities reviewed here are absent from guidelines or are supported only indirectly, which justifies cautious wording and individualized use. A practical application model is, therefore, time-limited and goal-oriented: identify the barrier to rehabilitation, select a modality with a plausible mechanism and published protocol, monitor pain and functional response, and discontinue the modality if it does not improve participation in active care. Full article
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24 pages, 2504 KB  
Article
Forced Nonlinear Vibration of an Axially Functionally Graded Beam Under the Combined Effects of Electromagnetic Actuation, Mechanical Impact, and Casimir Force
by Nicolae Herisanu, Bogdan Marinca, Vasile Marinca and Livija Cveticanin
Mathematics 2026, 14(11), 1924; https://doi.org/10.3390/math14111924 - 1 Jun 2026
Viewed by 166
Abstract
The present study deals with the nonlinear forced vibration of an axially functionally graded beam subjected to an electromagnetic actuator, moving load, and Casimir force, considering the curvature of the beam and it resting on a nonlinear elastic Winkler–Pasternak foundation. The presence of [...] Read more.
The present study deals with the nonlinear forced vibration of an axially functionally graded beam subjected to an electromagnetic actuator, moving load, and Casimir force, considering the curvature of the beam and it resting on a nonlinear elastic Winkler–Pasternak foundation. The presence of an electromagnetic actuator and Casimir force besides the presence of mechanical impact (moving load) and nonlinear elastic foundation is a characteristic of a real system, but this has not been studied in this form until now, currently representing a remaining gap. The governing differential equations of motion in the considered system are based on Euler–Bernoulli beam theory and von Kármán geometric nonlinearity. The material properties are expressed according to a power law function through the thickness direction. We point out that the present study is the first to consider the curvature in combination with electromagnetic actuation, Casimir force, an elastic foundation, and moving load. Unlike in other works, axial inertia is not assumed to be negligible in our investigation. The Optimal Homotopy Asymptotic Method is employed to obtain an approximate analytical expression for the nonlinear dynamic response and the nonlinear frequency. The solutions obtained are very accurate in comparison with numerical solutions, and our procedure is simple and easy to implement for nonlinear problems. The local stability near the primary resonance and internal resonance is analyzed by means of the variable expansion method, the homotopy perturbation method, equilibrium points, the Jacobian matrix, and the Routh–Hurwitz criterion. Full article
(This article belongs to the Section C2: Dynamical Systems)
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17 pages, 1884 KB  
Article
Uncertainty Analysis and Evaluation of Gauge Measurement in Track Geometry Inspection Systems
by Xianlei Yang, Ning Chen, Yinghui Wang, Kexin Wang, Donghao Xie, Yinbao Cheng and Yingqi Tang
Machines 2026, 14(6), 617; https://doi.org/10.3390/machines14060617 - 29 May 2026
Viewed by 219
Abstract
To ensure the credibility of measurement data from the Track Geometry Detection System (TGDS) and to achieve its dynamic and accurate evaluation, this paper analyzes and assesses the sources of uncertainty in the measurement of track geometric irregularities by the track inspection system [...] Read more.
