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Search Results (147)

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Keywords = drilling depth determination

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14 pages, 2448 KiB  
Article
Study on the Semi-Interpenetrating Polymer Network Self-Degradable Gel Plugging Agent for Deep Coalbed Methane
by Bo Wang, Zhanqi He, Jin Lin, Kang Ren, Zhengyang Zhao, Kaihe Lv, Yiting Liu and Jiafeng Jin
Processes 2025, 13(8), 2453; https://doi.org/10.3390/pr13082453 (registering DOI) - 3 Aug 2025
Abstract
Deep coalbed methane (CBM) reservoirs are characterized by high hydrocarbon content and are considered an important strategic resource. Due to their inherently low permeability and porosity, horizontal well drilling is commonly employed to enhance production, with the length of the horizontal section playing [...] Read more.
Deep coalbed methane (CBM) reservoirs are characterized by high hydrocarbon content and are considered an important strategic resource. Due to their inherently low permeability and porosity, horizontal well drilling is commonly employed to enhance production, with the length of the horizontal section playing a critical role in determining CBM output. However, during extended horizontal drilling, wellbore instability frequently occurs as a result of drilling fluid invasion into the coal formation, posing significant safety challenges. This instability is primarily caused by the physical intrusion of drilling fluids and their interactions with the coal seam, which alter the mechanical integrity of the formation. To address these challenges, interpenetrating and semi-interpenetrating network (IPN/s-IPN) hydrogels have gained attention due to their superior physicochemical properties. This material offers enhanced sealing and support performance across fracture widths ranging from micrometers to millimeters, making it especially suited for plugging applications in deep CBM reservoirs. A self-degradable interpenetrating double-network hydrogel particle plugging agent (SSG) was developed in this study, using polyacrylamide (PAM) as the primary network and an ionic polymer as the secondary network. The SSG demonstrated excellent thermal stability, remaining intact for at least 40 h in simulated formation water at 120 °C with a degradation rate as high as 90.8%, thereby minimizing potential damage to the reservoir. After thermal aging at 120 °C, the SSG maintained strong plugging performance and favorable viscoelastic properties. A drilling fluid containing 2% SSG achieved an invasion depth of only 2.85 cm in an 80–100 mesh sand bed. The linear viscoelastic region (LVR) ranged from 0.1% to 0.98%, and the elastic modulus reached 2100 Pa, indicating robust mechanical support and deformation resistance. Full article
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13 pages, 4092 KiB  
Article
Assessing the Density of Wood in Heritage Buildings’ Elements Through Expedited Semi-Destructive Techniques
by Dulce F. Henriques, Ali Umut Șen and Maria da Glória Gomes
Appl. Sci. 2025, 15(13), 7552; https://doi.org/10.3390/app15137552 - 5 Jul 2025
Viewed by 247
Abstract
Historically, wood has been among the main materials used in heritage buildings. However, the species and mechanical properties of these elements are often unknown. This uncertainty complicates safety assessment calculations, aggravated by the natural variability of the wood properties. The aim of this [...] Read more.
Historically, wood has been among the main materials used in heritage buildings. However, the species and mechanical properties of these elements are often unknown. This uncertainty complicates safety assessment calculations, aggravated by the natural variability of the wood properties. The aim of this work is to assess the density of wooden elements in service using semi-destructive techniques that retain the integrity of structural elements. This research had two phases. First, penetration resistance tests were carried out on laboratory scale on Pinus sylvestris L. wood samples taken from 18th, 19th, and 20th century heritage buildings in Lisbon, Portugal. Later, a field study was carried out on wooden elements from the same buildings, involving needle penetration, core drilling, and moisture content determination tests. The laboratory test results showed a strong correlation between the needle penetration depth and wood density, with an R2 value of 0.76. The results of the field study indicated that the density estimated by the needle penetration test correlated effectively with the measured density of extracted cores after moisture correction, with an R2 of 0.99. In conclusion, the experimental results confirm that penetration resistance and moisture tests are reliable and practical for estimating wood density under in-service conditions. Full article
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25 pages, 12391 KiB  
Article
Pore Pressure Prediction and Fluid Contact Determination: A Case Study of the Cretaceous Sediments in the Bredasdorp Basin, South Africa
by Phethile Promise Shabangu, Moses Magoba and Mimonitu Opuwari
Appl. Sci. 2025, 15(13), 7154; https://doi.org/10.3390/app15137154 - 25 Jun 2025
Viewed by 418
Abstract
Pore pressure prediction gives drillers an early warning of potential oil and gas kicks, enabling them to adjust mud weight pre-emptively. A kick causes a delay in drilling practices, blowouts, and jeopardization of the wells. Changes in pore pressure affect the type of [...] Read more.
