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Keywords = electrochemical performance

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25 pages, 1374 KiB  
Article
Corrosion and Ion Release in 304L Stainless Steel Biomedical Stylets
by Lucien Reclaru, Alexandru Florian Grecu, Daniela Florentina Grecu, Cristian Virgil Lungulescu and Dan Cristian Grecu
Materials 2025, 18(16), 3769; https://doi.org/10.3390/ma18163769 - 11 Aug 2025
Abstract
Styles are invasive medical devices that are visible on images and are used in several medical specialties, including cardiology, neurology, orthopaedics, anaesthesia, oto-rhino-laryngology (ENT), and dentistry. With their thin and flexible design, they allow for the optimal positioning and precise guidance of medical [...] Read more.
Styles are invasive medical devices that are visible on images and are used in several medical specialties, including cardiology, neurology, orthopaedics, anaesthesia, oto-rhino-laryngology (ENT), and dentistry. With their thin and flexible design, they allow for the optimal positioning and precise guidance of medical devices such as nerve stimulation, defibrillation, electrode positioning, and catheter insertion. Generally, they are made of stainless steel, offering a combination of rigidity and flexibility. The aim of this study is to evaluate the sensitivity of austenitic stainless steel 304L used for the manufacture of J-stylets in uniform, pitting, crevice, and intergranular corrosion. We follow the manufacturing process step by step in order to analyse the risks of corrosion sensitisation and the cumulative effects of various forms of degradation, which could lead to a significant release of metal cations. Another objective of this study is to determine the optimal heat treatment temperature to minimise sensitivity to the intergranular corrosion of 304L,steel. Uniform corrosion: Two samples were taken at each stage of the manufacturing process (eight steps in total), in the form of rods. After one hour of immersion, potentiodynamic polarisation curves were plotted up to ± 400 mV vs. SCE. A coulometric analysis was also performed by integrating the anode zone between E (i = 0) and +400 mV vs. SCE. The values obtained by integration are expressed as mC/cm2. The test medium used was a simulated artificial plasma solution (9 g/L NaCl solution). Intergranular corrosion: (a) Chemical test: Thirty rod-shaped samples were tested, representing the eight manufacturing steps, as well as heat treatments at 500 °C, 620 °C, and 750 °C, in accordance with ASTM A262 (F method). (b) Electrochemical Potentiokinetic Reactivation (EPR) according to ASTM G108–94 (2015). Two samples were tested for each condition: without heat treatment and after treatments at 500 °C, 620 °C, and 750 °C. Release of cations: The release of metal ions was evaluated in the following two media: artificial sweat, according to EN 1811:2011+A1:2015, and bone plasma, according to the Fitton-Jackson and Burks-Peck method. Six samples that had been heat-treated at 500 °C for one hour were analysed. Results, discussions: (a) Analysis of the polarisation curves revealed significant disturbances in the heat treatment steps, as well as the μC/cm2 quantities, which were between 150,000 and 400,000 compared to only 40–180 for the other manufacturing steps; (b) Electrochemical Potentiokinetic reactivation (EPR) tests indicated that the temperature of 500 °C was a good choice to limit 304L steel sensitisation in intergranular corrosion; and (c) the quantities of cations released in EN 1811 sweat were of the order of a few μg/cm2 week, as for Fe: 2.31, Cr: 0.05, and Ni: 0.12. Full article
(This article belongs to the Section Metals and Alloys)
11 pages, 1777 KiB  
Article
High-Efficiency Strategy for Reducing Decomposition Potential of Lithium Formate as Cathode Prelithiation Additive for Lithium-Ion Batteries
by Yaqin Guo, Ti Yin, Zeyu Liu, Qi Wu, Yuheng Wang, Kangyu Zou, Tianxiang Ning, Lei Tan and Lingjun Li
Nanomaterials 2025, 15(16), 1225; https://doi.org/10.3390/nano15161225 - 11 Aug 2025
Abstract
Lithium-ion batteries (LIBs) have attracted extensive attention as a distinguished electrochemical energy storage system due to their high energy density and long cycle life. However, the initial irreversible lithium loss during the first cycle caused by the formation of the solid electrolyte interphase [...] Read more.
