Search Results (571)

In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 nm, which allowed the identification of active components (Hα, CN, Fe I, O I lines, etc.) and the calculation of electron density. Additionally, the EPNC process was recorded using a high-speed camera (1500 frames per second), which made it possible to visually evaluate the dynamics of arc and glow discharges under varying electrolyte compositions. At the next stage, the influence of temperature regimes (650 °C, 750 °C, and 850 °C) on the formation of the hardened layer was studied. Using SEM and EDS methods, the morphology, phase zones, and the distribution of chemical elements were determined. Microhardness measurements along the depth and friction tests were carried out. It was found that a temperature of 750 °C provides the best balance between the uniformity of chemical composition, high microhardness (~800 HV), and a minimal coefficient of friction (~0.48). The obtained results confirm the potential of the selected EPNC regime for improving the performance characteristics of 20-grade steel. Full article

A solar air heater (SAH) converts solar energy into heated air without causing environmental pollution. It features a low initial cost and easy maintenance due to its simple design. However, owing to air’s poor thermal conductivity, its thermal efficiency is relatively low compared to that of other solar systems. To improve its thermal performance, previous studies have aimed at either enlarging the heat transfer surface or increasing the convective heat transfer coefficient. In this study, a novel SAH with fins and sequentially placed obstacles on the fin surface—designed to achieve both surface extension through a finned channel and enhancement of the heat transfer coefficient via the obstacles—was investigated using computational fluid dynamics analysis. The results confirmed that the obstacles enhanced heat transfer performance by up to 2.602 times in the finned channel. However, the obstacles also caused a pressure loss. Therefore, the thermo-hydraulic performance was discussed, and it was concluded that the obstacles with a relative height of 0.12 and a relative pitch of 10 yielded the maximum THP values among the investigated conditions. Additionally, correlations for the Nusselt number and friction factor were derived and predicted the simulation values with good agreement. Full article

This study addresses the challenge of non-uniform fracture propagation in multi-cluster staged fracturing of horizontal wells by proposing a three-dimensional dynamic simulation method for temporary plugging fracturing, grounded in a fully coupled fluid–solid damage theory framework. A Tubing-CZM (cohesive zone model) coupling model was developed to enable real-time interaction computation of flow distribution and fracture propagation. Focusing on the Xinjiang X Block reservoir, this research systematically investigates the influence mechanisms of reservoir properties, engineering parameters (fracture spacing, number of perforation clusters, perforation friction), and temporary plugging parameters on fracture propagation morphology and fluid allocation. Our key findings include the following. (1) Increasing fracture spacing from 10 m to 20 m enhances intermediate fracture length by 38.2% and improves fracture width uniformity by 21.5%; (2) temporary plugging reduces the fluid intake heterogeneity coefficient by 76% and increases stimulated reservoir volume (SRV) by 32%; (3) high perforation friction (7.5 MPa) significantly optimizes fracture uniformity compared to low-friction (2.5 MPa) scenarios, balancing flow allocation ratios between edge and central fractures. The proposed dynamic flow diversion control criteria and quantified temporary plugging design standards provide critical theoretical foundations and operational guidelines for optimizing unconventional reservoir fracturing. Full article

Water-lubricated bearings (WLB), due to their pollution-free nature and low noise, are increasingly becoming critical components in aerospace, marine applications, high-speed railway transportation, precision machine tools, etc. However, in practice, water-lubricated bearings suffer severe friction and wear due to low-viscosity water, harsh conditions, and contaminants like sediment, which can compromise the lubricating film and shorten their lifespan. The implementation of micro-textures has been demonstrated to improve the tribological performance of water-lubricated bearings to a certain extent, leading to their widespread adoption for enhancing the frictional dynamics of sliding bearings. The shape, dimensions (including length, width, and depth), and distribution of these micro-textures have a significant influence on the frictional performance. Therefore, this study aims to explore the coupling effect of different micro-texture shapes and distributions on the frictional performance of water-lubricated sliding, using the computational fluid dynamics (CFD) analysis. The results indicate that strategically arranging textures across multiple regions can enhance the performance of the bearing. Specifically, placing linear groove textures in the outlet of the divergent zone and triangular textures in the divergent zone body maximize improvements in the load-carrying capacity and frictional performance. This specific configuration increases the load-carrying capacity by 7.3% and reduces the friction coefficient by 8.6%. Overall, this study provided critical theoretical and technical insights for the optimization of WLB, contributing to the advancement of clean energy technologies and the extension of critical bearing service life. Full article

