Search Results (25)

The development of bio-based inks represents a promising strategy to reduce the environmental impact of digital printing technologies. This study investigates the formulation and performance of water-based inks incorporating two renewable pigments: a fermentation-derived indigo pigment and a plant-extracted yellow pigment. Special attention was given to dispersion optimization of the poorly water-soluble indigo pigment. Extended mechanical dispersion (115 h in a ball mill) proved critical to achieve colloidal stability, enabling the preparation of inks that met standard rheological and physicochemical criteria for inkjet printing with piezoelectric printheads. Both inks were applied on a variety of substrates, including cotton, polyester, leather, and kraft paper, pre-treated, in the case of the textiles, with either a cationic biopolymer or a synthetic polyurethane-based binder. Colorimetric evaluation confirmed effective deposition and uniformity, with the indigo ink producing deep blue hues and superior overall fastness than the yellow ink, particularly in washing and rubbing tests. The yellow pigment ink showed good stability but once applied to the fabric, the resulting print exhibited poor fastness, particularly against light exposure, indicating limited durability of the coloration on the textile. Shelf-life analysis of the indigo ink revealed a decline in viscosity and surface tension over time, though the colour and particle size remained stable, particularly under room temperature conditions. These findings confirm the potential of fermentation-derived indigo as a robust bio-based alternative to synthetic dyes and its superior performance in relation to other nature extracted pigments, which, although facilitating ink preparation due to their higher water solubility, result in lower-fastness prints. Full article

The problem of textile industry waste has become increasingly relevant. Recycling clothing industry waste to build acoustic panels is one of the most popular and relatively inexpensive ways to use clothing industry waste. We see a lack of information on the acoustic properties of panels made from waste from the clothing industry. The aim of this research is to determine the acoustic properties of a wide range of clothing industry waste recycled into acoustic panels. The acoustic panels were made from clothing industry waste, a different composition of textile and paper residues generated during digital printing processes. We see that panels made from square-cut scraps knitted and woven fabrics, and from yarns and fibers have relatively good acoustic properties. The panel made only of paper had good acoustic properties, the production of panels from paper and textile resulted in similar acoustic properties. Analyzing the acoustic properties of the double specimen, it was found that testing the double-layered panels, the insertion loss is better; by tripling the samples, it was found that although the acoustic properties improved, they were only marginal. Cellulose fiber boards were characterized by significantly higher air resistance. The air resistance of the boards made from fabric scraps was lower. Full article

The rapid evolution of innovative materials and their 4D printing on fabrics allows textiles to change shape or properties when exposed to external stimuli. This work reviews the fundamentals of 4D printing, briefly revisiting additive manufacturing technology and materials, as both are extensively described in various articles and reviews. It also outlines the advancements in smart textiles and their functionality as multifunctional fabrics. The review focuses primarily on reviewing the technical foundations and emerging applications of 4D-printed smart polymers and their integration onto passive textiles for smart applications. Finally, a critical review is presented, emphasizing the numerous individual developments undertaken not only in academia but also by young students, independent engineers, and entrepreneurs who showcase their progress and various challenges through social media. Easy access to knowledge, digital communication, and an interest in creating new materials and structures with a relatively low budget will allow the advancement and development of 4D printing processing strategies for functional materials, promoting the creation of intelligent and adaptive textile systems. Full article

This study develops and validates a weft knitted Mini-Jacquard in Peruvian Pima cotton as a print-free coloration strategy by integrating CAD-based pattern simulation with prototype manufacturing. A three-color design (red, blue, white) was programmed on a flat knitting machine using a 10 × 14 rapport. Color-wise yarn consumption was computed directly from the digital pattern, and the physical sample was characterized through combustion testing and optical micrographs. The prototype exhibited a yarn count of ~20/1 Ne, S-twist (~11.18 TPI), and 100% cellulosic composition. The blue yarn showed the highest consumption (≈73.81%), followed by white (≈19.65%) and red (≈6.55%), consistent with the digital rapport’s color distribution. The CAD stage ensured pattern fidelity and supported raw-material planning; the knitted sample showed a soft hand, dimensional stability, and sharp motif definition upon visual assessment. A sustainability and comparative analysis with chemical printing was conducted, revealing that the Mini-Jacquard achieved the highest design accuracy and tactile comfort, outperforming screen printing and heat transfer in geometric fidelity, chromatic homogeneity, and texture. The Mini-Jacquard optimized operational times (320 min/m²) compared to transfer printing (332 min/m²) and screen printing (740 min/m²), reducing process stages and complexity. Although Jacquard production involves higher energy costs ($34.8) and material expenses ($11.6), it provides greater structural value and durability, positioning it for high-end applications. Moreover, the Mini-Jacquard could reduce water consumption by approximately 90% and thermal energy use by 70%, eliminating chemical residues and extending fabric lifespan, thus offering high sustainability and circular potential. A transparent scenario-based analysis indicates substantial reductions in water and thermal-energy use when omitting printing/fixation/washing stages, along with the elimination of printing-stage effluents. Overall, design-integrated coloration via Mini-Jacquard is technically feasible and potentially eco-efficient for Pima-cotton value chains, with applications in apparel, accessories, and functional textiles. Full article