Lithium-ion batteries (LIBs) have attracted extensive attention as a distinguished electrochemical energy storage system due to their high energy density and long cycle life. However, the initial irreversible lithium loss during the first cycle caused by the formation of the solid electrolyte interphase (SEI) leads to the prominent reduction in the energy density of LIBs. Notably, lithium formate (HCOOLi, LFM) is regarded as a promising cathode prelithiation reagent for effective lithium supplementation due to its high theoretical capacity of 515 mAh·g−1. Nevertheless, the stable Li-O bond of LFM brings out the high reaction barrier accompanied by the high decomposition potential, which impedes its practical applications. To address this issue, a feasible strategy for reducing the reaction barrier has been proposed, in which the decomposition potential of LFM from 4.84 V to 4.23 V resulted from the synergetic effects of improving the electron/ion transport kinetics and catalysis of transition metal oxides. The addition of LFM to full cells consisting of graphite anodes and LiNi0.834Co0.11Mn0.056O2 cathodes significantly enhanced the electrochemical performance, increasing the reversible discharge capacity from 156 to 169 mAh·g⁻¹ at 0.1 C (2.65–4.25 V). Remarkably, the capacity retention after 100 cycles improved from 72.8% to 94.7%. Our strategy effectively enables LFM to serve as an efficient prelithiation additive for commercial cathode materials. Full article
15 pages, 3120 KiB  
Article
Effect of Cu and Ag Content on the Electrochemical Performance of Fe40Al Intermetallic Alloy in Artificial Saliva
by Jesus Porcayo-Calderon, Roberto Ademar Rodriguez-Diaz, Jonathan de la Vega Olivas, Cinthya Dinorah Arrieta-Gonzalez, Jose Gonzalo Gonzalez-Rodriguez, Jose Guadalupe Chacón-Nava and José Luis Reyes-Barragan
Metals 2025, 15(8), 899; https://doi.org/10.3390/met15080899 - 11 Aug 2025
Abstract
This study investigates the effect of copper (Cu) and silver (Ag) additions on the electrochemical behavior of the Fe40Al intermetallic alloy in artificial saliva, aiming to evaluate its potential for biomedical applications such as dental implants. Alloys with varying concentrations of Ag (0.5, [...] Read more.
This study investigates the effect of copper (Cu) and silver (Ag) additions on the electrochemical behavior of the Fe40Al intermetallic alloy in artificial saliva, aiming to evaluate its potential for biomedical applications such as dental implants. Alloys with varying concentrations of Ag (0.5, 1.0, and 3.0 wt%) and Cu (1.0, 3.0, and 5.0 wt%) were synthesized and exposed to a biomimetic electrolyte simulating oral conditions. Electrochemical techniques, including open circuit potential (OCP), linear polarization resistance (LPR), potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS), were employed to assess corrosion performance. Results show that unmodified Fe40Al exhibits good corrosion resistance, attributed to the formation of a stable passive oxide layer. The addition of Cu, particularly at 3.0 wt%, significantly improved corrosion resistance, yielding lower corrosion current densities and higher polarization resistance and charge transfer resistance values, surpassing even 316L stainless steel in some metrics. Conversely, Ag additions led to a degradation of corrosion resistance, especially at 3.0 wt%, due to microstructural changes and the formation of metallic Ag precipitates, AgSCN, and galvanic cells, which promoted localized corrosion. EIS results revealed that Cu- and Ag-modified alloys developed less homogeneous and less protective passive layers over time, as indicated by increased double-layer capacitance (Cdl) and reduced constant phase element exponent (ndl) values. Overall, the Fe40Al alloy shows intrinsic corrosion resistance in simulated physiological environments, and Cu additions can enhance this performance under controlled conditions. However, Ag additions negatively affect the protective behavior of the passive layer. These findings offer critical insight into the design of Fe-Al-based biomaterials for dental or biomedical applications where corrosion resistance and electrochemical stability are paramount. Full article
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21 pages, 13122 KiB  
Article
A Novel CuAlMnFe/CeO2 Composite Alloy: Investigating the Wear and Corrosion Features
by Fatih Doğan and Erhan Duru
Solids 2025, 6(3), 43; https://doi.org/10.3390/solids6030043 - 11 Aug 2025
Abstract
Shape memory alloys (SMAs) are known for their exceptional mechanical properties, particularly their superior wear resistance compared to conventional alloys with similar surface hardness. Rare earth oxides are often used as additives to further improve these characteristics. This study investigates the effects of [...] Read more.