The torsional, lateral, and axial vibrations that occur during drilling operations have negative effects on the drilling equipment. These negative effects can cause huge economic impacts, as the failure of drilling tools results in wasted materials, non-productive time, and substantial expenses for equipment repairs. Many researchers have tried to reduce these vibrations and have tested several models in their studies. In most of these models, the drill string used in oil wells behaves like a rotating torsion pendulum (mass spring), represented by different discs. The top drive (with the rotary table) and the BHA (with the drill pipes) have been considered together as a linear spring with constant torsional stiffness and torsional damping coefficients. In this article, three models with different degrees of freedom are considered, with the aim of analyzing the effect of variations in the stiffness and damping coefficients on the severity of torsional vibrations. A comparative study has been conducted between the three models for dynamic responses to parametric variation effects. To ensure the relevance of the considered models, the field data of torsional vibrations while drilling were used to support the modeling assumption and the designed simulation scenarios. The main novelty of this work is its rigorous comparative analysis of how the stiffness and damping coefficients influence the severity of torsional vibrations based on field measurements, which has a direct application in operational energy efficiency and equipment reliability. The results demonstrated that the variation of the damping coefficient does not significantly affect the severity of the torsional vibrations. However, it is highly recommended to consider all existing frictions in the tool string to obtain a reliable torsional vibration model that can reproduce the physical phenomenon of stick–slip. Furthermore, this study contributes to the improvement of operational energy efficiency and equipment reliability in fossil energy extraction processes. Full article

Decontamination robots are becoming more common in environments where reducing human exposure to hazardous substances is essential, including healthcare settings, laboratories, and industrial cleanrooms. Designing terrain-capable decontamination robots quickly is challenging due to varying operational surfaces and mobility limitations. To tackle this issue, a structured recommendation framework is proposed to automate selecting optimal locomotion types and track configurations, significantly cutting down design time. The proposed system features a two-stage evaluation process: first, it creates an annotated compatibility score matrix by validating locomotion types against a robust dataset based on factors like friction coefficient, roughness, payload capacity, and slope gradient; second, it employs a weighted scoring model to rank wheel/track types based on their appropriateness for the identified environmental conditions. User needs are processed dynamically using a large language model, enabling flexible and scalable management of various deployment scenarios. A prototype decontamination robot was developed following the proposed algorithm’s guidance. This framework speeds up the configuration process and establishes a foundation for more intelligent, terrain-aware robot design workflows that can be applied to industrial, healthcare, and service robotics sectors. Full article

To establish a fundamental property database for discrete elements targeting long-fiber materials and address the issue of response surface methodology (RSM) being prone to local optima in high-dimensional nonlinear optimization, this study conducted parameter calibration experiments and validated the calibrated parameters through a combined approach of simulation and physical testing. The Plackett–Burman design and steepest ascent test were employed to screen significant factors. Using the angle of repose (42.3°) obtained from physical experiments as the response value, response surface methodology (RSM) and a particle swarm optimization–back propagation (PSO-BP) neural network model were independently applied to optimize and compare the critical parameters. The results demonstrated that the dynamic friction coefficient between wheat straw particles, the static friction coefficient between wheat straw and steel plate, and the JKR surface energy were the most influential factors on the simulated angle of repose. The PSO-BP model exhibited superior optimization performance compared to RSM, yielding an optimal parameter combination of 0.17, 0.46, and 0.03. The simulated repose angle under these conditions was 41.67°, exhibiting a relative error of only 1.5% compared to the physical experiment. These findings provide a robust theoretical foundation for discrete element simulations of wheat straw feedstock. Full article