Pore pressure prediction gives drillers an early warning of potential oil and gas kicks, enabling them to adjust mud weight pre-emptively. A kick causes a delay in drilling practices, blowouts, and jeopardization of the wells. Changes in pore pressure affect the type of fluid contact in the reservoir. This study predicted the pore pressure and determined fluid contacts within the Lower Cretaceous and early Upper Cretaceous (Barremian to early Cenomanian) sandstone reservoirs of the Bredasdorp Basin using well logs and repeat formation test (RFT) data from three wells: E-BK1, E-AJ1, and E-CB1. Eaton’s method of developing a depth-dependent Normal Compact Trend (NCT), using resistivity and sonic wireline logs, as well as other methods including the Mathews and Kelly, Baker and Wood, and Modified Eaton and Bowers methods, were employed for pore pressure prediction. Eaton’s method provided reliable pore pressure results in all the wells when compared to alternative methods in this study. Overburden gradient and predicted pore pressures ranged from 1.84 gm/cc to 2.07 gm/cc and from 3563.74 psi to 4310.06 psi, respectively. Eaton’s resistivity and density/neutron log method results indicated normal pressure in E-BK1 and E-AJ1, as well as overpressured zones in E-AJ1. However, in E-CB1, the results showed only overpressured zones. The E-AJ1 significant overpressures were from 2685 m to 2716 m and from 2716 m to 2735 m in the pores exceeding 7991.54 psi. Gas–water contact (GOC) was encountered at 2967.5 m in E-BK1, while oil–gas contact (OGC) was at 2523 m in E-CB1, and gas–oil and oil–water contacts (GOC and OWC) were at 2699 m and 2723 m, respectively, in E-AJ1. In E-CB1, oil–water contact (OWC) was at 2528.5 m. Fluid contacts observed from the well logs and RFT data were in close agreement in E-AJ1, whereas there was no agreement in E-CB1 because the well log observations showed a shallower depth compared to RFT data with a difference of 5.5 m. This study illustrated the significance of an integrated approach to predicting fluid contacts and pore pressure within the reservoirs by showing that fluid contacts associated with overpressures were gas–water and oil–water contacts. In contrast, gas–oil contact was associated with normal pressure and under pressure. Full article
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27 pages, 6883 KiB  
Review
An Overview of the Indian Monsoon Using Micropaleontological, Geochemical, and Artificial Neural Network (ANN) Proxies During the Late Quaternary
by Harunur Rashid, Xiaohui He, Yang Wang, C. K. Shum and Min Zeng
Geosciences 2025, 15(7), 241; https://doi.org/10.3390/geosciences15070241 - 24 Jun 2025
Viewed by 347
Abstract
Atmospheric pressure gradients determine the dynamics of the southwest monsoon (SWM) and northeast monsoon (NEM), resulting in rainfall in the Indian subcontinent. Consequently, the surface salinity, mixed layer, and thermocline are impacted by the seasonal freshwater outflow and direct rainfall. Moreover, seasonally reversing [...] Read more.