Shape memory alloys (SMAs) are known for their exceptional mechanical properties, particularly their superior wear resistance compared to conventional alloys with similar surface hardness. Rare earth oxides are often used as additives to further improve these characteristics. This study investigates the effects of different CeO2 (cerium dioxide) concentrations (0.01 wt.%, 0.1 wt.%, 0.5 wt.%, and 1.0 wt.%) on the properties of CuAlMnFe alloys produced via powder metallurgy (PM). Various analyses were performed, including scanning electron microscopy (SEM), Energy Dispersive Spectroscopy (EDS), X-ray diffraction (XRD), as well as hardness, wear, and corrosion tests. The increase in wear rate is closely related to the formation of precipitates from CeO2 addition. Improvements in wear resistance and hardness are attributed to the effects of grain refinement and solid solution strengthening due to CeO2. Specifically, the wear rate increased from 1.5 × 10−3 mm3/(Nm) to 3.4 × 10−3 mm3/(Nm) with higher CeO2 content. Additionally, the friction coefficient of the CuAlMnFe alloy was reduced with CeO2 addition, indicating enhanced frictional properties. The optimal CeO2 concentration of 0.5% was found to improve grain uniformity, resulting in better wear resistance. Incorporating CeO2 particles into CuAlMnFe alloy enhances hardness and reduces wear rate when used in appropriate amounts. Additionally, it exhibits superior corrosion resistance, as evidenced by a positive shift in corrosion potential in Tafel measurements in solutions and a decrease in corrosion current density. The C0.5 specimen showed the highest corrosion potential (Ecorr, −588 V) and the lowest corrosion current density (icorr, 6.17 μA/cm2) during electrochemical corrosion in 3.5 wt.% NaCl solution. Full article
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11 pages, 1962 KiB  
Article
Cu-Substituted Na3V2(PO4)3/C Composites as High-Rate, Long-Cycle Cathodes for Sodium-Ion Batteries
by Hyeon-Jun Choi, Yu Gyeong Kim, Su Hwan Jeong, Sang Jun Lee, Young Hwa Jung and Joo-Hyung Kim
Batteries 2025, 11(8), 308; https://doi.org/10.3390/batteries11080308 - 11 Aug 2025
Abstract
The advancement of high-performance sodium-ion batteries (SIBs) necessitates cathode materials that exhibit both structural robustness and long-term electrochemical stability. Na3V2(PO4)3 (NVP), with its NASICON-type framework, is a promising candidate; however, its inherently low electronic conductivity restricts [...] Read more.
The advancement of high-performance sodium-ion batteries (SIBs) necessitates cathode materials that exhibit both structural robustness and long-term electrochemical stability. Na3V2(PO4)3 (NVP), with its NASICON-type framework, is a promising candidate; however, its inherently low electronic conductivity restricts full capacity utilization. In this study, carbon-coated and Cu-substituted Na3V2(PO4)3 (NVCP) composites were synthesized via a solid-state reaction using agarose as a carbon source. Structural and morphological analyses confirmed the successful incorporation of Cu2+ ions into the rhombohedral lattice without disrupting the crystal structure and the formation of uniform conductive carbon layers. The substitution of Cu2+ induced increased carbon disorder and partial oxidation of V3+ to V4+, contributing to enhanced electronic conductivity. Consequently, NVCP exhibited excellent long-term cycling performance, maintaining over 99% of its initial capacity after 500 cycles at 0.5 C. Furthermore, the electrode demonstrated outstanding high-rate capabilities, with a capacity recovery of 97.98% after cycling at 20 C and returning to lower current densities. These findings demonstrate that Cu substitution combined with carbon coating synergistically enhances structural integrity and Na+ transport, offering an effective approach to engineer high-performance cathodes for next-generation SIBs. Full article
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27 pages, 7417 KiB  
Article
Simulation of Corrosion Cracking in Reinforced Concrete Based on Multi-Phase Multi-Species Electrochemical Phase Field Modeling
by Tianhao Yao, Houmin Li, Keyang Wu, Jie Chen, Zhengpeng Zhou and Yunlong Wu
Materials 2025, 18(16), 3742; https://doi.org/10.3390/ma18163742 - 10 Aug 2025
Abstract
Non-uniform corrosion cracking in reinforced concrete buildings constitutes a fundamental difficulty resulting in durability failure. This work develops a microscopic-scale multi-species electrochemical phase field model to tackle this issue. The model comprehensively examines the spatiotemporal coupling mechanisms of the full “corrosion-rust swelling-cracking” process [...] Read more.
