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Keywords = economic value of REE

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33 pages, 37481 KB  
Article
Distribution and Mineralogical Characterization of Rare Earth and Uranium Minerals in Copper Flotation Tailings from Prominent Hill, South Australia
by Zina Habibi, Nigel J. Cook, Kathy Ehrig and Cristiana L. Ciobanu
Minerals 2026, 16(7), 671; https://doi.org/10.3390/min16070671 - 25 Jun 2026
Viewed by 712
Abstract
Fresh flotation tailings represent an underutilized archive of mineralogical and geochemical information in which multiple strands of evidence for ore-forming processes and post-depositional modification can be preserved. Detailed characterization of tailings is also vital for assessment of their future potential as a secondary [...] Read more.
Fresh flotation tailings represent an underutilized archive of mineralogical and geochemical information in which multiple strands of evidence for ore-forming processes and post-depositional modification can be preserved. Detailed characterization of tailings is also vital for assessment of their future potential as a secondary source of recoverable by-products. This study investigates residual mineral speciation and mineral distributions in size fractions of tailings from the Prominent Hill iron oxide–copper–gold (IOCG) deposit, South Australia, with emphasis on rare earth element (REE) minerals and associated phases containing uranium (U). Assemblages of REE minerals can be highly complex at the micron scale and include sequences of mineral replacement, notably monazite → florencite, and monazite → synchysite. Bastnäsite-(Ce) commonly appears paragenetically early and is frequently altered or replaced by synchysite and parisite, supporting episodes of REE remobilization and reconcentration over geological time. Uranium is closely associated with REEs, and U-mineral assemblages are similarly characterized by intricate replacement relationships between uraninite and secondary phases. Uraninite is variably replaced by coffinite and the U-carbonate wyartite, reflecting changes in redox state, silica activity, and fluid composition. Additional replacement pathways from uraninite to Cu–Fe sulphides, including bornite and chalcopyrite, are documented and indicate coupled dissolution–reprecipitation of sulphides and U-minerals during superimposed hydrothermal activity. Preservation of mineralogical relationships within tailings drawn from multiple parts of a large deposit highlights their value as an essentially untapped library of information to reconstruct deposit evolution, complementing traditional study of selected drill core samples. Systematic investigation of tailings from large deposits can improve genetic models for large copper deposits, including but not restricted to IOCGs, and provide essential insights into REE behaviour, uranium remobilization, and critical metal potential. These findings emphasize the scientific and economic value of tailings-based studies for improved resource characterization, refining metallogenic interpretations, guiding future exploration strategies, and assessing opportunities for reprocessing and metal recovery in large ore systems worldwide across diverse geological settings. Full article
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30 pages, 14880 KB  
Article
Mineralogy, Geochemistry, and Uranium Enrichment of the NYF-Type Rare-Metal Pegmatites
by Gehad M. Saleh, Basma A. El-Badry, Amira M. EL Tohamy, Mohamed S. Kamar, Tamader Alhazanil, Mabrouk Sami, Ioan V. Sanislav and El Saeed R. Lasheen
Minerals 2026, 16(6), 646; https://doi.org/10.3390/min16060646 - 18 Jun 2026
Cited by 1 | Viewed by 814
Abstract
The Gebel Shalman-Wadi Biarn (GSh-WB) area in Egypt’s South Eastern Desert hosts NYF-type rare-metal pegmatites with significant U, Th, Nb-Ta, and REEs mineralization. This study integrates field observations, petrography, mineralogy, whole-rock geochemistry, and gamma-ray spectrometry to characterize these pegmatites and evaluate their economic [...] Read more.