Atmospheric pressure gradients determine the dynamics of the southwest monsoon (SWM) and northeast monsoon (NEM), resulting in rainfall in the Indian subcontinent. Consequently, the surface salinity, mixed layer, and thermocline are impacted by the seasonal freshwater outflow and direct rainfall. Moreover, seasonally reversing monsoon gyre and associated currents govern the northern Indian Ocean surface oceanography. This study provides an overview of the impact of these dynamic changes on sea surface temperature, salinity, and productivity by integrating more than 3000 planktonic foraminiferal censuses and bulk sediment geochemical data from sediment core tops, plankton tows, and nets between 25° N and 10° S and 40° E and 110° E of the past six decades. These data were used to construct spatial maps of the five most dominant planktonic foraminifers and illuminate their underlying environmental factors. Moreover, the cured foraminiferal censuses and the modern oceanographic data were used to test the newly developed artificial neural network (ANN) algorithm to calculate the relationship with modern water column temperatures (WCTs). Furthermore, the tested relationship between the ANN derived models was applied to two foraminiferal censuses from the northern Bay of Bengal core MGS29-GC02 (13°31′59″ N; 91°48′21″ E) and the southern Bay of Bengal Ocean Drilling Program (ODP) Site 758 (5°23.05′ N; 90°21.67′ E) to reconstruct the WCTs of the past 890 ka. The reconstructed WCTs at the 10 m water depth of core GC02 suggest dramatic changes in the sea surface during the deglacial periods (i.e., Bolling–Allerǿd and Younger Dryas) compared to the Holocene. The WCTs at Site 758 indicate a shift in the mixed-layer summer temperature during the past 890 ka at the ODP Site, in which the post-Mid-Brunhes period (at 425 ka) was overall warmer than during the prior time. However, the regional alkenone-derived sea-surface temperatures (SSTs) do not show such a shift in the mixed layer. Therefore, this study hypothesizes that the divergence in regional SSTs is most likely due to differences in seasonality and depth habitats in the paleo-proxies. Full article
(This article belongs to the Section Climate and Environment)
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22 pages, 3320 KiB  
Article
Permeability Characteristics and Strength Degradation Mechanisms of Drilling Fluid Invading Bedding-Shale Fluid
by Guiquan Wang, Fenfen Li, Yu Suo, Cuilong Kong, Xiaoguang Wang and Lingzhi Zhou
Symmetry 2025, 17(7), 981; https://doi.org/10.3390/sym17070981 - 21 Jun 2025
Viewed by 569
Abstract
The development of shale bedding and fractures exacerbates the invasion of drilling fluid, leading to significant reservoir damage. This article elucidates the strength degradation behavior of shale with bedding orientations of 0° and 90° under drilling fluid immersion, as determined through triaxial compression [...] Read more.
The development of shale bedding and fractures exacerbates the invasion of drilling fluid, leading to significant reservoir damage. This article elucidates the strength degradation behavior of shale with bedding orientations of 0° and 90° under drilling fluid immersion, as determined through triaxial compression experiments. An improved Hooke–Brown anisotropic strength criterion has been established to quantitatively characterize the degradation effects. Additionally, a dynamic mechanism of pore pressure accumulation was simulated. The research findings indicate the following: (1) As the intrusion pressure increases from 6 MPa to 8 MPa, the penetration depth significantly increases. In the horizontal bedding direction (0°), cracks dominate the flow mode, resulting in a sudden drop in strength; (2) An increase in bedding density or opening exacerbates the degree of invasion and strength degradation in the horizontal bedding direction, with a degradation rate exceeding 40%. In contrast, the vertical bedding direction is influenced by permeability anisotropy and crack blockage, leading to limited seepage and minimal degradation. By optimizing the dosage of emulsifiers and other treatment agents through orthogonal experiments, a low-viscosity, high-shear-strength plugging oil-based drilling fluid system was developed, effectively reducing the invasion depth of the drilling fluid by over 30%. The primary innovations of this article include the establishment of a quantitative model for Reynolds number degradation for the first time, which elucidates the mechanism of accelerated crack propagation during turbulent transition (when the Reynolds number exceeds the critical value of 10). Additionally, a novel method for synergistic control between sealing and rheology is introduced, significantly decreasing the degradation rate of horizontal bedding. Furthermore, the development of the Darcy–Forchheimer partitioning algorithm addresses the issue of prediction bias exceeding 15% in high-Reynolds-number regions (Re > 30). The research findings provide a crucial theoretical foundation and data support for the optimized design of drilling fluids. Full article
(This article belongs to the Section Engineering and Materials)
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23 pages, 2627 KiB  
Article
Using Continuous Flight Auger Pile Execution Energy to Enhance Reliability and Reduce Costs in Foundation Construction
by Darym Júnior Ferrari de Campos, José Camapum de Carvalho, Paulo Ivo Braga de Queiroz, Luan Carlos Sena Monteiro Ozelim, José Antonio Schiavon, Dimas Betioli Ribeiro and Vinicius Resende Domingues
Automation 2025, 6(2), 24; https://doi.org/10.3390/automation6020024 - 9 Jun 2025
Viewed by 893
Abstract
Continuous flight auger piles (CFAPs) are highly versatile and productive deep foundation elements. Known for their execution speed, low noise, and minimal vibration, they are extensively used in Brazil, particularly for urban projects or environmentally sensitive areas. Technologically, they employ a Real-Time Operation [...] Read more.