Non-uniform corrosion cracking in reinforced concrete buildings constitutes a fundamental difficulty resulting in durability failure. This work develops a microscopic-scale multi-species electrochemical phase field model to tackle this issue. The model comprehensively examines the spatiotemporal coupling mechanisms of the full “corrosion-rust swelling-cracking” process by integrating electrochemical reaction kinetics, multi-ion transport processes, and a unified phase field fracture theory. The model uses local corrosion current density as the primary variable to accurately measure the dynamic interactions among electrochemical processes, ion transport, and rust product precipitation. It incorporates phase field method simulations of fracture initiation and propagation in concrete, establishing a bidirectional link between rust swelling stress and crack development. Experimental validation confirms that the model’s predictions about cracking duration, crack shape, and ion concentration distribution align well with empirical data, substantiating the efficacy of local corrosion current density as an indicator of electrochemical reaction rate. Parametric studies were performed to examine the effects of interface transition zone strength, oxygen diffusion coefficient, protective layer thickness, reinforcing bar diameter, and reinforcing bar configuration on cracking patterns. This model’s multi-physics field coupling framework, influenced by dynamic corrosion current density, facilitates cross-field interactions, offering sophisticated theoretical tools and technical support for the quantitative analysis, durability evaluation, and protective design of corrosion-induced cracking in reinforced concrete structures. Full article
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16 pages, 3715 KiB  
Article
Binder-Free Fe2O3/MWCNT/Al Electrodes for Supercapacitors
by Alena A. Mitina, Evgene E. Yakimov, Maxim A. Knyazev, Victor I. Korotitsky and Arkady N. Redkin
Nanomaterials 2025, 15(16), 1222; https://doi.org/10.3390/nano15161222 - 10 Aug 2025
Abstract
This work presents a method for preparing an Fe2O3/MWCNT/Al composite electrode without the use of a binder. Synthesizing the composite material directly on conductive substrates allows one to obtain ready-made supercapacitor electrodes characterized by high values of specific capacity, [...] Read more.
This work presents a method for preparing an Fe2O3/MWCNT/Al composite electrode without the use of a binder. Synthesizing the composite material directly on conductive substrates allows one to obtain ready-made supercapacitor electrodes characterized by high values of specific capacity, as well as resistance to numerous charge/discharge cycles. Using an array of multi-walled carbon nanotubes (MWCNTs) as a conductive base for the synthesis of iron oxide allows for the production of a composite material that combines the positive properties of both materials. The Fe2O3/MWCNT/Al composite was formed using electrochemical oxidation of the MWCNT/Al material in a mixture of 0.1 M aqueous solution of Fe(NH4)2(SO4)2 (iron ammonium sulfate) and 0.08 M CH3COONa (sodium acetate) in a 1:1 ratio. The proposed approaches to fabricating composite electrodes provide excellent performance characteristics, namely high cyclic stability and fast response time. For the first time, an Fe2O3/MWCNT/Al composite was obtained using electrochemical oxidation of Fe2+ on the surface of MWCNTs grown directly on aluminum foil. The specific capacitance of the obtained composite material reaches 175 F/g at a scanning rate of 100 mV/s. The capacity loss during cyclic measurements does not exceed 25% after 10,000 charge/discharge cycles. Full article
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16 pages, 7118 KiB  
Article
Preparation of Bismuth Vanadates with Rich Oxygen Vacancies Using Different Sol pH and Their Photocatalytic Behavior in Degradation of Methylene Blue
by Shengli Chen, Yuanyuan Zhong, Jie Yang, Daixiong Yang, Dong Liu, Xiaodong Zhu and Lin Huang
Gels 2025, 11(8), 625; https://doi.org/10.3390/gels11080625 - 9 Aug 2025
Viewed by 26
Abstract
Gel precursors were formed by reacting bismuth nitrate pentahydrate, acetic acid, sodium metavanadate, and NaOH. pH was adjusted using NaOH solution followed by calcination to obtain bismuth vanadate (BiVO4) photocatalysts. During synthesis, pH directly influenced the formation and structure of the [...] Read more.
