Search Results (172)

Rapid pavement repair demands materials that combine accelerated strength gains, dimensional stability, long-term durability, and sustainability. However, finding materials or formulations that offer these balances remains a critical challenge. This study systematically evaluates two polymer-modified belitic calcium sulfoaluminate (CSA) concretes—CSAP (powdered polymer) and CSA-LLP (liquid polymer admixture)—against a traditional Type III Portland cement (OPC) control under both laboratory and realistic outdoor conditions. Laboratory specimens were tested for fresh properties, early-age and later-age compressive, flexural, and splitting tensile strengths, as well as drying shrinkage according to ASTM standards. Outdoor 5 × 4 × 12-inch slabs mimicking typical jointed plain concrete panels (JPCPs), instrumented with vibrating wire strain gauges and thermocouples, recorded the strain and temperature at 5 min intervals over 16 weeks, with 24 h wet-burlap curing to replicate field practices. Laboratory findings show that CSA mixes exceeded 3200 psi of compressive strength at 4 h, but cold outdoor casting (~48 °F) delayed the early-age strength development. The CSA-LLP exhibited the lowest drying shrinkage (0.036% at 16 weeks), and outdoor CSA slabs captured the initial ettringite-driven expansion, resulting in a net expansion (+200 µε) rather than contraction. Approximately 80% of the total strain evolved within the first 48 h, driven by autogenous and plastic effects. CSA mixes generated lower peak internal temperatures and reduced thermal strain amplitudes compared to the OPC, improving dimensional stability and mitigating restraint-induced cracking. These results underscore the necessity of field validation for shrinkage compensation mechanisms and highlight the critical roles of the polymer type and curing protocol in optimizing CSA-based repairs for durable, low-carbon pavement rehabilitation. Full article

In high geothermal tunnels (>28 °C), curing temperature critically affects early-age concrete mechanics and durability. Uniaxial compression tests under six curing conditions, combined with CT scanning and machine learning-based crack analysis, were used to evaluate the impacts of curing age, temperature, and fiber content. The test results indicate that concrete exhibits optimal development of mechanical properties under ambient temperature conditions. Specifically, the elastic modulus increased by 33.85% with age in the room-temperature group (RT), by 23.35% in the fiber group (F), and decreased by 26.75% in the varying-temperature group (VT). A Weibull statistical damage-based constitutive model aligned strongly with the experimental data (R² > 0.99). Fractal analysis of CT-derived cracks revealed clear fractal characteristics in the log(Nr)–log(r) curves, demonstrating internal damage mechanisms under different thermal histories. Full article

This study presents a detailed and comprehensive investigation into the macro-scale performance, strength gain mechanisms, environment and economic performance of graphene oxide (GO)-enhanced low-emission concrete. A comprehensive experimental program evaluated fresh and hardened properties, including slump retention, bleeding, air content, compressive, flexural, and tensile strength, drying shrinkage, and elastic modulus. Scanning Electron Microscopy (SEM), energy-dispersive spectroscopy (EDS), Thermogravimetric analysis (TGA) and proton nuclear magnetic resonance (¹H-NMR) was employed to examine microstructural evolution and early age water retention, confirming GO’s role in accelerating cement hydration and promoting C-S-H formation. Optimal performance was achieved at 0.05% GO (by binder weight), resulting in a 25% increase in 28-day compressive strength without compromising workability. This outcome is attributed to a tailored, non-invasive mixing strategy, wherein GO was pre-dispersed during synthesis and subsequently blended without the use of invasive mixing methods such as high shear mixing or ultrasonication. Fourier-transform infrared (FTIR) spectroscopy further validated the chemical compatibility of GO and PCE and confirmed the compatibility and efficiency of the admixture. Sustainability metrics, including embodied carbon and strength-normalized cost indices (USD/MPa), indicated that, although GO increased material cost, the overall cost-performance ratio remained competitive at breakeven GO prices. Enhanced efficiency also led to lower net embodied CO₂ emissions. By integrating mechanical, microstructural, and environmental analyses, this study demonstrates GO’s multifunctional benefits and provides a robust basis for its industrial implementation in sustainable infrastructure. Full article

