Search Results (5,716)

The reinforcement mechanism of functionalized graphene nanosheets (GNS) on the mechanical properties of polyetheretherketone (PEEK)/polytetrafluoroethylene (PTFE) composites was investigated. Composite specimens were fabricated using PGNS, as well as GNS grafted with hydroxyl, carboxyl (-COOH) and amino functional groups, and mechanical characterizations were conducted on the prepared specimens. The results demonstrated that carboxyl-functionalized GNS (COOH-GNS) exhibited the most remarkable reinforcing effect on PEEK/PTFE composites, with its elastic modulus, tensile strength, yield strength and compressive modulus increased by 47.09%, 31.1%, 45.16% and 20.91%, respectively, compared with PGNS-reinforced composites. Combined with experimental measurements and molecular dynamics simulations, the reinforcement mechanism of this composite system was elucidated. The functional groups on the surface of GNS can induce interfacial interactions with the PEEK/PTFE matrix, by which the mobility of polymer molecular chains is restricted, the deformation and slippage of molecular chains are suppressed, and the interfacial bonding between GNS and the polymer matrix is simultaneously strengthened. The enhancement of interfacial binding energy, the reduction in free volume in the composite system, and the restriction of polymer molecular chain mobility were identified as the critical atomic-scale mechanisms responsible for the improvement of the macroscopic mechanical properties of the composites. Full article

The design of smart skin with lightweight requirements utilizes high-performance composite materials, resulting in thin structural characteristics. When subjected to complex aerodynamic loads, the smart skin structure experiences warping deformation, which significantly impacts both flight efficiency and structural integrity. However, this deformation behavior has been largely overlooked in current shape sensing methods embedded within the structural health monitoring (SHM) systems of smart skin, leading to insufficient monitoring capabilities. To address this issue, this paper proposes a novel shape sensing methodology for the real-time monitoring of warping deformation in smart skin. Initially, the structural displacement field of the smart skin and the warping function are mathematically defined, incorporating constitutive relations and considering the influence of material parameters on sectional strains. Subsequently, the inverse finite element method (iFEM) is employed to establish a shape sensing model. The interpolation function and the actual sectional strains, derived from discrete strain measurements, are calculated based on the current constitutive equations. Finally, to validate the accuracy of the proposed iFEM for monitoring warping deformation, numerical tests are conducted on curved skin structures. The results indicate that the proposed methodology enhances reconstruction capability, with a 10% improvement in accuracy compared to traditional iFEM methods. Consequently, the shape sensing algorithm can be seamlessly integrated into the SHM system of smart skin to ensure the predicted performance. Full article

This study investigates the fatigue strength of a motor hanger used in high-speed electric multiple units (EMUs). Finite element analysis and field measurements revealed that reduced weld penetration significantly increases stresses in welded regions. Line tests demonstrated that a 100 Hz torque ripple induces elastic vibration of the hanger, serving as the primary driver of stress propagation, with stress and acceleration levels increasing proportionally with the torque ripple amplitude. This 100 Hz excitation lies close to the hanger’s constrained modal frequency of about 109 Hz, creating a near-resonance condition that amplifies dynamic deformation at the welded joints and accelerates fatigue crack initiation. Hangers with lower in situ modal frequencies exhibited higher equivalent stresses. Joint dynamic simulation further showed that increasing motor mass reduces the longitudinal acceleration of the hanger, while enhancing the radial stiffness of rubber nodes markedly decreases both longitudinal and vertical vibration accelerations as well as stress responses. Based on these insights, a structural improvement scheme was developed. Strength analysis and on-track tests confirmed substantial reductions in overall and weld stresses after modification. Fatigue bench tests indicated that the critical welds of the improved hanger achieved a service life of 15 million km, more than twice that of the original structure (7.08 million km), thereby satisfying operational safety requirements. Full article

Background: Tibial pilon fractures are, in most cases, complex injuries caused by high-energy trauma. This type of fracture requires surgical stabilization and immobilization that impairs ankle function by reducing range of motion, muscle strength, and affecting the mechanical properties of the muscles. Methods: We evaluated 22 patients who required surgery for tibial pilon fractures and 22 age-matched healthy controls. Dynamometry assessed the isometric strength of the dorsiflexors and plantar flexors. Myotonometry of the tibialis anterior, peroneus longus, and medial and lateral gastrocnemius muscles analyzed the muscle tone, biomechanical (stiffness and decrement), and viscoelastic properties (mechanical stress relaxation and ratio of relaxation time to deformation time (creep). Results: Compared to the control group, the patients had significantly decreased isometric strength in both the dorsal flexors and plantar flexors on the affected side. Myotonometric measurements did not reveal significant differences in the tibialis anterior and peroneus longus muscles. Both medial and lateral gastrocnemius muscles exhibited significantly increased frequency and stiffness, and significantly decreased relaxation and creep in patients when compared to the control group. Conclusions: When compared to healthy controls, patients with surgically treated unilateral pilon fracture had a decreased isometric muscle force of ankle dorsiflexors and plantar flexors of both affected and non-affected lower limbs. Myotonometry indicated increased frequency and stiffness, along with decreased values of viscoelastic parameters (stress relaxation time and creep) in the medial and lateral gastrocnemius muscles on both sides. Full article

