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19 pages, 1276 KiB  
Article
Design and Production of an Instant Coffee Product Based on Greek Coffee Oil: Study of the Effect of Storage Conditions on Product Aroma and Quality
by Efimia Dermesonlouoglou, Vassiliki Palaioxari-Kampisiouli, Dimitrios Tsimogiannis and Petros Taoukis
Beverages 2025, 11(3), 88; https://doi.org/10.3390/beverages11030088 - 9 Jun 2025
Viewed by 938
Abstract
The objective of this study was to obtain and evaluate a coffee aroma extract/oil with sensorial attributes close to the original brew of Greek coffee for use in an instant Greek coffee powder. The oil was obtained directly from commercial Greek coffee by [...] Read more.
The objective of this study was to obtain and evaluate a coffee aroma extract/oil with sensorial attributes close to the original brew of Greek coffee for use in an instant Greek coffee powder. The oil was obtained directly from commercial Greek coffee by solid-liquid extraction using hexane as a solvent and treated with a series of hexane-ethanol mixtures (0:10, 1:4, 1:9) to remove the intense roasted flavor of the crude coffee oil obtained by hexane; the de-oiled coffee was used for the recovery of water-soluble compounds, and the produced water extract was freeze-dried. The aromatic volatiles of the coffee oil samples were analyzed by using a purge-and-trap device coupled to GC-MS, as well as sensory analysis. The instant Greek coffee powder was produced by mixing the freeze-dried base (74.4%) with the extract derived after treatment of the crude oil with hexane-ethanol mixture 1:4 (18.2%) and foaming agent (7.4%). Two different materials were studied as bases: instant coffee (F3Gr-D) and ground Greek coffee (reference sample, CGr). The shelf-life stability of the produced powders was examined at three storage temperatures (25, 45, 60 °C). Instrumental analysis (purge-and-trap GC-MS) of aroma and sensory analysis (aroma, taste, staling, total sensory quality on a 1–9 hedonic scale) was conducted. Aroma loss (furfuryl alcohol, furfural, dimethyl pyrazines, ethyl methyl pyrazines) and scores for sensory attributes during storage were modeled using 1st and 0-order reaction kinetics, respectively. The storage temperature effect was expressed by the Arrhenius model (activation energy Ea). According to the results, the developed instant coffee powder presented satisfactorily the aroma characteristics of regular Greek coffee. The shelf life for the instant Greek coffee powder was estimated as 80 days (air packed) (based on 20% retention of furfuryl alcohol that was the most abundant aromatic volatile of Greek coffee aroma, ground as well as extract oil). Full article
(This article belongs to the Special Issue New Insights into Artisanal and Traditional Beverages)
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16 pages, 4156 KiB  
Article
Flow Management in High-Viscosity Oil–Gas Mixing Systems: A Study of Flow Regimes
by Jiaming Tian, Mao Li and Yueshe Wang
Energies 2025, 18(6), 1550; https://doi.org/10.3390/en18061550 - 20 Mar 2025
Viewed by 475
Abstract
The flow management of the gas–liquid mixture module is crucial for the transmission efficiency of crude oil-and-natural gas-gathering and transportation systems. The concurrent flow of high-viscosity crude oil and natural gas in gas–liquid mixing is investigated numerically by adopting an improved volume of [...] Read more.
The flow management of the gas–liquid mixture module is crucial for the transmission efficiency of crude oil-and-natural gas-gathering and transportation systems. The concurrent flow of high-viscosity crude oil and natural gas in gas–liquid mixing is investigated numerically by adopting an improved volume of fluid (VOF) model programmed with the OpenFOAM v2012 software package. Over a wide range of superficial velocities for the oil, from 0.166 to 5.529 m/s, and natural gas, from 0.138 to 27.645 m/s, a variety of flow regimes of bubble flow, plug flow, slug flow, and annular flow are encountered successively, which are essentially consistent with the Brill and Mandhane flow regime identification criteria. The results show that the oil volume fraction, fluid velocity, and bubble slip velocity together affect the growth of bubbles in the pipeline at a low gas velocity. In the case of slug flow, the phenomenon of liquid film plugging is noticeable, and the flow is very unstable, which should be avoided as much as possible. Nonetheless, it is commended that stable plug flow and annular flow with a high oil transportation efficiency and minimal power consumption are friendly working conditions. Full article
(This article belongs to the Section H: Geo-Energy)
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32 pages, 16739 KiB  
Article
Experimental Study on Two-Dimensional Physical Simulation of CO2 Flooding in Daqingzijing Oilfield
by Jinlong Li, Sijie He, Feifei Fang, Yu Zhan, Weixiang Jin, Yue Gong, Chuxiang Xia and Mingda Dong
Energies 2025, 18(5), 1036; https://doi.org/10.3390/en18051036 - 21 Feb 2025
Cited by 1 | Viewed by 521
Abstract
As global energy demand continues to grow, the difficulty and cost of extracting oil and gas resources are gradually increasing, making enhanced oil recovery (EOR) one of the key issues in oil and gas field development. CO2 flooding, as an effective tertiary [...] Read more.