Stray-current and soft-water leaching can induce severe corrosion in reinforced concrete structures and buried metal pipelines within subway environments. The effects of water-to-binder ratio (W/C), modulus of sodium silicate (Ms), and alkali content (AC) on the mechanical properties of fly-ash-based geopolymer (FAG) at various curing ages were investigated. The influence of curing temperature and high-temperature curing duration on the development of mechanical performance were examined, and the optimal curing regime was determined. Furthermore, based on the mix design of FAG resistant to coupled erosion from stray-current and soft-water, the effects of stray-current intensity and erosion duration on the coupled erosion behavior were analyzed. The results indicated that FAG exhibited slow strength development under ambient conditions. However, thermal curing at 80 °C for 24 h markedly improved early-age strength. The compressive strength of FAG exhibited an increase followed by a decrease with increasing W/B, Ms, and AC, with optimal ranges identified as 0.28–0.34, 1.0–1.6, and 4–7%, respectively. Soft-water alone caused limited leaching, while the presence of stray-current significantly accelerated degradation, with corrosion rates increasing by 4.1 and 7.2 times under 20 V and 40 V, respectively. The coupled corrosion effect was found to weaken over time and with increasing current intensity. Under coupled leaching conditions, compressive strength loss of FAG was primarily influenced by AC, with lesser contributions from W/B and Ms. The optimal mix proportion for corrosion resistance was determined to be W/B of 0.30, Ms of 1.2, and AC of 6%, under which the compressive strength after corrosion achieved the highest value, thereby significantly improving the durability of FAG in harsh environments such as stray-current zones in subways. Full article

Cement production significantly contributes to CO₂ emissions (8% of worldwide CO₂ emissions) and global warming, accelerating climate change and increasing air pollution, which harms ecosystems and human health. To this end, this research investigates the fresh and hardened properties of sustainable concrete fabricated with three different replacement percentages (0%, 5%, and 10% by weight) of ordinary Portland cement (OPC) using rice husk ash (RHA). The hardened properties were evaluated at 14, 28, 60, 90, and 120 days of water curing. In addition, data-based models were developed, validated, and optimised, and the models were compared with experimental results and validated with the literature findings. The outcomes reveal that the slump values increased (17% higher) with the increased content of RHA, which aligns with the lower temperatures (12% lower) of freshly mixed concrete with RHA than the control mix (100% OPC). The slopes of the stress–strain profiles decreased at early ages and improved at longer curing ages (more than 28 days), especially for mixes with 5% RHA. The compressive strength decreased slightly (18% at 28 days) with increased percentages of RHA, which was minimised with increased curing ages (8% at 90 days). The data-based model accurately predicted the stress–strain profiles (coefficient of determination, $R^2$ ≈ 0.9950–0.9993) and compressive strength at each curing age, including crack progression (i.e., highly nonlinear region) and validates its effectiveness. In contrast, the optimisation model shows excellent results, mirroring the experimental data throughout the profile. These outcomes indicate that the 10% RHA could potentially replace OPC due to its lower reduction in strength (8% at 90 days), which in turn lowers CO₂ emissions and promotes sustainability. Full article

