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Keywords = different strength concrete

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35 pages, 9464 KiB  
Article
Numerical Investigation of Progressive Collapse Resistance in Fully Bonded Prestressed Precast Concrete Spatial Frame Systems with and Without Precast Slabs
by Manrong Song, Zhe Wang, Xiaolong Chen, Bingkang Liu, Shenjiang Huang and Jiaxuan He
Buildings 2025, 15(15), 2743; https://doi.org/10.3390/buildings15152743 - 4 Aug 2025
Abstract
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain [...] Read more.
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain inadequately explored. This study develops a refined finite element modeling approach to investigate progressive collapse mechanisms in fully bonded prestressed precast concrete (FB-PPC) spatial frames, both with and without precast slabs. The modeling approach was validated against available test data from related sub-assemblies, and applied to assess the collapse performance. A series of pushdown analyses were conducted on the spatial frames under various column removal scenarios. The load–displacement curves, slab contribution, and failure modes under different conditions were compared and analyzed. A simplified energy-based dynamic assessment was additionally employed to offer a rapid estimation of the dynamic collapse capacity. The results show that when interior or side columns fail, the progressive collapse process can be divided into the beam action stage and the catenary action (CA) stage. During the beam action stage, the compressive membrane action (CMA) of the slabs and the compressive arch action (CAA) of the beams work in coordination. Additionally, the tensile membrane action (TMA) of the slabs strengthens the CA in the beams. When the corner columns fail, the collapse stages comprise the beam action stage followed by the collapse stage. Due to insufficient lateral restraints around the failed column, the development of CA is limited. The membrane action of the slabs cannot be fully mobilized. The contribution of the slabs is significant, as it can substantially enhance the vertical resistance and restrain the lateral displacement of the columns. The energy-based dynamic assessment further reveals that FB-PPC spatial frames exhibit high ductility and residual strength following sudden column removal, with dynamic load–displacement curves showing sustained plateaus or gentle slopes across all scenarios. The inclusion of precast slabs consistently enhances both the peak load capacity and the residual resistance in dynamic collapse curves. Full article
(This article belongs to the Special Issue Research on the Seismic Performance of Reinforced Concrete Structures)
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16 pages, 2641 KiB  
Article
Seismic Assessment of Informally Designed 2-Floor RC Houses: Lessons from the 2020 Southern Puerto Rico Earthquake Sequence
by Lautaro Peralta and Luis A. Montejo
Eng 2025, 6(8), 176; https://doi.org/10.3390/eng6080176 - 1 Aug 2025
Viewed by 536
Abstract
The 2020 southern Puerto Rico earthquake sequence highlighted the severe seismic vulnerability of informally constructed two-story reinforced concrete (RC) houses. This study examines the failure mechanisms of these structures and assesses the effectiveness of first-floor RC shear-wall retrofitting. Nonlinear pushover and dynamic time–history [...] Read more.
The 2020 southern Puerto Rico earthquake sequence highlighted the severe seismic vulnerability of informally constructed two-story reinforced concrete (RC) houses. This study examines the failure mechanisms of these structures and assesses the effectiveness of first-floor RC shear-wall retrofitting. Nonlinear pushover and dynamic time–history analyses were performed using fiber-based distributed plasticity models for RC frames and nonlinear macro-elements for second-floor masonry infills, which introduced a significant inter-story stiffness imbalance. A bi-directional seismic input was applied using spectrally matched, near-fault pulse-like ground motions. The findings for the as-built structures showed that stiffness mismatches between stories, along with substantial strength and stiffness differences between orthogonal axes, resulted in concentrated plastic deformations and displacement-driven failures in the first story—consistent with damage observed during the 2020 earthquakes. Retrofitting the first floor with RC shear walls notably improved the performance, doubling the lateral load capacity and enhancing the overall stiffness. However, the retrofitted structures still exhibited a concentration of inelastic action—albeit with lower demands—shifted to the second floor, indicating potential for further optimization. Full article
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20 pages, 3271 KiB  
Article
Calculation Model for the Degree of Hydration and Strength Prediction in Basalt Fiber-Reinforced Lightweight Aggregate Concrete
by Yanqun Sun, Haoxuan Jia, Jianxin Wang, Yanfei Ding, Yanfeng Guan, Dongyi Lei and Ying Li
Buildings 2025, 15(15), 2699; https://doi.org/10.3390/buildings15152699 - 31 Jul 2025
Viewed by 192
Abstract
The combined application of fibers and lightweight aggregates (LWAs) represents an effective approach to achieving high-strength, lightweight concrete. To enhance the predictability of the mechanical properties of fiber-reinforced lightweight aggregate concrete (LWAC), this study conducts an in-depth investigation into its hydration characteristics. In [...] Read more.
