Search Results (109)

This study investigates the effectiveness and underlying mechanisms of electropulsing treatment (EPT) for rapid stress relief of Ti-6Al-4V titanium alloy. Stress relief is an essential step in manufacturing processes to ensure long component lifespan. Residual stress accumulation within a component is often undesirable, as it may lead to premature failures. Currently, the stress relief of titanium alloys is typically carried out using an annealing heat-treatment process in a vacuum furnace. However, this method is time-consuming, usually requiring several hours. In this paper, an alternative fast stress relief method by EPT was investigated. A controllable pulsing treatment using alternating high density pulsing current with short pulse width was carried out. Results showed that EPT is effective in relieving residual stress in Ti-6Al-4V alloy. Up to 90% of the surface residual stresses induced by shot peening were successfully relieved by EPT with a treatment duration of only 114 ms. Reductions of low-angle grain boundaries (2–10°), local misorientation, and deformed grains were observed, while no significant grain growth or phase transformation was found. The stress-relief mechanism of EPT is attributed to the combined effects of dislocation movement driven by electron wind force (EWF), dislocation creep at elevated temperatures, and dislocation glide due to local yielding of residual stress under high-temperature conditions. The temperature rise during EPT was identified as a significant factor enabling stress relaxation. Full article

Dislocations in third-generation semiconductor gallium nitride (GaN) have always been a subject of intense study. Here, we investigate the core structures and electronic properties of prismatic edge dislocations in wurtzite GaN using a combination of the discrete Peierls theory and first-principles calculations. We identify four primary analytical core configurations, some of which exhibit reconstruction. Stable glide dislocations are found to be dangling-bond-free, whereas shuffle dislocations typically possess dangling bonds yet exhibit limited electronic activity. Different shuffle-type cores show similar electronic properties, consistent with their structural similarities. The intermediate states during glide dislocation motion may significantly influence GaN’s electronic behavior. This work validates the accuracy of our combined theoretical and computational approach for atomic-scale dislocation characterization and establishes a foundation for dislocation engineering in high-performance GaN devices. Full article

Molecular dynamics simulations of nanoindentation were conducted to compare the dislocation behavior in a pure V and a TiVTa multi-principal element alloy (MPEA) with [100] and [111] crystal orientations. It is found that the significant resistance to dislocation motion and loop formation in the TiVTa MPEA compared to pure V, attributed to its substantial lattice distortion. While dislocation nucleation was heterogeneous in both materials with similar activation volumes and nucleation stresses (approximately 0.2 G), the dislocation density and plastic zone volume in TiVTa were substantially lower. Under standard indentation conditions, independent dislocation loops readily formed in pure V but were absent in TiVTa. With a larger indenter size and a greater nanoindentation depth, the results demonstrated that forming loops in TiVTa requires significantly higher force, directly linking this effect to the hindrance of dislocation glide by chemical disorder and lattice distortion. This study provides atomic-scale insights into the deformation mechanisms of TiVTa MPEAs, offering guidelines for future alloy design. Full article

This study employs first-principles calculations combined with the Special Quasirandom Structure (SQS) technique to investigate the impact of three interstitial elements C, N, and O, on the mechanical properties and stacking fault energy (SFE) of NiCoCr medium-entropy alloys. The results indicate that non-metallic O, C, and N tend to occupy octahedral interstitial sites, which can effectively release stress concentration and enhance the strength and deformability of the material. Differential charge density analysis shows that the dissolution of C, N, and O significantly alters the surrounding electronic environment, strengthening the interaction between solute atoms and metal atoms, thereby hindering dislocation glide and increasing the strength and hardness of the material. Elastic property analysis indicates that NiCoCr alloys doped with C, N, and O exhibit good ductility and anisotropic characteristics. Furthermore, the study of stacking fault energy reveals that the doping with C, N, and O can significantly increase the stacking fault energy of NiCoCr alloys, thereby optimizing their mechanical properties. These findings provide theoretical evidence for the design of advanced high-entropy alloys that combine high strength with good ductility. Full article

