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Keywords = ductile to brittle transition temperature

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14 pages, 3319 KB  
Article
The Effect of Phosphorus on Low-Temperature Brittleness in the Coarse-Grained Heat-Affected Zone of P-SA508-4N RPV Steel
by Yu Guo, Mingyuan Xiong, Changshi Huang, Jingjing Li, Shaoming Liu and Dan Song
Metals 2026, 16(9), 946; https://doi.org/10.3390/met16090946 - 28 Aug 2026
Viewed by 169
Abstract
The coarse-grained heat-affected zone (CGHAZ) is a critical brittle region in welded reactor pressure vessel steels, and phosphorus segregation at prior-austenite grain boundaries can further impair its low-temperature toughness during long-term service. Although phosphorus-induced embrittlement has been established for SA508-4N base metal, the [...] Read more.
The coarse-grained heat-affected zone (CGHAZ) is a critical brittle region in welded reactor pressure vessel steels, and phosphorus segregation at prior-austenite grain boundaries can further impair its low-temperature toughness during long-term service. Although phosphorus-induced embrittlement has been established for SA508-4N base metal, the quantitative relationship between grain-boundary phosphorus segregation and the ductile-to-brittle transition temperature (DBTT) in the CGHAZ—and the role of its distinct bainitic microstructure relative to the base metal—remains insufficiently understood. Here, a CGHAZ was simulated in P-doped SA508-4N steel and thermally aged at 500, 530, and 560 °C to establish different equilibrium segregation levels. Optical metallography, Vickers hardness testing, Charpy impact testing, and Auger electron spectroscopy were used to correlate microstructure, hardness, DBTT, and grain-boundary phosphorus concentration. As the aging temperature increased from 500 to 560 °C, the grain-boundary phosphorus concentration decreased from 21.40 to 18.46 at. %, while the DBTT decreased from −53 to −91 °C. The nearly unchanged hardness excludes hardening as the principal cause, demonstrating that the toughness variation is governed predominantly by non-hardening embrittlement associated with phosphorus segregation. The DBTT exhibited a strong positive linear correlation with the equilibrium grain-boundary phosphorus concentration. Moreover, at a comparable prior-austenite grain size, hardness, and phosphorus segregation level, the CGHAZ showed a higher DBTT than the base metal, which is attributed to the lower crack-deflection capability of tempered bainite compared with tempered martensite. These results fill the quantitative gap linking phosphorus segregation to CGHAZ embrittlement and provide a basis for assessing the long-term integrity of SA508-4N welded joints. Full article
(This article belongs to the Special Issue Metal Material Failure Analysis and Optimization)
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37 pages, 24054 KB  
Article
Tetragraphene-Based Nanotubes Under Temperature Effects: Atomistic Insights into Nanostructural Degradation via Reactive Molecular Dynamics
by José Moreira De Sousa
Nanomaterials 2026, 16(17), 1062; https://doi.org/10.3390/nano16171062 - 26 Aug 2026
Viewed by 324
Abstract
This research investigates the systematic nanomechanical behavior of tetragraphene-based nanotubes (TGCNTs) using classical molecular dynamics (CMD) simulations performed via the LAMMPS package with the reactive AIREBO-Morse potential. Tetragraphene is a novel carbon allotrope characterized by a unique mixture of sp2 and [...] Read more.
This research investigates the systematic nanomechanical behavior of tetragraphene-based nanotubes (TGCNTs) using classical molecular dynamics (CMD) simulations performed via the LAMMPS package with the reactive AIREBO-Morse potential. Tetragraphene is a novel carbon allotrope characterized by a unique mixture of sp2 and sp3 hybridization. We analyzed the nanomechanical properties of zigzag-like TGCNTs under uniaxial tensile loading, systematically examining the effects of chirality, diameter, length, and temperature ranging from 300 K to 2100 K, while maintaining a constant nanotube length. Our results reveal a distinct nanostructural degradation at high temperatures, where the nanotubes completely lose their structural stability above 1500 K. Under mechanical strain, the stress–strain curves highlight a strong dependence on chirality. The (0,n) TGCNTs exhibit brittle behavior, characterized by a short, nearly linear curve that terminates abruptly at a rapid fracture point without significant plastic deformation. In contrast, the (n,0) TGCNTs demonstrate remarkable ductility and irreversible plastic deformation flow. This is evidenced by a distinct plateau effect with constant stress up to 20% strain, followed by ultimate fracture at a strain over 40%, indicating a stress-induced structural phase transition. To map their transverse elasticity, Poisson’s ratio (ν) was evaluated within the elastic regime, revealing an ultra-low value of ν=0.07 for the TGCNT (0,10) in close agreement with density functional theory (DFT) benchmarks, contrasting with an anomalously high value of ν=1.19 for the TGCNT (14,0) due to severe chiral anisotropy. The calculated Young modulus values range from 2379.90 to 3499.20 GPa.Å for (n,0) TGCNTs and 1886.70 to 2374.40 GPa.Å for (0,n) TGCNTs. These insights into the nanostructure–property relationships of TGCNTs provide essential design guidelines for their application in flexible electronics, nanocomposites, and advanced nanoelectromechanical systems (NEMSs). Full article
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17 pages, 2079 KB  
Article
Binary Biopolymer Blends: Influence of Mixing Procedure on Mechanical Properties of Polymer Thin Films
by Aleksandra Nešić and Branka Pilić
Materials 2026, 19(16), 3485; https://doi.org/10.3390/ma19163485 - 18 Aug 2026
Viewed by 236
Abstract
Polylactic acid (PLA) is one of the most promising bio-based and biodegradable polymers, yet its inherent brittleness limits its application in flexible film products. This study compares three mixing strategies, applied as four sample series, to improve the mechanical performance of PLA-based binary [...] Read more.