This study resolves a critical challenge in electromechanical brake system validation: conventional ABS/RBS integrated platforms’ inability to dynamically simulate tire-road adhesion characteristics during braking. We propose a fuzzy adaptive PID-controlled magnetic powder clutch (MPC) system that achieves ground braking force simulation synchronized with slip ratio variations. The innovation encompasses: (1) Dynamic torque calculation model incorporating the curve characteristics of longitudinal friction coefficient ($\phi$) versus slip ratio ($s$), (2) Nonlinear compensation through fuzzy self-tuning PID control, and (3) Multi-scenario validation platform. Experimental validation confirms superior tracking performance across multiple scenarios: (1) Determination coefficients R² of 0.942 (asphalt), 0.926 (sand), and 0.918 (snow) for uniform surfaces, (2) R² = 0.912/0.908 for asphalt-snow/snow-asphalt transitions, demonstrating effective adhesion characteristic simulation. The proposed control strategy achieves remarkable precision improvements, reducing integral time absolute error (ITAE) by 8.3–52.8% compared to conventional methods. Particularly noteworthy is the substantial ITAE reduction in snow conditions (236.47 vs. 500.969), validating enhanced simulation fidelity under extreme road surfaces. The system demonstrates consistently rapid response times. These improvements allow for highly accurate replication of dynamic slip ratio variations, establishing a refined laboratory-grade solution for EV regenerative braking coordination validation that greatly enhances strategy optimization efficiency. Full article

In response to the increasing frequency of urban rainstorms, this study focuses on investigating the friction coefficient related to pedestrian instability under urban road flooding conditions. The objective is to conduct an in-depth analysis of the friction coefficient between pedestrians and the ground in actual flood scenarios and its variations, providing practical data to support future pedestrian safety assessments under flood conditions. Wet friction coefficient experiments were conducted under waterlogged conditions, with real human subjects tested across various operational scenarios. A buoyancy calculation formula was introduced to explore the impact of pressure changes caused by buoyancy on the human body in water, influencing the friction coefficient. An exponential relationship between pressure and the friction coefficient was established. Furthermore, by considering factors such as outsole hardness, ground type, and pressure variations with water depth, a dynamic method for selecting the friction coefficient was proposed, offering a scientific basis for determining friction coefficient thresholds associated with pedestrian instability risks. Experimental results indicate that, in the combination of hydrophilic materials with experimental asphalt and cement pavements, the friction coefficient under waterlogged conditions is generally higher than under dry conditions. However, as pressure increases, the friction coefficient of rubber materials decreases. This study concludes that the selection of the friction coefficient in pedestrian instability analysis should be treated as a dynamic process, and relying on a fixed friction coefficient for force analysis of pedestrian instability may lead to significant inaccuracies. Full article