Gel precursors were formed by reacting bismuth nitrate pentahydrate, acetic acid, sodium metavanadate, and NaOH. pH was adjusted using NaOH solution followed by calcination to obtain bismuth vanadate (BiVO4) photocatalysts. During synthesis, pH directly influenced the formation and structure of the gel network. Therefore, the effects of pH on the microstructure and photocatalytic activity of BiVO4 were investigated. At pH 3, the sample consisted of microspheres formed by tightly packed small particles. At pH 5, the microspheres transformed into aggregated flakes. Photocatalytic performance was evaluated through methylene blue (MB) degradation, revealing the sample prepared at pH 7 (7-BVO) demonstrated the highest efficiency. The electronic band structure, bandgap, and band edge positions of 7-BVO were probed by density functional theory (DFT) and UV-vis absorption spectra. Furthermore, photoluminescence spectroscopy, electrochemical measurements, active species trapping experiments and liquid chromatography mass spectrometry technique collectively revealed the possible mechanistic pathways for MB photodegradation by 7-BVO. Full article
16 pages, 2496 KiB  
Article
Silicon Nanowires Sensor Modified with Cu (II) Phthalocyanine Derivative for Phosphate Monitoring
by Milaine Jebali, Zina Fredj, Sameh Daboussi, Mounir Ben Ali and Mohamed Hassen
Chemosensors 2025, 13(8), 297; https://doi.org/10.3390/chemosensors13080297 - 9 Aug 2025
Viewed by 48
Abstract
This study reports the development of a highly sensitive electrochemical sensor for phosphate ion detection, utilizing silicon nanowires (SiNWs) as the transducing elements and a novel copper (II) phthalocyanine-acrylate polymer adduct (Cu (II) Pc-PAA) as the functional sensing layer. Silicon nanowires were fabricated [...] Read more.
This study reports the development of a highly sensitive electrochemical sensor for phosphate ion detection, utilizing silicon nanowires (SiNWs) as the transducing elements and a novel copper (II) phthalocyanine-acrylate polymer adduct (Cu (II) Pc-PAA) as the functional sensing layer. Silicon nanowires were fabricated via metal-assisted chemical etching (MACE) with etching durations of 15, 25, 35, 45, and 60 min. The SiNWs etched for 15 min exhibited the highest sensitivity, showing superior electrochemical performance. Functionalized SiNWs were systematically evaluated for phosphate ion (HPO42−) detection over a wide concentration range (10−10 to 10−6 M) using Mott–Schottky measurements. The surface morphology of the SiNWs was thoroughly characterized before and after Cu (II) Pc-PAA layer functionalization. The sensing material was analyzed using contact angle goniometry and scanning electron microscopy (SEM), confirming both its uniform distribution and effective immobilization. The sensor displayed a Nernstian behavior with a sensitivity of 28.25 mV/Decade and an exceptionally low limit of detection (LOD) of 1.5 nM. Furthermore, the capacitive sensor exhibited remarkable selectivity toward phosphate ions, even in the presence of potentially interfering anions such as Cl, NO3, SO42− and ClO4. These results confirm the sensor’s high sensitivity, selectivity, and fast response, underscoring its suitability for environmental phosphate ion monitoring. Full article
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12 pages, 2983 KiB  
Article
Rare-Earth-Element-Doped NiCo Layered Double Hydroxides for High-Efficiency Oxygen Evolution
by Zhihan Li, Wenjing Yi, Qingqing Pang, Meng Zhang and Zhongyi Liu
Catalysts 2025, 15(8), 763; https://doi.org/10.3390/catal15080763 - 9 Aug 2025
Viewed by 101
Abstract
The development of low-cost and high-efficiency oxygen evolution reaction (OER) catalysts is essential to enhance the practicality of electrochemical water splitting for green hydrogen production. Layered double hydroxides (LDHs), especially those based on nickel and cobalt, have attracted attention due to their tunable [...] Read more.
