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30 pages, 9289 KiB  
Article
Structure of the Secretory Compartments in Goblet Cells in the Colon and Small Intestine
by Alexander A. Mironov, Irina S. Sesorova, Pavel S. Vavilov, Roberto Longoni, Paola Briata, Roberto Gherzi and Galina V. Beznoussenko
Cells 2025, 14(15), 1185; https://doi.org/10.3390/cells14151185 - 31 Jul 2025
Viewed by 182
Abstract
The Golgi of goblet cells represents a specialized machine for mucin glycosylation. This process occurs in a specialized form of the secretory pathway, which remains poorly examined. Here, using high-resolution three-dimensional electron microscopy (EM), EM tomography, serial block face scanning EM (SBF-SEM) and [...] Read more.
The Golgi of goblet cells represents a specialized machine for mucin glycosylation. This process occurs in a specialized form of the secretory pathway, which remains poorly examined. Here, using high-resolution three-dimensional electron microscopy (EM), EM tomography, serial block face scanning EM (SBF-SEM) and immune EM we analyzed the secretory pathway in goblet cells and revealed that COPII-coated buds on the endoplasmic reticulum (ER) are extremely rare. The ERES vesicles with dimensions typical for the COPII-dependent vesicles were not found. The Golgi is formed by a single cisterna organized in a spiral with characteristics of the cycloid surface. This ribbon has a shape of a cup with irregular perforations. The Golgi cup is filled with secretory granules (SGs) containing glycosylated mucins. Their diameter is close to 1 µm. The cup is connected with ER exit sites (ERESs) with temporal bead-like connections, which are observed mostly near the craters observed at the externally located cis surface of the cup. The craters represent conus-like cavities formed by aligned holes of gradually decreasing diameters through the first three Golgi cisternae. These craters are localized directly opposite the ERES. Clusters of the 52 nm vesicles are visible between Golgi cisternae and between SGs. The accumulation of mucin, started in the fourth cisternal layer, induces distensions of the cisternal lumen. The thickness of these distensions gradually increases in size through the next cisternal layers. The spherical distensions are observed at the edges of the Golgi cup, where they fuse with SGs and detach from the cisternae. After the fusion of SGs located just below the apical plasma membrane (APM) with APM, mucus is secreted. The content of this SG becomes less osmiophilic and the excessive surface area of the APM is formed. This membrane is eliminated through the detachment of bubbles filled with another SG and surrounded with a double membrane or by collapse of the empty SG and transformation of the double membrane lacking a visible lumen into multilayered organelles, which move to the cell basis and are secreted into the intercellular space where the processes of dendritic cells are localized. These data are evaluated from the point of view of existing models of intracellular transport. Full article
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17 pages, 3002 KiB  
Article
Microwave-Assisted Dried Cells of the Fungus Arthrinium malaysianum as a Potential Biomaterial with Sustainable Bioremediation of Toxic Heavy Metals
by Swagata Roy Chowdhury, Arpita Das, Sanmitra Ghosh, Saptarshi Chatterjee and Rajib Majumder
Appl. Microbiol. 2025, 5(2), 55; https://doi.org/10.3390/applmicrobiol5020055 - 11 Jun 2025
Viewed by 519
Abstract
Significant heavy metals contamination is often caused by rapid industrialization, which is devastating to both public health and the environment. Conventional processes of metal removal also result in the accumulation of secondary waste. This work proposes the use of a novel fungal biomass [...] Read more.