The combined application of fibers and lightweight aggregates (LWAs) represents an effective approach to achieving high-strength, lightweight concrete. To enhance the predictability of the mechanical properties of fiber-reinforced lightweight aggregate concrete (LWAC), this study conducts an in-depth investigation into its hydration characteristics. In this study, high-strength LWAC was developed by incorporating low water absorption LWAs, various volume fractions of basalt fiber (BF) (0.1%, 0.2%, and 0.3%), and a ternary cementitious system consisting of 70% cement, 20% fly ash, and 10% silica fume. The hydration-related properties were evaluated through isothermal calorimetry test and high-temperature calcination test. The results indicate that incorporating 0.1–0.3% fibers into the cementitious system delays the early hydration process, with a reduced peak heat release rate and a delayed peak heat release time compared to the control group. However, fitting the cumulative heat release over a 72-h period using the Knudsen equation suggests that BF has a minor impact on the final degree of hydration, with the difference in maximum heat release not exceeding 3%. Additionally, the calculation model for the final degree of hydration in the ternary binding system was also revised based on the maximum heat release at different water-to-binder ratios. The results for chemically bound water content show that compared with the pre-wetted LWA group, under identical net water content conditions, the non-pre-wetted LWA group exhibits a significant reduction at three days, with a decrease of 28.8%; while under identical total water content conditions it shows maximum reduction at ninety days with a decrease of 5%. This indicates that pre-wetted LWAs help maintain an effective water-to-binder ratio and facilitate continuous advancement in long-term hydration reactions. Based on these results, influence coefficients related to LWAs for both final degree of hydration and hydration rate were integrated into calculation models for degrees of hydration. Ultimately, this study verified reliability of strength prediction models based on degrees of hydration. Full article
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21 pages, 13539 KiB  
Article
Impact of Fiber Type on Chloride Ingress in Concrete: A MacroXRF Imaging Analysis
by Suânia Fabiele Moitinho da Silva, Wanderson Santos de Jesus, Thalles Murilo Santos de Almeida, Renato Quinto de Oliveira Novais, Laio Andrade Sacramento, Joaquim Teixeira de Assis, Marcelino José dos Anjos and José Renato de Castro Pessôa
Appl. Sci. 2025, 15(15), 8495; https://doi.org/10.3390/app15158495 (registering DOI) - 31 Jul 2025
Viewed by 85
Abstract
Chloride ion penetration is one of the most aggressive threats to reinforced concrete, as it triggers the electrochemical corrosion of steel reinforcement, compromising structural integrity and durability. Chloride ingress occurs through the porous structure of concrete, making permeability control crucial for enhancing structural [...] Read more.