Polylactic acid (PLA) is one of the most promising bio-based and biodegradable polymers, yet its inherent brittleness limits its application in flexible film products. This study compares three mixing strategies, applied as four sample series, to improve the mechanical performance of PLA-based binary blends: (1) single-pass melt blending with poly(butylene adipate-co-terephthalate) (PBAT) or poly(butylene succinate) (PBS) at 10, 20, and 30 wt%; (2) addition of poly(ethylene glycol) (PEG 4000 or PEG 20000) as a plasticizer/compatibilizer at 1, 3, and 5 wt%; (3) double melt processing of PLA/PBAT and PLA/PBS blends. Thin films were characterised by tensile testing, differential scanning calorimetry (DSC), FTIR, SEM and contact angle measurements. Double processing emerged as the most effective approach, yielding elongation at break values up to approximately 137% for 70PLA/30PBAT blends, compared to 16.9% for the equivalent single-processed samples. Relative to the single-processed controls, double processing raised elongation at break by approximately 712% for 70PLA/30PBAT and 1201% for 70PLA/30PBS, and by 98% (80PLA/20PBAT), 175% (80PLA/20PBS) and 278% (90PLA/10PBAT); the latter three increases were statistically significant (p < 0.05). By contrast, PEG addition changed maximum stress by at most about 18% and never raised elongation at maximum stress above 6%. Two-way ANOVA confirmed that blend ratio was a significant factor for maximum stress (p < 0.001) whereas PEG molecular weight was not (p > 0.10). PEG addition produced moderate improvements in tensile stress, but did not replicate the ductility enhancement observed after reprocessing. DSC data confirmed a decrease in the glass transition temperature (Tg) and altered crystallisation behaviour in double-processed samples, consistent with improved interfacial compatibility. Contact angle results showed broadly similar surface wettability across all series, pointing to processing history, rather than surface chemistry, as the key variable governing final mechanical behaviour in these blends. Full article
(This article belongs to the Special Issue Advances in Polymer Blends and Composites—Second Edition)
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23 pages, 3853 KB  
Article
Deformation and Failure Mechanisms of Extra-Deep Carbonate Rocks Under In Situ Conditions: An Experimental Study
by Shiguo Wang, Yan Jin, Ping Zeng, Yunhu Lu, Yang Xia and Shiming Wei
Appl. Sci. 2026, 16(16), 8088; https://doi.org/10.3390/app16168088 - 13 Aug 2026
Viewed by 217
Abstract
The exploration of oil and gas resources is shifting toward ultra-deep and extra-deep reservoirs, including in the Tarim Basin, where various types of carbonate rocks are buried. Owing to the extreme burial depths, the mechanical behavior of these rocks under extra-deep conditions differs [...] Read more.