Significant heavy metals contamination is often caused by rapid industrialization, which is devastating to both public health and the environment. Conventional processes of metal removal also result in the accumulation of secondary waste. This work proposes the use of a novel fungal biomass (microwave heat dried) from Arthrinium malaysianum for the biosorption of toxic chromium. We have meticulously explored and investigated the interactions of hexavalent chromium with dried biomass using several cutting-edge techniques like FTIR for studying the involvement of functional groups on the biomass surface, XRD for the surface architecture changes after metal binding, XPS to unravel the reduction of hexavalent chromium into its non-toxic form, and FESEM-EDX for the visualization of the ultra-structure of fungal cell surface. The Langmuir isotherm demonstrates that the maximum removal capacity Qmax of Cr(VI) is 102.310 mgg−1, at a pH of 3.5 with 100% removal of Cr(VI). There were substantial changes in the surface architecture during adsorption, confirmed by FESEM and AFM studies. FTIR and XPS data analysis indicated that carbonyl, hydroxyl, phosphate, and amine groups were responsible for the conversion of Cr(VI) (toxic) to Cr(III) (non-toxic). The IR spectra of biomass treated with Cr showed a decreased C-O stretching intensity and slight shriveling of the -OH band, and the bands in the FTIR spectra at 1642 cm−1 to 1635 cm−1 and at 1549 cm−1 to 1547 cm−1 shifted and appeared quite distinct. XRD revealed that the chromium-treated biomass had greater crystalline features and also the appearance of a wide peak where 2θ = 20°, approximately, indicating an amorphous nature at 576.0 eV and in highly loaded chromium (500 mg/L) biomass, with the Cr2p level displaying a slight shift, eventually terminating in a (576.0 eV) Cr2O3 to Cr(III) peak. Since the FTIR and XPS data obtained revealed that Cr(VI) reduces to Cr(III), this fungal biomass can also be used for generating metallic nanoparticles during biosorption. Thus, we suggest that the above-mentioned fungal biomass could be a very useful biomaterial for future translational research. We are in the process of fabricating beads with powdered biomass for further studies. Full article
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22 pages, 10083 KiB  
Article
Biocontrol Potential of Bacillus subtilis A3 Against Corn Stalk Rot and Its Impact on Root-Associated Microbial Communities
by Liming Wang, Shiqi Jia, Yue Du, Hongzhe Cao, Kang Zhang, Jihong Xing and Jingao Dong
Agronomy 2025, 15(3), 706; https://doi.org/10.3390/agronomy15030706 - 14 Mar 2025
Cited by 2 | Viewed by 1124
Abstract
Fusarium stalk rot (FSR), a devastating soil-borne disease caused by Fusarium species, severely threatens global maize production through yield losses and mycotoxin contamination. Bacillus subtilis, a plant growth-promoting rhizobacterium (PGPR), has shown potential as a biocontrol agent against soil-borne pathogens, but its [...] Read more.
Fusarium stalk rot (FSR), a devastating soil-borne disease caused by Fusarium species, severely threatens global maize production through yield losses and mycotoxin contamination. Bacillus subtilis, a plant growth-promoting rhizobacterium (PGPR), has shown potential as a biocontrol agent against soil-borne pathogens, but its efficacy and mechanisms against maize FSR remain poorly understood. In this study, an identified strain of B. subtilis A3 was introduced to study its biological control potential against corn stalk rot. The bacteriostatic stability of the biocontrol strain was assessed, revealing that its inhibitory activity against F. graminearum remained consistent over five consecutive generations, indicating robust bacteriostatic stability. The strain also exhibited inhibitory effects on F. verticilliodes, F. proliferalum, and other pathogenic fungi, demonstrating it has broad-spectrum antibacterial activity. Indoor experiments showed that treatment with the biocontrol strain significantly increased plant height, stem diameter, and fresh weight, indicating a positive impact on corn growth. Additionally, the biocontrol strain A3 markedly reduced the lesion length of corn stalk rot, confirming its efficacy in controlling the disease. Field trials demonstrated that the growth of the A3-coated corn seeds was better than the