Continuous flight auger piles (CFAPs) are highly versatile and productive deep foundation elements. Known for their execution speed, low noise, and minimal vibration, they are extensively used in Brazil, particularly for urban projects or environmentally sensitive areas. Technologically, they employ a Real-Time Operation System (RTOS) to control the execution energy for each drilled pile. When used effectively, this energy-based monitoring system can provide information that replaces or correlates with other challenging-to-measure variables, accommodating the impact of various exogenous variables on a pile’s execution and performance. Foundation designers often define one or more characteristic lengths for different pile groups, considered representative for each group despite uncertainties and morphological changes along the terrain. Hence, considering an energy-based control, which enables an individual assessment for each pile, is beneficial given soil’s complexity, which can vary significantly even within a small area. By determining the optimal execution energy, individualized stopping criteria for piles can be established, directly influencing costs and productivity and enhancing reliability. The present paper proposes a methodological workflow to automate the necessary calculations for execution energies, correlate them with bearing capacities measured by load tests or estimated from standard soil surveys, and predict the execution energy and corresponding stopping criteria for the drilling depth of each pile. This study presents a case study to illustrate the methodology proposed, accounting for a real construction site with multiple piles. It shows that considering fixed-length piles may not favor safety, as the energy-based analysis revealed that some piles needed longer shafts. This study also shows that for the 316 CFAPs analyzed with depths ranging from 8 to 14 m, a total of 564 m of pile shafts was unnecessary (which accounted for more than 110 m3 of concrete), indicating that cost optimization is possible. Overall, these analyses improve design safety and reliability while reducing execution costs. The results demonstrate that execution energy can serve as a proxy for subsurface resistance, correlating well with NSPT values and bearing capacity estimations. The methodology enables the individualized assessment of pile performance and reveal the potential for improving the reliability and cost-effectiveness of the geotechnical design process. Full article
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26 pages, 9313 KiB  
Article
Investigating Resulting Surface Topography and Residual Stresses in Bending DC01 Sheet Under Tension Friction Test
by Krzysztof Szwajka, Tomasz Trzepieciński, Marek Szewczyk, Joanna Zielińska-Szwajka and Marek Barlak
Lubricants 2025, 13(6), 255; https://doi.org/10.3390/lubricants13060255 - 9 Jun 2025
Viewed by 466
Abstract
This article presents the results of experimental studies aimed at determining the values of residual stresses and coefficient of friction (CoF) in bending under tension friction test, which simulates friction conditions in sheet metal forming. The influence of surface modification of the countersample [...] Read more.