Chloride ion penetration is one of the most aggressive threats to reinforced concrete, as it triggers the electrochemical corrosion of steel reinforcement, compromising structural integrity and durability. Chloride ingress occurs through the porous structure of concrete, making permeability control crucial for enhancing structural longevity. Fiber-reinforced concrete (FRC) is widely used to improve durability; however, the effects of different fiber types on chloride resistance remain unclear. This study examines the influence of glass and polypropylene fibers on concrete’s microstructure and chloride penetration resistance. Cylindrical specimens were prepared, including a reference mix without fibers and mixes with 0.25% and 0.50% fiber content by volume. Both fiber types were tested for chloride resistance. The accelerated non-steady-state migration method was employed to determine the resistance coefficients to chloride ion penetration, while X-ray macrofluorescence (MacroXRF) mapped the chlorine infiltration depth in the samples. Compressive strength decreased in all fiber-reinforced samples, with 0.50% glass fiber leading to a 56% reduction in strength. Nevertheless, the XRF results showed that a 0.25% fiber content significantly reduced chloride penetration, with polypropylene fibers outperforming glass fibers. These findings highlight the critical role of fiber type and volume in improving concrete durability, offering insights for designing long-lasting FRC structures in chloride-rich environments. Full article
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17 pages, 2616 KiB  
Article
Investigation of the Dynamic Characterization of Traditional and Modern Building Materials Using an Impact Excitation Test
by Anil Ozdemir
Buildings 2025, 15(15), 2682; https://doi.org/10.3390/buildings15152682 - 30 Jul 2025
Viewed by 228
Abstract
This study presents a comprehensive non-destructive evaluation of a broad range of construction materials using the impulse excitation of vibration (IEV) technique. Tested specimens included low- and normal-strength concrete, fiber-reinforced concrete (with basalt, polypropylene, and glass fibers), lime mortars (NHL-2 and -3.5), plaster, [...] Read more.
This study presents a comprehensive non-destructive evaluation of a broad range of construction materials using the impulse excitation of vibration (IEV) technique. Tested specimens included low- and normal-strength concrete, fiber-reinforced concrete (with basalt, polypropylene, and glass fibers), lime mortars (NHL-2 and -3.5), plaster, and clay bricks (light and dark). Compressive and flexural strength tests complemented dynamic resonance testing on the same samples to ensure full mechanical characterization. Flexural and torsional resonance frequencies were used to calculate dynamic elastic modulus, shear modulus, and Poisson’s ratio. Strong correlations were observed between dynamic elastic modulus and shear modulus, supporting the compatibility of dynamic results with the classical elasticity theory. Flexural frequencies were more sensitive to material differences than torsional ones. Fiber additives, particularly basalt and polypropylene, significantly improved dynamic stiffness, increasing the dynamic elastic modulus/compressive strength ratio by up to 23%. In contrast, normal-strength concrete exhibited limited stiffness improvement despite higher strength. These findings highlight the reliability of IEV in mechanical properties across diverse material types and provide comparative reference data for concrete and masonry applications. Full article
(This article belongs to the Special Issue Advanced Studies in Structure Materials—2nd Edition)
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26 pages, 23183 KiB  
Article
Fracture Behaviour of Basalt Fibre-Reinforced Lightweight Geopolymer Concrete: A Multidimensional Analysis
by Jutao Tao, Mingxia Jing, Qingshun Yang and Feng Liang
Materials 2025, 18(15), 3549; https://doi.org/10.3390/ma18153549 - 29 Jul 2025
Viewed by 259
Abstract
This study introduced basalt fibres as a reinforcing material and employed notched beam three-point bending tests combined with digital image correlation (DIC) technology to comprehensively evaluate key fracture parameters—namely, initial fracture toughness, unstable fracture toughness, fracture energy, and ductility index—of expanded polystyrene (EPS)-based [...] Read more.