control seeds, the control effect of FSR disease was 45.75%, and the yield increase was 3.6%. Microscopic observations revealed that the biocontrol strain A3 caused the hyphal tips of F. graminearum to swell and exhibit a beaded morphology, inhibiting normal growth. The volatile substances produced by A3 also showed significant antibacterial activity, with the antibacterial spectrum aligning with that of the biocontrol strain. Using headspace solid-phase microextraction and GC-MS, various antibacterial compounds were identified in the volatile substances. Analysis of root-associated microorganisms indicated that A3 significantly changed the microbial community composition. Co-occurrence network analysis revealed that A3-treated plants had fewer edges and lower negative correlations among bacterial communities. This study establishes the strong biocontrol potential of B. subtilis A3 against Fusarium stalk rot in corn, demonstrating its robust bacteriostatic stability, broad-spectrum antibacterial activity, positive impact on plant growth, and significant disease control efficacy, while also revealing its ability to alter root-associated microbial communities. These findings provide a foundation for further research into the mechanism of B. subtilis and its application in field biological control. Full article
(This article belongs to the Special Issue Environmentally Friendly Ways to Control Plant Disease)
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18 pages, 5510 KiB  
Article
Towards an Automated Design Evaluation Method for Wire Arc Additive Manufacturing
by Johannes Pusicha, Henrik Stromberg, Markus Quanz and Armin Lohrengel
Appl. Sci. 2025, 15(2), 938; https://doi.org/10.3390/app15020938 - 18 Jan 2025
Cited by 1 | Viewed by 1092
Abstract
Freedom of design and the cost-effective production of structural parts have led to much research interest in Wire Arc Additive Manufacturing (WAAM). Nevertheless, WAAM is subject to design constraints and fundamentally differs from other additive manufacturing processes. Consequently, design guidelines and supporting design [...] Read more.
Freedom of design and the cost-effective production of structural parts have led to much research interest in Wire Arc Additive Manufacturing (WAAM). Nevertheless, WAAM is subject to design constraints and fundamentally differs from other additive manufacturing processes. Consequently, design guidelines and supporting design evaluation tools adapted to WAAM are needed. One geometric approach to design evaluation is the use of a three-dimensional medial axis transformation (3D-MAT) to derive local geometry indicators. Previous works define the thickness and radius indicators. In this work, the angle between opposing faces and a mass gradient indicator are added. To apply the literature design rules regarding wall thickness, clearance, bead angle, and edge radius to specific geometry regions, features are classified by the indicators. Following a literature suggestion, wall and corner regions are differentiated by the angle indicator. An angle of 65° is identified as an effective separation limit. Additionally, the analogy of Heuvers’ spheres to the MAT helps estimate a limit of kH1kH+1 for the mass gradient (kH: Heuvers’ factor). Finally, tests on example parts demonstrate the method’s effectiveness in verifying compliance to the specified rules. With a numerical complexity of O(n2), this method is more efficient than finite element analyses, providing early feedback in the design process. Full article
(This article belongs to the Section Mechanical Engineering)
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59 pages, 4856 KiB  
Review
Extraction and Analytical Methods for the Characterization of Polyphenols in Marine Microalgae: A Review
by Gabriela Bermudez, Cristina Terenzi, Francesca Medri, Vincenza Andrisano and Serena Montanari
Mar. Drugs 2024, 22(12), 538; https://doi.org/10.3390/md22120538 - 30 Nov 2024
Cited by 5 | Viewed by 2943
Abstract
Marine microalgae are emerging as promising sources of polyphenols, renowned for their health-promoting benefits. Recovering polyphenols from microalgae requires suitable treatment and extraction techniques to ensure their release from the biomass and analytical methodologies to assess their efficiency. This review provides a comprehensive [...] Read more.