As global energy demand continues to grow, the difficulty and cost of extracting oil and gas resources are gradually increasing, making enhanced oil recovery (EOR) one of the key issues in oil and gas field development. CO2 flooding, as an effective tertiary oil recovery technique, has significant advantages in improving recovery rates due to its ability to significantly reduce crude oil viscosity, increase formation energy, and expand the swept volume. However, the effectiveness of CO2 flooding is influenced by various factors, including flooding methods, well patterns, and formation parameters. In this study, a two-dimensional high-temperature and high-pressure simulation device was used to simulate the CO2 flooding process under various flooding methods, including water flooding followed by continuous gas flooding, water–gas alternating flooding, and foam flooding, for two types of injection–production well patterns based on the formation oil parameters of the Hei 125 block in the Daqingzijing Oilfield. The results indicate that during the transition from water flooding to continuous gas flooding, gas breakthrough channels form rapidly, leading to a rapid increase in the produced gas–oil ratio (GOR). Alternatively, alternating injection of gas and liquid can effectively control gas mobility, reduce gas phase permeability, delay gas breakthrough time, and improve oil displacement efficiency. Water–gas alternating flooding forms water–gas slugs, allowing CO2 to enter the tiny pores to contact crude oil, reducing resistance in the pores, and enhancing crude oil displacement efficiency. Although the foam system can expand the fluid sweep range, excessive gas injection can lead to premature gas breakthrough. Furthermore, the type of injection–production well pattern has a significant impact on the overall reservoir recovery for foam system and gas alternating flooding with a 1:1 ratio; adjusting the well pattern can increase the sweep efficiency and improve ultimate recovery. This study reveals the mechanisms by which different flooding methods and well patterns affect the effectiveness of CO2 flooding, providing important theoretical and practical guidance for optimizing flooding strategies and improving oil recovery in oil and gas fields. It is of great significance for promoting the application of CO2 flooding technology in oil and gas field development. Full article
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14 pages, 1401 KiB  
Article
Experimental Investigation on Temperature-Resistant CO2 Foam Flooding in a Heterogenous Reservoir
by Mei Tian, Yi Wu, Yuhua Shi, Guohua Cao, Yu Sun, Maozhu Li, Wei Wang, Li Gao, Zhipeng Wang and Yiqiang Li
Energies 2025, 18(1), 89; https://doi.org/10.3390/en18010089 - 29 Dec 2024
Cited by 1 | Viewed by 678
Abstract
Gas channeling treatment is a huge challenge for oil displacement and CO2 sequestration in the practical CO2 flooding process. The foaming agents can be used in the gas flooding process, which presents good application potential for gas channeling blockage. However, high [...] Read more.
