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Search Results (771)

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Keywords = electrode surface coating

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37 pages, 5131 KiB  
Review
Coating Metal–Organic Frameworks (MOFs) and Associated Composites on Electrodes, Thin Film Polymeric Materials, and Glass Surfaces
by Md Zahidul Hasan, Tyeaba Tasnim Dipti, Liu Liu, Caixia Wan, Li Feng and Zhongyu Yang
Nanomaterials 2025, 15(15), 1187; https://doi.org/10.3390/nano15151187 - 2 Aug 2025
Viewed by 262
Abstract
Metal–Organic Frameworks (MOFs) have emerged as advanced porous crystalline materials due to their highly ordered structures, ultra-high surface areas, fine-tunable pore sizes, and massive chemical diversity. These features, arising from the coordination between an almost unlimited number of metal ions/clusters and organic linkers, [...] Read more.
Metal–Organic Frameworks (MOFs) have emerged as advanced porous crystalline materials due to their highly ordered structures, ultra-high surface areas, fine-tunable pore sizes, and massive chemical diversity. These features, arising from the coordination between an almost unlimited number of metal ions/clusters and organic linkers, have resulted in significant interest in MOFs for applications in gas storage, catalysis, sensing, energy, and biomedicine. Beyond their stand-alone properties and applications, recent research has increasingly explored the integration of MOFs with other substrates, particularly electrodes, polymeric thin films, and glass surfaces, to create synergistic effects that enhance material performance and broaden application potential. Coating MOFs onto these substrates can yield significant benefits, including, but not limited to, improved sensitivity and selectivity in electrochemical sensors, enhanced mechanical and separation properties in membranes, and multifunctional coatings for optical and environmental applications. This review provides a comprehensive and up-to-date summary of recent advances (primarily from the past 3–5 years) in MOF coating techniques, including layer-by-layer assembly, in situ growth, and electrochemical deposition. This is followed by a discussion of the representative applications arising from MOF-substrate coating and an outline of key challenges and future directions in this rapidly evolving field. This article aims to serve as a focused reference point for researchers interested in both fundamental strategies and applied developments in MOF surface coatings. Full article
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15 pages, 3565 KiB  
Article
Controlled PolyDMAEMA Functionalization of Titanium Surfaces via Graft-To and Graft-From Strategies
by Chiara Frezza, Susanna Romano, Daniele Rocco, Giancarlo Masci, Giovanni Sotgiu, Monica Orsini and Serena De Santis
Micromachines 2025, 16(8), 899; https://doi.org/10.3390/mi16080899 (registering DOI) - 31 Jul 2025
Viewed by 115
Abstract
Titanium is widely recognized as an interesting material for electrodes due to its excellent corrosion resistance, mechanical strength, and biocompatibility. However, further functionalization is often necessary to impart advanced interfacial properties, such as selective ion transport or stimuli responsiveness. In this context, the [...] Read more.
Titanium is widely recognized as an interesting material for electrodes due to its excellent corrosion resistance, mechanical strength, and biocompatibility. However, further functionalization is often necessary to impart advanced interfacial properties, such as selective ion transport or stimuli responsiveness. In this context, the integration of smart polymers, such as poly(2-(dimethylamino)ethyl methacrylate) (PDMAEMA)—noted for its dual pH- and thermo-responsive behavior—has emerged as a promising approach to tailor surface properties for next-generation devices. This work compares two covalent immobilization strategies for PDMAEMA on titanium: the “graft-to” method, involving the attachment of pre-synthesized polymer chains, and the “graft-from” method, based on surface-initiated polymerization. The resulting materials were characterized with size exclusion chromatography (SEC) for molecular weight, Fourier-transform infrared spectroscopy (FTIR) for chemical structure, scanning electron microscopy (SEM) for surface morphology, and contact angle measurements for wettability. Electrochemical impedance spectroscopy and polarization studies were used to assess electrochemical performance. Both strategies yielded uniform and stable coatings, with the mode of grafting influencing both surface morphology and functional stability. These findings provide valuable insights into the development of adaptive, stimuli-responsive titanium-based interfaces in advanced electrochemical systems. Full article
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21 pages, 14026 KiB  
Article
Development of PEO in Low-Temperature Ternary Nitrate Molten Salt on Ti6Al4V
by Michael Garashchenko, Yuliy Yuferov and Konstantin Borodianskiy
Materials 2025, 18(15), 3603; https://doi.org/10.3390/ma18153603 (registering DOI) - 31 Jul 2025
Viewed by 149
Abstract
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to [...] Read more.