Marine microalgae are emerging as promising sources of polyphenols, renowned for their health-promoting benefits. Recovering polyphenols from microalgae requires suitable treatment and extraction techniques to ensure their release from the biomass and analytical methodologies to assess their efficiency. This review provides a comprehensive comparison of traditional and cutting-edge extraction and analytical procedures applied for polyphenolic characterization in marine microalgae over the past 26 years, with a unique perspective on optimizing their recovery and identification. It addresses (I) cell disruption techniques, including bead milling, high-speed homogenization, pulsed electric field, ultrasonication, microwave, freeze-thawing, and enzymatic/chemical hydrolysis; (II) extraction techniques, such as solid–liquid extraction, ultrasound and microwave-assisted extraction, pressurized-liquid extraction, and supercritical CO2; (III) analytical methods, including total phenolic and flavonoid content assays and advanced chromatographic techniques like GC-MS, HPLC-DAD, and HPLC-MS. Key findings showed bead milling and chemical hydrolysis as effective cell disruption techniques, pressurized-liquid extraction and microwave-assisted extraction as promising efficient extraction methods, and HPLC-MS as the finest alternative for precise phenolic characterization. Unlike previous reviews, this study uniquely integrates both extractive and analytical approaches in one work, focusing exclusively on marine microalgae, a relatively underexplored area compared to freshwater species, offering actionable insights to guide future research and industrial applications. Full article
(This article belongs to the Special Issue High-Value Algae Products)
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24 pages, 5375 KiB  
Article
Preparation and Evaluation of pH-Sensitive Chitosan/Alginate Nanohybrid Mucoadhesive Hydrogel Beads: An Effective Approach to a Gastro-Retentive Drug Delivery System
by Sadia Rehman, Qazi Adnan Jamil, Sobia Noreen, Muhammad Azeem Ashraf, Asadullah Madni, Hassan Mahmood, Hina Shoukat and Muhammad Rafi Raza
Pharmaceutics 2024, 16(11), 1451; https://doi.org/10.3390/pharmaceutics16111451 - 13 Nov 2024
Cited by 4 | Viewed by 2486
Abstract
Background: Despite extensive research over the decades, cancer therapy is still a great challenge because of the non-specific delivery of chemotherapeutic agents, which could be overcome by limiting the distribution of chemotherapeutic agents toward cancer cells. Objective: To reduce the cytolytic effects against [...] Read more.
Background: Despite extensive research over the decades, cancer therapy is still a great challenge because of the non-specific delivery of chemotherapeutic agents, which could be overcome by limiting the distribution of chemotherapeutic agents toward cancer cells. Objective: To reduce the cytolytic effects against cancer cells, graphene oxide (GO) nanoparticles (NPs) can load anticancer medicines and genetic tools. Methodology: During the current study, folic-acid-conjugated graphene oxide (Fa-GO) hybrid mucoadhesive chitosan (CS)-based hydrogel beads were fabricated through an “ion-gelation process”, which allows for regulated medication release at malignant pH. Results: The fabricated chitosan–alginate (SA-CS) hydrogel beads were examined using surface morphology, optical microscopy, XRD, FTIR, and homogeneity analysis techniques. The size analysis indicated that the size of the Fa-GO was up to 554.2 ± 95.14 nm, whereas the beads were of a micrometer size. The folic acid conjugation was confirmed by NMR. The results showed that the craggy edges of the graphene oxide were successfully encapsulated in a polymeric matrix. The mucoadhesive properties were enhanced with the increase in the CS concentration. The nanohybrid SA-CS beads exhibited good swelling properties, and the drug release was 68.29% at pH 5.6 during a 24 h investigation. The accelerated stability study, according to ICH guidelines, indicated that the hydrogel beads have a shelf-life of more than two years. Conclusions: Based on the achieved results, it can be concluded that this novel gastro-retentive delivery system may be a viable and different way to improve the stomach retention of anticancer agents and enhance their therapeutic effectiveness. Full article
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11 pages, 2400 KiB  
Article
Application of Gap Mode Ultrasensitive P-GERTs in SERS-Based Rapid Detection
by Mingzhong Zhang, Shanshan Xu, Peng-Cheng Guan, Yue-Jiao Zhang and Jian-Feng Li
Photonics 2024, 11(8), 708; https://doi.org/10.3390/photonics11080708 - 30 Jul 2024
Cited by 1 | Viewed by 1312
Abstract
In surface-enhanced Raman scattering (SERS) detection research, the shape, structure, surface modification, and material selection of nanoparticles can significantly impact the SERS intensity. Petal-like gap-enhanced Raman tags (P-GERTs) possess numerous sharp tips and edges, which generate localized electric field enhancements, further amplifying the [...] Read more.