To ensure the credibility of measurement data from the Track Geometry Detection System (TGDS) and to achieve its dynamic and accurate evaluation, this paper analyzes and assesses the sources of uncertainty in the measurement of track geometric irregularities by the track inspection system based on a calibration test bench in the laboratory. To address the issue that the track inspection system is prone to sporadic outliers under electromagnetic interference and vibration, while conventional statistical methods are sensitive to outliers and tend to overestimate the repeatability uncertainty, this paper introduces a robust statistical method based on median absolute deviation (MAD) to evaluate the uncertainty introduced by repeatability. This robust approach effectively suppresses the influence of outliers by using the median instead of the mean and absolute deviations instead of squared deviations, thereby yielding a more realistic and reliable estimate of repeatability. Taking track gauge measurement as an example for uncertainty evaluation, experimental results show that the expanded uncertainty U = 0.64 mm, which satisfies one-third of the tolerance requirement for track gauge measurement, verifying the feasibility of the proposed method. The quantitative results of uncertainty sources in this paper can be used as Type B input for uncertainty evaluation in field practical measurements, providing a reliable metrological basis for the uncertainty evaluation of track inspection systems. Meanwhile, the dynamic evaluation of track inspection systems is realized, filling the gap in their dynamic and reliable evaluation under complex interferences. Full article
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23 pages, 23479 KB  
Article
Investigation of Generator Rotor Dynamic Characteristics Under Unbalanced Electromagnetic Forces
by Jiashun Dai, Hong Lu, Yukuo Guo, Hao Xue, Jiangnuo Mei and Qiong Wang
Sensors 2026, 26(11), 3392; https://doi.org/10.3390/s26113392 - 27 May 2026
Viewed by 310
Abstract
With the increasing complexity of operating conditions and the trend toward structural compactness in generators, the unbalanced electromagnetic force induced by air-gap eccentricity has become a critical factor affecting rotor dynamic behavior and operational reliability. To address the strong coupling and modeling challenges [...] Read more.
With the increasing complexity of operating conditions and the trend toward structural compactness in generators, the unbalanced electromagnetic force induced by air-gap eccentricity has become a critical factor affecting rotor dynamic behavior and operational reliability. To address the strong coupling and modeling challenges among the electromagnetic field, mechanical force field, and lubrication flow field under eccentric conditions, this study proposes a multi-physics coupled modeling approach that integrates electromagnetic, structural, and fluid dynamic interactions. Based on the spatial pose characteristics of the rotor under eccentric conditions, a three-dimensional mathematical model of the air-gap length is established, and an analytical expression for the lubricating oil film thickness distribution is derived. This framework enables the coupled solution of unbalanced electromagnetic force, hydrodynamic oil film supporting force, and rotor dynamic response. A 60 kW-rated diesel generator was selected as the research object for both numerical simulations and experimental investigations. The numerical results indicate that when the load power increases from 0 kW to 60 kW, the displacement amplitude of the rotor in the y-direction increases by approximately 155%, demonstrating a significant enhancement of transverse vibration intensity under increasing unbalanced electromagnetic excitation. Comparison between experimental and numerical results shows good agreement in both variation trends and amplitude levels, with a maximum relative error of 4.07%, thereby validating the accuracy and reliability of the proposed electromagnetic–structural–fluid coupled model for predicting rotor dynamic response in generators. Full article
(This article belongs to the Section Physical Sensors)
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28 pages, 7532 KB  
Article
A UAV Testbed for Diagnosing Hardware Vulnerabilities: Quantifying Sim-to-Real Discrepancies in PX4 Flight Logs
by Kubra Kose, Jacob Wing, Nuri Alperen Kose, Carlos Guadarrama-Trejo, Ayden Sowers and Amar Rasheed
Sensors 2026, 26(10), 3188; https://doi.org/10.3390/s26103188 - 18 May 2026
Viewed by 423
Abstract
This paper presents a comprehensive UAV testbed that establishes quantitative baselines for hardware vulnerability diagnosis and cyber–physical security validation by leveraging comparative flight logs from PX4-based Software-In-The-Loop (SITL) simulations and multiple real-world quadrotor missions. The testbed utilizes a unified data pipeline centered on [...] Read more.