The Gebel Shalman-Wadi Biarn (GSh-WB) area in Egypt’s South Eastern Desert hosts NYF-type rare-metal pegmatites with significant U, Th, Nb-Ta, and REEs mineralization. This study integrates field observations, petrography, mineralogy, whole-rock geochemistry, and gamma-ray spectrometry to characterize these pegmatites and evaluate their economic potential. The pegmatites occur as veins, dykes, and zoned pockets hosted entirely within syenogranites. Petrography, pegmatites, and syenogranites are primarily composed of K-feldspar, albite, and quartz with trace amounts of biotite and muscovite. The environmental scanning electron microscope (ESEM) revealed the presence of the following minerals: autunite, kasolite, thorite, monazite-(Ce), parisite, xenotime-(Y), ferrocolumbite, hydroxyplumbobrtafite, aeschynite-(Y), and zircon, which are the major U-Th, Nb-Ta, and REE-bearing minerals. Additionally, gold, cassiterite, wolframite, pyrrhotite, chalcopyrite, and brass alloy were identified as sources of precious and base metals. Both groups’ chondrite-normalized REE patterns, which display slightly elevated LREE patterns and negative Eu anomalies, point to fractional crystallization involving plagioclase fractionation. Consequently, pegmatite and syenogranites are believed to have mostly formed from the partial melting of a reconstituted juvenile crust and its weathered sediments associated with Neoproterozoic magmatism. The marginally positive Ce anomaly in the (GSh-WB) pegmatites (1.02–0.98) may be associated with monazite crystallization resulting from enhanced fractionation. The Th and U levels range from 101 to 28.6 ppm and from 51 to 5.8 ppm, respectively. The magnitude of the tetrad effect in the rare earth elements of the analyzed rocks exceeds one (T1 = 1.12–1.02, T3 = 0.92–1.08, and T1,3 = 1.01–1.05), suggesting an M-type tetrad effect. The presence of this tetrad effect is indicative of granite that has been significantly altered by hydrothermal processes and is extensively fractionated. Chondrite-normalized REE patterns of the pegmatites (average ΣREE = 439 ppm) and their host syenogranites (average ΣREE = 192 ppm) show similar trends characterized by enrichment of light rare earth elements (LREEs) relative to heavy rare earth elements (HREEs) and pronounced negative Eu anomalies (Eu/Eu* = 0.09–0.22). These features, together with negative Sr and Ba anomalies, likely reflect extensive fractional crystallization of feldspars and feature anorogenic rocks. Spectrometric analysis reveals eU values of 2.0–288 ppm and eTh values of 7.0–455 ppm in pegmatite samples, with eU/eTh ratios (0.49–0.39) exceeding the typical continental crust value of 0.25, indicating uranium enrichment. Both magmatic and hydrothermal processes contributed to the observed radioactivity. The spatial distribution of uranium shows lithological and structural controls. The GSh-WB pegmatites represent a potential target for uranium exploration. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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16 pages, 1849 KB  
Article
Geochemical and Mineralogical Specifics of Ekibastuz Coals’ Natural Radioactivity in Terms of Assessing Their Qualitative Characteristics and Radiological Safety
by Dmitriy Pak, Yuriy Pak, Diana Ibragimova, Anar Tebayeva and Vladimir Matonin
Minerals 2026, 16(3), 273; https://doi.org/10.3390/min16030273 - 2 Mar 2026
Viewed by 1103
Abstract
The modern development of the energy and metallurgy industries is accompanied by the increasing use of coal in the form of fuel and raw material. However, at the same time, urgent issues are arising concerning assessments of its radiological and environmental safety. Coal [...] Read more.
The modern development of the energy and metallurgy industries is accompanied by the increasing use of coal in the form of fuel and raw material. However, at the same time, urgent issues are arising concerning assessments of its radiological and environmental safety. Coal and ashes accumulate natural radionuclides (such as thorium, uranium, and potassium-40), and toxic and rare earth elements (REEs) that are capable of migrating into the environment during the processes of production, burning and ash disposal. Special attention has recently been paid to rare earth elements that are of economic value as critical metals for sophisticated technologies, but these can pose environmental risks. Their presence in coal is becoming an increasingly relevant issue for cross-disciplinary research, at the intersection of geochemistry, radioecology and the sustainable use of natural resources. Moreover, issues regarding the radiological safety of coal deposits and their derivative products are especially crucial for Kazakhstan, Russia, China and other countries with developed coal production industries. Studies demonstrate that ash and slag of thermal power plants can comprise increased concentrations of natural radionuclides that can accumulate in soil, water and the environment. Therefore, the study of rare earth, toxic and radioactive element contents in coal using nuclear analytical methods is of high practical and environmental significance, especially in terms of assessing radiation load on the environment, designing control measures and ash disposal, and the prospect of the selective extraction of REEs from the coals. Full article
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26 pages, 2125 KB  
Article
Geochemical Profile Characterization of Mine Tailings by Exploited Element as Input for Receptor Models: Case of Chilean Tailings (Cu-Au-Ag-Mo-Fe-Zn-Pb-Kaolin-CaCO3)
by Felipe André Reyes Reyes, Sebastián Pérez Cortés and Ernesto Gramsch Labra
Minerals 2026, 16(1), 5; https://doi.org/10.3390/min16010005 - 20 Dec 2025
Viewed by 1432
Abstract
Mine tailings management poses a major challenge, with up to 99% of the mined material remaining as finely ground residues. This study analyzes a SERNAGEOMIN database from 653 Chilean tailing deposits using a multivariate framework that integrates completeness assessments, descriptive statistics, and hierarchical [...] Read more.