This study introduced basalt fibres as a reinforcing material and employed notched beam three-point bending tests combined with digital image correlation (DIC) technology to comprehensively evaluate key fracture parameters—namely, initial fracture toughness, unstable fracture toughness, fracture energy, and ductility index—of expanded polystyrene (EPS)-based geopolymer concrete with different mix proportions. The results demonstrate that the optimal fracture performance was achieved when the basalt fibre volume content was 0.4% and the EPS content was 20%, resulting in respective increases of 12.07%, 28.73%, 98.92%, and 111.27% in the above parameters. To investigate the toughening mechanisms, scanning electron microscopy was used to observe the fibre–matrix interfacial bonding and crack morphology, while X-ray micro-computed tomography enabled detailed three-dimensional visualisation of internal porosity and crack development, confirming the crack-bridging and energy-dissipating roles of basalt fibres. Furthermore, the crack propagation process was simulated using the extended finite element method, and the evolution of fracture-related parameters was quantitatively analysed using a linear superposition progressive assumption. A simplified predictive model was proposed to estimate fracture toughness and fracture energy based on the initial cracking load, peak load, and compressive strength. The findings provide theoretical support and practical guidance for the engineering application of basalt fibre-reinforced EPS-based geopolymer lightweight concrete. Full article
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15 pages, 2865 KiB  
Article
Mitigation of Alkali–Silica Reactivity of Greywacke Aggregate in Concrete for Sustainable Pavements
by Kinga Dziedzic, Aneta Brachaczek, Dominik Nowicki and Michał A. Glinicki
Sustainability 2025, 17(15), 6825; https://doi.org/10.3390/su17156825 - 27 Jul 2025
Viewed by 358
Abstract
Quality requirements for mineral aggregate for concrete used to construct pavement for busy highways are high because of the fatigue traffic loads and environmental exposure. The use of local aggregate for infrastructure projects could result in important sustainability improvements, provided that the concrete’s [...] Read more.
Quality requirements for mineral aggregate for concrete used to construct pavement for busy highways are high because of the fatigue traffic loads and environmental exposure. The use of local aggregate for infrastructure projects could result in important sustainability improvements, provided that the concrete’s durability is assured. The objective of this study was to identify the potential alkaline reactivity of local greywacke aggregate and select appropriate mitigation measures against the alkali–silica reaction. Experimental tests on concrete specimens were performed using the miniature concrete prism test at 60 °C. Mixtures of coarse greywacke aggregate up to 12.5 mm with natural fine aggregate of different potential reactivity were evaluated in respect to the expansion, compressive strength, and elastic modulus of the concrete. Two preventive measures were studied—the use of metakaolin and slag-blended cement. A moderate reactivity potential of the greywacke aggregate was found, and the influence of reactive quartz sand on the expansion and instability of the mechanical properties of concrete was evaluated. Both crystalline and amorphous alkali–silica reaction products were detected in the cracks of the greywacke aggregate. Efficient expansion mitigation was obtained for the replacement of 15% of Portland cement by metakaolin or the use of CEM III/A cement with the slag content of 52%, even if greywacke aggregate was blended with moderately reactive quartz sand. It resulted in a relative reduction in expansion by 85–96%. The elastic modulus deterioration was less than 10%, confirming an increased stability of the elastic properties of concrete. Full article
(This article belongs to the Special Issue Sustainability of Pavement Engineering and Road Materials)
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23 pages, 5436 KiB  
Article
Flexural Testing of Steel-, GFRP-, BFRP-, and Hybrid Reinforced Beams
by Yazeed Elbawab, Youssef Elbawab, Zeina El Zoughby, Omar ElKadi, Mohamed AbouZeid and Ezzeldin Sayed-Ahmed
Polymers 2025, 17(15), 2027; https://doi.org/10.3390/polym17152027 - 25 Jul 2025
Viewed by 391
Abstract
The construction industry is exploring alternatives to traditional steel reinforcement in concrete due to steel’s corrosion vulnerability. Glass Fiber Reinforced Polymer (GFRP) and Basalt Fiber Reinforced Polymer (BFRP), known for their high tensile strength and corrosion resistance, are viable options. This study evaluates [...] Read more.