Gas channeling treatment is a huge challenge for oil displacement and CO2 sequestration in the practical CO2 flooding process. The foaming agents can be used in the gas flooding process, which presents good application potential for gas channeling blockage. However, high temperature can affect surfactant foaming properties. This work takes a high-temperature heterogenous sandstone oil reservoir as an example; the foaming performance of different surfactants was evaluated via foamability, thermal stability, crude oil tolerance ability, and dynamic blocking capacity. The profile control performance of the optimized foaming agent was investigated via dual-core gas flooding experiments. (1) The results show that QPJ-c featured good foaming stability, which made it present the largest foam comprehensive index, although its foaming volume was slightly lower than that of QPJ-b. Its foaming volume retention rate was 83.2%, and its half-life retention rate remained 88.9% after 30 days aging at a temperature of 110 °C. (2) The foam resistance factor increased from 7 to 17 when the core permeability increased from 2 mD to 20 mD. This indicated that the high-permeability zone could be preferentially blocked by foam during the foam injection. (3) The dual-core flooding experiments verified that the fractional flow of the high-permeability core severely decreased due to the blockage of foam. The incremental oil recovery of the low-permeability core was 27.1% when the permeability ratio was 5. It increased to 40% when the permeability ratio was increased to 10. (4) Our work indicates that temperature-resistant CO2 foam could be a good candidate for profile control during CO2 flooding in the target reservoir. Full article
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21 pages, 3653 KiB  
Article
Development of a Whey Protein Recovery Process Using Sugar Kelp (Saccharina latissima) Extracts
by Alex Pierce, Denise Skonberg, Beth Calder, Rob Dumas and Qing Jin
Foods 2024, 13(22), 3663; https://doi.org/10.3390/foods13223663 - 17 Nov 2024
Viewed by 1367
Abstract
Whey is the largest waste product of the cheese-making industry and the current methods of extracting the nutrients from it are costly and inefficient. This study assessed the feasibility of using crude polysaccharides to flocculate proteins from liquid whey waste. The flocculants used [...] Read more.
Whey is the largest waste product of the cheese-making industry and the current methods of extracting the nutrients from it are costly and inefficient. This study assessed the feasibility of using crude polysaccharides to flocculate proteins from liquid whey waste. The flocculants used were a sugar kelp (Saccharina latissima) extract, as well as commercial seaweed polysaccharides, alginate and k-carrageenan, to recover proteins from the liquid whey waste. Physicochemical and functional parameters including protein content, protein recovery efficiency, mineral content, total phenolic content (TPC), antioxidant capacity, color, water- and oil-holding capacity, gelling capacity, foaming activity and stability, and emulsifying activity and stability were tested on the resulting flocculates. The yield of the dried flocculates by use of alginate, the sugar kelp polysaccharide extract (SKPE), and carrageenan were 1.66, 0.98, and 1.22 g/100 g of liquid whey with protein contents of 27.4%, 45.5%, and 37.5%, respectively. The protein recovery efficiency from the whey was 57.5%, 56.2%, and 57.9% using alginate, SKPE, and carrageenan, respectively. The alginate flocculate had the highest oil-holding capacity and foaming abilities while the carrageenan flocculate had the best gelling ability and the highest emulsifying activity and stability. TPC and antioxidant activity were highest in the SKPE flocculate. All three flocculates presented slightly different compositional and functional qualities, which could be used for a variety of products. This study showed that seaweed polysaccharides present a simple and effective way to extract protein from liquid whey waste while creating a functional and high-protein ingredient. Full article
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16 pages, 17357 KiB  
Article
Research for Flow Behavior of Heavy Oil by N2 Foam-Assisted Steam (NFAS) Flooding: Microscopic Displacement Experiment Study
by Qiang Fu, Zhihao Yang, Yongfei Liu and Mingqiang Chen
Processes 2024, 12(8), 1775; https://doi.org/10.3390/pr12081775 - 22 Aug 2024
Cited by 1 | Viewed by 905
Abstract
Steam flooding is easily induced to transverse flow, with a limited swept area and low displacement efficiency. Therefore, chemical agents have been used to assist in steam flooding for heavy oil extraction. However, research into the driving mechanisms and modes of occurrence of [...] Read more.