Recent studies primarily focus on how the fiber content and curing age influence the pore structure and strength of concrete. However, The interfacial bonding mechanism in basalt-fiber-reinforced concrete hydration remains unclear. The lack of a long-term performance-prediction model and insufficient research on multi-field coupling effects form key knowledge gaps, hindering the systematic optimal design and wider engineering applications of such materials. By integrating X-ray computed tomography (CT) with the watershed algorithm, this study proposes an innovative gray scale threshold method for pore quantification, enabling a quantitative analysis of pore structure evolution and its correlation with mechanical properties in basalt-fiber-reinforced concrete (BFRC) and normal concrete (NC). The results show the following: (1) Mechanical Enhancement: the incorporation of 0.2% basalt fiber by volume demonstrates significant enhancement in the mechanical performance index. At 28 days, BFRC exhibits compressive and splitting tensile strengths of 50.78 MPa and 4.07 MPa, surpassing NC by 19.88% and 43.3%, respectively. The early strength reduction in BFRC (13.13 MPa vs. 22.81 MPa for NC at 3 days) is attributed to fiber-induced interference through physical obstruction of cement particle hydration pathways, which diminishes as hydration progresses. (2) Porosity Reduction: BFRC demonstrates a 64.83% lower porosity (5.13%) than NC (11.66%) at 28 days, with microscopic analysis revealing a 77.5% proportion of harmless pores (<1.104 × 10⁷ μm³) in BFRC versus 67.6% in NC, driven by densified interfacial transition zones (ITZs). (3) Predictive Modeling: a two dimensional strength-porosity model and a three-dimensional age-dependent model are developed. The proposed multi-factor model demonstrates exceptional predictive capability (R² = 0.9994), establishing a quantitative relationship between pore micro structure and mechanical performance. The innovative pore extraction method and mathematical modeling approach offer valuable insights into the micro-structural evolution mechanism of fiber concrete. Full article

With the continuous improvement in technology, the construction industry is constantly advancing. Traditional concrete can no longer meet modern market demands, making research on new types of concrete imperative. This study reviews the application of common nanomaterials in concrete and their impact on concrete performance. It provides a detailed explanation of the characteristics of three common nanomaterials: nano-silica, nano-calcium carbonate, and carbon nanotubes. This study analyzes how these materials improve the microstructure, accelerate hydration reactions, and enhance interfacial transition zones, thereby enhancing the mechanical properties, durability, and workability of concrete. For conventional engineering projects, nano-calcium carbonate is the preferred choice owing to its low cost and its capacity to improve workability and early-age strength. For high-strength and durable structures, nano-silica is selected due to its high specific surface area (ranging from 100 to 800 m²/g) and its superior compactness and impermeability. In the context of intelligent buildings, carbon nanotubes are the most suitable option because of their exceptional thermal conductivity and electrical conductivity (with axial thermal conductivity reaching 2000–6000 W/m*K and electrical conductivity ranging from 10³ to 10⁶ S/cm). However, it should be noted that carbon nanotubes are the most expensive among the three materials. Additionally, this study discusses the issues and challenges currently faced by the application of nanomaterials in concrete and looks ahead to future research directions, aiming to provide a reference for further research and engineering applications of nanomaterials in the field of concrete. Full article

This study examines freeze–thaw deterioration patterns and predicts the service life of wet-sprayed concrete with composite cementitious materials in cold-region tunnels. The microstructure and particle size distribution of four materials (cement, fly ash, silica fume, and mineral powder) were analyzed. Subsequent tests evaluated the rebound rate, mechanical properties, and durability of wet-sprayed concrete with various compositions and proportions of cementitious materials, emphasizing freeze–thaw resistance under cyclic freezing and thawing. A freeze–thaw deterioration equation was developed using damage mechanics theory to predict the service life of early-stage wet-sprayed concrete in tunnels. The results indicate that proportionally combining cementitious materials with different particle sizes and gradations can enhance concrete compactness. Adding mineral admixtures increases concrete viscosity, effectively reducing rebound rates and dust generation during wet spraying. Concrete incorporating binary and ternary mineral admixtures shows reduced early-age strength but significantly enhanced later-age strength. Its frost resistance is also improved to varying degrees. The ternary composite binder fills voids between cement particles and at the interface between paste and aggregate, resulting in a dense microstructure due to a ‘composite superposition effect.’ This significantly enhances the frost resistance of wet-mixed shotcrete, enabling it to withstand up to 200 freeze–thaw cycles, compared to failure after 75 cycles in plain cement concrete. The relative dynamic modulus of elasticity of wet-shotcrete follows a parabolic deterioration trend with increasing freeze–thaw cycles. Except for specimen P5 (R² = 0.89), the correlation coefficients of deterioration models exceed 0.94, supporting their use in durability prediction. Simulation results indicate that, across all regions of China, the service life of wet-shotcrete with ternary admixtures can exceed 100 years, while that of plain cement concrete remains below 41 years. Full article