The fashion industry is facing increasing challenges related to textile waste and environmental pollution, driving the need for sustainable material innovations. Bacterial cellulose (BC), a biodegradable and non-polluting biomaterial, has emerged as a promising alternative for the sustainable transformation of fashion materials. Investigations into printing and dyeing techniques are expected to provide methodological frameworks for the design and functional application of BC materials, promoting their adoption and development in the fashion sector. This study, using the kombucha culture method, systematically investigated the cultivation, purification, plasticization, and drying processes of BC as a fashion material, examined its color characteristics using plant and reactive dyeing, and evaluated the effects of pattern printing and the feasibility of traditional plant pigment stencil printing, digital printing, and cyanotype printing on BC. Based on these printing and dyeing methods, digital printing combined with reactive dyeing—offering richer print effects, a wider color gamut, and higher rubbing fastness—was selected to realize the fashion design series Photosynthesis using BC as the primary material. This research contributes methodological insights into the integration of bio-based materials in fashion design and promotes the advancement of sustainable practices within the textile and apparel industries. Full article

The textile industry is progressively shifting towards more sustainable solutions, particularly in the field of printing technologies. This study reports the development and evaluation of water-based pigment inks formulated with bio-based pigments derived from intermediates produced via bacterial fermentation. Two pigments—indigo (blue) and quinacridone (red)—were incorporated into ink formulations and applied on cotton and polyester fabrics through valve-jet inkjet printing (ChromoJet). The physical properties of the inks were analyzed to ensure compatibility with the equipment, and printed fabrics were assessed as to their color fastness to washing, rubbing, artificial weathering, and artificial light. The results highlight the good performance of the bio-based inks, with excellent light and weathering fastness and satisfactory wash and rub resistance. The effect of different pre-treatments, including a biopolymer and a synthetic binder, was also investigated. Notably, the biopolymer pre-treatment enhanced pigment fixation on cotton, while the synthetic binder improved wash fastness on polyester. These findings support the integration of biotechnologically sourced pigments into eco-friendly textile digital printing workflows. Full article

The textile industry ranks among the highest water-consuming sectors globally, with annual usage reaching billions of cubic meters. In manufacturing, wet processing, including dyeing, printing, and finishing, accounts for 72% of this water demand. These stages not only require vast water volumes but also produce wastewater containing hazardous chemicals, polluting ecosystems and reducing soil fertility. Furthermore, the energy-intensive nature of these processes, combined with a heavy reliance on fossil fuels, contributes significantly to greenhouse gas emissions. In response to these environmental challenges, innovative technologies have emerged, such as waterless dyeing using supercritical carbon dioxide, digital printing, ultrasonic-assisted processing, foam dyeing, laser-based denim finishing, and dope dyeing for man-made fibers. These methods drastically reduce water consumption, lower energy use, and minimize emissions while maintaining textile quality. However, the widespread adoption of these alternatives faces challenges, including high implementation costs, process scalability, and compatibility with existing infrastructure. This review critically explores current advancements in sustainable textile wet processing, analyzing their effectiveness, limitations, and industrial viability. By addressing these challenges, the textile industry can transition toward environmentally friendly and resource-efficient manufacturing processes. Full article