The challenge of insufficient monitoring accuracy in vision-based multi-point displacement measurement of bridges using Unmanned Aerial Vehicles (UAVs) stems from camera motion interference and the limitations in camera performance. Existing methods for UAV motion correction often fall short of achieving the high precision necessary for effective bridge monitoring, and there is a deficiency of high-performance cameras that can function as adaptive sensors. To address these challenges, this paper proposes a UAV vision-based method for multi-point displacement measurement of bridges and introduces a monitoring system that includes a UAV-mounted camera, a computing terminal, and targets. The proposed technique was applied to monitor the dynamic displacements of the Lunzhou Highway Bridge in Qingyuan City, Guangdong Province, China. The research reveals the deformation behavior of the bridge under vehicle traffic loads. Field test results show that the system can accurately measure vertical multi-point displacements across the entire span of the bridge, with monitoring results closely matching those obtained from a Scheimpflug camera. With a root mean square error (RMSE) of less than 0.3 mm, the proposed method provides essential data necessary for bridge displacement monitoring and safety assessments. Full article

During mining, rock failure and water infiltration induce variations in deformation, energy release, electrical conductivity, and water content. Their response laws underpin water-preserving mining optimization, environmental impact mitigation, and mining area sustainability, while facilitating the prediction of stratum instability and water migration. In this study, uniaxial compression experiments were conducted on sandstone with different water saturations, during which the responses of strain, acoustic emission energy, and electrical resistivity were monitored. The temporal characteristics of the rock’s multi-parameter responses were analyzed, and the influence of water content on precursor information of rock failure was revealed. Multi-parameter response equations for rocks under loading, incorporating the effect of water saturation, were established. A segmented variable-weight-integrated damage constitutive model for water-bearing rocks was developed based on the multi-parameter responses. The findings showed that the temporal characteristics of multi-parameter coupling responses can reflect the damage evolution and pore water migration during the instability and failure process of water-bearing rocks. As water saturation increased from 0% to 100%, the rock exhibited the following variations: peak stress decreased by 38.49%, strain at peak stress increased by 8.79%, elastic modulus decreased by 41.58%, cumulative acoustic emission energy drops by 93.23%, and initial electrical resistivity plummets by 98.02%. Compared with the theoretical stress–strain curves based on strain damage variables, cumulative acoustic emission energy damage variables, and electrical resistivity damage variables, the theoretical stress–strain curve based on the integrated damage variable shows better agreement with the measured curve, with the coefficient of determination exceeding 0.98. The research findings offer valuable insights into rock mass instability and groundwater migration, supporting water-preserving mining and sustainable mining area development. Full article

The TC4 alloy is widely used in aerospace and marine engineering due to its excellent mechanical properties and corrosion resistance. However, titanium alloys often face fretting wear problems during use, which affect their long-term stability and service life. This study investigates the effects of surface mechanical attrition treatment (SMAT) time on the surface morphology, microstructure, stress distribution, and fretting wear properties of TC4 alloy. Characterization was performed using white light interferometry, EBSD, SEM, XRD, and microhardness measurements. The results show that SMAT significantly changes the surface and wear properties of TC4 alloy. With the increase in SMAT time from 0 to 240 min, the surface roughness (Ra), hardness, deformation depth, and stress gradually increase while the grain size decreases. After 240 min of SMAT, the TC4 alloy exhibited optimal fretting wear resistance, achieving a wear depth of 14.27 μm, a wear volume of 2.48 × 10⁶ μm³, and a wear rate of 1.24 × 10³ μm³/s. This represents a significant improvement, corresponding to an approximate 32.8% reduction in wear depth and a ~48% reduction in both wear volume and wear rate compared to the untreated sample. Full article

In this study, using the newly designed high-entropy alloy TiCoCrFeMn as an example, mathematical models for determining the true hardness from microhardness measurements in the regime dominated by elastic deformation were analyzed. It was found that the PSR model, which accounts for the variability in the elastic component of the applied indenter load, provides the best agreement with macroscopic hardness measurements. Analysis of the load variation law revealed a correlation between the Young’s modulus and the Meyer coefficient, which formed the basis for developing a model for determining this material parameter from microhardness measurements. The proposed methodology, applicable to small laboratory specimens, was shown to be consistent with the results obtained from crack-length measurements. Full article