The construction industry is exploring alternatives to traditional steel reinforcement in concrete due to steel’s corrosion vulnerability. Glass Fiber Reinforced Polymer (GFRP) and Basalt Fiber Reinforced Polymer (BFRP), known for their high tensile strength and corrosion resistance, are viable options. This study evaluates the flexural performance of concrete beams reinforced with GFRP, BFRP, and hybrid systems combining these materials with steel, following ACI 440.1R-15 guidelines. Twelve beams were assessed under three-point bending to compare their flexural strength, ductility, and failure modes against steel reinforcement. The results indicate that GFRP and BFRP beams achieve 8% and 12% higher ultimate load capacities but 38% and 58% lower deflections at failure than steel, respectively. Hybrid reinforcements enhance both load capacity and deflection performance (7% to 17% higher load with 11% to 58% lower deflection). However, GFRP and BFRP beams show reduced energy absorption, suggesting that hybrid systems could better support critical applications like seismic and impact-prone structures by improving ductility and load handling. In addition, BFRP beams predominantly failed due to debonding and concrete crushing, while GFRP beams failed due to bar rupture, reflecting key differences in their flexural failure mechanisms. Full article
(This article belongs to the Special Issue Fibre-Reinforced Polymer Laminates: Structure and Properties)
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24 pages, 3123 KiB  
Article
Investigation of the Effects of Water-to-Cement Ratios on Concrete with Varying Fine Expanded Perlite Aggregate Content
by Mortada Sabeh Whwah, Hajir A Al-Hussainy, Anmar Dulaimi, Luís Filipe Almeida Bernardo and Tiago Pinto Ribeiro
J. Compos. Sci. 2025, 9(8), 390; https://doi.org/10.3390/jcs9080390 - 24 Jul 2025
Viewed by 402
Abstract
This study investigates the influence of varying water-to-cement (W/C) ratios and fine aggregate compositions on the performance of concrete incorporating expanded perlite aggregate (EPA) as a lightweight alternative to natural sand. A total of eighteen concrete mixes were produced, each with different W/C [...] Read more.
This study investigates the influence of varying water-to-cement (W/C) ratios and fine aggregate compositions on the performance of concrete incorporating expanded perlite aggregate (EPA) as a lightweight alternative to natural sand. A total of eighteen concrete mixes were produced, each with different W/C ratios and fine-to-coarse aggregate (FA/CA) ratios, and evaluated for workability, compressive strength, flexural and tensile strength, water absorption, density, and thermal conductivity. Perlite was used to fully replace natural sand in half of the mixes, allowing a direct assessment of its effects across low-, medium-, and high-strength concrete formulations. The results demonstrate that EPA can improve workability and reduce both density and thermal conductivity, with variable impacts on mechanical performance depending on the W/C and FA/CA ratios. Notably, higher cement contents enhanced the internal curing effect of perlite, while lower-strength mixes experienced a reduction in compressive strength when perlite was used. These findings suggest that expanded perlite can be effectively applied in structural and non-structural concrete with optimized mix designs, supporting the development of lightweight, thermally efficient concretes. Mixture W16-100%EPS was considered the ideal mix because its compressive strength at the age of 65 days 44.2 MPa and the reduction in compressive strength compared to the reference mix 14% and the reduction in density 5.4% compared with the reference mix and the reduction in thermal conductivity 14% compared with the reference mix. Full article
(This article belongs to the Special Issue Sustainable Composite Construction Materials, Volume II)
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29 pages, 5118 KiB  
Article
Effective Comparison of Thermo-Mechanical Characteristics of Self-Compacting Concretes Through Machine Learning-Based Predictions
by Armando La Scala and Leonarda Carnimeo
Fire 2025, 8(8), 289; https://doi.org/10.3390/fire8080289 - 23 Jul 2025
Viewed by 355
Abstract
This present study proposes different machine learning-based predictors for the assessment of the residual compressive strength of Self-Compacting Concrete (SCC) subjected to high temperatures. The investigation is based on several literature algorithmic approaches based on Artificial Neural Networks with distinct training algorithms (Bayesian [...] Read more.