Mine tailings management poses a major challenge, with up to 99% of the mined material remaining as finely ground residues. This study analyzes a SERNAGEOMIN database from 653 Chilean tailing deposits using a multivariate framework that integrates completeness assessments, descriptive statistics, and hierarchical clustering on log-transformed and standardized chemical concentrations of 56 elements in order to identify dominant geochemical patterns. This study aims to provide an integrated and systematic interpretation of the Chilean database, the most comprehensive public dataset on mine tailings in Chile. The results reveal four distinct geochemical profiles: (i) silicate copper tailings, rich in Cu and associated with a SiO2-Al2O3 matrix; (ii) Zn-Pb-Cd-As polymetallic tailings, with the highest concentrations of heavy metals and rare earth elements (REEs), representing both high environmental risk and potential economic value; (iii) carbonate-matrix tailings (CaCO3 and limestone), characterized by high CaO and loss of calcination (LOI) but low trace metal contents, suggesting buffering potential against acid mine drainage (AMD); and (iv) clay-rich tailings (kaolin and Au-Cu-Au), marked by high Al2O3 and anomalous Co enrichments, indicating unexploited potential for critical metal recovery. These profiles support applications such as their use as source signatures in receptor models and the classification of tailing deposits lacking geochemical information. Full article
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29 pages, 47976 KB  
Article
An Occurrence of Pyroxmangite in the NYF Granitic Pegmatite of the Gabal El-Bakriya Intrusion, Arabian–Nubian Shield
by Danial M. Fathy, Faris A. Abanumay, Shehata Ali, Esam S. Farahat, Andrey Bekker and Mokhles K. Azer
Minerals 2025, 15(10), 1027; https://doi.org/10.3390/min15101027 - 28 Sep 2025
Cited by 2 | Viewed by 1412
Abstract
We report here, for the first time on the Nubian Shield, the western half of the Arabian–Nubian Shield (ANS), pegmatite-hosted pockets with a unique mineralogy, including pyroxmangite. It represents the second discovery on the ANS, where the first one was at Jabal Aja [...] Read more.
We report here, for the first time on the Nubian Shield, the western half of the Arabian–Nubian Shield (ANS), pegmatite-hosted pockets with a unique mineralogy, including pyroxmangite. It represents the second discovery on the ANS, where the first one was at Jabal Aja on the Arabian Shield, the eastern half of the ANS. One of the most remarkable aspects of pyroxmangite is its rarity and the potential economic value of its use in jewelry and decorative applications. Pegmatites are associated with A-type granites of the Gabal El-Bakriya intrusion (GEBI), Eastern Desert, Egypt. Mineralized pegmatites occur at the margin of the alkali-feldspar granite and exhibit gradational contacts with the host rocks. The pegmatites were emplaced as plugs and dikes within the intrusion and along its periphery. Pyroxmangite appears as coarse-grained, massive black aggregates or as disseminated crystals. The pegmatites are composed of K-feldspars and quartz, with subordinate amounts of albite, micas, and mafic minerals. Accessory phases include monazite-(Ce), zircon, fergusonite, xenotime, fluorite, pyrochlore, allanite, thorite, bastnäsite, samarskite, cassiterite, beryl, and pyrochlore. Pyroxmangite-bearing assemblages consist essentially of pyroxmangite and garnet, with accessory pyrochroite, quartz, zircon, magnetite, and fluorite. Geochemically, the pegmatites are highly evolved, with elevated SiO2 content (76.51–80.69 wt.%) and variable concentrations of trace elements. They show significant enrichment in Nb (Nb > Ta), Y, REE, Zr, Th, U, and F, consistent with NYF-type pegmatites. REE contents range from 173.94 to 518.21 ppm, reflecting diverse accessory mineral assemblages. Tectonically, the pegmatites crystallized in a post-collisional setting, representing a late-stage differentiate of the A-type GEBI magma. Mineralization is concentrated in the apical and marginal zones of the granitic cupola and is dominated by barite, fluorite, Nb-Ta oxides, REE minerals, and uranium-bearing phases. The highly evolved granites, greisens, pegmatites, and quartz-fluorite veins of the GEBI have a high economic potential, deserving further exploration. Full article
(This article belongs to the Special Issue Igneous Rocks and Related Mineral Deposits)
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32 pages, 12542 KB  
Article
Minor and Trace Elements in Copper Tailings: A Mineralogical and Geometallurgical Approach to Identify and Evaluate New Opportunities
by Zina Habibi, Nigel J. Cook, Kathy Ehrig, Cristiana L. Ciobanu, Yuri T. Campo-Rodriguez and Samuel A. King
Minerals 2025, 15(10), 1018; https://doi.org/10.3390/min15101018 - 26 Sep 2025
Cited by 6 | Viewed by 2273
Abstract
Reliable information on the chemical and physical makeup of mine tailings is critical in meeting environmental and regulatory requirements, as well as identifying whether contained elements, including critical minerals, might be economically recovered in future to meet growing demands. Detailed mineralogical characterization, supported [...] Read more.