In the context of sustainable fashion, this paper presents research on the impact of property assessment methods of textile materials and pigment digital printing on the mechanical properties of fabrics and their 3D simulation in the development of digital prototypes for clothing design. Six woven fabrics, with and without a textile ink-jet print, were tested using a KES-FB measuring system and digitized using SEDDI Textura AI technology. The determined mechanical parameters were used for 3D draping simulations based on Cusick Drape Meter method, as well as for the simulation of frilly women’s skirt models. The research showed a good correlation between the draping of real fabric samples and their 3D simulations, particularly supporting the use of AI for fabric assessments due to its sustainability. The drape analysis, performed on the digital 3D prototypes of a frilly women’s skirt model in two different lengths, showed the influence of fabric ink-jet printing on the drape properties, which can be explained by some structural parameters and determined changes in mechanical parameters between unprinted and printed fabric samples. The results provide valuable insights for objective evaluation of clothing digital 3D prototypes, which is a very significant element in the production process from a sustainability point of view and is becoming increasingly prominent as a method for developing new clothing designs that is gradually replacing the traditional, less environmentally friendly approach of creating numerous physical test samples. Full article

This paper examines the digital transformation of the textile and fashion industry, focusing on the alignment with sustainability principles through the integration of Industry 4.0 technologies. The introduction highlights the urgency of transitioning from conventional production methods to innovative, digitally enabled systems that promote a circular economy and resource efficiency. The main research questions address the contribution of Industry 4.0 elements to sustainable solutions, the directions of digitalization within the apparel sector, and the significant impact of digital technologies on the achievement of sustainability goals. The theoretical framework examines sustainability in the textile industry and emphasizes the need for a green transformation facilitated by digital technologies to reduce environmental impacts. Industry 4.0 concepts, as discussed in The Concept of Industry 4.0 in the Textile and Apparel Sector, are revolutionizing production through technologies such as IoT, AI, and blockchain, enabling traceability, customization, and energy-efficient operations. The paper also explores the evolution of the fashion and apparel industry into a high-tech sector, highlighting advances such as CAD-CAM systems, digital printing, and 3D technologies that improve precision, reduce waste, and support sustainable practices. In its conclusion, the paper emphasizes the crucial role of interdisciplinary collaboration, regulatory frameworks, and investment in skills development to overcome the challenges of implementing digital and sustainable practices. It posits that a strategic embrace of digital ecosystems and Industry 4.0 technologies is essential for creating a resilient and sustainable textile industry that is aligned with environmental and societal goals. Full article

Freezing of gait (FOG) is a disabling yet poorly understood paroxysmal gait disorder affecting the vast majority of patients with Parkinson’s disease (PD) as they reach advanced stages of the disorder. Falling is one of the most disabling consequences of a FOG episode; it often results in injury and a future fear of falling, leading to diminished social engagement, a reduction in general fitness, loss of independence, and degradation of overall quality of life. Currently, there is no robust or reliable treatment against FOG in PD. In the absence of reliable and effective treatment for Parkinson’s disease, alleviating the consequences of FOG represents an unmet clinical need, with the first step being reliable FOG prediction. Current methods for FOG prediction and prevention cannot provide real-time readouts and are not sensitive enough to detect changes in walking patterns or balance. To fill this gap, we developed an sEMG system consisting of a soft, wearable garment (pair of shorts and two calf sleeves) embedded with screen-printed electrodes and stretchable traces capable of picking up and recording the electromyography activities from lower limb muscles. Here, we report on the testing of these garments in healthy individuals and in patients with PD FOG. The preliminary testing produced an initial time-to-onset commencement that persisted > 3 s across all patients, resulting in a nearly 3-fold drop in sEMG activity. We believe that these initial studies serve as a solid foundation for further development of smart digital textiles with integrated bio and chemical sensors that will provide AI-enabled, medically oriented data. Full article

Highly-effective non-halogenated flame retardants have received widespread attention because they are environmentally friendly, with low toxicity and low smoke density. In this work, interlayer-functionalized graphene (fRGO) containing silicon and phosphorus elements was synthesized via hydrolytic condensation with 3-(methacryloyloxy)propyltrimethoxysilane and addition reaction with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide. Interlayer spacing and oxygen-containing groups of reduced graphene oxide (RGO) were regulated by controlling the hydrazine hydrate dosage. Then, phosphorus–silicon-containing organic molecules were inserted into RGO interlayers; this was verified by FTIR, XPS, TEM, etc. The fRGO was added to a polyacrylonitrile (PAN) matrix using a solution blending method to prepare polyacrylonitrile (PAN) composites. The fRGO addition caused the significant decrease in cyclization heat and the considerable increase in char residues, indicating improved thermal stability. Importantly, PAN composites exhibited outstanding flame-retardant properties, with the peak heat release rate reduced by 45%, which is ascribed to the dense graphitic carbon layers induced by phosphorus–silicon-containing organics and the 2D barrier effect of RGO layers to prevent the heat and mass transfer. Full article