Steam flooding is easily induced to transverse flow, with a limited swept area and low displacement efficiency. Therefore, chemical agents have been used to assist in steam flooding for heavy oil extraction. However, research into the driving mechanisms and modes of occurrence of residual oil is insufficient. In this work, a flooding simulation was conducted to understand the occurrence mechanism of residual oil during the flooding process in heavy oil reservoirs. First, the foam properties of a novel DES (Deep Eutectic Solvent) and CTAB (Cetyltrimethyl Ammonium Bromide) composite system with ultra-low interfacial tension were tested. The optimal concentration and gas–liquid ratio of the foam agent solution were determined. Secondly, the NFAS (N2 foam-assisted steam flooding) was carried out after steam flooding, and the flow behavior of crude oil at different flow pathway zones was researched. In the end, the remaining oil morphology and distribution characteristics under different displacement times were analyzed, determining the mode of remaining oil occurrence during NFAS flooding. The results show that (1) the novel DES and CTAB system has good foam properties. The best concentration is 0.5 wt%, and the optimal ratio of gas to liquid is 1:1. (2) In the steam flooding stage, the columnar remaining oil in the narrow hole near the flow pathway increases, and the cluster remaining oil in the far flow channel changes into film and columnar. (3) During NFAS displacement, the residual oil primarily presents a state of fully mixing the O/W emulsion formed after blending and dispersing with oil, gas, and water. (4) After the NFAS flooding stage, the remaining oil was distributed in each throat. The remaining oil in the near passage is mostly blocked by foam in large holes with a pore coordination number of 4 and 5. The residual oil in the distant runner is distributed in the thick and middle throats. (5) NFAS flooding outperforms steam flooding by significantly decreasing residual oil in narrow passages of the main flow channel and near flow channels, resulting in a substantial 44.9% increase in overall recovery rate. Full article
(This article belongs to the Section Energy Systems)
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18 pages, 11698 KiB  
Article
Research for Flow Behavior of Heavy Oil by CO2 Foam Viscosity Reducer-Assisted Steam (CFVAS) Flooding: Microscopic Displacement Experiment Study
by Wenyang Shi, Yunpeng Gong, Lei Tao, Jiajia Bai, Zhengxiao Xu, Qingjie Zhu and Yunpeng Ma
Processes 2024, 12(8), 1582; https://doi.org/10.3390/pr12081582 - 28 Jul 2024
Cited by 3 | Viewed by 1740
Abstract
Steam displacement is prone to cross-flow, small swept area, large oil–water ratio, large oil–water interfacial tension, and low oil displacement efficiency. Compared with steam flooding, foam flooding can effectively reduce the residual oil in the small throat of the main flow channel and [...] Read more.
Steam displacement is prone to cross-flow, small swept area, large oil–water ratio, large oil–water interfacial tension, and low oil displacement efficiency. Compared with steam flooding, foam flooding can effectively reduce the residual oil in the small throat of the main flow channel and the small hole in the near flow channel and increase the overall recovery factor. Therefore, researchers carried out CO2 and chemical agent-assisted steam displacement. However, at present, there is a lack of research on the occurrence mechanism and model of residual oil. Steam flooding often encounters challenges such as cross-flow, limited sweep area, and high oil–water ratio. Foam flooding offers a promising alternative by effectively reducing residual oil in narrow throats and the near flow channel, thereby enhancing overall recovery rates compared to steam flooding alone. Therefore, chemical agent-assisted steam flooding was applied to enhance heavy oil recovery. However, the occurrence mechanism and model of residual oil after chemical agent-assisted steam is not clear. To fill this gap, the CO2 foam viscosity reducer assisted steam (CFVAS) flooding technology has been adopted and carried out in several studies. First, the foam viscosity reducer was prepared and its foam properties (viscosity reduction effect, foam volume, and half-life) were tested. Subsequently, the CFVAS displacement experiments after steam flooding were carried out, and the flow behavior of the remaining oil in multiple regions (main flow channel, near flow channel, and far flow channel) was analyzed. Finally, the shape and number of remaining oil under different displacement stages were compared, and the occurrence mode of remaining oil under CFVAS displacement was determined. The results indicate the following: (1) During steam flooding, the amount of near flow channel residual oil decreased with injected pore volumes (PV), transforming into columnar structures in small perforations and film-like formations in far flow channels. (2) CFVAS flooding, including the foam stability mechanism, flow channel adjustment mechanism, and emulsification and dispersion mechanism, can improve overall recovery rates by 55.2% by driving the remaining oil in near flow channels. (3) During CFVAS flooding stage, crude oil mobility notably improved and flooding front expanded more evenly. Residual oil primarily existed as oil-in-water (O/W) emulsions with discontinuous columns. (4) In the CFVAS flooding stage, residual oil mainly formed O/W emulsions through emulsification and dispersion, with foam-filled large and medium pores, concentrating residual oil in thick and middle throats. This work can provide important references for injecting CO2 gas into reservoirs to enhance heavy oil recovery and promote carbon sequestration. Full article
(This article belongs to the Section Energy Systems)
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19 pages, 4955 KiB  
Review
Research of CO2-Soluble Surfactants for Enhanced Oil Recovery: Review and Outlook
by Shisheng Liang, Wenli Luo, Zhixing Luo, Wenjuan Wang, Xiaohu Xue and Bo Dong
Molecules 2023, 28(24), 8042; https://doi.org/10.3390/molecules28248042 - 11 Dec 2023
Cited by 12 | Viewed by 2882
Abstract
CO2 foam injection has been shown to be effective under reservoir conditions for enhanced oil recovery. However, its application requires a certain stability and surfactant absorbability on rock surface, and it is also associated with borehole corrosion in the presence of water. [...] Read more.