Eutectic FeNiMnAl multi-principal element alloys exhibit exceptional strength–ductility synergy, yet their dynamic deformation mechanisms remain poorly characterized. This study employs in situ transmission electron microscopy to investigate dislocation-mediated plasticity in Fe₃₆Ni₁₈Mn₃₃Al₁₃—a lamellar FCC/B2 alloy with balanced properties. Real-time observations under tensile loading (at a strain rate of 0.1 μm/s, with a resolution of ~2 nm) reveal coordinated dislocation planar glide, cross-slip at obstacles, and pile-up formation at phase boundaries. Planar slip bands dominate early deformation, while cross-slip facilitates barrier bypass and strain homogenization. The coarse microstructure of Fe₃₆Ni₁₈Mn₃₃Al₁₃ promotes extensive dislocation storage, reducing strength but enhancing ductility compared to finer FeNiMnAl variants. Full article

The present study aims to investigate the orientation-dependent mechanical behaviors of ZnO single crystals under nanoindentation by molecular dynamics simulation. The load–indentation depth curves, atomic displacement, shear strain and dislocations for the c-plane, m-plane and a-plane ZnO single crystals were analyzed in detail. The simulation results showed that the elastic deformation stage of the loading curves for the three oriented ZnO single crystals can be described well by the Herz elastic contact model. The Young modulus values for the c-plane, m-plane and a-plane ZnO were calculated to be 122.5 GPa, 158.3 GPa and 170.5 GPa, respectively. The onset of plastic deformation occurred first in a-plane ZnO, then in m-plane ZnO, and lastly in c-planeZnO. The atomic displacement vectors in the three oriented ZnO single crystals were in good agreement with the primary activated slip systems predicted by the maximum Schmid factor. For the c-plane ZnO, the activated pyramidal {$11\overline{2}2$}<$11\overline{2}3$> slip system led to a complex dislocation pattern surrounding the indenter. A U-shaped prismatic half-loop was formed in the [$2\overline{11}0$] direction, confirming the activation of the prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system. For the m-plane ZnO, the activated prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system led to the preferential nucleation of dislocations along the $\left[\overline{11}20\right]$ and [$\overline{2}110$] directions. A prismatic loop was formed and emitted along the [$\overline{2}110$] direction, governed by a confined glide on {$10\overline{1}0$} planes. For the a-plane ZnO, the activated prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system led to dislocations concentrated in the [$\overline{1}\overline{1}20$] direction beneath the indentation pit, emitting a prismatic loop along this direction. Perfect dislocation (with a Burgers vector of 1/3 <$1\overline{2}10$>) is the dominant dislocation in the three oriented ZnO single crystals. The findings are expected to deepen insights into the anisotropic mechanical properties of ZnO single crystals, offering guidance for the development and applications of ZnO-based devices. Full article

The creep properties of 15Kh2NMFAA nuclear WWER (water–water energetic reactor) vessel steel in the range of 500–1200 °C temperatures, which may appear during severe nuclear reactor accidents, were investigated. The present paper attempts to analyze the creep curves obtained from tensile testing at high temperatures using the Larson–Miller parametric technique. The power law rate and material coefficient of Norton’s equation with the Monkman–Grant relationship coefficient were found for each test temperature. It is shown that in accordance with the Monkman–Grant relationship coefficient values, changing the creep type from dislocation glide to high temperature dislocation climb occurs in the temperature range of 600–700 °C, which leads to a slope change in the Larson–Miller parameter plot and the conversion of steel creep behavior. It is also shown that in the range of $A_1$–$A_3$ temperatures, a stepwise change in creep characteristics occurs, which is associated with phase transformations. In addition, the constancy of the product of the time to rupture ${\tau }_r$ and the minimum creep rate ${\dot{ϵ}}_{min}$ in the ranges of 600–700 °C and $A_3$—1200 °C was noted. The proposed approach improves the accuracy of time to rupture estimation of 15Kh2NMFAA steel by at least one order of magnitude. Based on the research results, the calculated dependence of the steel’s long-term strength limit on temperature was obtained for several time bases, allowing us to increase the accuracy of material survivability prediction in the case of a severe accident at a nuclear reactor. Full article