To reduce the computational cost associated with traditional moving heat source methods, a segmented approach is proposed for simulating the welding process of T-joints in large-scale infrastructure steel modules. Firstly, the hole-drilling method was employed to measure the welding residual stresses in a 2400 mm T-joint. Subsequently, a three-dimensional finite element model was established in ABAQUS, and a user-defined subroutine for the segmented moving heat source was developed in Fortran to calculate the welding residual stresses. The numerical simulation results were compared with experimental data, showing high consistency and further validating the accuracy of the finite element model. Furthermore, the distribution patterns of residual stresses along the thickness direction and the effects of different welding sequences on temperature, stress, and deformation were investigated to optimize the welding sequence. The results indicated that the residual stresses along the weld seam exhibited a compressive–tensile–compressive distribution, with the maximum tensile stress reaching approximately 347 MPa. Additionally, the simulation results demonstrated that the double-ellipsoidal heat source method was computationally intensive and failed to provide accurate results for long weld seams, whereas the segmented moving heat source approach reduced the computation time to only 38 h. Moreover, different welding sequences had a significant impact on residual stresses and deformation. Through comprehensive analysis, it was found that Case 1 (sequential welding in the forward direction) achieved the best performance in minimizing welding residual stresses and deformation. Full article

Surface subsidence caused by high-intensity coal mining in the western mining area will have a negative impact on the environment. Mining subsidence has the characteristics of large scope, long duration, and strong destructiveness. In order to deeply understand the law of surface movement and deformation under the high-intensity mining of coal mines in western China, taking the Caojiatan 122,106 working face as an example, this study was conducted to obtain the surface movement characteristics and law by the method of surface rock movement measurement. The results showed that the surface subsidence in this study is mainly divided into three stages: start-up stage, active stage, and recession stage, with the active stage characterized by abrupt and intensive settlement. The maximum measured subsidence reached 4.173 m along the strike and 3.350 m along the dip. Numerical simulations further demonstrated strong vertical connectivity within the overburden, with surface subsidence area covering approximately 2/3 of the direct roof area. The predicted maximum subsidence values from simulation were 4.21 m (strike) and 3.36 m (dip), closely aligning with field data. A probability integral model was calibrated using observed data, yielding key parameters: subsidence coefficient = 0.537, main influence angle tangent = 4.435, horizontal movement coefficient = 0.20, inflection point offset = 76.90 m, and propagation angle = 86.2°. This study provides a validated methodology for predicting surface deformation in western mining areas and offers practical insights for subsidence mitigation and land restoration. Full article

There is a significant demand for flexibility in steam turbines, including rapid cold starts and load changes, as well as operation at low partial loads. Both industrial plants and systems for electricity and heat generation are impacted. These new operating modes result in complex, asymmetric temperature fields and additional thermally induced stresses. These lead to casing deformations, which affect blade tip gap and casing flange sealing integrity. The exact progression of heat flux and heat transfer coefficients within the cavities of steam turbines remains unclear. The current methods used in the calculation departments rely on simplified, averaged estimates, despite the presence of complex flow phenomena. These include swirling inflows, temperature gradients, impinging jets, unsteady turbulence, and vortex formation. This paper presents a novel sensor and its thermal measurements taken on a full-scale steam turbine test rig. Numerical calculations were performed concurrently. The results were validated by measurements. Additionally, the distribution of the heat transfer coefficient along the cavity was analysed. The rule of L’Hôpital was applied at specific locations. A method for handling axial variation in the heat transfer coefficient is also proposed. Measurements were taken under real-life conditions with a full-scale test rig at MAN Energy Solutions SE, Oberhausen, with steam parameters of 400 °C and 30 bar. The results at various operating points are presented. Full article