Aiming at the problems of serious pavement temperature diseases, low efficiency and high loss of ice-breaking methods, high occupancy rate of waste tires and the low utilization rate and insufficient durability of rubber particles, this paper aims to improve the service level of roads and ensure the safety of winter pavements. A pavement material with high efficiency, low carbon and environmental friendliness for active snow melting and ice breaking is developed. Firstly, NaOH, NaClO and KH550 were used to optimize the treatment of rubber particles. The hydrophilic properties, surface morphology and phase composition of rubber particles before and after optimization were studied, and the optimal treatment method of rubber particles was determined. Then, the optimized rubber particles were used to replace the natural aggregate in the polyurethane gel mixture by the volume substitution method, and the optimum polyurethane gel dosages and molding and curing processes were determined. Finally, the influence law of the road performance of RPGM was compared and analyzed by means of an indoor test, and the ice-breaking effect of RPGM was explored. The results showed that the contact angles of rubber particles treated with three solutions were reduced by 22.5%, 30.2% and 36.7%, respectively. The surface energy was improved, the element types on the surface of rubber particles were reduced and the surface impurities were effectively removed. Among them, the improvement effect of the KH550 solution was the most significant. With the increase in rubber particle content from 0% to 15%, the dynamic stability of the mixture gradually increases, with a maximum increase of 23.5%. The maximum bending strain increases with the increase in its content. The residual stability increases first and then decreases with the increase in rubber particle content, and the increase ranges are 1.4%, 3.3% and 0.5%, respectively. The anti-scattering performance increases with the increase in rubber content, and an excessive amount will lead to an increase in the scattering loss rate, but it can still be maintained below 5%. The fatigue life of polyurethane gel mixtures with 0%, 5%, 10% and 15% rubber particles is 2.9 times, 3.8 times, 4.3 times and 4.0 times higher than that of the AC-13 asphalt mixture, respectively, showing excellent anti-fatigue performance. The friction coefficient of the mixture increases with an increase in the rubber particle content, which can be increased by 22.3% compared with the ordinary asphalt mixture. RPGM shows better de-icing performance than traditional asphalt mixtures, and with an increase in rubber particle content, the ice-breaking ability is effectively improved. When the thickness of the ice layer exceeds 9 mm, the ice-breaking ability of the mixture is significantly weakened. Mainly through the synergistic effect of stress coupling, thermal effect and interface failure, the bonding performance of the ice–pavement interface is weakened under the action of driving load cycle, and the ice layer is loosened, broken and peeled off, achieving efficient de-icing. Full article

To enhance riding comfort for drivers of heavy-duty vehicles, this paper introduces a novel adaptive prescribed performance control (APPC) for active seat suspension systems. The model incorporates dynamic friction and hysteresis damping effects to capture the complex behavior of the seat suspension. The accuracy of the proposed model is validated through experimental data. The controller utilizes a prescribed performance function (PPF) to regulate the dynamic response of the system, combined with an adaptive backstepping control (ABC) method to account for system uncertainties, such as variations in driver weight, friction, suspension stiffness, and damping coefficients. A set of parameter estimators, governed by innovative adaptive laws, compensates for estimation errors. Furthermore, the stability of the controlled system is rigorously demonstrated. Both simulation and experimental tests, including bump and random excitation tests, are conducted to assess the controller performance in both time and frequency domains. The results confirm that the proposed controller effectively mitigates vibrations in the driver–seat system and demonstrates robustness against system uncertainties. Full article

Friction behaviour at the wheel–rail interface is of critical importance for railway operations and maintenance and is generally characterised by creep curves. The V-Track test rig was used in this study to measure both the lateral and longitudinal creep curves with uncontaminated dry interface conditions, utilising contact pressures representative of operational railway wheel–rail systems. The novelties of this study are threefold. 1. With proper representations of train/track components, the V-Track tests revealed the effects of structural dynamics on measuring wheel–rail creep curves in real life. 2. Pure lateral and longitudinal creepage conditions were produced with two distinct experimental principles—displacement- and force-controlled—on the V-Track, i.e., by carefully controlling the angle of attack and the traction/braking torque, respectively, and thus the coefficient of friction from lateral and longitudinal creep curves measured on the same platform could be cross-checked. 3. The uncertainties in the measured creep curves were analysed, which was rarely addressed in previous studies on creep curve measurements. In addition, the measured creep curves were compared against the theoretical creep curves obtained from Kalker’s CONTACT. The influence of wheel rolling speed and torque direction on the creep curve characteristics was then investigated. The measurement results and findings demonstrate the reliability of the V-Track to measure wheel–rail creep curves and study the wheel–rail frictional rolling contact. Full article