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO3)2–NaNO3–KNO3 (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm2, and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article
(This article belongs to the Special Issue Microstructure Engineering of Metals and Alloys, 3rd Edition)
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19 pages, 7490 KiB  
Article
Effect of Chemical Etching on the Supercapacitive Performance of Electroless Ni-B Coatings
by Mate Czagany, Gabor Meszaros, Daniel Koncz-Horvath, Adrienn Hlavacs, Mark Windisch, Byungil Hwang and Peter Baumli
Materials 2025, 18(15), 3544; https://doi.org/10.3390/ma18153544 - 29 Jul 2025
Viewed by 202
Abstract
In our study, supercapacitor electrodes were prepared by depositing electroless Ni-B coating on copper plates, followed by nitric acid etching. The composition and the micro- and phase structure of the coatings were investigated by ICP-OES, PFIB-SEM, and XRD techniques. The original pebble-like structure [...] Read more.
In our study, supercapacitor electrodes were prepared by depositing electroless Ni-B coating on copper plates, followed by nitric acid etching. The composition and the micro- and phase structure of the coatings were investigated by ICP-OES, PFIB-SEM, and XRD techniques. The original pebble-like structure of the coating consists of 0.8–10 µm particles, with an X-ray amorphous phase structure. The surface morphology and porosity of the coating can be tuned simply by changing the etching time. The supercapacitive performance of the electrodes was evaluated by means of cyclic voltammetry, galvanostatic charge–discharge, and electrochemical impedance spectroscopy measurements. The capacitance of the coating was found to vary on the etching time according to a maximum function, allowing for the determination of an optimal duration to obtain a specific capacitance of 157 mF/cm2 (at 0.5 A/g). An excellent charge storage retention of 178% was found after 5000 CV cycles at a scan rate of 50 mV/s owing to the evolved electrochemically active network on the surface of the electrode, indicating a long-term stable and reliable electrode. Full article
(This article belongs to the Section Energy Materials)
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16 pages, 3402 KiB  
Article
Preparation and Performance Study of Graphene Oxide Doped Gallate Epoxy Coatings
by Junhua Liu, Ying Wu, Yu Yan, Fei Wang, Guangchao Zhang, Ling Zeng, Yin Ma and Yuchun Li
Materials 2025, 18(15), 3536; https://doi.org/10.3390/ma18153536 - 28 Jul 2025
Viewed by 265
Abstract
Coatings that are tolerant of poor surface preparation are often used for rapid, real-time maintenance of aging steel surfaces. In this study, a modified epoxy (EP) anti-rust coating was proposed, utilizing methyl gallate (MG) as a rust conversion agent, graphene oxide (GO) as [...] Read more.
Coatings that are tolerant of poor surface preparation are often used for rapid, real-time maintenance of aging steel surfaces. In this study, a modified epoxy (EP) anti-rust coating was proposed, utilizing methyl gallate (MG) as a rust conversion agent, graphene oxide (GO) as an active functional material, and epoxy resin as the film-forming material. The anti-rust mechanism was investigated using potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), laser scanning confocal microscopy (LSCM), and the scanning vibration electrode technique (SVET). The results demonstrated that over a period of 21 days, the impedance of the coating increases while the corrosion current density decreases with prolonged soaking time. The coating exhibited a maximum impedance of 2259 kΩ, and a lower corrosion current density of 8.316 × 10−3 A/m2, which demonstrated a three-order magnitude reduction compared to the corrosion current density observed in mild steel without coating. LSCM demonstrated that MG can not only penetrate the tiny gap between the rust particles, but also effectively convert harmful rust into a complex. SVET showed a much more uniform current density distribution in the micro-zones of mild steel with the anti-rust coating compared to uncoated mild steel, indicating that the presence of GO not only enhanced the electrical conductivity of the coating, but also improved the structure of the coating, which contributed to the high performance of the modified epoxy anti-rust coating. This work highlights the potential application of anti-rust coating in the protection of metal structures in coastal engineering. Full article
(This article belongs to the Section Electronic Materials)
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14 pages, 3096 KiB  
Article
Photoelectrochemical CO2 Reduction Measurements of a BiOI Coating Deposited onto a Non-Conductive Glass Support as a Platform for Environmental Remediation
by J. Manuel Mora-Hernandez and A. Hernández-Ramírez
Processes 2025, 13(7), 2292; https://doi.org/10.3390/pr13072292 - 18 Jul 2025
Viewed by 490
Abstract
Aiming to contribute to environmental remediation strategies, this work proposes a novel fabrication of photoelectrocatalytic electrodes containing a BiOI coating deposited onto non-conductive glass (NCG) for CO2 conversion applications. When BiOI electrodes are not deposited onto fluorine-doped tin oxide (FTO) or indium [...] Read more.