CO2 foam injection has been shown to be effective under reservoir conditions for enhanced oil recovery. However, its application requires a certain stability and surfactant absorbability on rock surface, and it is also associated with borehole corrosion in the presence of water. Adding surfactants to CO2 can enhance the interaction between CO2 and crude oil and control the CO2 mobility, thereby improving the performance of CO2 flooding. This paper presents a review of the research of CO2-soluble surfactants and their applications. Molecular dynamics simulation is introduced as a tool for analyzing the behavior of the surfactants in supercritical CO2 (scCO2). The applications of CO2-soluble surfactants, including CO2 thickening, reducing miscibility pressure, and generating supercritical CO2 foam, are discussed in detail. Moreover, some opportunities for the research and development of CO2-soluble surfactants are proposed. Full article
(This article belongs to the Section Applied Chemistry)
30 pages, 7774 KiB  
Review
Snap-Off during Imbibition in Porous Media: Mechanisms, Influencing Factors, and Impacts
by Guihe Li and Jia Yao
Eng 2023, 4(4), 2896-2925; https://doi.org/10.3390/eng4040163 - 17 Nov 2023
Cited by 13 | Viewed by 3412
Abstract
The phenomenon of snap-off during imbibition in porous media, a fundamental two-phase fluid flow phenomenon, plays a crucial role in both crude oil production and carbon dioxide (CO2) utilization and storage. In porous media where two phases coexist, the instability of [...] Read more.
The phenomenon of snap-off during imbibition in porous media, a fundamental two-phase fluid flow phenomenon, plays a crucial role in both crude oil production and carbon dioxide (CO2) utilization and storage. In porous media where two phases coexist, the instability of the phase interface may give rise to various displacement phenomena, including pore–body filling, piston-like displacement, and snap-off. Snap-off, characterized by the generation of discrete liquid droplets or gas bubbles, assumes paramount significance. This study provides a comprehensive overview of snap-off mechanisms, influencing factors, and impacts. Snap-off initiation arises from variations in the curvature radius at the interface between two phases within narrow regions, primarily influenced by capillary pressure. It can be influenced by factors such as the characteristics of multiphase fluids, the wettability of porous media, as well as the pore–throat geometry and topology within porous media. In turn, snap-off exerts a discernible influence on the fluid dynamics within the porous medium, resulting in impacts that encompass unrecoverable oil droplet formation, the oil bridging effect, drainage–imbibition hysteresis, strong foam generation and transient/dynamic effects. Although the snap-off phenomenon exerts detrimental effects during the conventional waterflooding in oil production, its potential is harnessed for beneficial outcomes in CO2-EOR and CO2 storage. This study significantly advances our understanding of snap-off and its multifaceted roles in multiphase fluid dynamics, offering vital insights for the precise prediction of fluid flow behavior and strategic control. These valuable insights can serve as a theoretical foundation to guide our deliberate modulation of snap-off phenomena, aiming at optimizing oil-recovery processes and enhancing the safety and stability of CO2 storage. Full article
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16 pages, 8561 KiB  
Article
Optimization Study of Injection and Production Parameters for Shallow- and Thin-Layer Heavy Oil Reservoirs with Nitrogen Foam-Assisted Steam Flooding
by Yugang Gong, Xiankang Xin, Gaoming Yu, Mingcheng Ni and Peifu Xu
Processes 2023, 11(10), 2857; https://doi.org/10.3390/pr11102857 - 28 Sep 2023
Cited by 4 | Viewed by 1775
Abstract
Shallow- and thin-layer heavy oil reservoirs are characterized by their shallow burial, thin thickness, high viscosity, and scattered distribution. After years of steam injection development, several issues have emerged, including a highly comprehensive water cut in the reservoir and serious steam channeling. Therefore, [...] Read more.