Reliable information on the chemical and physical makeup of mine tailings is critical in meeting environmental and regulatory requirements, as well as identifying whether contained elements, including critical minerals, might be economically recovered in future to meet growing demands. Detailed mineralogical characterization, supported by chemical assays and automated mineralogy (MLA) data on different size fractions, underpins a case study of flotation tailings from the processing plant at the Carrapateena mine, South Australia. The study provides valuable insights into the deportment of minor and critical elements, including rare earth elements (REEs), along with uranium (U). REE-minerals are represented by major phosphates (monazite and florencite) and subordinate REE-fluorocarbonates (bastnäsite and synchysite). More than half the REE-minerals are concentrated in the finest size fraction (−10 μm). REEs in coarser fractions are largely locked in gangue, such that economic recovery is unlikely to be viable. MLA data shows that the main REE-minerals all display specific associations with gangue, which change with particle size. Quartz and hematite are the most common associations, followed by sericite. Synchysite shows a strong affiliation to carbonates. The contents of other critical elements (e.g., tungsten, molybdenum, cobalt) are low and for the most part occur within other common minerals as submicron-sized inclusions or in the lattice, rather than discrete minerals. Nevertheless, analysis of mine tailings from a large mining–processing operation provides an opportunity to observe intergrowth and replacement relationships in a composite sample representing different ore types from across the deposit. U-bearing species are brannerite (associated with rutile and chlorite), coffinite (in quartz), and uraninite (in hematite). Understanding the ore mineralogy of the Carrapateena deposit and how the ore has evolved in response to overprinting events is advanced by observation of ore textures, including between hematite and rutile, rutile and brannerite, zircon and xenotime, and the U-carbonate minerals rutherfordine and wyartite, the latter two replacing pre-existing U-minerals (uraninite, coffinite, and brannerite). The results of this study are fundamental inputs into future studies evaluating the technical and economic viability of potentially recovering value metals at Carrapateena. They can also guide efforts in understanding the distributions of valuable metals in analogous tailings from elsewhere. Lastly, the study demonstrates the utility of geometallurgical data on process materials to assist in geological interpretation. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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25 pages, 15689 KB  
Article
Mineralogical and Chemical Properties and REE Content of Bauxites in the Seydişehir (Konya, Türkiye) Region
by Muazzez Çelik Karakaya and Necati Karakaya
Minerals 2025, 15(8), 798; https://doi.org/10.3390/min15080798 - 29 Jul 2025
Cited by 5 | Viewed by 2782
Abstract
The most important bauxite deposits in Türkiye are located in the Seydişehir (Konya) and Akseki (Antalya) regions, situated along the western Taurus Mountain, with a total reserve of approximately 44 million tons. Some of the bauxite deposits have been exploited for alumina since [...] Read more.
The most important bauxite deposits in Türkiye are located in the Seydişehir (Konya) and Akseki (Antalya) regions, situated along the western Taurus Mountain, with a total reserve of approximately 44 million tons. Some of the bauxite deposits have been exploited for alumina since the 1970s. In this study, bauxite samples, collected from six different deposits were examined to determine their mineralogical and chemical composition, as well as their REE content, with the aim of identifying which bauxite types are enriched in REEs and assessing their economic potential. The samples included massive, oolitic, and brecciated bauxite types, which were analyzed using optical microscopy, X-ray diffraction (XRD), X-ray fluorescence (XRF) and inductive coupled plasma-mass spectrometry (ICP-MS), field emission scanning electron microscopy (FESEM-EDX), and electron probe micro-analysis (EPMA). Massive bauxites were found to be more homogeneous in both mineralogical and chemical composition, predominantly composed of diaspore, boehmite, and rare gibbsite. Hematite is the most abundant iron oxide mineral in all bauxites, while goethite, rutile, and anatase occur in smaller quantities. Quartz, feldspar, kaolinite, dolomite, and pyrite were specifically determined in brecciated bauxites. Average oxide contents were determined as 52.94% Al2O3, 18.21% Fe2O3, 7.04% TiO2, and 2.69% SiO2. Na2O, K2O, and MgO values are typically below 0.5%, while CaO averages 3.54%. The total REE content of the bauxites ranged from 161 to 4072 ppm, with an average of 723 ppm. Oolitic-massive bauxites exhibit the highest REE enrichment. Cerium (Ce) was the most abundant REE, ranging from 87 to 453 ppm (avg. 218 ppm), followed by lanthanum (La), which reached up to 2561 ppm in some of the massive bauxite samples. LREEs such as La, Ce, Pr, and Nd were notably enriched compared to HREEs. The lack of a positive correlation between REEs and major element oxides, as well as with their occurrences in distinct association with Al- and Fe-oxides-hydroxides based on FESEM-EDS and EPMA analyses, suggests that the REEs are present as discrete mineral phases. Furthermore, these findings indicate that the REEs are not incorporated into the crystal structures of other minerals through isomorphic substitution or adsorption. Full article
(This article belongs to the Special Issue Critical Metal Minerals, 2nd Edition)
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21 pages, 2440 KB  
Article
Dual-Purpose Utilization of Sri Lankan Apatite for Rare Earth Recovery Integrated into Sustainable Nitrophosphate Fertilizer Manufacturing
by D. B. Hashini Indrachapa Bandara, Avantha Prasad, K. D. Anushka Dulanjana and Pradeep Wishwanath Samarasekere
Sustainability 2025, 17(14), 6353; https://doi.org/10.3390/su17146353 - 11 Jul 2025
Cited by 1 | Viewed by 3610
Abstract
Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction [...] Read more.
Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction of REEs from ERP is technically challenging and economically unfeasible. This study introduces a novel, integrated approach for recovering REEs from ERP as a by-product of nitrophosphate fertilizer production. The process involves nitric acid-based acidolysis of apatite, optimized at 10 M nitric acid for 2 h at 70 °C with a pulp density of 2.4 mL/g. During cooling crystallization, 42 wt% of calcium was removed as Ca(NO3)2.4H2O while REEs remained in the solution. REEs were then selectively precipitated as REE phosphates via pH-controlled addition of ammonium hydroxide, minimizing the co-precipitation with calcium. Further separation was achieved through selective dissolution in a sulfuric–phosphoric acid mixture, followed by precipitation as sodium rare earth double sulfates. The process achieved over 90% total REE recovery with extraction efficiencies in the order of Pr > Nd > Ce > Gd > Sm > Y > Dy. Samples were characterized for their phase composition, elemental content, and morphology. The fertilizer results confirmed the successful production of a nutrient-rich nitrophosphate (NP) with 18.2% nitrogen and 13.9% phosphorus (as P2O5) with a low moisture content (0.6%) and minimal free acid (0.1%), indicating strong agronomic value and storage stability. This study represents one of the pioneering efforts to valorize Sri Lanka’s apatite through a novel, dual-purpose, and circular approach, recovering REEs while simultaneously producing high-quality fertilizer. Full article
(This article belongs to the Special Issue Technologies for Green and Sustainable Mining)
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15 pages, 5550 KB  
Article
Investigation on the Recovery of Rare Earth Fluorides from Spent Rare Earth Molten Electrolytic Slag by Vacuum Distillation
by Ziyan Yang, Faxin Xiao, Shuchen Sun, Ganfeng Tu, Zhentao Zhou, Jingyi Chen, Xin Hong, Wei He, Chengfu Sui and Kuopei Yu
Materials 2025, 18(7), 1538; https://doi.org/10.3390/ma18071538 - 28 Mar 2025
Cited by 3 | Viewed by 1774
Abstract
Spent rare earth molten salt electrolytic slag (REMES) needs to be recovered not only because of its economic value of rare earth elements (REEs), lithium, and fluorine, but also for the environmental benefits. Vacuum distillation has many advantages, such as a short process [...] Read more.
Spent rare earth molten salt electrolytic slag (REMES) needs to be recovered not only because of its economic value of rare earth elements (REEs), lithium, and fluorine, but also for the environmental benefits. Vacuum distillation has many advantages, such as a short process and less wastewater. Aiming to find an environmentally friendly method to recover REEs, this research studied the challenges in recovering REMES by vacuum distillation and the solutions to handle these obstacles. Distillation experiments for the raw material were initially implemented and XRD, XPS, DSC, and SEM methods were used to investigate the phase changes of REMES, thus discovering that oxide impurities could transform REF3 into REOF, which significantly affected the REEs recovery. Only 42.04% of the REEs could be evaporated at 1573 K and 0.1 Pa for 4 h with 99.99% of LiF. To tackle this issue, a fluorination pretreatment was proposed. NH4HF2 was utilized to transform oxide impurities, RE2O3, and REOF to fluorides with almost no waste gas released, significantly improving the recovery efficiency of the REEs, which was 86.23%. Therefore, this paper proposes this fluorination–vacuum distillation method, which has a short process to recover REF3 from REMES efficiently with almost no wastewater or gas released. Full article
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33 pages, 29644 KB  
Article
Gravity and Magnetic Separation for Concentrating Critical Raw Materials from Granite Quarry Waste: A Case Study from Buddusò (Sardinia, Italy)
by Antonello Aquilano, Elena Marrocchino and Carmela Vaccaro
Resources 2025, 14(2), 24; https://doi.org/10.3390/resources14020024 - 29 Jan 2025
Viewed by 4136
Abstract
The Critical Raw Materials Act (CRMA), enacted by the European Union (EU) in May 2024, represents a strategic framework that aims to address the growing demand for critical raw materials (CRMs) and reduce dependency on non-EU sources. The present study explores the potential [...] Read more.