This article presents the results of experimental studies aimed at determining the values of residual stresses and coefficient of friction (CoF) in bending under tension friction test, which simulates friction conditions in sheet metal forming. The influence of surface modification of the countersample and CoFs between the countersample and DC01 steel sheet on the residual stress were analysed. This study also focused on the influence of surface modification of countersamples on the change of the main parameters of DC01 steel sheets. The hole-drilling method was used to determine residual stresses. Electron beam melting, lead-ion implantation and a combination of these two techniques were used to modify the surface layer of 145Cr6 steel countersamples. The maximum value of the CoF, about 0.31, was found for the electron beam melted countersample. As a result of the surface modification process, this countersample was characterised by the lowest value of average roughness, which directly influenced the increase in the real contact area. The occurrence of residual tensile stresses was observed near the surface layer of the sheet strip in contact with the countersample. With the increase of the considered depth of residual stress measurement, the residual tensile stresses were transformed into compressive residual stresses with a value between −75 and −50 MPa, depending on the type of friction pair. SEM analyses allowed us to identify two main friction mechanisms for all friction pairs: adhesion and abrasive wear. Full article
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13 pages, 3383 KiB  
Article
AI-Driven Optimization of Drilling Performance Through Torque Management Using Machine Learning and Differential Evolution
by Farouk Said Boukredera, Ahmed Hadjadj, Mohamed Riad Youcefi and Habib Ouadi
Processes 2025, 13(5), 1472; https://doi.org/10.3390/pr13051472 - 12 May 2025
Cited by 1 | Viewed by 1388
Abstract
The rate of penetration (ROP) is the key parameter to enhance drilling processes as it is inversely proportional to the overall cost of drilling operations. Maximizing the ROP without any limitation can induce drilling dysfunctions such as downhole vibrations. These vibrations are the [...] Read more.
The rate of penetration (ROP) is the key parameter to enhance drilling processes as it is inversely proportional to the overall cost of drilling operations. Maximizing the ROP without any limitation can induce drilling dysfunctions such as downhole vibrations. These vibrations are the main reason for bottom hole assembly (BHA) tool failure or excessive wear. This paper aims to maximize the ROP while managing the torque to keep the depth of cut within an acceptable range during the cutting process. To achieve this, machine learning algorithms are applied to build ROP and drilling torque models. Then, a metaheuristic algorithm is used to determine the optimal technical control parameters, the weight on bit (WOB) and revolutions per minute (RPM), that simultaneously enhance the ROP and mitigate excessive vibrations. This paper introduces a new methodology for mitigating drill string vibrations, improving the rate of penetration (ROP), minimizing BHA failures, and reducing drilling costs. Full article
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13 pages, 1158 KiB  
Article
High-Pressure- and High-Temperature-Resistant Resins as Leakage Control Materials in Drilling Fluids
by Chunsheng Wang, Zhen Zhang, Tao Wang, Keming Fu and Gang Xie
Processes 2025, 13(5), 1353; https://doi.org/10.3390/pr13051353 - 28 Apr 2025
Viewed by 407
Abstract
Well leakage is a recurring hazard in drilling operations that can lead to significant loss of drilling fluids and serious consequences when drilling fluids seep into the formation. Increasing drilling depths correspond to elevated formation temperatures and pressures, which place stringent demands on [...] Read more.
Well leakage is a recurring hazard in drilling operations that can lead to significant loss of drilling fluids and serious consequences when drilling fluids seep into the formation. Increasing drilling depths correspond to elevated formation temperatures and pressures, which place stringent demands on leakage control materials. In this study, a high-pressure- and high-temperature-resistant branched resin, poly-BDEB, was synthesized using 2,2-bis(4-hydroxyphenyl)propane diepoxyglycidyl ether and epoxy crack adhesive B. The properties of the branched resin poly-BDEB were characterized. Leakage control performance of the branched resin poly-BDEB was evaluated through single-stage and multi-stage crack plugging experiments to determine its effectiveness. The results show that poly-BDEB maintains structural stability under pressures of up to 198.33 MPa. Poly-BDEB has a stable structure and will not be thermally decomposed at 352.25 °C. These properties demonstrate poly-BDEB’s excellent pressure and temperature resistance. The density of branched resin poly-BDEB is 1.07 g/cm3. When its concentration in the drilling fluid reaches 24% (8%A + 8%B + 8%C), it still maintains good sedimentation stability. Poly-BDEB can effectively plug single-stage and multi-stage fractures ranging from 1 to 3 mm in width. Unlike conventional leakage circulation materials (LCMs), poly-BDEB features a branched molecular structure that improves its mechanical strength, thermal stability, and bridging efficiency in fractures. This study can provide technical support for leakage control in deep and ultra-deep wells during drilling. Full article
(This article belongs to the Section Materials Processes)
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20 pages, 12803 KiB  
Article
Prediction of the Water-Conducting Fracture Zone Height Across the Entire Mining Area Based on the Multiple Nonlinear Coordinated Regression Model
by Jianye Feng, Xiaoming Shi, Jiasen Chen and Kang Wang
Water 2025, 17(9), 1303; https://doi.org/10.3390/w17091303 - 27 Apr 2025
Viewed by 419
Abstract
The water-conducting fracture zone (WCFZ) is a critical geological structure formed by the destruction of overburden during coal mining operations. Accurately predicting the height of the water-conducting fractured zone (HWCFZ) is essential for ensuring safe coal production. Based on more than 150 measured [...] Read more.