The exploration of oil and gas resources is shifting toward ultra-deep and extra-deep reservoirs, including in the Tarim Basin, where various types of carbonate rocks are buried. Owing to the extreme burial depths, the mechanical behavior of these rocks under extra-deep conditions differs significantly from that of shallow formations, making it essential to understand their mechanical responses. This study investigated the mechanical properties and failure modes of carbonate rocks, specifically dolomite, argillaceous limestone, and pure limestone. Samples from extra-deep formations were initially analyzed for mineral composition and microstructure, after which uniaxial and triaxial compression tests were conducted to evaluate strength, static elastic modulus, and axial strain at peak stress. The results indicate that dolomite exhibits the highest mechanical strength and stiffness among the three lithologies. Under conditions of a high confining pressure of 100 MPa and a temperature of 160 °C, its elastic modulus and triaxial compressive strength are 65.4 GPa and 611.2 MPa, respectively, compared with 52.8 GPa and 444.2 MPa for limestone. Strength increases with confining pressure for all lithologies, with dolomite showing the most pronounced strengthening response. Although elevated temperature reduces rock strength, its effect is weaker than that of confining pressure. The failure mode is strongly controlled by confining pressure. At low confining pressures, failure is dominated by localized shear bands and brittle fracturing, whereas increasing confining pressure promotes a transition toward quasi-brittle deformation or ductile plastic flow. Dolomite predominantly maintains a quasi-brittle failure mode, argillaceous limestone exhibits a clear brittle-to-ductile transition, and pure limestone shows the greatest tendency to develop ductile plastic flow under high confining pressure conditions. The results further demonstrate that mineral composition and microstructural characteristics play critical roles in controlling the deformation and failure mechanisms of carbonate rocks. High-calcite pure limestone can exhibit ductile-like deformation behavior due to cataclastic processes, allowing significant strain without localization failure. These insights enhance understanding of carbonate rock behavior under extra-deep formations, informing practical applications in geology science. Full article
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26 pages, 29151 KB  
Review
Reservoir Ductility Effects on Hydrofracturing-Induced Seismicity: Mechanisms, Evaluation, and Perspectives
by Guangjie Wu, Qing Qiao, Hongyu Li and Chaozhu Li
Sustainability 2026, 18(15), 7673; https://doi.org/10.3390/su18157673 - 28 Jul 2026
Viewed by 360
Abstract
Deep and ultra-deep hydrocarbon resources are of strategic importance for energy security. The pronounced ductility of deep reservoirs and faults makes hydraulic fracture propagation and induced seismicity mechanisms fundamentally different from those in conventional brittle reservoirs. This review systematically synthesizes recent theoretical, experimental, [...] Read more.
Deep and ultra-deep hydrocarbon resources are of strategic importance for energy security. The pronounced ductility of deep reservoirs and faults makes hydraulic fracture propagation and induced seismicity mechanisms fundamentally different from those in conventional brittle reservoirs. This review systematically synthesizes recent theoretical, experimental, and numerical advances in hydraulic-fracturing-induced seismicity, covering triggering mechanisms, fault reactivation risk evaluation, and perspectives. A core distinction is identified: brittle faults exhibit instantaneous stick-slip rupture with high seismic frequency and significant magnitude, whereas ductile faults undergo stable aseismic creep and progressive slip, with long-term deformation prone to delayed large earthquakes—their nucleation shows unique mechanical responses including high stress drop, low rupture velocity, and low seismic radiation efficiency. Subsequently, four major challenges are distilled for risk evaluation systems: insufficient dynamic characterization of mechanical parameters in ductile reservoirs, lack of fracturing-control strategies adapted to ductile behavior, poor understanding of multi-scale slip transition mechanisms, and inadequacy of multi-field coupling models in capturing long-term delayed evolution. Traditional brittle-based risk frameworks cannot characterize the time-dependent slip and progressive reactivation of ductile faults, limiting their applicability to deep reservoirs. Future works are proposed, including refined characterization of mechanical parameters under high temperature and pressure, intelligent full-cycle hydrofracturing control, quantitative criteria for slip activation, and optimization of long-term multi-field coupling models. This study elucidates recent progress in hydrofracturing-induced seismicity mechanisms and quantitative risk assessment in ductile reservoirs, filling a gap in the conventional brittle-dominant research. It also provides theoretical support for seismic risk evaluation and early warning in deep fracturing operations, with significant implications for improving induced seismicity management and ensuring safe, efficient, and sustainable deep-resource development. Full article
(This article belongs to the Topic Advances in Green Energy and Energy Derivatives)
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20 pages, 24322 KB  
Article
Effects of Different Confining Pressures and Curing Temperatures on the Mechanical Properties and Microscopic Mechanisms of Cemented Backfill Materials
by Ruhui Zhao, Peng Wu, Haoyan Lyu, Lianying Zhang and Peng Ren
Processes 2026, 14(14), 2259; https://doi.org/10.3390/pr14142259 - 10 Jul 2026
Viewed by 446
Abstract
Alkali-activated slag–loess cemented backfill materials are subjected to coupled confining pressure and curing temperature in open-pit end-slope backfill mining. This study investigates their mechanical properties and microscopic mechanisms under four confining pressures (0, 2, 4, and 6 MPa) and four curing temperatures (5, [...] Read more.