In surface-enhanced Raman scattering (SERS) detection research, the shape, structure, surface modification, and material selection of nanoparticles can significantly impact the SERS intensity. Petal-like gap-enhanced Raman tags (P-GERTs) possess numerous sharp tips and edges, which generate localized electric field enhancements, further amplifying the electric field enhancement effect on neighboring molecules and enhancing the SERS signal. Additionally, the surface of P-GERTs can be modified with functional molecules, enabling their application in the detection of disease biomarkers. Using COVID-19 as an example, the performance of P-GERTs in disease biomarker detection was validated, demonstrating that the signal intensity of this probe can reach 55 times that of regular gold nanoparticles and 36.7 times that of smooth shell gap-enhanced Raman tags (S-GERTs). Furthermore, in combination with magnetically retrievable magnetic bead substrates, the N-protein antigen was specifically detected in a one-step process. N-protein was detected within 15 min using a portable Raman spectrometer. The limit of detection (LOD) for the standard sample was 4.28 pg/mL, and the LOD for the actual throat swab sample system was 25.4 pg/mL. This workflow can be extended to the detection of other biomarkers, making it widely applicable. Full article
(This article belongs to the Special Issue Research, Development and Application of Raman Scattering Technology)
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21 pages, 6427 KiB  
Article
A Rigorous 2D–3D Registration Method for a High-Speed Bi-Planar Videoradiography Imaging System
by Shu Zhang, Derek D. Lichti, Gregor Kuntze and Janet L. Ronsky
Diagnostics 2024, 14(14), 1488; https://doi.org/10.3390/diagnostics14141488 - 11 Jul 2024
Cited by 1 | Viewed by 1522
Abstract
High-speed biplanar videoradiography can derive the dynamic bony translations and rotations required for joint cartilage contact mechanics to provide insights into the mechanical processes and mechanisms of joint degeneration or pathology. A key challenge is the accurate registration of 3D bone models (from [...] Read more.
High-speed biplanar videoradiography can derive the dynamic bony translations and rotations required for joint cartilage contact mechanics to provide insights into the mechanical processes and mechanisms of joint degeneration or pathology. A key challenge is the accurate registration of 3D bone models (from MRI or CT scans) with 2D X-ray image pairs. Marker-based or model-based 2D–3D registration can be performed. The former has higher registration accuracy owing to corresponding marker pairs. The latter avoids bead implantation and uses radiograph intensity or features. A rigorous new method based on projection strategy and least-squares estimation that can be used for both methods is proposed and validated by a 3D-printed bone with implanted beads. The results show that it can achieve greater marker-based registration accuracy than the state-of-the-art RSA method. Model-based registration achieved a 3D reconstruction accuracy of 0.79 mm. Systematic offsets between detected edges in the radiographs and their actual position were observed and modeled to improve the reconstruction accuracy to 0.56 mm (tibia) and 0.64 mm (femur). This method is demonstrated on in vivo data, achieving a registration precision of 0.68 mm (tibia) and 0.60 mm (femur). The proposed method allows the determination of accurate 3D kinematic parameters that can be used to calculate joint cartilage contact mechanics. Full article
(This article belongs to the Section Medical Imaging and Theranostics)
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23 pages, 12637 KiB  
Article
Mechanical Properties of Raw Filaments and Printed Specimens: Effects of Fiber Reinforcements and Process Parameters
by Daniel Vieweger, Sergej Diel, Hans-Georg Schweiger and Ulrich Tetzlaff
Polymers 2024, 16(11), 1576; https://doi.org/10.3390/polym16111576 - 2 Jun 2024
Cited by 6 | Viewed by 1584
Abstract
Fused Deposition Modeling (FDM) is a well-established manufacturing method for producing both prototype and functional components. This study investigates the mechanical properties of FDM components by material and process-related influencing variables. Tensile tests were conducted on seven different materials in their raw filament [...] Read more.