Shallow- and thin-layer heavy oil reservoirs are characterized by their shallow burial, thin thickness, high viscosity, and scattered distribution. After years of steam injection development, several issues have emerged, including a highly comprehensive water cut in the reservoir and serious steam channeling. Therefore, there is an urgent need to change the development approach to enhance crude oil recovery. It has been discovered that developing heavy oil reservoirs through nitrogen foam-assisted steam flooding can effectively address the challenges encountered in pure steam development. This paper takes H Oilfield Block A as a case study, analyzes the geological characteristics and development status of the reservoir in this block, and predicts the recovery of steam injection development in this block using the injection-production characteristic curve method. Furthermore, by establishing a reservoir geological model and fitting it to the historical behavior of the target reservoir, the nitrogen foam-assisted steam flooding injection and production parameters were optimized. The optimal parameters are as follows: optimal steam injection intensity of 2.0 t/(d·ha·m), optimal production/injection ratio of 1.2:1, optimal nitrogen foam slug injection volume of 0.15 PV, optimal nitrogen/steam ratio of 2:1, and intermittent injection between 3 and 4 foam slugs. It is anticipated that this optimized scheme will result in a predicted increase in final recovery of 13.55%. The findings of this study hold significant importance in guiding the application of nitrogen foam-assisted steam flooding in shallow and thin heavy oil reservoirs. Full article
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15 pages, 3862 KiB  
Article
Production of Bio-Based Polyol from Coconut Fatty Acid Distillate (CFAD) and Crude Glycerol for Rigid Polyurethane Foam Applications
by Ma. Louella D. Salcedo, Christine Joy M. Omisol, Anthony O. Maputi, Dave Joseph E. Estrada, Blessy Joy M. Aguinid, Dan Michael A. Asequia, Daisy Jane D. Erjeno, Glenn Apostol, Henry Siy, Roberto M. Malaluan, Arnold C. Alguno, Gerard G. Dumancas and Arnold A. Lubguban
Materials 2023, 16(15), 5453; https://doi.org/10.3390/ma16155453 - 3 Aug 2023
Cited by 6 | Viewed by 4360
Abstract
This study propounds a sustainable alternative to petroleum-based polyurethane (PU) foams, aiming to curtail this nonrenewable resource’s continued and uncontrolled use. Coconut fatty acid distillate (CFAD) and crude glycerol (CG), both wastes generated from vegetable oil processes, were utilized for bio-based polyol production [...] Read more.
This study propounds a sustainable alternative to petroleum-based polyurethane (PU) foams, aiming to curtail this nonrenewable resource’s continued and uncontrolled use. Coconut fatty acid distillate (CFAD) and crude glycerol (CG), both wastes generated from vegetable oil processes, were utilized for bio-based polyol production for rigid PU foam application. The raw materials were subjected to catalyzed glycerolysis with alkaline-alcohol neutralization and bleaching. The resulting polyol possessed properties suitable for rigid foam application, with an average OH number of 215 mg KOH/g, an acid number of 7.2983 mg KOH/g, and a Gardner color value of 18. The polyol was used to prepare rigid PU foam, and its properties were determined using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis/derivative thermogravimetric (TGA/DTA), and universal testing machine (UTM). Additionally, the cell foam morphology was investigated by scanning electron microscope (SEM), in which most of its structure revealed an open-celled network and quantified at 92.71% open-cell content using pycnometric testing. The PU foam thermal and mechanical analyses results showed an average compressive strength of 210.43 kPa, a thermal conductivity of 32.10 mW·m−1K−1, and a density of 44.65 kg·m−3. These properties showed its applicability as a type I structural sandwich panel core material, thus demonstrating the potential use of CFAD and CG in commercial polyol and PU foam production. Full article
(This article belongs to the Section Polymeric Materials)
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29 pages, 6695 KiB  
Article
Polyols and Polyurethane Foams Based on Water-Soluble Chitosan
by Anna Maria Strzałka and Jacek Lubczak
Polymers 2023, 15(6), 1488; https://doi.org/10.3390/polym15061488 - 16 Mar 2023
Cited by 12 | Viewed by 4017
Abstract
At present, majority of polyols used in the synthesis of polyurethane foams are of petrochemical origin. The decreasing availability of crude oil imposes the necessity to convert other naturally existing resources, such as plant oils, carbohydrates, starch, or cellulose, as substrates for polyols. [...] Read more.