Alkali-activated slag–loess cemented backfill materials are subjected to coupled confining pressure and curing temperature in open-pit end-slope backfill mining. This study investigates their mechanical properties and microscopic mechanisms under four confining pressures (0, 2, 4, and 6 MPa) and four curing temperatures (5, 20, 35, and 50 °C) at a curing age of 7 days. Uniaxial and triaxial compression tests were conducted to obtain stress–strain curves, peak strength, elastic modulus, cohesion, and internal friction angle. Scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and an improved simulated annealing algorithm for three-dimensional pore reconstruction were used to characterize pore diameter, porosity, connectivity, and hydration products (calcium-silicate-hydrate (C-S-H), calcium-aluminosilicate-hydrate (C-A-S-H), and sodium-aluminosilicate-hydrate (N-A-S-H)). The results show that increasing confining pressure flattens the post-peak softening curve and transitions failure from brittle to ductile, while rising curing temperature shortens the compaction stage and increases elastic modulus. Both factors increase peak strength synergistically. Cohesion increases nonlinearly with temperature (2.64 MPa at 5 °C to 6.27 MPa at 50 °C), whereas the internal friction angle (13°) is temperature-insensitive. Microscopically, confining pressure reduces pore diameter, porosity, and connectivity via physical compaction; curing temperature promotes gel production, decreasing porosity from 26.23% to 13.95% and connectivity from 64.87% to 34.89%. This study provides a theoretical basis for backfill design and ground pressure management in open-pit end-slope mining. Full article
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23 pages, 5428 KB  
Article
The Effect of Citrate Plasticisers TBC and ATBC on Biobased and Sustainable PHB-Based Polymer Blends
by Lorenzo Novembre, Luca Sconosciuto, Vito Emanuele Carofiglio, Domenico Centrone, Alessandro Sannino and Antonio Greco
Polymers 2026, 18(13), 1641; https://doi.org/10.3390/polym18131641 - 1 Jul 2026
Viewed by 509
Abstract
The development of fully biodegradable poly(3-hydroxybutyrate) (PHB)-based materials with improved mechanical performance remains a major challenge due to the limited ductility and processability of this highly crystalline polymer. Blending and plasticisation are viable strategies to enhance PHB toughness; however, the interactions governing polymer–plasticiser [...] Read more.
The development of fully biodegradable poly(3-hydroxybutyrate) (PHB)-based materials with improved mechanical performance remains a major challenge due to the limited ductility and processability of this highly crystalline polymer. Blending and plasticisation are viable strategies to enhance PHB toughness; however, the interactions governing polymer–plasticiser compatibility and their impact on structure–property relationships remain not fully understood. In this work, the compatibility and plasticisation mechanisms of two citrate-based plasticisers, tributyl citrate (TBC) and acetyl tributyl citrate (ATBC), were systematically investigated in biodegradable blends based on PHB, polylactic acid (PLA), and poly(butylene adipate-co-terephthalate) (PBAT). Polymer–plasticiser affinity was evaluated through Hansen Solubility Parameters and interaction radius, which indicated good compatibility of PHB with both plasticisers and a stronger affinity for ATBC. Differential scanning calorimetry showed that citrate plasticisers reduced the glass transition temperature, modified crystallisation kinetics, and altered the crystalline morphology of the blends. Dynamic mechanical analysis confirmed the reduction in the glass transition temperature of PHB–PLA systems, which is in agreement with the DSC results. Migration experiments showed equilibrium after approximately 72 h, with PHB–PLA blends exhibiting better plasticiser retention than PHB–PBAT systems. TBC consistently showed higher migration than ATBC, in line with its lower molecular weight and higher volatility. Mechanical testing demonstrated that plasticisation efficiency strongly depended on blend composition: TBC was more effective in enhancing ductility in PHB–PLA blends, whereas ATBC performed better in PHB–PBAT systems. It was also highlighted that the plasticisers had a remarkable ability to substantially increase the ductility of the blends compared with their unplasticised counterparts, as reflected by the pronounced decrease in stiffness and the marked increase in elongation at break. SEM analysis of tensile fracture surfaces evidenced a brittle failure mode for PHB–PLA blends, whereas PHB–PBAT systems exhibited a ductile fracture mode with fibrillar features and clear signs of phase separation. Finally, thermogravimetric analysis showed no appreciable thermal degradation within the processing temperature window used for mixing and hot pressing, confirming the thermal stability of the materials under the selected conditions. These findings establish clear correlations between thermodynamic compatibility, migration behaviour, thermal properties, fracture mechanisms, and mechanical performance, providing useful guidelines for the design of citrate-plasticised PHB-based biodegradable materials. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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19 pages, 5831 KB  
Article
Mesogen-Containing Reactive Epoxy Monomer for Tuning the Thermal, Rheological, and Mechanical Properties and Fracture-Surface Morphology of Thermally Conductive Epoxy Potting Compounds
by Huize Cui, Ruilu Guo, Chong Zhang, Hui Liu, Xiaoxuan Liu, Jinyan Wang and Xigao Jian
Polymers 2026, 18(12), 1503; https://doi.org/10.3390/polym18121503 - 16 Jun 2026
Viewed by 1389
Abstract
Thermally conductive epoxy potting compounds require high filler loadings for effective heat dissipation. However, high filler loadings can increase viscosity and brittleness, thereby impairing processability and service reliability. In this study, a mesogen-containing reactive liquid–crystalline epoxy monomer (LCE) was designed, synthesized, and incorporated [...] Read more.