Aiming to contribute to environmental remediation strategies, this work proposes a novel fabrication of photoelectrocatalytic electrodes containing a BiOI coating deposited onto non-conductive glass (NCG) for CO2 conversion applications. When BiOI electrodes are not deposited onto fluorine-doped tin oxide (FTO) or indium tin oxide (ITO) conductive supports, the electrochemical measurements enable the registration of the (photo)electrochemical response for bare BiOI, thereby excluding remnant signals from the conductive supports and reporting an exclusive and proper photoelectrocatalytic BiOI response. A systematic procedure was carried out to improve the physicochemical properties of BiOI through a simple variation in the amount of reagents employed in a solvothermal synthesis, thus increasing the crystallite size and surface area of the resulting material (BiOI-X3-20wt.%). The tailored BiOI coating on a non-conductive support showed activity in performing CO2 photoelectroreduction under UV–Vis irradiation in aqueous media. Finally, the BiOI-X3-20wt.% sample was evaluated for photocatalytic CO2 conversion in gaseous media, producing CO as the primary reaction product. This study confirms that BiOI is a suitable and easily synthesized material, with potential applications for CO2 capture and conversion when employed as a photoactive coating for environmental remediation. Full article
(This article belongs to the Special Issue Advanced Application of Photoelectrocatalysis for Energy Conversion)
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17 pages, 5437 KiB  
Article
Characterization of Different Types of Screen-Printed Carbon Electrodes Modified Electrochemically by Ceria Coatings
by Reni Andreeva, Aleksandar Tsanev, Georgi Avdeev and Dimitar Stoychev
Metals 2025, 15(7), 741; https://doi.org/10.3390/met15070741 - 30 Jun 2025
Viewed by 223
Abstract
Electrochemical formation of ceria (mixed Ce2O3 and CeO2) coatings on different types of screen-printed carbon electrodes (SPCEs) (based on graphite (C110), carbon nanotubes (CNT), single-walled carbon nanotubes (SWCNT), carbon nanofibers (CNF), and mesoporous carbon (MC)) were studied. Their [...] Read more.
Electrochemical formation of ceria (mixed Ce2O3 and CeO2) coatings on different types of screen-printed carbon electrodes (SPCEs) (based on graphite (C110), carbon nanotubes (CNT), single-walled carbon nanotubes (SWCNT), carbon nanofibers (CNF), and mesoporous carbon (MC)) were studied. Their potential applications as catalysts for various redox reactions and electrochemical sensors were investigated. The ceria oxide layers were electrodeposited on SPCEs at various current densities and deposition time. The morphology, structure, and chemical composition in the bulk of the ceria layers were studied by SEM and EDS methods. XRD was used to identify the formed phases. The concentration, chemical composition and chemical state of the elements on the surface of studied samples were characterized by XPS. It was established that the increase of the concentration of CeCl3 in the solution and the cathode current density strongly affected the surface structure and concentration (relation between Ce3+ and Ce4+, respectively) in the formed ceria layers. At low concentration of CeCl3 (0.1M) and low values of cathode current density (0.5 mA·cm−2), porous samples were obtained, while with their increase, the ceria coatings grew denser. Full article
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20 pages, 3506 KiB  
Article
AuNP/Magnetic Bead-Enhanced Electrochemical Sensor Toward Dual Saliva Alzheimer’s Biomarkers Detection
by Pengcheng Zhao, Jieyu Wang, Hongju Mao, Lin Zhou, Zhenhua Wu, Yunxing Lu, Teng Sun, Jianan Hui and Guowu Ma
Sensors 2025, 25(13), 4088; https://doi.org/10.3390/s25134088 - 30 Jun 2025
Viewed by 528
Abstract
Alzheimer’s disease (AD) early screening requires non-invasive, high-sensitivity detection of low-abundance biomarkers in complex biofluids like saliva. In this study, we present a miniaturized, silicon-based electrochemical sensor for sequential detection of two AD salivary biomarkers, lactoferrin (Lf) and amyloid β-protein 1-42 (Aβ1-42 [...] Read more.