The development of low-cost and high-efficiency oxygen evolution reaction (OER) catalysts is essential to enhance the practicality of electrochemical water splitting for green hydrogen production. Layered double hydroxides (LDHs), especially those based on nickel and cobalt, have attracted attention due to their tunable composition, abundant redox-active sites, and earth-abundant constituents. However, their application is hindered by their limited conductivity and sluggish reaction kinetics. In this study, rare-earth-element-doped NiCo LDHs were synthesized directly on nickel foam through a one-step hydrothermal approach to improve the OER activity by modulating the electronic structure and optimizing the surface morphology. Among the representative catalysts, the incorporation of Sm significantly influenced the microstructure and electronic configuration of the catalyst, as confirmed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Electrochemical tests showed that the optimized Sm-NiCo LDH achieved a low overpotential of 172 mV at 10 mA cm−2 and a small Tafel slope of 84 mV dec−1 in 1 M KOH, indicating an expanded electrochemically active surface and improved charge transport. Long-term stability tests further showed its durability. These findings suggest that Sm doping enhances the OER performance by increasing active site exposure and promoting efficient charge transfer, offering a promising strategy for designing rare-earth-modified, non-precious-metal-based OER catalysts. Full article
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45 pages, 6412 KiB  
Review
Thermal Stability of Lithium-Ion Batteries: A Review of Materials and Strategies
by Aimei Yu, Jinjie Feng and Jun Pang
Energies 2025, 18(16), 4240; https://doi.org/10.3390/en18164240 - 9 Aug 2025
Viewed by 52
Abstract
Rising incidents of critical lithium-ion battery (LIB) accidents highlight the pressing demand for safety enhancements that do not degrade the electrochemical performance parameters. This article provides a comprehensive overview of thermal failure mechanisms and thermal stability strategies, including their cathode, anode, separator, and [...] Read more.
Rising incidents of critical lithium-ion battery (LIB) accidents highlight the pressing demand for safety enhancements that do not degrade the electrochemical performance parameters. This article provides a comprehensive overview of thermal failure mechanisms and thermal stability strategies, including their cathode, anode, separator, and electrolyte. The analysis covers the current thermal failure mechanisms of each component, including structural changes and boundary reactions, such as Mn dissolution in the cathode, solid–electrolyte interface decomposition in the anode, the melting–shrinkage–perforation of the separator, as well as decomposition–combustion–gas generation in the electrolyte. Furthermore, the article reviews thermal stability improvement methods for each component, including element doping and surface coating of the electrode, high-temperature resistance, flame retardancy, and porosity strategies of the separator, flame retardant, non-flammable solvent, and solid electrolyte strategies of the electrolyte. The findings highlight that incorporating diverse elements into the crystal lattice enhances the thermal stability and extends the service life of electrode materials, while applying surface coatings effectively suppresses the boundary reactions and structural degradation responsible for thermal failure. Furthermore, by using solid electrolytes such as polymer electrolytes, and combining innovative ceramic-polymer composite separators, it is possible to effectively reduce the flammability of these components and enhance their thermal stability. As a result, the overall thermal safety of LIBs is improved. These strategies collectively contribute to the overall thermal safety performance of LIBs. Full article
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17 pages, 7637 KiB  
Article
Metal Oxide-Doped Pd-Based Catalysts for Enhanced Formaldehyde Oxidation
by Bohao Chang, Xingyu Li, Zeren Rong, Xingshu Wang and Zhihui Liu
Catalysts 2025, 15(8), 762; https://doi.org/10.3390/catal15080762 - 9 Aug 2025
Viewed by 99
Abstract
In this study, a novel strategy to enhance the performance of palladium (Pd)-based catalysts by doping with metal oxides (Mn3O4, MoO3, and SnO) has been developed in order to overcome the limitations of its low activity and [...] Read more.