Cement is widely used as the primary binder in concrete; however, growing environmental concerns and the rapid expansion of the construction industry have highlighted the need for more sustainable alternatives. Geopolymers have emerged as promising eco-friendly binders due to their lower carbon footprint and potential to utilize industrial byproducts. Geopolymer mortar, like other cementitious substances, exhibits brittleness and tensile weakness. Basalt fibers serve as fracture-bridging reinforcements, enhancing flexural and tensile strength by redistributing loads and postponing crack growth. Basalt fibers enhance the energy absorption capacity of the mortar, rendering it less susceptible to abrupt collapse. Basalt fibers have thermal stability up to about 800–1000 °C, rendering them appropriate for geopolymer mortars designed for fire-resistant or high-temperature applications. They assist in preserving structural integrity during heat exposure. Fibers mitigate early-age microcracks resulting from shrinkage, drying, or heat gradients. This results in a more compact and resilient microstructure. Using basalt fibers improves surface abrasion and impact resistance, which is advantageous for industrial flooring or infrastructure applications. Basalt fibers originate from natural volcanic rock, are non-toxic, and possess a minimal ecological imprint, consistent with the sustainability objectives of geopolymer applications. This study investigates the mechanical and thermal performance of a geopolymer mortar composed of metakaolin and red mud as binders, with basalt powder and limestone powder replacing traditional sand. The primary objective was to evaluate the effect of basalt fiber incorporation at varying contents (0.4%, 0.8%, and 1.2% by weight) on the durability and strength of the mortar. Eight different mortar mixes were activated using sodium hydroxide (NaOH) and sodium silicate (Na₂SiO₃) solutions. Mechanical properties, including compressive strength, flexural strength, and ultrasonic pulse velocity (UPV), were tested 7 and 28 days before and after exposure to elevated temperatures (200, 400, 600, and 800 °C). The results indicated that basalt fiber significantly enhanced the performance of the geopolymer mortar, particularly at a content of 1.2%. Specimens with 1.2% fiber showed up to 20% improvement in compressive strength and 40% in flexural strength after thermal exposure, attributed to the fiber’s role in microcrack bridging and structural densification. Subsequent research should concentrate on refining fiber type, dose, and dispersion techniques to improve mechanical performance and durability. Examinations of microstructural behavior, long-term durability under environmental settings, and performance following high-temperature exposure are crucial. Furthermore, investigations into hybrid fiber systems, extensive structural applications, and life-cycle evaluations will inform the practical and sustainable implementation in the buildings. Full article

Superabsorbent polymers have been introduced into cementitious materials to solve issues related to early-age cracking, caused by shrinkage, and manual repair. A general improvement of autogenous healing is noticed, while the extent and effectiveness depend on the type of hydrogel and the amount included. To evaluate the self-healing effectiveness, the regain of mechanical performance needs to be assessed. However, such evaluation requires destructive testing, meaning that the healing progress cannot be followed over time. As a solution, air-coupled ultrasonic testing was used within this study, adopting a novel laser interferometer as a receiver, to estimate the regained properties of cementitious mixtures with and without superabsorbent polymers. The sensitivity of ultrasonic waves to the elastic properties of the material under study allows us to monitor the crack healing progress, while the semi-contactless nature of the procedure enables an easy and reliable measurement. Up to 80% recovery in ultrasonic velocity was achieved with reference concrete, while SAP concrete demonstrated up to 100% recovery after wet–dry curing. Following microscopic analysis, up to 19% visual crack closure was obtained for reference concrete, compared to a maximum of 50% for SAP mixtures, for average crack widths between 250 µm and 450 µm. Full article