Alzheimer’s disease (AD) early screening requires non-invasive, high-sensitivity detection of low-abundance biomarkers in complex biofluids like saliva. In this study, we present a miniaturized, silicon-based electrochemical sensor for sequential detection of two AD salivary biomarkers, lactoferrin (Lf) and amyloid β-protein 1-42 (Aβ1-42), on a single reusable electrode. The sensor features a three-electrode system fabricated by sputter-coating a quartz substrate with gold (Au) sensing electrodes, which are further modified with gold nanoparticles (AuNPs) to form 3D dendritic structures that enhance surface area and electron transfer. To improve specificity, immunomagnetic beads (MBs) are employed to selectively capture and isolate target biomarkers from saliva samples. These MB–biomarker complexes are introduced into a polydimethylsiloxane chamber aligned with Au sensing electrodes, where a detachable magnet localizes the complexes onto the electrode surface to amplify redox signals. The AuNPs/MBs sensor achieves detection limits of 2 μg/mL for Lf and 0.1 pg/mL for Aβ1-42, outperforming commercial ELISA kits (37.5 pg/mL for Aβ1-42) and covering physiological salivary concentrations. After the MBs capture the biomarkers, the sensor can output the result within one minute. Cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) measurements confirm enhanced electron transfer kinetics on AuNP-decorated surfaces, while linear correlations (R2 > 0.95) validate quantitative accuracy across biomarker ranges. The compact and integrated design eliminates reliance on bulky instrumentation and enables user-friendly operation, establishing a promising platform for portable, cost-effective AD screening and monitoring. Full article
(This article belongs to the Section Biomedical Sensors)
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18 pages, 6277 KiB  
Article
Fabrication and Characterization of a PZT-Based Touch Sensor Using Combined Spin-Coating and Sputtering Methods
by Melih Ozden, Omer Coban and Tevhit Karacali
Sensors 2025, 25(13), 3938; https://doi.org/10.3390/s25133938 - 24 Jun 2025
Viewed by 378
Abstract
This study presents the successful fabrication of lead zirconate titanate (PZT) thin films on silicon (Si) substrates using a hybrid deposition method combining spin-coating and RF sputtering techniques. Initially, a PZT layer was deposited through four successive spin-coating cycles, followed by an additional [...] Read more.
This study presents the successful fabrication of lead zirconate titanate (PZT) thin films on silicon (Si) substrates using a hybrid deposition method combining spin-coating and RF sputtering techniques. Initially, a PZT layer was deposited through four successive spin-coating cycles, followed by an additional layer formed via RF sputtering. The resulting multilayer structure was annealed at 700 °C for 2 h to improve crystallinity. Comprehensive material characterization was conducted using XRD, SEM, cross-sectional SEM, EDX, and UV–VIS absorbance spectroscopy. The analyses confirmed the formation of a well-crystallized perovskite phase, a uniform surface morphology, and an optical band gap of approximately 3.55 eV, supporting its suitability for sensing applications. Building upon these findings, a multilayer PZT-based touch sensor was fabricated and electrically characterized. Low-frequency I–V measurements demonstrated consistent and repeatable polarization behavior under cyclic loading conditions. In addition, |Z|–f measurements were performed to assess the sensor’s dynamic electrical behavior. Although expected dielectric responses were observed, the absence of distinct anti-resonance peaks suggested non-idealities linked to Ag+ ion diffusion from the electrode layers. To account for these effects, the classical Butterworth–Van Dyke (BVD) equivalent circuit model was extended with additional inductive and resistive components representing parasitic pathways. This modified model provided excellent agreement with the measured impedance and phase data, offering deeper insight into the interplay between material degradation and electrical performance. Overall, the developed sensor structure exhibits strong potential for use in piezoelectric sensing applications, particularly for tactile and pressure-based interfaces. Full article
(This article belongs to the Section Sensor Materials)
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16 pages, 2749 KiB  
Article
Collagen/Polypyrrole Biomimetic Electroactive Composite Coating with Fiber Network Structure on Titanium Surface for Bone Tissue Engineering
by Yuan Liang, Xin Xin, Xuzhao He, Wenjian Weng, Chengwei Wu and Kui Cheng
J. Compos. Sci. 2025, 9(7), 325; https://doi.org/10.3390/jcs9070325 - 24 Jun 2025
Viewed by 359
Abstract
Both biochemical cues and the electrophysiological microenvironment play a pivotal role in influencing cell behaviors. In this study, collagen/polypyrrole biomimetic electroactive composite coatings with a fiber network structure were constructed on the surface of titanium substrates by hot alkali treatment and stepwise electrochemical [...] Read more.