At present, majority of polyols used in the synthesis of polyurethane foams are of petrochemical origin. The decreasing availability of crude oil imposes the necessity to convert other naturally existing resources, such as plant oils, carbohydrates, starch, or cellulose, as substrates for polyols. Within these natural resources, chitosan is a promising candidate. In this paper, we have attempted to use biopolymeric chitosan to obtain polyols and rigid polyurethane foams. Four methods of polyol synthesis from water-soluble chitosan functionalized by reactions of hydroxyalkylation with glycidol and ethylene carbonate with variable environment were elaborated. The chitosan-derived polyols can be obtained in water in the presence of glycerol or in no-solvent conditions. The products were characterized by IR, 1H-NMR, and MALDI-TOF methods. Their properties, such as density, viscosity, surface tension, and hydroxyl numbers, were determined. Polyurethane foams were obtained from hydroxyalkylated chitosan. The foaming of hydroxyalkylated chitosan with 4,4′-diphenylmethane diisocyanate, water, and triethylamine as catalysts was optimized. The four types of foams obtained were characterized by physical parameters such as apparent density, water uptake, dimension stability, thermal conductivity coefficient, compressive strength, and heat resistance at 150 and 175 °C. It has been found that the obtained materials had most of the properties similar to those of classic rigid polyurethane foams, except for an increased thermal resistance up to 175 °C. The chitosan-based polyols and polyurethane foams obtained from them are biodegradable: the polyol is completely biodegraded, while the PUF obtained thereof is 52% biodegradable within 28 days in the soil biodegradation oxygen demand test. Full article
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18 pages, 24941 KiB  
Article
Feasibility and Mechanism of Deep Heavy Oil Recovery by CO2-Energized Fracturing Following N2 Stimulation
by Shuaishuai Sun, Yongbin Wu, Xiaomei Ma, Pengcheng Liu, Fujian Zhang, Peng Liu and Xiaokun Zhang
Energies 2023, 16(3), 1161; https://doi.org/10.3390/en16031161 - 20 Jan 2023
Cited by 3 | Viewed by 1860
Abstract
There are large, heavy oil reserves in Block X of the Xinjiang oilfields, China. Due to its large burial depth (1300 m) and low permeability (26.0 mD), the traditional steam-injection technology cannot be used to obtain effective development benefits. This paper conducts experimental [...] Read more.
There are large, heavy oil reserves in Block X of the Xinjiang oilfields, China. Due to its large burial depth (1300 m) and low permeability (26.0 mD), the traditional steam-injection technology cannot be used to obtain effective development benefits. This paper conducts experimental and simulation research on the feasibility and mechanism of CO2-energized fracturing of horizontal wells and N2 foam huff-n-puff in deep heavy oil reservoirs with low permeability in order to further explore the appropriate production technology. The foaming volume of the foaming agent at different concentrations and the oil displacement effect of N2 foam at different gas/liquid ratios were compared by the experiments. The results show that a high concentration of foaming agent mixed with crude oil is more conducive to increasing the foaming volume and extending the half-life, and the best foaming agent concentration is 3.0∼4.0%. The 2D micro-scale visualization experiment results show that N2 foam has a good selective blocking effect, which increases the sweep area. The number of bubbles per unit area increases as the gas/liquid ratio increases, with 3.0∼5.0 being the optimal gas/liquid ratio. Numerical simulation results show that, when CO2-energized fracturing technology takes into account the advantages of fracturing and crude oil viscosity reduction by CO2 dissolution, the phased oil recovery factor in the primary production period can reach approximately 13.7%. A solvent pre-slug with N2 foam huff-n-puff technology is applied to improve oil recovery factor following primary production for 5∼6 years, and the final oil recovery factor can reach approximately 35.0%. The methodology formulated in this study is particularly significant for the effective development of this oil reservoir with deeply buried depth and low permeability, and would also guide the recovery of similar oil deposits. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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16 pages, 4123 KiB  
Article
Hemp Seed Oil and Oilseed Radish Oil as New Sources of Raw Materials for the Synthesis of Bio-Polyols for Open-Cell Polyurethane Foams
by Krzysztof Polaczek and Maria Kurańska
Materials 2022, 15(24), 8891; https://doi.org/10.3390/ma15248891 - 13 Dec 2022
Cited by 14 | Viewed by 2397
Abstract
We report on the development of open-cell polyurethane foams based on bio-polyols from vegetable oils: hemp seed oil, oilseed radish oil, rapeseed oil and used rapeseed cooking oil. The crude oils were pressed from seeds and subjected to an optimal solvent-free epoxidation process. [...] Read more.