Concrete structures are prone to cracking and seepage issues due to material degradation during long-term service. Ionic chelating agents (ICAs) can significantly enhance the durability and extend the service life of concrete structures by chelating metal ions in the cement matrix and promoting the formation of crystalline products within pores. The study selected commonly used ICAs, including sodium gluconate, sodium maleate, and sodium citrate, as well as a self-made high-efficiency ICA, to compare their chelating abilities for metal ions (such as Al³⁺, Mg²⁺, Fe³⁺, and Ca²⁺). Their effects on the performance and microstructure of cement-based materials were evaluated through tests on hydration heat, mechanical strength, the chloride ion diffusion coefficient, pore size distribution, and microstructural analysis. The results showed that the stronger the chelating ability of the ICA, the more significant its improvement on the performance and microstructure of cement-based materials. Cement paste incorporating the high-efficiency ICA exhibited significantly accelerated hydration kinetics, with the hydration rate markedly increasing and the peak heat release rising from 0.0012 W/g to 0.0016 W/g, thereby effectively enhancing the early-age properties of the cement-based materials. After 28 days, compared to ordinary mortar, the flexural and compressive strengths of mortar containing the high-efficiency ICA increased by 17.1% and 11.6%, respectively, while the chloride ion diffusion coefficient decreased by 37.4%. Pore size distribution and microstructural analyses indicated that mortar incorporating the high-efficiency ICA exhibited the most compact internal structure, with abundant crystalline products such as CaSiO₃ and 3CaO·Al₂O₃·3CaSO₄·32H₂O (AFt) forming within the pores. These findings suggest that optimizing the ion-chelating capacity of ICA provides a feasible strategy to enhance the compactness, durability, and mechanical performance of cement-based materials in practical engineering applications. Full article

In order to improve early-age strength, steam curing is mostly used for railway prefabricated components, which consumes a lot of energy and affects the durability of concrete. Synthetic calcium silicate hydrate (C-S-H) has an excellent early-age strength effect, which can improve the early-age strength of concrete and help to reduce the energy consumption of steam curing, but C-S-H will increase the shrinkage of concrete and affect the durability of concrete. In this work, C-S-H/SRPCA was synthesized using a shrinkage-reducing polycarboxylate superplasticizer (SRPCA) in order to increase the early-age strength and decrease the shrinkage of concrete. The effects of 0.5%, 4.0%, and 8.0% C-S-H/SRPCA on the shrinkage and strength of concrete were studied. Meanwhile, the internal mechanism was also explored through cement hydration, the physical aggregation morphology of hydration products, pore structure and classification, and the chemical properties of pore solution. The results suggest that C-S-H/SRPCA can shorten the setting time and accelerate cement hydration. Specifically, when the dosage of C-S-H/SRPCA is 4.0%, the initial setting time of concrete is shortened by 2.5 h and the final setting time is shortened by 6.2 h compared with the control group. As a result, the 1-day compressive strength is effectively increased by 29.5%, and the plastic shrinkage is reduced. In the stage of plastic shrinkage, the plastic shrinkage time of the concrete with 4.0% C-S-H/SRPCA is 4.1 h, which is 6.1 h shorter than that of the control group. In addition, C-S-H/SRPCA decreases the porosity. When the dosage is 4.0%, the porosity of the hardened cement paste at 28 days is reduced by 15% compared with the control group. It lessens the content of the capillary pores at 10–50 nm. At 24 h, the content of 10–50 nm capillary pores in the paste with 4.0% C-S-H/SRPCA is 40% lower than that of the control group. It also reduces the surface tension of the pore solution. The surface tension of the simulated pore solution with 4.0% C-S-H/SRPCA is 34 mN/m, which is 53% of that of the control group, and it inhibits the volatilization of the pore solution. At 28 days, the evaporation rate of the pore solution in the paste with 4.0% C-S-H/SRPCA is 40% lower than that of the control group. Thus, the drying shrinkage of concrete is inhibited. Given the above, at the optimum content of 4.0%, C-S-H/SRPCA improves the 1-day compressive strength of concrete by 29.5%, reduces the 28-day total shrinkage by 21.7%, and restrains the development of microcracks. Full article