Both biochemical cues and the electrophysiological microenvironment play a pivotal role in influencing cell behaviors. In this study, collagen/polypyrrole biomimetic electroactive composite coatings with a fiber network structure were constructed on the surface of titanium substrates by hot alkali treatment and stepwise electrochemical deposition. Materialistic characterization and electrochemical performance tests demonstrated that the titanium electrodes modified with collagen/polypyrrole composite coatings exhibited the surface morphology of a collagen film layer, and their electroactivity was significantly enhanced. Cellular experiments demonstrated that the collagen in the composite coatings could provide good biomimetic biochemical cues as a main extracellular matrix component, which have a substantial effect in promoting cell adhesion, proliferation, and osteogenic differentiation. Furthermore, under exogenous electrical signals, the polypyrrole coating has the capacity to facilitate an appropriate electrophysiological microenvironment, thereby promoting osteogenic differentiation. The collagen/polypyrrole composite coating exhibited a better effect in promoting osteogenic differentiation among all samples by simultaneously providing the appropriate biochemical cues and electrophysiological microenvironments. This work demonstrates the feasibility of synergistic pro-osteogenesis by biochemical cues and an electrophysiological microenvironment, which is instructive for the field of bone tissue engineering. Full article
(This article belongs to the Special Issue Biomedical Composite Applications)
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21 pages, 4516 KiB  
Article
Exploring the Electrochemical Signatures of Heavy Metals on Synthetic Melanin Nanoparticle-Coated Electrodes: Synthesis and Characterization
by Mohamed Hefny, Rasha Gh. Orabi, Medhat M. Kamel, Haitham Kalil, Mekki Bayachou and Nasser Y. Mostafa
Appl. Nano 2025, 6(3), 11; https://doi.org/10.3390/applnano6030011 - 23 Jun 2025
Viewed by 582
Abstract
This study investigates the development and sensing profile of synthetic melanin nanoparticle-coated electrodes for the electrochemical detection of heavy metals, including lead (Pb), cadmium (Cd), cobalt (Co), zinc (Zn), nickel (Ni), and iron (Fe). Synthetic melanin films were prepared in situ by the [...] Read more.
This study investigates the development and sensing profile of synthetic melanin nanoparticle-coated electrodes for the electrochemical detection of heavy metals, including lead (Pb), cadmium (Cd), cobalt (Co), zinc (Zn), nickel (Ni), and iron (Fe). Synthetic melanin films were prepared in situ by the deacetylation of diacetoxy indole (DAI) to dihydroxy indole (DHI), followed by the deposition of DHI monomers onto indium tin oxide (ITO) and glassy carbon electrodes (GCE) using cyclic voltammetry (CV), forming a thin layer of synthetic melanin film. The deposition process was characterized by electrochemical quartz crystal microbalance (EQCM) in combination with linear sweep voltammetry (LSV) and amperometry to determine the mass and thickness of the deposited film. Surface morphology and elemental composition were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). In contrast, Fourier-transform infrared (FTIR) and UV–Vis spectroscopy confirmed the melanin’s chemical structure and its polyphenolic functional groups. Differential pulse voltammetry (DPV) and amperometry were employed to evaluate the melanin films’ electrochemical activity and sensitivity for detecting heavy metal ions. Reproducibility and repeatability were rigorously assessed, showing consistent electrochemical performance across multiple electrodes and trials. A comparative analysis of ITO, GCE, and graphite electrodes was conducted to identify the most suitable substrate for melanin film preparation, focusing on stability, electrochemical response, and metal ion sensing efficiency. Finally, the applicability of melanin-coated electrodes was tested on in-house heavy metal water samples, exploring their potential for practical environmental monitoring of toxic heavy metals. The findings highlight synthetic melanin-coated electrodes as a promising platform for sensitive and reliable detection of iron with a sensitivity of 106 nA/ppm and a limit of quantification as low as 1 ppm. Full article
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20 pages, 23355 KiB  
Article
Unveiling Thickness-Dependent Oxidation Effect on Optical Response of Room Temperature RF-Sputtered Nickel Ultrathin Films on Amorphous Glass: An Experimental and FDTD Investigation
by Dylan A. Huerta-Arteaga, Mitchel A. Ruiz-Robles, Srivathsava Surabhi, S. Shiva Samhitha, Santhosh Girish, María J. Martínez-Carreón, Francisco Solís-Pomar, A. Martínez-Huerta, Jong-Ryul Jeong and Eduardo Pérez-Tijerina
Materials 2025, 18(12), 2891; https://doi.org/10.3390/ma18122891 - 18 Jun 2025
Viewed by 478
Abstract
Nickel (Ni) ultrathin films exhibit phase-dependent electrical, magnetic, and optical characteristics that are significantly influenced by deposition methods. However, these films are inherently prone to rapid oxidation, with the oxidation rate dependent on substrate, temperature, and deposition parameters. The focus of this research [...] Read more.