The Critical Raw Materials Act (CRMA), enacted by the European Union (EU) in May 2024, represents a strategic framework that aims to address the growing demand for critical raw materials (CRMs) and reduce dependency on non-EU sources. The present study explores the potential of CRMs recovery from granite extractive waste (EW) at a granite quarry in Buddusò (Sardinia, Italy). A significant quantity of granite EW, stored in piles within designated disposal areas at the quarry under study, is estimated in terms of mass and volume using GISs and digital elevation models (DEMs). Analysis performed using a scanning electron microscope attached to an energy-dispersive spectrometer (SEM-EDS) reveals the presence of allanite, a rare-earth-bearing mineral with substantial light rare-earth elements (LREEs), which can potentially be exploited for LREEs recovery. A combined working process including gravity and magnetic separations yields CRMs-enriched fractions with concentrations of REEs, Sc, and Ga, reaching levels of potential economic interest for different industrial applications. Despite promising concentrations, limited knowledge of allanite processing represents significant challenges for CRMs recovery from this waste. Therefore, the present study was conducted to assess the efficiency of these gravity and magnetic separation methods in order to concentrate CRMs from granite EW. Economic evaluations, including potential market value estimates, suggest that CRMs recovery from granite EW can be very profitable under optimized processing conditions. Expanding studies to other quarries in the region can provide valuable insights into the feasibility of establishing a recycling hub, offering a sustainable supply chain solution for CRMs within the EU’s strategic framework. Full article
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27 pages, 11136 KB  
Article
Dry Magnetic Separation and the Leaching Behaviour of Aluminium, Iron, Titanium, and Selected Rare Earth Elements (REEs) from Coal Fly Ash
by Amanda Qinisile Vilakazi, Alan Shemi and Sehliselo Ndlovu
Minerals 2025, 15(2), 119; https://doi.org/10.3390/min15020119 - 25 Jan 2025
Cited by 10 | Viewed by 3807
Abstract
Coal fly ash (CFA) is a commercially viable source of alumina comparable to traditional bauxite deposits. Due to its high silica content and alumina in the refractory mullite phase, the most suitable processing technique is the sinter-H2SO4 leach process. However, [...] Read more.
Coal fly ash (CFA) is a commercially viable source of alumina comparable to traditional bauxite deposits. Due to its high silica content and alumina in the refractory mullite phase, the most suitable processing technique is the sinter-H2SO4 leach process. However, this process is energy-intensive, has low selectivity for Al, and generates a secondary solid waste residue. To develop a sustainable process that is economically attractive, Al can be extracted with REEs, Ti, and Fe as saleable products, while secondary solid waste is regenerated for further applications to achieve high-value and high-volume utilisation of CFA. This study focused on the potential extraction of selected REEs (Ce, La, Nd, Y, and Sc), Al, Ti, and Fe, using dry magnetic separation and the sinter-H2SO4 leach process. XRD analysis showed that CFA is predominantly amorphous with crystalline mullite, quartz, and magnetite/hematite. Further analysis using SEM-EDS and TIMA showed Al-Si-rich grains as the predominant phase, with discrete REE-bearing grains (phosphates and silicates) and Fe-oxide (magnetite/hematite) grains. Traces of REEs, Ti, Ca, Si, and Fe were also found in the Al-Si-rich grains. Discrete Fe-oxide was recovered using dry magnetic separation, and up to 65.9% Fe was recovered at 1.05 T as the magnetic fraction (MF). The non-magnetic fraction (non-MF) containing quartz, mullite, and amorphous phase was further processed for preliminary leaching studies. The leaching behaviour of Al, Ti, Fe, and the selected REEs was investigated using the direct H2SO4 and sinter-H2SO4 leaching processes. The maximum extraction efficiency was observed using the sinter-H2SO4 leach process at 6 M H2SO4, a 1:5 solid-to-liquid ratio, 70 °C, and a residence time of 10 h, yielding 77.9% Al, 62.1% Fe, 52.3% Ti, and 56.7% Sc extractions. The extraction efficiencies for Ce, La, Nd, and Y were relatively lower at 23.2%, 27.6%, 11.3%, and 11.2%, respectively. Overall, the results demonstrate that the extraction of REEs using the sinter-H2SO4 leach process is strongly influenced by the complex CFA phase composition and the possible formation of insoluble calcium sulphates. Appreciable extraction of Al, Fe, Ti, and Sc was also observed, suggesting a potential two-step leaching process for the extraction of REEs as a feasible option for the industrial recovery of multiple saleable products. Full article
(This article belongs to the Special Issue Recycling of Mining and Solid Wastes)
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17 pages, 2600 KB  
Article
The Distribution of Rare Earth Elements in Coal Fly Ash Determined by LA-ICP-MS and Implications for Its Economic Significance
by Shuliu Wang, Wenhui Huang and Weihua Ao
Sustainability 2025, 17(1), 275; https://doi.org/10.3390/su17010275 - 2 Jan 2025
Cited by 14 | Viewed by 5848
Abstract
Coal fly ash represents a potential resource of some critical elements, including rare earth elements (REEs), which are retained and concentrated during coal combustion. Understanding the distribution and modes of occurrence of REEs within fly ash is vital to developing effective recovery methods [...] Read more.