Coordinating vehicle handling stability and energy consumption remains a key challenge for distributed driving electric vehicles (DDEVs). In this paper, a hierarchical torque vectoring control strategy is proposed to address this issue. First, a tire road friction coefficient (TRFC) estimator based on the fusion of vision and dynamic is developed to accurately and promptly obtain the TRFC in the upper layer. Second, a direct yaw moment control (DYC) strategy based on the adaptive model predictive control (MPC) is designed to ensure vehicle stability in the middle layer, where tire cornering stiffness is updated dynamically based on the estimated TRFC. Then, the lower layer develops the torque vectoring allocation controller, which comprehensively considers handling stability and energy consumption and distributes the driving torques among the wheels. The weight between stability and economy is coordinated according to the stability boundaries derived from an extended phase-plane correlated with the TRFC. Finally, Hardware-in-the-Loop (HIL) simulations are conducted to validate the effectiveness of the proposed strategy. The results demonstrate that compared with the conventional stability torque distribution strategy, the proposed control strategy not only reduces the RMSE of sideslip angle by 44.88% but also decreases the motor power consumption by 24.45% under DLC conditions, which indicates that the proposed method can significantly enhance vehicle handling stability while reducing energy consumption. Full article

High-precision wave data serve as a foundation for investigating the wave characteristics of the East China Sea (ECS) and wave energy development. Based on the simulating waves nearshore (SWAN) model, this study uses the ERA5 (ECMWF Reanalysis v5) reanalysis wind field data and ETOPO1 bathymetric data to perform high-precision simulations at a resolution of 0.05° × 0.05° for the waves in the area of 25–35° N and 120–130° E in the ECS from 2009 to 2023. The simulation results indicate that the application of the whitecapping dissipation parameter Komen and the bottom friction parameter Collins yields an average RMSE of 0.374 m and 0.369 m when compared to satellite-measured data, demonstrating its superior suitability for wave simulation in shallow waters such as the ESC over the other whitecapping dissipation parameter, Westhuysen, and the other two bottom friction parameters, Jonswap and Madsen, in the SWAN model. The monthly average significant wave height (SWH) ranges from 0 to 3 m, exhibiting a trend that it is more important in autumn and winter than in spring and summer and gradually increases from the northwest to the southeast. Due to the influence of the Kuroshio current, topography, and events such as typhoons, areas with significant wave heights are found in the northwest of the Ryukyu Islands and north of the Taiwan Strait. The wave energy flux density in most areas of the ECS is >2 kW/m, particularly in the north of the Ryukyu Islands, where the annual average value remains above 8 kW/m. Because of the influence of climate events such as El Niño and extreme heatwaves, the wave energy flux density decreased significantly in some years (a 21% decrease in 2015). The coefficient of variation of wave energy in the East China Sea exhibits pronounced regional heterogeneity, which can be categorized into four distinct patterns: high mean wave energy with high variation coefficient, high mean wave energy with low variation coefficient, low mean wave energy with high variation coefficient, and low mean wave energy with low variation coefficient. This classification fundamentally reflects the intrinsic differences in dynamic environments across various maritime regions. These high-precision numerical simulation results provide methodological and theoretical support for exploring the spatiotemporal variation laws of waves in the ECS region, the development and utilization of wave resources, and marine engineering construction. Full article

With the unconventional energy sector (e.g., shale gas) increasingly focused on precision drilling and cost-effective extraction, slim-hole horizontal well technology is gaining prominence. However, drill string dynamics in narrow, complex fluid environments are not fully understood. This study presents a novel bidirectional fluid–structure interaction (FSI) model, uniquely integrating recursive algorithms with the Moving Particle Semi-implicit (MPS) method to couple drill string–wellbore contact with drilling fluid interactions. Key findings show that drilling fluid significantly impacts drill string behavior; for instance, it can reduce natural frequencies by 20–25%, while stiff formations amplify lateral resonance risks. Optimizing fluid properties can substantially cut energy losses, though TREE is marginally elevated when viscosity exceeds the threshold (2.5 × 10⁻⁵ m²/s). The drill string typically displaces rightward, but higher viscosity can shift it left; a moderate friction coefficient aids centering. Excessive lateral displacement impairs cuttings removal, affecting fracturing. These insights enable actionable strategies: adjusting fluid viscosity and drag reducers can optimize drill string position and enhance cleaning. This research provides a framework for energy-efficient drilling in complex reservoirs, balancing efficiency with wellbore integrity and improving outcomes in the unconventional energy sector. Full article