Nickel (Ni) ultrathin films exhibit phase-dependent electrical, magnetic, and optical characteristics that are significantly influenced by deposition methods. However, these films are inherently prone to rapid oxidation, with the oxidation rate dependent on substrate, temperature, and deposition parameters. The focus of this research is to investigate the temporal oxidation of RF-sputtered Ni ultrathin films on Corning glass under ambient atmospheric conditions and its impact on their structural, surface, and optical characteristics. Controlled film thicknesses were achieved through precise manipulation of deposition parameters, enabling the analysis of oxidation-induced modifications. Atomic force microscopy (AFM) revealed that films with high structural integrity and surface uniformity are exhibiting roughness values (Rq) from 0.679 to 4.379 nm of corresponding thicknesses ranging from 4 to 85 nm. Scanning electron microscopy (SEM) validated the formation of Ni grains interspersed with NiO phases, facilitating SPR-like effects. UV-visible spectroscopy is demonstrating thickness-dependent spectral (plasmonic peak) shifts. Finite Difference Time Domain (FDTD) simulations corroborate the observed thickness-dependent optical absorbance and the resultant shifts in the absorbance-induced plasmonic peak position and bandgap. Increased NiO presence primarily drives the enhancement of electromagnetic (EM) field localization and the direct impact on power absorption efficiency, which are modulated by the tunability of the plasmonic peak position. Our work demonstrates that controlled fabrication conditions and optimal film thickness selection allow for accurate manipulation of the Ni oxidation process, significantly altering their optical properties. This enables the tailoring of these Ni films for applications in transparent conductive electrodes (TCEs), magneto-optic (MO) devices, spintronics, wear-resistant coatings, microelectronics, and photonics. Full article
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27 pages, 26121 KiB  
Article
Spark Plasma Sintering and Electrospark Deposition of High Entropy Alloys with Elemental Variation
by Ciprian Alexandru Manea, Laura Elena Geambazu, Ileana Mariana Mateș, Delia Pătroi, Gabriela Beatrice Sbârcea, Dorinel Tălpeanu, Jan Přikryl, Gifty B. Oppong and Augustin Semenescu
Materials 2025, 18(12), 2799; https://doi.org/10.3390/ma18122799 - 13 Jun 2025
Viewed by 426
Abstract
A novel processing route of producing CrFeNiMo, Co0.5CrFeNiMo, and Al0.5CrFeNiMo high-entropy alloy coatings was proposed in this work. Pre-alloyed HEAs were consolidated by spark plasma sintering (SPS) in order to fabricate electrodes for electrospark deposition (ESD) coatings on carbon [...] Read more.