Thermally conductive epoxy potting compounds require high filler loadings for effective heat dissipation. However, high filler loadings can increase viscosity and brittleness, thereby impairing processability and service reliability. In this study, a mesogen-containing reactive liquid–crystalline epoxy monomer (LCE) was designed, synthesized, and incorporated into a commercial thermally conductive epoxy potting compound to investigate its effects on thermal behavior, rheological and mechanical properties, thermal conductivity, and fracture-surface morphology. The chemical structure and thermotropic liquid–crystalline behavior of LCE were characterized via Fourier-transform infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, differential scanning calorimetry, and polarized optical microscopy. Increasing LCE loading elevated the DSC-derived glass transition temperature (Tg) from 59 °C to 96 °C and markedly increased the room-temperature complex viscosity. Single-point measurements at 25 °C showed a monotonic decrease in thermal conductivity from 0.95 to 0.52 W/(m·K) with increasing LCE content. Mechanical testing revealed that the nominal 10% LCE formulation provided the best balance between load-bearing capacity and ductility among the tested formulations, whereas higher LCE loadings were associated with greater local microstructural variation and reduced mechanical properties. This study clarifies the modulation effect of LCE on the performance balance of highly filled epoxy potting compounds, providing valuable insights for future formulation optimization. Full article
(This article belongs to the Section Polymer Applications)
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17 pages, 14164 KB  
Article
Experimental Characterization and Finite Element Simulation of the Microstructure and Mechanical Properties in 0.2% Sc-Modified A242 Aluminum Alloy
by Mahmoud A. Alzahrani, Obaidullah Alfahmi, Essam B. Moustafa and Ahmed O. Mosleh
Crystals 2026, 16(6), 388; https://doi.org/10.3390/cryst16060388 - 12 Jun 2026
Viewed by 399
Abstract
Scandium (Sc) is well recognized as a potent grain refiner, yet optimizing its addition amount in the Al-Cu-Mg-Ni-Fe (A242) system remains a longstanding challenge, critically important for material performance in high-temperature automotive and aerospace applications. The present work, therefore, presents a study of [...] Read more.
Scandium (Sc) is well recognized as a potent grain refiner, yet optimizing its addition amount in the Al-Cu-Mg-Ni-Fe (A242) system remains a longstanding challenge, critically important for material performance in high-temperature automotive and aerospace applications. The present work, therefore, presents a study of low-Sc modified A242 alloys, demonstrating that 0.2 wt.% Sc microalloying of the system has a pronounced effect on its solidification-driven microstructural evolution, improving the high-temperature formability of the alloy over a 20–200 °C temperature range. The study demonstrates that this addition triggers a dramatic columnar-to-equiaxed grain transition, reducing the average grain size by 90.8% (from 400 ± 100 μm to 37 ± 10 μm) and fragmenting the brittle, continuous intermetallic network into a highly uniform architecture. Uniaxial compression testing revealed that, while the as-cast solid-solution alloy slightly reduces room-temperature strength due to solute trapping, it delivers an exceptional 142% increase in strain-to-failure at 200 °C (exceeding 0.8 mm) compared to the base alloy. This significant enhancement in ductility is driven by thermally stable Al3Sc dispersoids that exert Zener pinning pressure, halting thermal grain coarsening and activating superplastic deformation mechanisms. These findings support the development of advanced thermoforming applications, with the finite element (FE) model predicting process improvements that enhance manufacturing efficiency. This work presents a validation and simulation-ready material framework that substantiates the viability of low-Sc-modified A242 alloys for such operations. Full article
(This article belongs to the Special Issue State of the Art of Crystalline Metals and Alloys)
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14 pages, 12386 KB  
Communication
Effect of SiC Content on Microstructure and Mechanical Properties of CoCrFeNi High-Entropy Alloy Composites
by Ning Li, Xinlong Hu, Chengbo Wu, Mengyuan Jiang, Huiying Li, Jinlong Zhang and Fuyuan Dong
Materials 2026, 19(12), 2501; https://doi.org/10.3390/ma19122501 - 10 Jun 2026
Cited by 1 | Viewed by 337
Abstract
In this work, to address the limitation of low strength and hardness of single-phase CoCrFeNi high-entropy alloy, SiC particles were introduced as a reinforcing phase to prepare CoCrFeNi matrix composites with SiC contents of 0 wt%, 1 wt%, 2.5 wt% and 5 wt% [...] Read more.