This present study proposes different machine learning-based predictors for the assessment of the residual compressive strength of Self-Compacting Concrete (SCC) subjected to high temperatures. The investigation is based on several literature algorithmic approaches based on Artificial Neural Networks with distinct training algorithms (Bayesian Regularization, Levenberg–Marquardt, Scaled Conjugate Gradient, and Resilient Backpropagation), Support Vector Regression, and Random Forest methods. A training database of 150 experimental data points is derived from a careful literature review, incorporating temperature (20–800 °C), geometric ratio (height/diameter), and corresponding compressive strength values. A statistical analysis revealed complex non-linear relationships between variables, with strong negative correlation between temperature and strength and heteroscedastic data distribution, justifying the selection of advanced machine learning techniques. Feature engineering improved model performance through the incorporation of quadratic terms, interaction variables, and cyclic transformations. The Resilient Backpropagation algorithm demonstrated superior performance with the lowest prediction errors, followed by Bayesian Regularization. Support Vector Regression achieved competitive accuracy despite its simpler architecture. Experimental validation using specimens tested up to 800 °C showed a good reliability of the developed systems, with prediction errors ranging from 0.33% to 23.35% across different temperature ranges. Full article
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30 pages, 6810 KiB  
Article
Interpretable Machine Learning Framework for Non-Destructive Concrete Strength Prediction with Physics-Consistent Feature Analysis
by Teerapun Saeheaw
Buildings 2025, 15(15), 2601; https://doi.org/10.3390/buildings15152601 - 23 Jul 2025
Viewed by 310
Abstract
Non-destructive concrete strength prediction faces limitations in validation scope, methodological comparison, and interpretability that constrain deployment in safety-critical construction applications. This study presents a machine learning framework integrating polynomial feature engineering, AdaBoost ensemble regression, and Bayesian optimization to achieve both predictive accuracy and [...] Read more.
Non-destructive concrete strength prediction faces limitations in validation scope, methodological comparison, and interpretability that constrain deployment in safety-critical construction applications. This study presents a machine learning framework integrating polynomial feature engineering, AdaBoost ensemble regression, and Bayesian optimization to achieve both predictive accuracy and physics-consistent interpretability. Eight state-of-the-art methods were evaluated across 4420 concrete samples, including statistical significance testing, scenario-based assessment, and robustness analysis under measurement uncertainty. The proposed PolyBayes-ABR methodology achieves R2 = 0.9957 (RMSE = 0.643 MPa), showing statistical equivalence to leading ensemble methods, including XGBoost (p = 0.734) and Random Forest (p = 0.888), while outperforming traditional approaches (p < 0.001). Scenario-based validation across four engineering applications confirms robust performance (R2 > 0.93 in all cases). SHAP analysis reveals that polynomial features capture physics-consistent interactions, with the Curing_age × Er interaction achieving dominant importance (SHAP value: 4.2337), aligning with established hydration–microstructure relationships. When accuracy differences fall within measurement uncertainty ranges, the framework provides practical advantages through enhanced uncertainty quantification (±1.260 MPa vs. ±1.338 MPa baseline) and actionable engineering insights for quality control and mix design optimization. This approach addresses the interpretability challenge in concrete engineering applications where both predictive performance and scientific understanding are essential for safe deployment. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 3437 KiB  
Article
Effects of Heavy-Metal-Sludge Sintered Aggregates on the Mechanical Properties of Ultra-High-Strength Concrete
by Weijun Zhong, Sheng Wang, Yue Chen, Nan Ye, Kai Shu, Rongnan Dai and Mingfang Ba
Materials 2025, 18(14), 3422; https://doi.org/10.3390/ma18143422 - 21 Jul 2025
Viewed by 210
Abstract
To investigate the effects of heavy-metal-sludge sintered aggregates on the workability, mechanical properties, and fracture toughness of ultra-high-strength concrete (UHSC), this study systematically evaluated the influence of different aggregate replacement ratios and particle gradations on the fluidity, flexural strength, compressive strength, and fracture [...] Read more.