Fused Deposition Modeling (FDM) is a well-established manufacturing method for producing both prototype and functional components. This study investigates the mechanical properties of FDM components by material and process-related influencing variables. Tensile tests were conducted on seven different materials in their raw filament form, two of which were fiber-reinforced, to analyze their material-related influence. To cover a wide range from standard to advanced materials relevant for load-carrying components as well as their respective variations, polylactic acid (PLA), 30% wood-fiber-reinforced PLA, acrylonitrile butadiene styrene (ABS), polycarbonate (PC), a blend of ABS and PC, Nylon, and 30% glass-fiber-reinforced Nylon were selected. The process-related influencing variables were studied using the following process parameters: layer thickness, nozzle diameter, build orientation, nozzle temperature, infill density and pattern, and raster angle. The first test series revealed that the addition of wood fibers significantly worsened the mechanical behavior of PLA due to the lack of fiber bonding to the matrix and significant pore formation. The polymer blend of ABS and PC only showed improvements in stiffness. Significant strength and stiffness improvements were found by embedding glass fibers in Nylon, despite partially poor fiber–matrix bonding. The materials with the best properties were selected for the process parameter analysis. When examining the impact of layer thickness on part strength, a clear correlation was evident. Smaller layer thicknesses resulted in higher strength, while stiffness did not appear to be affected. Conversely, larger nozzle diameters and lower nozzle temperatures only positively impacted stiffness, with little effect on strength. The part orientation did alter the fracture behavior of the test specimens. Although an on-edge orientation resulted in higher stiffness, it failed at lower stresses. Higher infill densities and infill patterns aligned with the load direction led to the best mechanical results. The raster angle had a significant impact on the behavior of the printed bodies. An alternating raster angle resulted in lower strengths and stiffness compared to a unidirectional raster angle. However, it also caused significant stretching due to the rotation of the beads. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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12 pages, 3452 KiB  
Article
Improving the Formation and Quality of Weld Joints on Aluminium Alloys during TIG Welding Using Flux Backing Tape
by Saidov Rustam Mannapovich and Kamel Touileb
Metals 2024, 14(3), 321; https://doi.org/10.3390/met14030321 - 11 Mar 2024
Cited by 3 | Viewed by 1867
Abstract
This work aimed to compare the quality and properties of the welded joints of AMg6 aluminium alloy produced via conventional TIG welding with the properties of those produced with flux backing tape. This study focussed on the relative length of oxide inclusions (Δ [...] Read more.
This work aimed to compare the quality and properties of the welded joints of AMg6 aluminium alloy produced via conventional TIG welding with the properties of those produced with flux backing tape. This study focussed on the relative length of oxide inclusions (Δoi) and the amount of the excess root penetration (hroot) of the AMg6 alloy weld beads. The results show the influence of the thickness of the flux layer of the backing tape on the formation and quality on the AMg6 alloy welds, along with the effect of flux backing tape and edge preparation on the mechanical properties of the 6 and 8 mm thick welded plates. In accordance with the results obtained, the joints produced by means of TIG welding with flux back backing tape and without edge preparation have higher mechanical properties. Moreover, the TIG welding of AMg6 alloy using flux backing tape reduces the total welding time by 55%, reduces filler wire consumption by 35%, reduces shielding gas consumption by 43% and electricity consumption by 60% per 1 linear meter of the weld line. Full article
(This article belongs to the Special Issue Fusion Welding)
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20 pages, 6660 KiB  
Article
Real-Time Defect Detection for Metal Components: A Fusion of Enhanced Canny–Devernay and YOLOv6 Algorithms
by Hongjun Wang, Xiujin Xu, Yuping Liu, Deda Lu, Bingqiang Liang and Yunchao Tang
Appl. Sci. 2023, 13(12), 6898; https://doi.org/10.3390/app13126898 - 7 Jun 2023
Cited by 19 | Viewed by 4122
Abstract
Due to the presence of numerous surface defects, the inadequate contrast between defective and non-defective regions, and the resemblance between noise and subtle defects, edge detection poses a significant challenge in dimensional error detection, leading to increased dimensional measurement inaccuracies. These issues serve [...] Read more.