This study investigates the feasibility of utilizing finely ground coal bottom ash (FGCBA) as a supplementary cementitious material in self-compacting concrete (SCC), with an emphasis on its technical performance and environmental implications. Cement was partially replaced by FGCBA and fly ash (FA) at 20%, 40% and 60% substitution rates under water-to-binder (W/B) ratios of 0.4, 0.45 and 0.5. A comprehensive evaluation of the properties of fresh and hardened concrete—including slump flow, setting time, compressive strength, air content, chloride ion permeability and water absorption—was conducted. The results indicate that FA improves workability and enhances long-term strength development, while FGCBA—despite its lower early-age strength—significantly improves durability, particularly in terms of chloride resistance and microstructural densification. These findings underscore the potential of FGCBA as a viable low-carbon alternative in cementitious systems, contributing to resource efficiency and the achievement of circular economy objectives in the construction sector. Full article

There is a lack of research on the early plastic deformation and capillary pressure of high-volume fly ash concrete (HVFAC) under varying ambient temperatures. This study aims to investigate the effects of water–binder ratio, fly ash admixture, and ambient temperature on the air entry time T, capillary pressure, and plastic shrinkage of HVFAC. Nine different fly ash concrete materials were designed and analyzed to determine the early plastic deformation and capillary pressure of HVFAC under different ambient temperatures. The dosage of different superplasticizers was adjusted to ensure a slump of 180 mm for all the HVFAC mixtures. The results showed that at 20 °C, T increases with the increase in the water–binder ratio and fly ash admixture, while the effect of T is negligible at 35 °C. The plastic shrinkage of HVFAC increases significantly with the increase in curing temperature, and there is a linear correlation between the air entry time T and the plastic shrinkage value at this time. At low water–binder ratios, the capillary pressure threshold P_a increases with increasing curing temperature, while at high water–binder ratios, there is no significant trend observed for P_a. The findings of the study can provide a theoretical basis for preventing plastic cracking of concrete and optimizing early curing methods. Full article

Cement-based materials are essential in modern construction, valued for their versatility and performance. Rheological properties, including yield stress, plastic viscosity, and thixotropy, play indispensable roles in optimizing the workability, stability, and overall performance of cement composites. This review explores the effects of supplementary cementitious materials (SCMs), chemical admixtures, nanomaterials, and internal curing agents on modulating rheological properties. Specifically, SCMs, including fly ash (FA), ground granulated blast furnace slag (GGBFS), and silica fume (SF), generally improve the rheology of concrete while reducing the cement content and CO₂ emissions. Regarding chemical admixtures, like superplasticizers (SPs), viscosity-modifying agents (VMAs), setting-time control agents, and superabsorbent polymers (SAPs), they further optimize flow and cohesion, addressing issues such as segregation and early-age shrinkage. Nanomaterials, including nano-silica (NS) and graphene oxide (GO), can enhance viscosity and mechanical properties at the microstructural level. By integrating these materials above, it can tailor concrete for specific applications, thereby improving both performance and sustainability. This review presents a comprehensive synthesis of recent literature, utilizing both qualitative and quantitative methods to assess the impacts of various additives on the rheological properties of cement-based materials. It underscores the pivotal roles of rheological properties in optimizing the workability, stability, and overall performance of cement composites. The review further explores the influences of SCMs, chemical admixtures, nanomaterials, and internal curing agents on rheological modulation. Through the strategic integration of these materials, it is possible to enhance both the performance and sustainability of cement composites, ultimately reducing carbon emissions and advancing the development of eco-friendly construction materials. Full article