Coal fly ash represents a potential resource of some critical elements, including rare earth elements (REEs), which are retained and concentrated during coal combustion. Understanding the distribution and modes of occurrence of REEs within fly ash is vital to developing effective recovery methods and enhancing their economic value. Laser Ablation Inductively Coupled Plasma Mass Spectrometry (LA-ICP-MS) was applied to investigate the in situ elemental constituents of coal fly ash phases, including aluminosilicates, Ca-(Fe)-enriched aluminosilicates, Fe-oxides, and SiO2/Quartz, in order to explore the distribution of REEs in combustion products. LA-ICP-MS results show that V, Cr, and Nb are mainly enriched in Ca-Ti-enriched aluminosilicates with trace element concentrations referenced to the original fly ash composition. Lithium is primarily enriched in SiO2 glassy grains, followed by Ca, (Fe)-enriched aluminosilicates. Co, Ni, and Cu present a concomitant distribution in the Fe-enriched phases, such as Fe-oxides and Fe-enriched aluminosilicates. The chondrite normalized REE distribution patterns show characteristics of LREE enrichment and Eu-negative anomalies in most phases, while the REE patterns of SiO2 glassy grains have a distinct positive anomaly in Sm, Gd, and Dy, coupled with a deficiency in LREEs. Compared to feed coal, elements such as Li, V, Cr, Co, Ni, and Nb and REEs are enriched 2~10 times in various phases of fly ash, with REEs notably concentrated six times higher in aluminosilicates and Ca-Ti-enriched aluminosilicates than the original coal. This study further discusses the feasibility, calibration principles, and advantages of using LA-ICP-MS to determine REE distribution, as well as the economic implications of REE extraction from coal fly ash. Full article
(This article belongs to the Special Issue Scientific Disposal and Utilization of Coal-Based Solid Waste)
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20 pages, 4994 KB  
Article
Development of a Hydrometallurgical Process for the Extraction of Cobalt, Manganese, and Nickel from Acid Mine Drainage Treatment By-Product
by Alejandro Agudelo Mira and Qingqing Huang
Environments 2024, 11(9), 194; https://doi.org/10.3390/environments11090194 - 8 Sep 2024
Cited by 6 | Viewed by 4978
Abstract
Critical minerals (CMs) are pivotal in modern industries, such as telecommunications, defense, medicine, and aerospace, contributing significantly to regional and global economic growth. However, the reliance on external sources for 26 out of 50 identified CMs raises concerns about supply chain vulnerabilities. To [...] Read more.
Critical minerals (CMs) are pivotal in modern industries, such as telecommunications, defense, medicine, and aerospace, contributing significantly to regional and global economic growth. However, the reliance on external sources for 26 out of 50 identified CMs raises concerns about supply chain vulnerabilities. To address this, the research focused on developing a hydrometallurgical process for extracting cobalt, manganese, and nickel from acid mine drainage (AMD) treatment by-products, emphasizing the need to diversify CM supply chains within the United States (US). A solution composed of an REE solvent extraction raffinate loaded with cobalt, manganese, nickel, and various impurity metals was utilized as a feedstock in this study. The developed hydrometallurgical process involved initial sodium hydroxide precipitation to remove impurities like aluminum and iron from an SX raffinate solution generated during the extraction of rare earth elements (REEs). Precipitation stages were performed in a pH region ranging from 2 to 12 to identify the optimum pH values, achieving a tradeoff between recovery and impurity removal. A subsequent precipitation process at pH 5–10 yielded a product rich in CMs, such as manganese, cobalt, and nickel. Further separation steps involved nitric acid washing, resulting in a Mn product with a purity of 47.9% by weight and a solution with extractable concentrations of cobalt and nickel. Stagewise precipitation with sodium sulfide subsequently produced three solid products: cobalt and nickel product at pH 1–5, manganese product at pH 5–10, and magnesium at pH 10–12. The study also explored other separation approaches, including solvent extraction, to enhance the separation of nickel from cobalt. Overall, the developed hydrometallurgical process generated the following products with varying degrees of purities: cobalt (9.92 wt.%), nickel (14 wt.%), manganese (47.9 wt.%), and magnesium (27.49 wt.%). This research aimed to contribute to the sustainable extraction of CMs from secondary sources, reducing the US’ reliance on imports and promoting a more resilient supply chain for these crucial elements. Full article
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16 pages, 3407 KB  
Article
Technoeconomic Assessment of Phosphoric Acid and Rare Earth Element Recovery from Phosphoric Acid Sludge
by Gyoung Gug Jang, Joshua A. Thompson, Pimphan Aye Meyer, Patrick Zhang, Ziheng Shen and Costas Tsouris
Sustainability 2024, 16(16), 6984; https://doi.org/10.3390/su16166984 - 15 Aug 2024
Cited by 8 | Viewed by 5353
Abstract
Sustainability faces many challenges, including the availability of materials necessary for technological advancement. Rare earth elements (REEs), for example, are key materials for several manufacturing industries that can unlock renewable energy and sustainable development. In this study, a decanter centrifuge has been employed [...] Read more.