A novel processing route of producing CrFeNiMo, Co0.5CrFeNiMo, and Al0.5CrFeNiMo high-entropy alloy coatings was proposed in this work. Pre-alloyed HEAs were consolidated by spark plasma sintering (SPS) in order to fabricate electrodes for electrospark deposition (ESD) coatings on carbon steel substrates. Investigations were performed to observe aspects such as phase composition and stability, contamination level, homogeneity, elemental distribution, and microstructural integrity. The results indicated phase stability and lower porosity when increasing the SPS temperature by 50 °C for all cases, with tetragonal distortion related to the HEAs’ severe lattice distortion core effect. The coating surface analysis indicated that a continuous and compact coating was obtained, correlated with the ESD layering count, but microfissures were present after 6 layers were applied due to the reduced ductility combined with rapid cooling under Ar atmosphere. The chemical integrity of both the sintered samples and the coatings was preserved during the processing, revealing a uniform elemental distribution with no contaminations or impurities present. The results indicated successful HEA sintering and deposition, highlighting the potential of the combined SPS-ESD process for high-performance material fabrication with possible applications in aggressive environments. Full article
(This article belongs to the Section Metals and Alloys)
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24 pages, 3600 KiB  
Article
Heating Performance and Electrical Properties of Cement Composites Using Conductive Films Coated with Multi-Walled Carbon Nanotubes
by Jong-Gun Park, Dong-Ju Seo, Chang-Ho Yun, Tae-Hyoung Kim, Ki-Chang Song and Gwang-Hee Heo
Materials 2025, 18(12), 2773; https://doi.org/10.3390/ma18122773 - 12 Jun 2025
Viewed by 369
Abstract
In this study, multi-walled carbon nanotubes (MWCNTs) were uniformly applied to polyethylene terephthalate (PET) film using a bar-coating method to fabricate conductive thin films, and their transmittance, surface morphology, and effects on the heating and electrical properties of cement composites were analyzed. The [...] Read more.
In this study, multi-walled carbon nanotubes (MWCNTs) were uniformly applied to polyethylene terephthalate (PET) film using a bar-coating method to fabricate conductive thin films, and their transmittance, surface morphology, and effects on the heating and electrical properties of cement composites were analyzed. The experimental parameters considered were the mixing method, MWCNT concentrations, use or absence of coating films, applied voltages, and electrode spacings. Considering these parameters, the cement composites were divided into a total of four groups and then fabricated. Group 1 is a method for fabricating plain cement composites (PCCs), while Group 2 is a method for fabricating PCC using only MWCNT-coated films. Group 3 is a method for fabricating PCC by adding only MWCNT dispersion, and finally, Group 4 is a method for fabricating PCC using both MWCNT dispersion and MWCNT-coated films. Furthermore, field emission scanning electron microscope (FE-SEM) image analysis confirmed that MWCNT were evenly distributed across the entire front surface of the PET film and formed a dense network structure. The experimental results of cement composites using these showed that when both MWCNT dispersion and MWCNT-coated films were used, the electrical resistance was significantly reduced and the heating performance was improved. In particular, when the electrode spacing was 40 mm and the applied voltage was 30 V, the MDCF-0.75 specimen exhibited the highest heating performance and the lowest electrical resistance. Full article
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21 pages, 7218 KiB  
Article
Fabrication of Large-Aspect-Ratio Micro Tool Electrodes by Bipolar Pulsed Vertical Liquid Membrane Method
by Xiujuan Wu, Li Wang, Weijing Kong, Tao Yang, Yusen Hang and Yongbin Zeng
Micromachines 2025, 16(6), 636; https://doi.org/10.3390/mi16060636 - 28 May 2025
Viewed by 335
Abstract
To achieve efficient preparation of microfine tool electrodes with a large aspect ratio, a bipolar pulse vertical liquid membrane electrochemical etching technique was proposed. The difference in current density distribution on the surface of tungsten rods under single-ended and double-ended vertical liquid membrane [...] Read more.
To achieve efficient preparation of microfine tool electrodes with a large aspect ratio, a bipolar pulse vertical liquid membrane electrochemical etching technique was proposed. The difference in current density distribution on the surface of tungsten rods under single-ended and double-ended vertical liquid membrane methods was analyzed using COMSOL software. The effects of negative voltage and pulse width on the distribution of electrolytic products and electrode preparation were investigated. It was found that when a large number of hydrogen bubbles were generated on the surface of the electrode, the electrode lost the protection of the diffusion layer, and the length was drastically shortened. When the pulse width was large, the electrode surface was covered with a coating layer of insoluble electrolysis product, and the shortening of electrode length was suppressed. Subsequently, the effects of forward voltage and bias on electrode preparation were investigated for large pulse widths. The optimal parameters are as follows: electrolyte concentration of 0.5 M, forward voltage of 4 V, negative voltage of −2 V, pulse period of 50 microseconds, and pulse width of 40 microseconds. Finally, the tool electrode with an average diameter of about 23.8 μm and an aspect ratio of 91.2 was prepared. Full article
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