To investigate the effects of heavy-metal-sludge sintered aggregates on the workability, mechanical properties, and fracture toughness of ultra-high-strength concrete (UHSC), this study systematically evaluated the influence of different aggregate replacement ratios and particle gradations on the fluidity, flexural strength, compressive strength, and fracture energy of UHSC. Microstructural characterization techniques including SEM, XRD, TG, and FTIR were employed to analyze the hydration mechanism and interfacial transition zone evolution. The results demonstrated the following: Fluidity continuously improved with the increase in the sintered aggregate replacement ratio, with coarse aggregates exhibiting the most significant enhancement due to the “ball-bearing effect” and paste enrichment. The mechanical properties followed a trend of an initial increase followed by a decrease, peaking at 15–20% replacement ratio, at which flexural strength, compressive strength, and fracture energy were optimally enhanced; excessive replacement led to strength reduction owing to skeletal structure weakening, with coarse aggregates providing superior improvement. Microstructural analysis revealed that the sintered aggregates accelerated hydration reactions, promoting the formation of C-S-H gel and Ca(OH)2, thereby densifying the ITZ. This study identified 15–20% of coarse sintered aggregates as the optimal replacement ratio, which synergistically improved the workability, mechanical properties, and fracture toughness of UHSC. Full article
(This article belongs to the Section Construction and Building Materials)
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26 pages, 4943 KiB  
Article
Ultrasonic Pulse Velocity for Real-Time Filament Quality Monitoring in 3D Concrete Printing Construction
by Luis de la Flor Juncal, Allan Scott, Don Clucas and Giuseppe Loporcaro
Buildings 2025, 15(14), 2566; https://doi.org/10.3390/buildings15142566 - 21 Jul 2025
Viewed by 291
Abstract
Three-dimensional (3D) concrete printing (3DCP) has gained significant attention over the last decade due to its many claimed benefits. The absence of effective real-time quality control mechanisms, however, can lead to inconsistencies in extrusion, compromising the integrity of 3D-printed structures. Although the importance [...] Read more.
Three-dimensional (3D) concrete printing (3DCP) has gained significant attention over the last decade due to its many claimed benefits. The absence of effective real-time quality control mechanisms, however, can lead to inconsistencies in extrusion, compromising the integrity of 3D-printed structures. Although the importance of quality control in 3DCP is broadly acknowledged, research lacks systematic methods. This research investigates the feasibility of using ultrasonic pulse velocity (UPV) as a practical, in situ, real-time monitoring tool for 3DCP. Two different groups of binders were investigated: limestone calcined clay (LC3) and zeolite-based mixes in binary and ternary blends. Filaments of 200 mm were extruded every 5 min, and UPV, pocket hand vane, flow table, and viscometer tests were performed to measure pulse velocity, shear strength, relative deformation, yield stress, and plastic viscosity, respectively, in the fresh state. Once the filaments presented printing defects (e.g., filament tearing, filament width reduction), the tests were concluded, and the open time was recorded. Isothermal calorimetry tests were conducted to obtain the initial heat release and reactivity of the supplementary cementitious materials (SCMs). Results showed a strong correlation (R2 = 0.93) between UPV and initial heat release, indicating that early hydration (ettringite formation) influenced UPV and determined printability across different mixes. No correlation was observed between the other tests and hydration kinetics. UPV demonstrated potential as a real-time monitoring tool, provided the mix-specific pulse velocity is established beforehand. Further research is needed to evaluate UPV performance during active printing when there is an active flow through the printer. Full article
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20 pages, 11716 KiB  
Article
Effect of Graphene Oxide on the Durability Properties of Poor-Quality Concrete Through Integrated Non-Destructive Testing
by Jose A. Cabello-Mendez, Abraham Lopez-Miguel, Jose T. Perez-Quiroz, Alejandro Moreno-Valdes, Jose M. Machorro-Lopez and Ilse C. Castillo-Arteaga
NDT 2025, 3(3), 18; https://doi.org/10.3390/ndt3030018 - 19 Jul 2025
Viewed by 233
Abstract
Concrete is the most important construction material, and improving its durability properties is a topic in constant development owing to the economic costs that the degradation of concrete implies. Different nanoparticles have been reported to improve concrete durability, although the positive results are [...] Read more.