Sustainability faces many challenges, including the availability of materials necessary for technological advancement. Rare earth elements (REEs), for example, are key materials for several manufacturing industries that can unlock renewable energy and sustainable development. In this study, a decanter centrifuge has been employed to successfully separated phosphoric acid and REE-containing particles from phosphoric acid sludge with concentrations ranging from 1000 to 2200 ppm REEs. Operating efficiently with up to 35 wt.% solids, the centrifuge was demonstrated to achieve approximately 95% phosphoric acid recovery and 90% REE recovery in a single pass, eliminating the need for additional processing steps. This breakthrough supports a proposed rare earth oxide (REO) recovery process integrating phosphoric acid (PA), elemental phosphorus (P4), and REO into two potential pathways: PA-REO and PA-P4-REO. These processes aim to reintroduce recovered phosphoric acid into the main product to significantly increase output and revenue. Post-separation, phosphorus-rich particles can be converted to P4, while REE-containing solids undergo further treatment including acid leaching, extraction/stripping, precipitation, and calcination to produce a marketable REO material. Technoeconomic analysis indicates promising profitability, with the PA-REO process showing a delta net present value (∆NPV) of USD 441.8 million over a 12-year period and expected return within a year of construction, while the PA-P4-REO process yields a ∆NPV of USD 178.7 million over a 12-year return period. Both pathways offer robust financial prospects and demonstrate the feasibility of commercial-scale REO recovery from phosphoric acid sludge, offering an economically feasible approach to produce REEs for future sustainable development challenges related to sustainability. Full article
(This article belongs to the Section Resources and Sustainable Utilization)
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26 pages, 17996 KB  
Article
Critical Raw Materials Supply: Challenges and Potentialities to Exploit Rare Earth Elements from Siliceous Stones and Extractive Waste
by Xinyuan Zhao, Faten Khelifi, Marco Casale, Alessandro Cavallo, Elio Padoan, Ke Yang and Giovanna Antonella Dino
Resources 2024, 13(7), 97; https://doi.org/10.3390/resources13070097 - 15 Jul 2024
Cited by 15 | Viewed by 6249
Abstract
Critical raw materials (CRMs) supply is a challenge that EU countries have to face, with many thinking about domestic procurement from natural ore deposits and anthropogenic deposits (landfills and extractive waste facilities). The present research focuses on the possibilities linked to the supply [...] Read more.
Critical raw materials (CRMs) supply is a challenge that EU countries have to face, with many thinking about domestic procurement from natural ore deposits and anthropogenic deposits (landfills and extractive waste facilities). The present research focuses on the possibilities linked to the supply of CRMs and the potential for exploiting rare earth elements (REEs), investigating a large variety of extractive waste and siliceous rocks in the Piedmont region (Northern Italy). Indeed, the recovery of REEs from the extractive waste (EW) of siliceous quarries and other siliceous ore deposits can be a valuable way to reduce supply chain risks. Starting with a review of the literature on mining activities in Piedmont and continuing with the sampling and geochemical, mineralogical, petrographic, and environmental characterization of EW facilities connected to siliceous dimension stones, of kaolinitic gneiss ore deposits, and of soils present near the investigated areas, this study shows that the degree of REEs enrichment differs depending on the sampling area (soil or EW) and lithology. The concentration of REEs in the EW at some sampling sites fulfils the indicators of industrial-grade and industrial recovery; the high cumulative production and potential market values of EW and the positive recovery effects through proven methodologies indicate a viable prospect of REE recovery from EW. However, REE recovery industrialization faces challenges such as the difficulty in achieving efficient large-scale recovery due to large regional differences in REE abundance, the mismatch between potential market value and waste annual production, etc. Nonetheless, in the future, EW from dimension stone quarries could be differentially studied and reused based on the enrichment and distribution characteristics of trace elements. The present paper shows investigation procedures undertaken to determine both CRMs potentialities and environmental issues (on the basis of literature data employed to select the more-promising areas and on sampling and characterization activities in the selected areas), together with procedures to determine the waste quantities and tentative economic values of REEs present in the investigated areas. This approach, tested on a large area (Piedmont region), is replicable and applicable to other similar case studies (at EU and non-EU levels) and offers decision makers the possibility to acquire a general overview of the potential available resources in order to decide whether and where to concentrate efforts (including economic ones) in a more detailed study to evaluate the exploitable anthropogenic deposits. Full article
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