In this work, to address the limitation of low strength and hardness of single-phase CoCrFeNi high-entropy alloy, SiC particles were introduced as a reinforcing phase to prepare CoCrFeNi matrix composites with SiC contents of 0 wt%, 1 wt%, 2.5 wt% and 5 wt% via spark plasma sintering (SPS). It was preliminarily predicted that SiC particles would be uniformly distributed along grain boundaries of the CoCrFeNi matrix. During sintering, partial SiC decomposes at high-temperature, high-activity interfaces, regulating carbide precipitation and phase structural evolution, while residual undecomposed SiC remains at grain boundaries to pin boundaries and refine grains, thereby synergistically enhancing mechanical properties and wear resistance. Microstructural characterization reveals that all samples maintain a face-centered cubic (FCC) solid-solution matrix, and samples with non-zero SiC addition contain Cr7C3 carbides, which are mostly distributed at grain boundaries. With the increase in SiC content, mechanical performance is remarkably improved compared with the unreinforced CoCrFeNi matrix: the hardness rises from 198.8 HV to 321.7 HV, the yield strength is greatly enhanced from 242.5 MPa to 673.4 MPa, and the tensile strength increases from 557.9 MPa to 755.7 MPa. The improved yield strength originates synergistically from grain refinement, solid-solution strengthening, grain-boundary strengthening and dislocation strengthening. By clarifying the influence of microstructural defects on critical shear stress (τ0) and normal fracture stress (σ0), the intrinsic mechanism governing tensile mechanical performance and ductile–brittle fracture transition was revealed. This optimized CoCrFeNi/SiC composite exhibits excellent strength–hardness comprehensive performance, showing promising application potential for high-load, wear-resistant and structural service components under severe tribological and pressure conditions. Full article
(This article belongs to the Special Issue Advances in Low-Carbon and Zero-Carbon Metallurgical Technologies)
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15 pages, 12489 KB  
Article
Influence of Hot-Pressing Temperature on the Microstructure and Mechanical Properties of LPBF-Manufactured Al-10Sn-10Pb Alloy
by K. O. Akimov, A. L. Skorentsev, N. M. Rusin, V. E. Liharev, A. Yu. Nikonov, D. P. Il’yashchenko and A. I. Dmitriev
J. Manuf. Mater. Process. 2026, 10(6), 185; https://doi.org/10.3390/jmmp10060185 - 28 May 2026
Viewed by 474
Abstract
Laser powder bed fusion (LPBF) of aluminum matrix tribological composites holds high potential for advanced bearing applications, yet its widespread implementation is often constrained by high porosity and severe residual stresses. In this work, the influence of hot pressing (HP) temperature (100–400 °C) [...] Read more.
Laser powder bed fusion (LPBF) of aluminum matrix tribological composites holds high potential for advanced bearing applications, yet its widespread implementation is often constrained by high porosity and severe residual stresses. In this work, the influence of hot pressing (HP) temperature (100–400 °C) on the microstructure, substructural evolution, mechanical properties, and fracture mechanisms of the LPBF Al-10Sn-10Pb alloy was investigated to achieve simultaneous densification and matrix optimization. Processing was carried out at 300 MPa with a 30 min holding time. It was established that at temperatures >200 °C, near-full consolidation is achieved through liquid-assisted pore closure. Increasing the temperature leads to the coarsening of Sn and Pb inclusions and the disruption of the initial dispersed network of soft phases. Williamson–Hall analysis revealed a transition from dislocation accumulation at 100 °C (~15 × 1013 m−2) to dynamic recovery at 200 °C, followed by matrix recrystallization at higher temperatures. A combination of strength (up to 127 MPa) and ductility (~11%) is realized at 200 °C due to the synergy between remaining substructural strengthening and pore healing. At 300–400 °C, the strength decreases to 108–113 MPa with a concomitant increase in ductility to 34–44%. A shift in fracture mechanisms from quasi-brittle to ductile is shown; at 400 °C, the development of intergranular fracture associated with the influence of liquid phases is possible. Full article
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30 pages, 24264 KB  
Article
Impact of Multifractal Characteristics of Cross-Scale Pores Under Coal Deformation Constraints on Hydraulic Fracturing
by Yingjin Wang, Quanliang Zou, Xiaowei Hou, Guanqun Zhou, Jiazhong Qian and Haichun Ma
Fractal Fract. 2026, 10(5), 280; https://doi.org/10.3390/fractalfract10050280 - 23 Apr 2026
Viewed by 468
Abstract
Coalbed methane (CBM) development is strongly controlled by pore structure evolution in deformed coals and its influence on hydraulic fracturing behavior. To clarify the multifractal characteristics of cross-scale pores and their control on fracturing effectiveness, this study investigated eight different deformation coals from [...] Read more.