Concrete is the most important construction material, and improving its durability properties is a topic in constant development owing to the economic costs that the degradation of concrete implies. Different nanoparticles have been reported to improve concrete durability, although the positive results are not a generality. Among these nanomaterials, graphene oxide stands out as an option for improving concrete properties, such as its compressive strength, which could increase the useful life of concrete infrastructure. This study addresses the effects of graphene oxide on the durability properties of concrete, with the aim of obtaining data on the viability of graphene oxide as an additive in concrete. The incorporation of graphene oxide into concrete was carried out through graphene oxide suspensions that were incorporated into concrete mixtures with a high water/cement ratio. The characterization of concrete was done using non-destructive testing such as ultrasonic pulse velocity, electrical resistivity, porosity, capillary absorption, chloride ion permeability, and other characterization methods such as compressive strength, XPS, SEM, and EDS. Together, these tests provided an overview of the concrete durability properties that are improved, affected, or unchanged by the presence of graphene oxide. In this study, a chemical analysis was also carried out on concrete modified with graphene oxide. The results show that graphene oxide improves the compressive strength of concrete, but the effect on durability properties is negligible; however, there are indications that, in combination with other additives, improvements can be achieved, so it is advisable to continue with these studies. Full article
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21 pages, 10911 KiB  
Article
Investigation into the Static Mechanical Properties of Ultra-High-Performance Geopolymer Concrete Incorporating Steel Slag, Ground Granulated Blast-Furnace Slag, and Fly Ash
by Yan-Hua Cai, Tao Huang, Bo-Yuan Huang, Chuan-Bin Hua, Qiang Huang, Jing-Wen Chen, Heng-Liang Liu, Zi-Jie He, Nai-Bi Rouzi, Zhi-Hong Xie and Gai Chen
Buildings 2025, 15(14), 2535; https://doi.org/10.3390/buildings15142535 - 18 Jul 2025
Viewed by 228
Abstract
The utilization of steel slag (SS) in construction materials represents an effective approach to improving its overall recycling efficiency. This study incorporates SS into a conventional ground granulated blast-furnace slag (GGBS)–fly ash (FA)-based binder system to develop a ternary system comprising SS, GGBS, [...] Read more.
The utilization of steel slag (SS) in construction materials represents an effective approach to improving its overall recycling efficiency. This study incorporates SS into a conventional ground granulated blast-furnace slag (GGBS)–fly ash (FA)-based binder system to develop a ternary system comprising SS, GGBS, and FA, and investigates how this system influences the static mechanical properties of ultra-high-performance geopolymer concrete (UHPGC). An axial point augmented simplex centroid design method was employed to systematically explore the influence and underlying mechanisms of different binder ratios on the workability, axial compressive strength, and flexural performance of UHPGC, and to determine the optimal compositional range. The results indicate that steel slag has a certain negative effect on the flowability of UHPGC paste; however, with an appropriate proportion of composite binder materials, the mixture can still exhibit satisfactory flowability. The compressive performance of UHPGC is primarily governed by the proportion of GGBS in the ternary binder system; an appropriate GGBS content can provide enhanced compressive strength and elastic modulus. UHPGC exhibits ductile behavior under flexural loading; however, replacing GGBS with SS significantly reduces its flexural strength and energy absorption capacity. The optimal static mechanical performance is achieved when the mass proportions of SS, GGBS, and FA are within the ranges of 9.3–13.8%, 66.2–70.7%, and 20.0–22.9%, respectively. This study provides a scientific approach for the valorization of SS through construction material applications and offers a theoretical and data-driven basis for the mix design of ultra-high-performance building materials derived from industrial solid wastes. Full article
(This article belongs to the Special Issue Next-Gen Cementitious Composites for Sustainable Construction)
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