The locking mechanism is crucial for the reliable connection and disconnection of electrical connectors. Aiming at the lack of theoretical support for the reliability evaluation in long-term storage, a comprehensive multi-theory modeling method is proposed to solve unlocking failure and related performance-evaluation problems. An analysis reveals that metal-crystal dislocation glide, causing pull-rod deformation and spring stress relaxation, is the main cause of unlocking failure. Based on Hertz’s contact theory, a locking-state mechanical model is established. Integrating the crystal dislocation-slip theory, an accelerated degradation trajectory model considering design parameters is developed to characterize the friction between the pull rod and steel ball and the spring’s elastic-force degradation. Finally, the model is verified using the unlocking-force accelerated test data. It offers a theoretical basis for the reliability evaluation and design of locking mechanisms in long-term storage environments. Full article

This work systematically investigated the effects of warm shot peening (WSP) on the microstructure evolution, residual stress, and microhardness of the Mg-8Gd-3Y-0.4Zr (GW83) alloy by X-ray diffraction line profile analysis, transmission electron microscopy, and X-ray stress analyzer and hardness tester. The results indicated that severe plastic deformation induced by WSP resulted in a gradient nanostructure in the GW83 alloy, accompanied by significant compressive residual stress. In contrast to conventional SP, WSP led to working softening due to the dynamic recrystallization behavior. The formation of nanograins in the GW83 alloy during WSP occurs in three steps: (i) at an early stage, the introduction of a high density of dislocations and a few deformation twins subdivide bulk grains into substructures; (ii) through the processes of dislocation gliding, accumulation, and rearrangement, these substructures undergo further refinement, gradually evolving into ultrafine grains; and (iii) the inhomogeneous ultrafine grains develop into nanograins through dislocation-assisted lattice rotation and dynamic recrystallization. Full article

This study employs molecular dynamics simulations to unravel the interplay between twin spacing, temperature, and mechanical response in nanotwinned AgPd alloys. For fine-grained systems, a dual strengthening–softening transition emerges as twin spacing decreases, driven by a shift in dislocation behavior from inclined-to-twin-boundary slip to parallel-to-twin-boundary glide. In contrast, coarse-grained configurations exhibit monotonic strengthening with reduced twin spacing, governed by strain localization at grain boundaries and suppressed dislocation activity. Notably, cryogenic conditions stabilize pre-existing and nascent twins, whereas elevated temperatures intensify atomic mobility and boundary migration, accelerating twin boundary annihilation (“detwinning”). Full article

Background: This study evaluated the outcomes of sutureless small incision Descemet’s Stripping Automated Endothelial Keratoplasty (DSAEK-SI) for treating corneal endothelial decompensation. Methods and Analysis: This retrospective study reviewed patients with corneal endothelial decompensation who underwent DSAEK-SI between January 2018 and June 2021 at the Vietnam National Eye Hospital. All patients were followed for at least one year postoperatively. The endothelial graft was inserted into the anterior chamber through a 2.8 mm main corneal incision using a Busin glide. The normal pressure air tamponade of the anterior chamber was applied to attach the graft to the recipient bed. The small incision required no sutures, and no need to remove part of the air from the anterior chamber. This ensured that the surgery ended immediately after the air tamponade, without having to wait for 15 min like with regular DSAEK. The patients were instructed to lie supine for at least 6 h postoperatively. Patients with cataracts underwent combined phacoemulsification and intraocular lens implantation with DSAEK-SI. Results: Sixty eyes from sixty patients were enrolled. The success rate of the surgery was 93.3%. Postoperatively, the best spectacle-corrected visual acuity (BSCVA) improved from 20/3600 to 20/400 at discharge and reached 20/100 at 12 months. Mild astigmatism (0.5D to 2D) was observed in 91.8% of patients, with a mean cylinder of 0.9 ± 0.4D at 12 months. The endothelial cell loss rate after 12 months was 34.6 ± 16%. No graft dislocations or detachments were recorded. Conclusions: The sutureless DSAEK-SI technique with a 2.8 mm incision is a modified technique that achieves high success rates and potentially reduces surgical manipulation and complications. Full article