Coalbed methane (CBM) development is strongly controlled by pore structure evolution in deformed coals and its influence on hydraulic fracturing behavior. To clarify the multifractal characteristics of cross-scale pores and their control on fracturing effectiveness, this study investigated eight different deformation coals from the Ordos Basin using low-temperature CO2/N2 adsorption (LT-CO2A/LT-N2A) and high-pressure mercury intrusion porosimetry (HMIP). Micropores (<2 nm), mesopores (2–50 nm), and macropores (>50 nm) were systematically characterized, and their pore size distributions (PSDs) were quantitatively analyzed using the Coal Structure Index (CSI) and multifractal theory. The results indicate that the multifractal parameters of macropores are significantly distinct from those of mesopores and micropores, exhibiting lower H (0.824–0.893) and D1 (0.766–0.853), and higher α0 (1.422–1.541), ΔD (1.230–1.408), and Δα (1.459–1.642). Macropores controlled by tectonic deformation exhibit stronger heterogeneity compared to mesopores and micropores in local parts of the coal mass; PSD varies significantly with deformation rising, derived from the differential pore structure evolution during brittle–ductile transition and the multi-scale synergistic effects including maturity and composition. Combined with field fracturing curves, the results further indicate that the α0, ΔD, and Δα of macropores are negatively correlated with breakdown pressure, with correlation coefficients of 0.51, 0.61, and 0.59, respectively, and that strong local heterogeneity of macropores favors fracture initiation and propagation and reduces breakdown pressure. Cataclastic coal is the most favorable for hydraulic fracturing, followed by undeformed coal, whereas granulated coal shows the poorest fracturing performance. Full article
(This article belongs to the Special Issue Multiscale Fractal Analysis in Unconventional Reservoirs, 2nd Edition)
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29 pages, 6927 KB  
Article
Chemical Signatures of Apatite in the AQW2 Deposit: Petrogenetic Insights on a Wide Archean–Paleoproterozoic Iron Oxide–Copper–Gold Mineral System in the Carajás Mineral Province
by Ligia Stama, Lena V. S. Monteiro, Nazaré A. Barbosa, Luiz F. Dutra, Giovanna C. Moreira, Sarah A. S. Dare, Rodrigo Oliveira de Araujo Mabub and Fernando Martins Vieira Matos
Minerals 2026, 16(3), 308; https://doi.org/10.3390/min16030308 - 15 Mar 2026
Cited by 1 | Viewed by 1595
Abstract
Iron oxide–copper–gold (IOCG) deposits are widespread throughout the Carajás Province, Brazil, reflecting multiple Precambrian hydrothermal events. The Aquiri region is a relatively unexplored geological frontier in the northwestern Carajás Province. The AQW2 IOCG deposit is hosted by a Neoarchean mafic intrusive suite within [...] Read more.
Iron oxide–copper–gold (IOCG) deposits are widespread throughout the Carajás Province, Brazil, reflecting multiple Precambrian hydrothermal events. The Aquiri region is a relatively unexplored geological frontier in the northwestern Carajás Province. The AQW2 IOCG deposit is hosted by a Neoarchean mafic intrusive suite within metavolcano–sedimentary rocks. The pre-mineralization (Na and Na-K) and mineralization (Fe-Ca and Fe-P) hydrothermal stages appear as replacement fronts and as cement within ductile-deformed breccias. Late-mineralization (Fe-K, chlorite, and calcic-rich) assemblages occur in multidirectional veins controlled by brittle structures. Early- and main-mineralization apatite (Ap I-III) is enriched in F, Mn, and Sr, depleted in Y, shows unusually high Fe and Si (Ap III), and exhibits a pronounced positive Eu anomaly (Ap II). These characteristics indicate an alkaline fluid composition, substantial fluid–rock interaction, and episodic CO2 degassing with the release of overpressured fluids, resulting in multiple brecciation events. A rapid decrease in temperature due to boiling is interpreted as a principal mechanism for copper precipitation. Late-mineralization apatite (Ap V–VI) is characterized by relatively higher Cl, Y, and LREE contents, lower Sr and Mn, and negative Eu-anomaly ratios, suggesting control by shallower paleostructures and more oxidizing conditions associated with the influx of basinal brines. These results highlight the evolution of the AQW2 deposit within a broader IOCG system and provide new insights into the metallogenic processes responsible for copper resources essential to the clean energy transition. Full article
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24 pages, 25033 KB  
Article
Tuning Eutectic High Entropy Alloy Microstructures: The Role of Consolidation and Particle Size Distribution in EHEA AlCoCrFeNi2.1
by Daniel Guerrero, Rita Carbajales, Miguel A. Monclus, José Antonio Calero, Luis Antonio Díaz, Miguel Ángel Lagos, Mónica Campos and Paula Alvaredo
Metals 2026, 16(3), 302; https://doi.org/10.3390/met16030302 - 8 Mar 2026
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Abstract
Eutectic alloys stand out for their ability to combine high strength and good ductility; a behaviour rooted in their characteristic two-phase microstructure—lamellar or globular—formed at a constant solidification temperature that minimizes segregation and suppresses brittle phases. Their low interfacial energy limits microcrack propagation, [...] Read more.