Due to the presence of numerous surface defects, the inadequate contrast between defective and non-defective regions, and the resemblance between noise and subtle defects, edge detection poses a significant challenge in dimensional error detection, leading to increased dimensional measurement inaccuracies. These issues serve as major bottlenecks in the domain of automatic detection of high-precision metal parts. To address these challenges, this research proposes a combined approach involving the utilization of the YOLOv6 deep learning network in conjunction with metal lock body parts for the rapid and accurate detection of surface flaws in metal workpieces. Additionally, an enhanced Canny–Devernay sub-pixel edge detection algorithm is employed to determine the size of the lock core bead hole. The methodology is as follows: The data set for surface defect detection is acquired using the labeling software lableImg and subsequently utilized for training the YOLOv6 model to obtain the model weights. For size measurement, the region of interest (ROI) corresponding to the lock cylinder bead hole is first extracted. Subsequently, Gaussian filtering is applied to the ROI, followed by a sub-pixel edge detection using the improved Canny–Devernay algorithm. Finally, the edges are fitted using the least squares method to determine the radius of the fitted circle. The measured value is obtained through size conversion. Experimental detection involves employing the YOLOv6 method to identify surface defects in the lock body workpiece, resulting in an achieved mean Average Precision (mAP) value of 0.911. Furthermore, the size of the lock core bead hole is measured using an upgraded technique based on the Canny–Devernay sub-pixel edge detection, yielding an average inaccuracy of less than 0.03 mm. The findings of this research showcase the successful development of a practical method for applying machine vision in the realm of the automatic detection of metal parts. This achievement is accomplished through the exploration of identification methods and size-measuring techniques for common defects found in metal parts. Consequently, the study establishes a valuable framework for effectively utilizing machine vision in the field of metal parts inspection and defect detection. Full article
(This article belongs to the Special Issue Application of Machine Vision and Deep Learning Technology)
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20 pages, 7487 KiB  
Article
Quantitative Measurement Method for Ice Roughness on an Aircraft Surface
by Yuan Wang, Yang Zhang, Yan Wang, Dongyu Zhu, Ning Zhao and Chunling Zhu
Aerospace 2022, 9(12), 739; https://doi.org/10.3390/aerospace9120739 - 22 Nov 2022
Cited by 12 | Viewed by 2843
Abstract
When an aircraft passes through clouds containing supercooled water droplets, the leading edge’s surface will gradually accumulate ice. Ice surface roughness is an important parameter affecting the local convective heat transfer coefficient and the water collection coefficient, which in turn affect the ice’s [...] Read more.
When an aircraft passes through clouds containing supercooled water droplets, the leading edge’s surface will gradually accumulate ice. Ice surface roughness is an important parameter affecting the local convective heat transfer coefficient and the water collection coefficient, which in turn affect the ice’s shape. However, because the surface roughness of aircraft icing is a transient value varying in time and space, it is extremely difficult to measure with existing methods in real time. In this study, a noncontact ultrasonic pulse-echo (UPE) technique is applied to characterize the ice roughness of an airfoil model’s surface. A multilayer model with equivalent bead-like roughness profiles is established to study the effects of changes in ice roughness on ultrasonic echo signals. A series of simulations indicated that ice roughness can be measured quantitatively and effectively in the range of [11.6, 120] μm. Based on these simulations, an experimental UPE device was developed to measure echo signals on top of the ice corresponding to surface roughness. The results show that for both the regular and irregular surface roughness samples, the maximum relative error in the roughness is less than 15%. Meanwhile, we designed and supplemented the experiment with the NACA-0012 airfoil model to realize the online measurement of ice roughness in an icing research tunnel. Full article
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11 pages, 35681 KiB  
Article
Research on Filling Strategy of Pipeline Multi-Layer Welding for Compound Narrow Gap Groove
by Tie Yin, Jinpeng Wang, Hong Zhao, Lun Zhou, Zenghuan Xue and Hehe Wang
Materials 2022, 15(17), 5967; https://doi.org/10.3390/ma15175967 - 29 Aug 2022
Cited by 12 | Viewed by 2654
Abstract
With the increase in transmission pressure and pipe diameter of long-distance oil and gas pipelines, automatic welding of the pipeline has become the mainstream welding method. The multi-layer and multi-pass welding path planning of large-diameter pipelines with typical narrow gap grooves are studied, [...] Read more.