In this study, a novel strategy to enhance the performance of palladium (Pd)-based catalysts by doping with metal oxides (Mn3O4, MoO3, and SnO) has been developed in order to overcome the limitations of its low activity and high cost in the catalytic oxidation of formaldehyde (HCHO). The novelty of this strategy lies in the fact that by precisely controlling the types and doping ratios of the metal oxides, a significant enhancement of the electrochemical performance and catalytic activity of the Pd-based catalysts was achieved, while the dependence on precious metals was reduced and the cost-effectiveness of the catalysts was improved. The effects of different metal oxide doping on the catalytic performance were systematically investigated by electrochemical characterization and catalytic activity tests. Among the prepared catalysts, Pd-Mn3O4 showed the most excellent performance, with an electrochemically active surface area of 20.6 m2/g and a formaldehyde oxidation reaction (FOR) current density of 3.5 mA/cm2, which were 31.6% and 169.2% higher than pure Pd, respectively. In a 1000 s timed current method stability test, the limiting current density of Pd-Mn3O4 reached 0.48 mA/cm2, which is 4.4 times higher than that of pure Pd. The excellent catalytic performance is attributed to the abundant surface hydroxyl (-OH) groups provided by Mn3O4, which contribute to the oxidation of formaldehyde intermediates, as well as the electronic synergistic effect between Pd and Mn3O4, which is manifested as a 0.4 eV downshift of the Pd 3d binding energy. In addition, the sensor evaluation showed that the Pd-Mn3O4-based formaldehyde sensor exhibited a high sensitivity (1.5 μA/ppm), excellent linearity (R2 = 0.995), minimal long-term degradation (<7% in 30 days), and ~20-fold selectivity for formaldehyde over interfering gases (e.g., ethanol). This study provides a theoretical basis and practical material reference for the development of efficient and low-cost catalysts for formaldehyde oxidation. Full article
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17 pages, 1719 KiB  
Article
A DNA Adsorption-Based Biosensor for Rapid Detection of Ratoon Stunting Disease in Sugarcane
by Moutoshi Chakraborty, Shamsul Arafin Bhuiyan, Simon Strachan, Muhammad J. A. Shiddiky, Nam-Trung Nguyen, Narshone Soda and Rebecca Ford
Biosensors 2025, 15(8), 518; https://doi.org/10.3390/bios15080518 - 8 Aug 2025
Viewed by 178
Abstract
Early and accurate detection of plant diseases is critical for ensuring global food security and agricultural resilience. Ratoon stunting disease (RSD), caused by the bacterium Leifsonia xyli subsp. xyli (Lxx), is among the most economically significant diseases of sugarcane worldwide. Its [...] Read more.