Eutectic alloys stand out for their ability to combine high strength and good ductility; a behaviour rooted in their characteristic two-phase microstructure—lamellar or globular—formed at a constant solidification temperature that minimizes segregation and suppresses brittle phases. Their low interfacial energy limits microcrack propagation, while interfacial sliding and dislocation blocking at phase boundaries enhance both strength and toughness. In this work, we investigate how controlled microstructural modifications influence the behaviour of the eutectic high-entropy alloy AlCoCrFeNi2.1, composed of B2 (Ni–Al-rich) and L12 (Co–Fe–Ni-rich) phases. Because these phases exhibit distinct mechanical responses, microconstituent morphology becomes a design parameter. Powder metallurgy is the only processing route capable of providing the level of microstructural control required in this study. It preserves the rapidly solidified eutectic architecture of gas-atomised powders while allowing its intentional transformation during consolidation. Two strategies were implemented: (i) tuning the thermal–electrical input in Spark Plasma Sintering (SPS) and Electrical Resistance Sintering (ERS), and (ii) engineering the particle size distribution, including a bimodal design that enhances surface-energy-driven morphological transitions. SPS enables a gradual lamellar-to-globular evolution, whereas ERS induces ultrafast transformations governed by current intensity. The bimodal PSD significantly accelerates globularisation at lower energy input. EBSD-KAM (Electron Backscatter Diffraction—Kernel Average Misorientation) mapping identifies the lamellar B2 phase as metastable and highly strained, while globular B2 domains show reduced dislocation density. Nanoindentation confirms that intrinsic phase properties remain unchanged, whereas microhardness scales with morphology and lamellar spacing. These results demonstrate that the macroscopic mechanical response is governed by microstructure, establishing powder metallurgy as a uniquely powerful pathway for microstructure-driven design in eutectic HEAs. Full article
(This article belongs to the Special Issue Feature Papers in Entropic Alloys and Meta-Metals (2nd Edition))
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29 pages, 21139 KB  
Article
Composition of Chlorite as a Proxy for Fluid Evolution and Gold Precipitation Mechanisms in the Jinshan Gold Deposit, Dexing District, South China
by Danli Wang, Tao Zhang, Minjuan Zhou, Shaohao Zou, Xilian Chen, Deru Xu, Yongwen Zhang and Cui Yang
Minerals 2026, 16(3), 269; https://doi.org/10.3390/min16030269 - 28 Feb 2026
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Abstract
The physicochemical controls on gold precipitation in orogenic gold deposits remain poorly constrained, with traditional fluid inclusion and isotopic studies often yielding ambiguous results due to overprinting or incomplete records. This study addresses this challenge using chlorite—a sensitive mineral proxy for fluid conditions—as [...] Read more.
The physicochemical controls on gold precipitation in orogenic gold deposits remain poorly constrained, with traditional fluid inclusion and isotopic studies often yielding ambiguous results due to overprinting or incomplete records. This study addresses this challenge using chlorite—a sensitive mineral proxy for fluid conditions—as a quantitative sensor in the Jinshan orogenic gold deposit (>200 t Au) of the Jiangnan orogenic belt, South China. Hosted in Neoproterozoic phyllite within NE–NNE-trending ductile–brittle shear zones, Jinshan features auriferous quartz–polymetallic sulfide veins with prominent chlorite alteration. Integrating high-resolution SEM-EPMA analyses of multi-generational chlorite with thermodynamic modeling, we reconstruct the temporal evolution of temperature, oxygen fugacity (fO2), pH and sulfur fugacity (fS2) during ore formation. Four paragenetic stages are identified: Stage 1 (ankerite–quartz), Stage 2 (pyrite–arsenopyrite–quartz), Stage 3 (quartz–gold–polymetallic sulfide), and Stage 4 (chlorite–carbonate–quartz). Electron microprobe analysis reveals that the chlorite composition changes from Fe-rich chamosite (Stage 2) to Mg-rich clinochlore (Stage 3) and then to Fe-rich chamosite (Stage 4). Chlorite from Stage 2 (Chl-1) formed metasomatically at low fluid/rock ratios, while Stage 3 and 4 chlorites (Chl-2 and Chl-3) precipitated directly from higher fluid/rock ratio fluids. Chlorite compositions record a critical Stage 2–3 transition involving cooling from ~320 °C to ~260 °C, reduction (log fO2 from −33.6 to −39.7), and alkalinization, and sulfur fugacity remained stable within a narrow range (log fS2 = −13.6 to −8.0), followed in Stage 4 by minor reheating to ~280 °C, re-acidification, and a slight rebound in oxygen fugacity. Thermodynamic simulations reveal that the destabilization of Au(HS)2 complexes, primarily driven by the synergistic effects of cooling, pH increase, and decreasing oxygen fugacity, triggered gold precipitation during the main ore stage. Results demonstrate that abrupt cooling coupled with fluid alkalinization and reduction exerted the dominant control on gold precipitation in Jinshan, resolving long-standing debates on ore-forming mechanisms and highlighting chlorite as a robust quantitative sensor for fluid evolution. Full article
(This article belongs to the Special Issue Gold Deposits: From Primary to Placers and Tailings After Mining)
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