With the increase in transmission pressure and pipe diameter of long-distance oil and gas pipelines, automatic welding of the pipeline has become the mainstream welding method. The multi-layer and multi-pass welding path planning of large-diameter pipelines with typical narrow gap grooves are studied, and a welding strategy for pipeline external welding robot is proposed. By analyzing the shape of the weld bead section of the narrow gap groove and comparing the advantages and disadvantages of the equal-height method and the equal-area method, the mathematical model of the filling layer is established. Through the test and analysis in the workshop, the predicted lifting value meets the actual welding requirements. The microstructure of the weld was analyzed by SEM. The main structure of the weld was fine acicular ferrite, which could improve the mechanical properties of the welded joint. After multi-layer filling, the filling layer is flush with the edge of the groove. The establishment of this model lays a foundation for the formulation of welding process parameters for large-diameter pipes and the off-line programming of welding procedures. Full article
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17 pages, 1257 KiB  
Article
Experiments on Water Gravity Drainage Driven by Steam Injection into Elliptical Steam Chambers
by Jonathan Enrique Martínez-Gómez, Abraham Medina, Francisco J. Higuera and Carlos A. Vargas
Fluids 2022, 7(6), 206; https://doi.org/10.3390/fluids7060206 - 16 Jun 2022
Cited by 3 | Viewed by 2241
Abstract
Based on a recently published theoretical model, in this work we experimentally studied the problem of gravity water drainage due to continuous steam injection into an elliptical porous chamber made of glass beads and embedded in a metallic, quasi-2D, massive cold slab. This [...] Read more.
Based on a recently published theoretical model, in this work we experimentally studied the problem of gravity water drainage due to continuous steam injection into an elliptical porous chamber made of glass beads and embedded in a metallic, quasi-2D, massive cold slab. This configuration mimics the process of steam condensation for a given time period during the growth stage of the steam-assisted gravity drainage (SAGD) process, a method used in the recovery of heavy and extra-heavy oil from homogeneous reservoirs. Our experiments validate the prediction of the theoretical model regarding the existence of an optimal injected steam mass flow rate per unit length, ϕopt, to achieve the maximum recovery of a condensate (water). We found that the recovery factor is close to 85% when measured as the percentage of the mass of water recovered with respect to the injected mass. Our results can be extended to actual oil-saturated reservoirs because the model involves the formation of a film of condensates close to the chamber edge that allows for gravity drainage of a water/oil emulsion into the recovery well. Full article
(This article belongs to the Collection Advances in Flow of Multiphase Fluids and Granular Materials)
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15 pages, 24019 KiB  
Article
Numerical Simulation of Tube Manufacturing Consisting of Roll Forming and High-Frequency Induction Welding
by Christian Egger, Marco Lüchinger, Michael Schreiner and Wolfgang Tillmann
Materials 2022, 15(3), 1270; https://doi.org/10.3390/ma15031270 - 8 Feb 2022
Cited by 15 | Viewed by 6064
Abstract
This paper presents a fully coupled three-dimensional finite element model for the simulation of a tube manufacturing process consisting of roll forming and high-frequency induction welding. The multiphysics model is based on the dual mesh method. Thus, the electromagnetic field, the temperature field, [...] Read more.
This paper presents a fully coupled three-dimensional finite element model for the simulation of a tube manufacturing process consisting of roll forming and high-frequency induction welding. The multiphysics model is based on the dual mesh method. Thus, the electromagnetic field, the temperature field, the elasto-plastic deformation of the weld bead, and the phase transformations within the material can be simulated for a moving tube without remeshing. A comparison with measurements shows that the geometry of the welded tube and the weld bead, the force on the squeeze rolls, the temperature along the band edges, and the hardness distribution within the heat-affected zone can be simulated realistically. Full article
(This article belongs to the Collection Welding and Joining Processes of Materials)
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