The water-conducting fracture zone (WCFZ) is a critical geological structure formed by the destruction of overburden during coal mining operations. Accurately predicting the height of the water-conducting fractured zone (HWCFZ) is essential for ensuring safe coal production. Based on more than 150 measured heights of fractured water-conducting zone samples from various mining areas in China, this study investigates the influence of five primary factors on the height: mining thickness, mining depth, length of the panel, coal seam dip, and the proportion coefficient of hard rock. The correlation degrees and relative weights of each factor are determined through grey relational analysis and principal component analysis. All five factors exhibit strong correlations with the height of the fractured water-conducting zone, with correlation degrees exceeding 0.79. Mining thickness is found to have the highest weight (0.256). A multiple nonlinear coordinated regression equation was constructed through regression analysis of the influencing factors. The prediction accuracy was compared with three other predictive models: the multiple nonlinear additive regression model, the BP neural network model, and the GA-BP neural network model. Among these models, the multiple nonlinear coordinated regression model was found to achieve the lowest error rate (7.23%) and the highest coefficient of determination (R2 = 87.42%), indicating superior accuracy and reliability. The model’s performance is further validated using drill hole data and numerical simulations at the B-1 drill hole in the Fuda Coal Mine. Predictive results for the entire Fuda Coal Mine area indicate that as the No. 15 coal seam extends northwestward, the height of the fractured water-conducting zone increases from 52.1 m to 73.9 m. These findings have significant implications for improving mine safety and preventing geological hazards in coal mining operations. Full article
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16 pages, 7457 KiB  
Article
Stress Determination by IHD in Additively Manufactured Austenitic Steel Samples: A Validation Study
by João Paulo Nobre, Maria José Marques and António Castanhola Batista
Metals 2025, 15(5), 485; https://doi.org/10.3390/met15050485 - 25 Apr 2025
Viewed by 369
Abstract
The present work aims to verify whether the incremental hole-drilling technique (IHD), a widely accepted technique, is suitable for determining residual stresses in AISI 316L samples obtained by selective laser melting (SLM). The thermo-mechanical effects of cutting during the application of this technique [...] Read more.
The present work aims to verify whether the incremental hole-drilling technique (IHD), a widely accepted technique, is suitable for determining residual stresses in AISI 316L samples obtained by selective laser melting (SLM). The thermo-mechanical effects of cutting during the application of this technique can induce unwanted residual stresses due to the relatively low thermal conductivity of this material, leading to erroneous results. To accomplish this aim, a hybrid experimental-numerical method was implemented to analyze the ability of IHD to determine an imposed stress state. Experimentally, samples were subjected to a tensile calibration stress using a horizontal tensile test machine. To eliminate pre-existing residual stress, the samples were subjected to differential loads, instead of absolute ones. In this way, experimental strain-depth relaxation curves related to the imposed calibration stress were obtained. Based on the experimental data, IHD was numerically simulated using the finite element method. Numerical strain-depth relaxation curves, related to the same calibration stress used in the experimental study, were obtained. The comparison between the experimental and numerical strain-depth relaxation curves, as well as the stresses calculated using the so-called integral method for determining stresses via IHD, shows that IHD is a suitable technique for measuring residual stresses in additively manufactured AISI 316L samples. Full article
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15 pages, 5077 KiB  
Article
Stability Analysis of Borehole Walls in Shale Formations of the Huazhuang Block
by Daqi Li, Shuyang Gao, Zhichuan Tang, Yayun Zhang, Huimei Wu and Wei Cheng
Processes 2025, 13(4), 1151; https://doi.org/10.3390/pr13041151 - 10 Apr 2025
Viewed by 435
Abstract
The Huazhuang block, located on the northern slope of the Gaoyou Depression in the Subei Basin of the Jiangsu Oilfield, exhibits complex stratigraphic geomechanical characteristics. During drilling, wellbore instability-related issues, such as obstruction, sticking, pump pressure buildup, bit pressure buildup, and overflow due [...] Read more.