We report on the development of open-cell polyurethane foams based on bio-polyols from vegetable oils: hemp seed oil, oilseed radish oil, rapeseed oil and used rapeseed cooking oil. The crude oils were pressed from seeds and subjected to an optimal solvent-free epoxidation process. Bio-polyols were obtained by a ring-opening reaction using diethylene glycol and tetrafluoroboric acid as catalysts. The resultant foams were analysed in terms of their apparent density, thermal conductivity coefficient, mechanical strength, closed cell content, short-term water absorption and water vapour permeability, while their morphology was examined using scanning electron microscopy. It was found that regardless of the properties of the oils, especially the content of unsaturated bonds, it was possible to obtain bio-polyols with very similar properties. The foams were characterized by apparent densities ranging from 11.2 to 12.1 kg/m3, thermal conductivity of <39 mW/m∙K, open cell contents of >97% and high water vapour permeability. Full article
(This article belongs to the Special Issue Novel Resin Composites and Biomaterials)
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16 pages, 2719 KiB  
Article
Biobased Castor Oil-Based Polyurethane Foams Grafted with Octadecylsilane-Modified Diatomite for Use as Eco-Friendly and Low-Cost Sorbents for Crude Oil Clean-Up Applications
by Helanka J. Perera, Anjali Goyal, Saeed M. Alhassan and Hussain Banu
Polymers 2022, 14(23), 5310; https://doi.org/10.3390/polym14235310 - 5 Dec 2022
Cited by 9 | Viewed by 3667
Abstract
Herein we report the synthesis and characterization of novel castor oil-based polyurethane (PU) foam functionalized with octadecyltrichlorosilane (C18)-modified diatomaceous earth (DE) particles, exhibiting superior hydrophobicity and oil adsorption, and poor water absorption, for use in effective clean-up of crude oil spillage in water [...] Read more.
Herein we report the synthesis and characterization of novel castor oil-based polyurethane (PU) foam functionalized with octadecyltrichlorosilane (C18)-modified diatomaceous earth (DE) particles, exhibiting superior hydrophobicity and oil adsorption, and poor water absorption, for use in effective clean-up of crude oil spillage in water bodies. High-performance and low-cost sorbents have a tremendous attraction in oil spill clean-up applications. Recent studies have focused on the use of castor oil as a significant polyol that can be used as a biodegradable and eco-friendly raw material for the synthesis of PU. However, biobased in-house synthesis of foam modified with C18-DE particles has not yet been reported. This study involves the synthesis of PU using castor oil, further modification of castor oil-based PU using C18 silane, characterization studies and elucidation of oil adsorption capacity. The FTIR analysis confirmed the fusion of C18 silane particles inside the PU skeleton by adding the new functional group, and the XRD study signified the inclusion of crystalline peaks in amorphous pristine PU foam owing to the silane cross-link structure. Thermogravimetric analysis indicated improvement in thermal stability and high residual content after chemical modification with alkyl chain moieties. The SEM and EDX analyses showed the surface’s roughness and the incorporation of inorganic and organic elements into pristine PU foam. The contact angle analysis showed increased hydrophobicity of the modified PU foams treated with C18-DE particles. The oil absorption studies showed that the C18-DE-modified PU foam, in comparison with the unmodified one, exhibited a 2.91-fold increase in the oil adsorption capacity and a 3.44-fold decrease in the water absorbing nature. From these studies, it is understood that this novel foam can be considered as a potential candidate for cleaning up oil spillage on water bodies. Full article
(This article belongs to the Special Issue Functional Polymer Foam and Composite Materials)
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