Early and accurate detection of plant diseases is critical for ensuring global food security and agricultural resilience. Ratoon stunting disease (RSD), caused by the bacterium Leifsonia xyli subsp. xyli (Lxx), is among the most economically significant diseases of sugarcane worldwide. Its cryptic nature—characterized by an absence of visible symptoms—renders timely diagnosis particularly difficult, contributing to substantial undetected yield losses across major sugar-producing regions. Here, we report the development of a potential-induced electrochemical (EC) nanobiosensor platform for the rapid, low-cost, and field-deployable detection of Lxx DNA directly from crude sugarcane sap. This method eliminates the need for conventional nucleic acid extraction and thermal cycling by integrating the following: (i) a boiling lysis-based DNA release from xylem sap; (ii) sequence-specific magnetic bead-based purification of Lxx DNA using immobilized capture probes; and (iii) label-free electrochemical detection using a potential-driven DNA adsorption sensing platform. The biosensor shows exceptional analytical performance, achieving a detection limit of 10 cells/µL with a broad dynamic range spanning from 105 to 1 copy/µL (r = 0.99) and high reproducibility (SD < 5%, n = 3). Field validation using genetically diverse sugarcane cultivars from an inoculated trial demonstrated a strong correlation between biosensor signals and known disease resistance ratings. Quantitative results from the EC biosensor also showed a robust correlation with qPCR data (r = 0.84, n = 10, p < 0.001), confirming diagnostic accuracy. This first-in-class EC nanobiosensor for RSD represents a major technological advance over existing methods by offering a cost-effective, equipment-free, and scalable solution suitable for on-site deployment by non-specialist users. Beyond sugarcane, the modular nature of this detection platform opens up opportunities for multiplexed detection of plant pathogens, making it a transformative tool for early disease surveillance, precision agriculture, and biosecurity monitoring. This work lays the foundation for the development of a universal point-of-care platform for managing plant and crop diseases, supporting sustainable agriculture and global food resilience in the face of climate and pathogen threats. Full article
(This article belongs to the Special Issue Nanomaterial-Based Biosensors for Point-of-Care Testing)
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13 pages, 10178 KiB  
Article
Luffa-like Interconnective Porous Nanofiber with Anchored Co/CoCr2O4 Hybrid Nanoparticles for Zinc–Air Batteries
by Guoqiang Jin, Bin Liu, Yan Liu, Xueting Zhang, Dapeng Cao and Xiuling Zhang
Batteries 2025, 11(8), 306; https://doi.org/10.3390/batteries11080306 - 8 Aug 2025
Viewed by 125
Abstract
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of [...] Read more.
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of Co/CoCr2O4@ IPCF is fabricated, with Co and CoCr2O4 hybrid nanoparticles (NPs) embedding into interconnective porous carbon nanofibers (IPCF). Contributing to CoCr2O4 NPs stabilized Co active sites, the resulting ZABs assembled with Co/CoCr2O4@IPCF as an air cathode catalyst delivering sustainable cycling stability of 550 h, surpassing that of Co@IPCF based on ZABs (215 h). Also, the Co/CoCr2O4@IPCF has a high ORR performance with a half-wave potential (E1/2) of 0.866 V in alkaline medium. The cycling stability originates from the IPCF carrier and the synergistic effect of Co NPs and CoCr2O4 NPs. The chain-like interconnective porous structure of the fibers provides more active sites and facilitates mass transfer to avoid the accumulation of OH and the exposure of H2O2, while the CoCr2O4 NPs can serve as a regulator for stabilizing the Co NPs electrochemical performance. Full article
(This article belongs to the Special Issue Novel Materials for Rechargeable Batteries)
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11 pages, 1504 KiB  
Article
Nano-Alloy FeSb Wrapped in Three-Dimensional Honeycomb Carbon for High-Performance Lithium-Ion Batteries
by Nanjun Jia, Xinming Nie, Jianwei Li and Wei Qin
Batteries 2025, 11(8), 305; https://doi.org/10.3390/batteries11080305 - 8 Aug 2025
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Abstract
Sb-based anodes have great potential in lithium-ion batteries because of their relatively high theoretical capacities. However, in general, their volume changes (>150%) during charge and discharge process have a significant impact, which affects their electrochemical performances. In this paper, nano-alloy FeSb wrapped in [...] Read more.
Sb-based anodes have great potential in lithium-ion batteries because of their relatively high theoretical capacities. However, in general, their volume changes (>150%) during charge and discharge process have a significant impact, which affects their electrochemical performances. In this paper, nano-alloy FeSb wrapped in three-dimensional honeycomb graphite carbon (FeSb@C) was prepared by the freeze-drying method using sodium chloride as a template. The three-dimensional carbon can buffer the volume change in the reaction process, increasing the contact area between the electrode and electrolyte. Furthermore, the addition of metallic iron also increases the overall specific capacity and improves its electrochemical performance. As the anode of a lithium-ion battery, the optimized FeSb@C shows excellent electrochemical performance with a specific capacity of 193.0 mAh g−1 at a high current density of 5 A g−1, and a reversible capacity of 607.8 mAh g−1 after 600 cycles of 1 A g−1. It provides an effective strategy for preparing high-performance lithium-ion batteries anode materials. Full article
(This article belongs to the Special Issue Batteries: 10th Anniversary)
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