The Huazhuang block, located on the northern slope of the Gaoyou Depression in the Subei Basin of the Jiangsu Oilfield, exhibits complex stratigraphic geomechanical characteristics. During drilling, wellbore instability-related issues, such as obstruction, sticking, pump pressure buildup, bit pressure buildup, and overflow due to abnormally high pressure, prolong the drilling cycle and significantly hinder the safe and efficient development of shale oil. In order to determine the appropriate drilling fluid density and ensure safe and efficient drilling in this block, a comprehensive wellbore profile, incorporating rock mechanical parameters, in-situ stress, and predictions of pore pressure, collapse pressure, lost circulation pressure, and fracture pressure, was established based on laboratory tests and well logging data. This study reveals the mechanisms of wellbore collapse and fluid loss in the Huazhuang block. The results indicate that the second and fourth members of the Funing Formation in the Huazhuang block have a relatively weak and unconsolidated structure with a high content of water-sensitive minerals, leading to significant hydration risks when using water-based drilling fluids. As depth increases, compressive strength, elastic modulus, and cohesion show an increasing trend, while the internal friction angle and Poisson’s ratio gradually decrease. Additionally, in-situ stress increases significantly, meeting the condition of σV > σH > σh. Above 3300 m, the equivalent density of formation pore pressure is below 1.20 g/cm3, Whereas below 3300 m, there is significant overpressure, with a maximum equivalent pore pressure density reaching 1.45 g/cm3. The deeper the formation, the narrower the safe density window, making wellbore collapse more likely. To prevent wellbore instability, both the sealing capability and density of the drilling fluid should be considered. Enhancing the sealing performance of the drilling fluid and selecting an appropriate drilling fluid density can help improve wellbore stability. The established rock mechanical parameters and four-pressure prediction profile for the Huazhuang block provide a scientific basis for optimizing wellbore structure design and selecting key engineering parameters. Full article
(This article belongs to the Section Energy Systems)
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19 pages, 5404 KiB  
Article
Mud Loss Analysis Through Predictive Modeling of Pore Pressure and Fracture Gradients in Tin Fouye Tabankort Field, Western Illizi Basin, Algeria
by Reda Laouini, Messaoud Hacini, Hocine Merabti, Fethi Medjani and Omar Mahmoud
Energies 2025, 18(7), 1836; https://doi.org/10.3390/en18071836 - 5 Apr 2025
Viewed by 894
Abstract
This study examines the distribution of pore pressure (PP) and fracture gradient (FG) within intervals of lost circulation encountered during drilling operations in the Ordovician reservoir (IV-3 unit) of the Tin Fouye Tabankort (TFT) field, located in the Illizi Basin, Algeria. The research [...] Read more.