After the thermal-mechanical processing of Mg alloys, extensive 30°⟨0001⟩ grain boundaries (GBs) are present in the recrystallized structure, which strongly affects the mechanical properties via interactions with lattice dislocations. In this work, we systematically investigate how the 30°⟨0001⟩ GBs influence the slip transmission during plastic deformation. We reveal that basal dislocations can be transmuted into its neighboring grain and continue gliding on the basal plane. The prismatic dislocation can transmit the GB remaining on the same Burgers vector. However, a mobile pyramidal $⟨c+a⟩$ dislocation can be absorbed at GBs, initiating the formation of new grain. These findings provide a comprehensive understanding on GB-dislocation interaction in hexagonal close-packed (HCP) metals. Full article

This research paper presents an experimental, theoretical, and numerical study of the thermomechanical behavior of single-crystal and polycrystal copper under uniaxial stress compression loading at varying rates of deformation. The thermomechanical theory is based on a thermodynamically consistent framework for single-crystal face-centered cubic metals, and assumes that all plastic power is partitioned between stored energy due to dislocation structure evolution (configurational) and thermal (kinetic vibrational) energy. An expression for the Taylor–Quinney factor is proposed, which is a simple function of effective temperature and is allowed by second-law restrictions. This single-crystal model is used for the study of single- and polycrystal copper. New polycrystal thermomechanical experimental results are presented at varying strain rates. The temperature evolution on the surface of the polycrystal samples is measured using mounted thermocouples. Thermomechanical numerical single- and polycrystal simulations were performed for all experimental conditions ranging between ${10}^{-3}$ and 5 × ${10}^3$ ${\mathrm{s}}^{-1}$. A Taylor homogenization model is used to represent polycrystal behavior. The numerical simulations of all conditions compare reasonable well with experimental results for both stress and temperature evolution. Given our lack of understanding of the mechanisms responsible for the coupling of dislocation glide and atomic vibration, this implies that the proposed theory is a reasonably accurate approximation of the single-crystal thermomechanics. Full article

So-called strength-ductility trade-off is usually an inevitable scenario in precipitation-strengthened alloys. To address this challenge, high-density coherent nanoprecipitates (CNPs) as a microstructure effectively promote ductility though multiple interactions between CNPs and dislocations (i.e., coherency, order, or Orowan mechanism). Although some strain hardening theories have been reported for individual strengthening, how to increase, artificially and quantitatively, the ductility arising from cooperative strengthening due to the multiple interactions has not been realized. Accordingly, a dislocation-based theoretical framework for strain hardening is constructed in terms of irreversible thermodynamics, where nucleation, gliding, and annihilation arising from dislocations have been integrated, so that the cooperative strengthening can be treated through thermodynamic driving force $∆G$ and the kinetic energy barrier. Further combined with synchrotron high-energy X-ray diffraction, the current model is verified. Following the modeling, the yield stress ${\sigma }_{\mathrm{y}}$ is proved to be correlated with the modified strengthening mechanism, whereas the necking strain ${\epsilon }_{\mathrm{n}}$ is shown to depend on the evolving dislocation density and, essentially, the enhanced activation volume. A criterion of high $∆G$-high generalized stability is proposed to guarantee the volume fraction of CNPs improving ${\sigma }_{\mathrm{y}}$ and the radius of CNPs accelerating ${\epsilon }_{\mathrm{n}}$. This strategy of breaking the strength-ductility trade-off phenomena by controlling the cooperative strengthening can be generalized to designing metallic structured materials. Full article

This work aims to demonstrate the discrepancy between the results achieved in the application of ball-on-flat devices. Meanwhile, the interaction between contact parameters and the morphology of friction surfaces will be considered. Flattening depends on the mechanical properties of contact materials and the variation in the deformed structure in surface layers. To evaluate the interaction between roughness parameters and contact pressure, wear, and morphology of the surfaces, a ball-on-disk rig was applied. The average groove sizes were measured on micro- and macroscales. The relation between groove sizes on micro- and macro scales is close to the same. The flattening sinusoidal ball-on-flat model was considered. The real friction and wear tests were used to analyze plastic deformation by accounting for dislocation gliding and the interaction between neighboring asperities. The relation of shear stresses to the interference of rough asperities was established. The effective plastic strain gradient was evaluated. The formation of a highly effective plastic strain gradient is associated with a high dislocation density. The effect of dislocation density on the hardening–softening of surface layers is considered. Full article