Background and Objectives: This study aimed to assess the pattern and quantity of bone regeneration after mandibular setback surgery using a novel modification of the low Z plasty (NM-Low Z plasty) technique by measuring bone density (Hounsfield unit) at the osteotomy site over a 12-month postoperative period using cone-beam computed tomography (CBCT). Materials and Methods: This retrospective cohort study included six patients with skeletal Class III deformity who underwent bilateral sagittal split osteotomy (BSSO) setback using the NM-Low Z plasty technique between 2021 and 2023 at Thammasat University Hospital. CBCT images were obtained preoperatively and at 1 month, 6 months, and 12 months postoperatively. Bone density at the buccal, cancellous, and lingual aspects of the osteotomy gap was measured using Blue Sky Plan 4 software. The intraclass correlation coefficient was used to determine reliability. Descriptive statistics, repeated-measures analysis of variance and multiple linear regression analysis were performed for comparisons. Results: At 12 months postoperatively, bone density in all measured regions was not significantly different compared to the postoperative measurements, indicating sufficient bone regeneration. The cancellous and lingual cortical regions exhibited earlier recovery than the buccal cortex. No postoperative complications such as wound infection, delayed union, or non-union were reported. Conclusions: BSSO using the NM-Low Z plasty technique offers reliable bone healing outcomes with stable bone regeneration, thereby providing a viable alternative to conventional BSSO techniques. Radiographic evidence confirmed its clinical applicability and potential to reduce the incidence of postoperative complications. Full article

The resistance of screws to being pulled out of wood-based panels depends largely on the mechanical properties of the substrate. The properties of medium-density fibreboard (MDF) are locally reinforced in the area where the fastener is embedded. The aim of the study is to determine the effect of using polyurethane (PUR) adhesives as a reinforcing agent. The aim of the study is to determine the elastic properties of individual layers of MDF boards modified with a polyurethane agent (PUR 555.6) applied to the outer and inner layers of the material. Deformations during axial compression of multilayer samples were measured using a digital optical video extensometer with digital image correlation (DIC). The reinforced board showed a significant increase in stiffness in all main orthotropic directions. The stiffness of the inner layers increased by approximately 100%–160%, while that of the outer layers increased by 30%–60%. The shear modulus increased by 60%–70% in the inner layers and by up to 45% in the outer layers. The results confirm the effectiveness of the optical video extensometer method as a fast and reliable technique for determining the mechanical properties of modified layered wood composites. Full article

Forested areas in Poland comprise numerous post-mining sites that hinder effective forest management. Such mining remnants may pose a threat to humans, animals, and operating forest machines. This study aimed to determine the feasibility of inventorying such man-made landforms as mining waste heaps, excavations, remnants of shallow shafts, adits, etc., using the Digital Elevation Model (DEM) based on Airborne Laser Scanning (ALS) data provided by the national agency (the Head Office of Geodesy and Cartography—HOGC) as open data. The DEM, when combined with other cartographic materials using GIS, accurately reflects the anthropogenic transformation evident in the topography. This paper presents the results of inventorying remnants of iron ore mining in the present-day forested area located between Krzepice, Kłobuck, and Częstochowa in southern Poland. The identification and inventory of post-mining landforms, mainly mounds resulting from shallow shaft mining operations, were supplemented by their digitization, automatically providing information on parameters such as perimeter (ranged in most cases from 24.3 to 159 m), surface area (46.9 to 1656 m²), length and width (7.8 to 59.2 m). The heights of the investigated structures were also read from the DEM, ranging from 0.3 to 4.1 m. Much larger structures were also identified, but they occurred accidentally (up to 23.5 m in height). In this manner, approximately 823 morphological forms were characterized, resulting in a database. Test fieldwork was then conducted to verify the DEM readings. It was proposed to calculate deformation indexes (Id [%]) for forested areas and apply them when estimating the forest management hindrance index used by the State Forests. The studied forest compartments managed by State Forests were characterized by an Id value from 0.1 to 55.5%. This type of measure provides a helpful tool in planning forestry operations in areas with diverse topography, including those transformed by mining activities. The actual environmental impact is highlighted. Forest management practices in the study area must take into consideration, in particular, topography, as well as geology and hydrology. Studies have shown that the DEM based on the ALS data is sufficiently accurate to detect even minor post-mining deformations (which may be important, in particular, in inaccessible areas). The recorded parameters can be considered when planning management, protection interventions, or reclamation activities. Full article

The article is devoted to analyzing the synthesis of mathematical models of metalworking processes by cutting for digital counterparts of metal-cutting machines. Despite the development of modern measuring instruments, data acquisition, and transmission systems, as well as the growth of computing power of modern computers, the problem with a high-quality mathematical description of the cutting process is urgent. Methods: When developing mathematical models of elastic–thermodynamic interaction, the authors relied on analytical methods of model construction, as well as on the analysis of experimental data obtained as a result of the conducted research. The STD.201-1 stand was used as measuring equipment; data processing was carried out using the MATLAB 2018 mathematical software package. Results: A comparison of the results of the mathematical modeling of the synthesized model and the results of measuring cutting processes on a metal-cutting machine show a high degree of convergence. The modeled and experimental graphs of the cutting force decomposed along the deformation axes and the graphs of the cutting temperature differ only in the area of the transient process (tool embedding). Conclusions: The models obtained during synthesis can become the basis for building a digital twin system. Full article