This paper presents a comprehensive UAV testbed that establishes quantitative baselines for hardware vulnerability diagnosis and cyber–physical security validation by leveraging comparative flight logs from PX4-based Software-In-The-Loop (SITL) simulations and multiple real-world quadrotor missions. The testbed utilizes a unified data pipeline centered on the uORB message bus and ULog format, enabling the extraction of high-resolution telemetry, including raw Inertial Measurement Unit (IMU) data, state-estimation, and actuator control signals. Evaluated across varying environmental conditions, side-by-side time-series and statistical analyses reveal critical sim-to-real discrepancies in sensor fidelity, GPS interference, and onboard resource behavior that are often overlooked in virtual environments. Real-world data exposes hardware-induced noise, mechanical vibrations, and electromagnetic disturbances that significantly impact flight stability and system reliability. By mathematically quantifying these discrepancies (e.g., via variance and probability distribution shifts), the proposed testbed establishes a rigorous baseline for distinguishing natural physical variability from anomalous or adversarial behavior. Ultimately, this work provides a foundational framework for developing robust anomaly detection models and validating the cyber–physical security of autonomous UAV systems in safety-critical environments. Full article
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15 pages, 2274 KB  
Article
Research on Torque Ripple Suppression Method for Electro-Hydrostatic Actuators Based on Harmonic Injection
by Xiaopeng Tan, Zijing Ding and Jian Liao
Electronics 2026, 15(10), 2162; https://doi.org/10.3390/electronics15102162 - 18 May 2026
Viewed by 268
Abstract
An Electro-Hydrostatic Actuator (EHA) constitutes a representative servo motor-driven control system, where motor torque ripple stands as a dominant contributor to electromagnetic noise and torsional vibration. Consequently, the suppression of torque ripple represents a pivotal challenge for elevating the operational performance of EHA. [...] Read more.
An Electro-Hydrostatic Actuator (EHA) constitutes a representative servo motor-driven control system, where motor torque ripple stands as a dominant contributor to electromagnetic noise and torsional vibration. Consequently, the suppression of torque ripple represents a pivotal challenge for elevating the operational performance of EHA. This work first investigates the fundamental operating principle of EHA and develops a model to characterize the origins of torque ripple. Building upon this model, a current harmonic analysis is conducted, and a harmonic injection strategy is employed to eliminate harmonic components within the EHA current during operation, thereby refining the EHA current waveform. Simulation outcomes validate the efficacy of the proposed approach, which realizes successful suppression of current harmonics and torque ripple in the EHA system. Full article
(This article belongs to the Special Issue Design and Control of Drives and Electrical Machines)
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17 pages, 3598 KB  
Article
Reduction in Noise and Vibration in Ultra-High-Voltage Shunt Reactors Using Structural Optimization and Damping Techniques
by Ernar Amitov, Adilbek Tazhibayev, Dauirbek Ateyev, Meirzhan Koilybayev, Gulnur Nogaibekova, Yertugan Umbetkulov and Lyazzat Uteshkaliyeva
Appl. Sci. 2026, 16(10), 4929; https://doi.org/10.3390/app16104929 - 15 May 2026
Viewed by 359
Abstract
This paper presents an effective approach to reducing noise and vibration levels in ultra-high-voltage (UHV) shunt reactors based on structural optimization and damping techniques. The main sources of vibration are associated with magnetostriction of electrical steel and electromagnetic forces in the magnetic system, [...] Read more.
This paper presents an effective approach to reducing noise and vibration levels in ultra-high-voltage (UHV) shunt reactors based on structural optimization and damping techniques. The main sources of vibration are associated with magnetostriction of electrical steel and electromagnetic forces in the magnetic system, which induce structural excitation of the reactor tank. A combined numerical and experimental methodology is employed, including finite element modeling (FEM) of the reactor tank and field measurements of vibration displacement and acoustic noise. In contrast to previous studies focused primarily on material properties, this work emphasizes the role of structural modifications in controlling vibration transmission. The proposed solutions include the use of nitrile butadiene rubber (NBR) damping elements, optimization of the magnetic system geometry, and reinforcement of the tank structure using vertical and horizontal stiffeners. The FEM analysis in the frequency range of 50–150 Hz shows that the maximum displacement amplitude reaches 16.2 μm at the tank bottom and 10.5 μm at the tank walls. Experimental results confirm a reduction in vibration levels to 13 μm and a sound power level of 88 dBA, which meets regulatory requirements. The proposed approach improves the vibroacoustic performance and operational reliability of UHV reactors and can be effectively applied in the design of modern high-voltage power equipment. Full article
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