This study examines the distribution of pore pressure (PP) and fracture gradient (FG) within intervals of lost circulation encountered during drilling operations in the Ordovician reservoir (IV-3 unit) of the Tin Fouye Tabankort (TFT) field, located in the Illizi Basin, Algeria. The research further aims to determine an optimized drilling mud weight to mitigate mud losses and enhance overall operational efficiency. PP and FG models for the Ordovician reservoir were developed based on data collected from five vertical development wells. The analysis incorporated multiple datasets, including well logs, mud logging reports, downhole measurements, and Leak-Off Tests (LOTs). The findings revealed an average overburden gradient of 1.03 psi/ft for the TFT field. The generated pore pressure and fracture gradient (PPFG) models indicated a sub-normal pressure regime in the Ordovician sandstone IV-3 reservoir, with PP values ranging from 5.61 to 6.24 ppg and FG values between 7.40 and 9.14 ppg. The analysis identified reservoir depletion due to prolonged hydrocarbon production as the primary factor contributing to the reduction in fracture gradient, which significantly narrowed the mud weight window and increased the likelihood of lost circulation. Further examination of pump on/off cycles over time, coupled with shallow and deep resistivity variations with depth, confirmed that the observed mud losses were predominantly associated with induced fractures resulting from the application of excessive mud weight during drilling operations. Based on the established PP and FG profiles, a narrow mud weight window of 6.24–7.40 ppg was recommended to ensure the safe and efficient drilling of future wells in the TFT field and support the sustainability of drilling operations in the context of a depleted reservoir. Full article
(This article belongs to the Special Issue Development and Utilization in Geothermal Energy)
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19 pages, 9805 KiB  
Article
Numerical Simulation of Rock-Breaking Mechanism by Spherical Tooth Impact in Granite Formation
by Jing Zhou, Kunkun Li, Hao Wu, Yuan Dong and Bairu Xia
Appl. Sci. 2025, 15(7), 3649; https://doi.org/10.3390/app15073649 - 26 Mar 2025
Viewed by 384
Abstract
With the increasing depth of mining operations and the emergence of complex geological conditions, pneumatic down-the-hole (DTH) hammers have become an efficient drilling technology. This method utilizes high-pressure air to drive hammering actions for rock fragmentation. However, the layout and durability of tungsten [...] Read more.
With the increasing depth of mining operations and the emergence of complex geological conditions, pneumatic down-the-hole (DTH) hammers have become an efficient drilling technology. This method utilizes high-pressure air to drive hammering actions for rock fragmentation. However, the layout and durability of tungsten carbide buttons significantly affect the rate of penetration (ROP). This study focuses on optimizing the button arrangement for large-diameter reverse circulation pneumatic DTH hammers to improve drilling efficiency. A numerical model incorporating zero-thickness cohesive elements was developed to simulate rock fracturing. A comparative analysis of 16 mm and 22 mm buttons under varying drilling pressures (1–1.8 kN) and impact energies (20–40 J) was conducted. Key metrics, including penetration depth, fragmentation range, stress-affected zone, and specific energy consumption, were analyzed. The results indicate that 22 mm buttons under 35 J impact energy and 1.4 kN drilling pressure exhibit superior performance, with optimal circumferential (47.2 mm) and radial (51.2 mm) spacing determined through stress superposition analysis. This configuration enhances the weakened rock strength zone, providing critical guidance for DTH hammer design. Full article
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21 pages, 19562 KiB  
Article
Investigation the Effects of Different Earthquake Scaling Methods on Nonlinear Site-Amplification Analyzes
by Ersin Güler and Kamil Bekir Afacan
Appl. Sci. 2025, 15(7), 3566; https://doi.org/10.3390/app15073566 - 25 Mar 2025
Cited by 1 | Viewed by 562
Abstract
The behavior of the soils under dynamic loads is of great importance for the structures to be built in earthquake zones. As a result of the determination of the site-specific dynamic parameters of the soils and the analyzes to be made with these [...] Read more.
The behavior of the soils under dynamic loads is of great importance for the structures to be built in earthquake zones. As a result of the determination of the site-specific dynamic parameters of the soils and the analyzes to be made with these parameters, the ground response that will occur on the surface during the earthquake will be determined. Turkey is located in one of the important earthquake belts of Europe. Studies are carried out on the North Anatolian Fault Zone (NAFZ), which is one of the important and active fault lines here. In this study, as a result of 4 drilling studies on NAFZ, firstly, dynamic triaxial (TRX) and resonant column (RC) test systems were used to obtain site-specific shear modulus and damping curves depending on depth. 11 earthquake acceleration records reflecting the seismic characteristics of the region were selected and scaled in both time-history and frequency-time domains. Two different scaling methods were compared with the nonlinear soil amplification analysis. In addition, surface response spectra were examined according to the Turkish Building Earthquake Code (TEC 2018). Although there is not a big difference in amplification values in two different scaling methods, it has been determined that the design spectrum values are very different. Full article
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