Composites of textile fabrics and 3D-printed layers have been investigated thoroughly during the last decade. Usually, material extrusion such as the fused deposition modeling (FDM) technique is used to build such composites, revealing challenges in preparing form-locking connections between both materials due to the highly viscous polymer melt, which can hardly be pressed into textile fabrics. Resins used for 3D printing by vat photopolymerization, i.e., for stereolithography (SLA), are less viscous and can thus penetrate deeper into textile fabrics; however, fixing a textile on the printing bed that is fully dipped into the resin is more complicated. Here, we present one possible solution to easily fix textile fabrics for SLA printing with consumer printers according to the digital light processing (DLP) sub-method. Also, we show the results of a study of the mechanical properties of the resulting textile/polymer composites, as revealed by three-point bending tests. Full article

Untreated polyester films and fibers can be hardly printed or coated, in particular if aqueous inks or lacquers have to be applied. Therefore, an adequate primer layer has to be applied first. A cationic polymer formulation based on poly(dimethylamine-co-epichlorohydrin-co-ethylenediamine) (PDEHED) was used as primer layer for digital printing on polyester fabrics. Because of the exceedingly high requirements on the homogeneity of such layers, hyperspectral imaging was used for qualitative and quantitative monitoring of the distribution of the primer layer on the textiles. Multivariate data analysis methods based on the PLS algorithm were applied for quantification of the NIR reflection spectra using gravimetry as a reference method. Optimization of the calibration method resulted in various models with prediction errors of about 1.2 g/m². The prediction performance of the models was proven in external validations using independent samples. Moreover, a special ink jet printing technology was tested for application of the aqueous primer formulation itself. Since possible clogging of jet nozzles in the print head might lead to inhomogeneity in the coatings such as missing tracks, the potential of hyperspectral imaging to detect such defects was investigated. It was demonstrated that simulated missing tracks can be clearly detected. Consequently, hyperspectral imaging has been proven to be a powerful analytical tool for in-line monitoring of the quality of printability improvement layers and similar systems. Full article

Digital technology has changed every process of the fashion industry significantly. Using big data analysis methods such as text-mining, network, CONCOR, and content analyses, this study aims to understand the impact of digital technology trends from the fashion design perspective. The influence of digital technology on fashion design elements (e.g., color, print and graphic, textiles, and style and details) was evident through various keywords related to digital technology, humans, and nature, and the relationships between these keywords were confirmed. The analysis of the implicit meanings and directions of the derived keywords resulted in four clusters: (1) human- and nature-oriented design in the digital world as a new reality; (2) new textiles reflecting digital technology; (3) sustainable design technology; and (4) new utility fashion in the digital space. This study proposed a new design research methodology in which big data were incorporated and could be applied to educational curricula, allowing students to derive practical design elements through big data analysis and serving as a guide for planning and developing technology-inspired designs. Practically, it provided specific information on the direction of digital-technology-inspired fashion design trends, which could assist fashion designers and aspiring entrepreneurs in planning. Full article

Printed textile-based flexible batteries are gaining attention in several applications, but they are becoming more relevant to the health care industry in terms of realizing wearable and skin-conformable electronic devices. A flexible battery must ideally be deformable along multiple directions. In this work, with an aim to develop a fully printed omnidirectional deformable battery, we report the fabrication process of a novel single-polymer-based flexible non-rechargeable planar Ag₂O-Zn battery on a textile substrate using the stencil printing method. Except for the electrolyte, all the components of the battery, including the current collectors, the anode, the cathode, and the separator membrane, are fabricated using a single polymer, namely styrene–ethylene–butylene–styrene (SEBS). To fabricate the SEBS separator, we introduce the solvent evaporation-induced phase separation (SEIPS) process. In the SEIPS method, toluene and dimethyl sulfoxide (DMSO) are selected as the solvent–nonsolvent pair. The SEBS: toluene: DMSO system with a wt% ratio of 6:85:9 showed improved performance regarding the OCV tests. A polyacrylic acid (PAA)-based alkaline polymer gel is used as an electrolyte. The demonstrated process is simple, and, with suitable modifications, it should find its use in the development of digitally printed alkaline batteries. Full article