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12 pages, 6488 KB  
Article
Utilization of Municipal Solid Waste Ash in Concrete Blends in Israel Part B: Combustion in a Semi-Industrial Incinerator
by Sarit Nov, Shay Barak, Haim Cohen and Yaniv Knop
Materials 2026, 19(13), 2686; https://doi.org/10.3390/ma19132686 (registering DOI) - 23 Jun 2026
Viewed by 52
Abstract
This study (Part B) examines the potential utilization of municipal solid waste (MSW) ash, produced in a semi-industrial incinerator in Israel, as a partial substitute for cement and natural sand in industrial concrete mixtures. The ash was produced at the temperature range 600–850 [...] Read more.
This study (Part B) examines the potential utilization of municipal solid waste (MSW) ash, produced in a semi-industrial incinerator in Israel, as a partial substitute for cement and natural sand in industrial concrete mixtures. The ash was produced at the temperature range 600–850 °C, and the ash was characterized using XRD and SEM to determine its mineralogical composition and morphology. The results indicate that ash composition is dominated by calcium-rich phases, with hatrurite (Ca3SiO5) representing approximately 51–66 wt.% of the identified crystalline phases, along with calcite, MgO, and silica phases. The ash consists of irregular, porous particles with a broad distribution. Concrete performance was evaluated in both fresh and hardened states. In terms of fresh concrete properties, it is observed that concrete containing ash showed improved workability, better workability retention, and better concrete density compared to concrete without ash. In terms of hardened concrete properties, the use of MSW ash as a partial sand replacement preserved the mechanical performance of the concrete, with compressive strength remaining within approximately 2% of the reference mixture. These findings suggest that semi-industrially produced MSW ash is more suitable as a fine aggregate replacement than as a supplementary cementitious material and represents a promising route for reducing landfill disposal and promoting circular economy practices in the construction industry. Full article
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48 pages, 101839 KB  
Article
WMN: A Multi-Scale Nested Mixture-of-Experts-Based Method for High-Resolution Remote-Sensing Solid Waste Site Extraction and Monitoring
by Kaiqi Wang, Jianhua Liu, Chen Li and Bing Yu
Appl. Sci. 2026, 16(12), 6259; https://doi.org/10.3390/app16126259 (registering DOI) - 22 Jun 2026
Viewed by 237
Abstract
Accurate and automated extraction of solid waste sites from remote-sensing imagery constitutes a pivotal demand for contemporary environmental regulation and risk mitigation. However, in high-resolution remote-sensing imagery, solid waste sites are typically represented as a single semantic image object (SIO), which is composed [...] Read more.
Accurate and automated extraction of solid waste sites from remote-sensing imagery constitutes a pivotal demand for contemporary environmental regulation and risk mitigation. However, in high-resolution remote-sensing imagery, solid waste sites are typically represented as a single semantic image object (SIO), which is composed of multiple physical image parcels (PIPs) exhibiting significant variations in scale, morphology, and spectral properties. This intrinsic heterogeneity substantially increases the complexity and uncertainty of multi-class site identification. To address this challenge, this paper proposes WasteMOE Net (WMN), which is developed based on the core concept of modeling the SIO–PIP relationship. WMN adopts a heterogeneous expert selection mechanism combined with a nested mixture-of-experts architecture. It thus enables adaptive perception of complex PIPs across diverse scenarios and their integrated discrimination at the SIO level. In addition, by incorporating the explicit nonlinear representation capability of the KAN network, WMN effectively improves multi-class recognition accuracy while maintaining computational efficiency. Furthermore, this study constructs a high-resolution solid waste site dataset in accordance with the SIO–PIP-aware annotation principle, encompassing five representative categories: tailings ponds (TP), construction spoil sites (CSS), landfill sites (LS), garbage dump sites (GDS), and excavation sites (ES). Experimental results show that WMN achieves mAP50 values of 74.2% (GDS), 63.5% (CSS), 80.9% (ES), 85.4% (TP), and 83.1% (LS) in detection tasks, and 75.4%, 64.1%, 83.0%, 86.7%, and 84.1% for the corresponding categories in segmentation tasks. It achieves competitive performance compared with state-of-the-art methods in both tasks. Further, in a real-world application over Loudi City, China, WMN completed the processing of a 490.67 km2 area within 1.34 h. The recognition accuracies for GDS and ES reached 54.8% and 65.3%, respectively. Finally, the proposed method has been successfully integrated into a GIS-based solid waste pollution risk prevention system, which markedly boosts the overall efficiency of environmental monitoring and on-site inspections. Full article
(This article belongs to the Section Environmental Sciences)
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22 pages, 1133 KB  
Review
Green Solvent-Based Approaches for Volatile Fatty Acid Production and Recovery from Organic Waste
by Juan Feng, Can Liu, Yuxuan Zhang and Jian Shi
Fermentation 2026, 12(6), 288; https://doi.org/10.3390/fermentation12060288 (registering DOI) - 17 Jun 2026
Viewed by 289
Abstract
Volatile fatty acids (VFAs) are essential precursors in chemical synthesis for various chemicals, polymers, pharmaceuticals, and fragrance compounds. Acidogenic anaerobic digestion (or arrested methanogenesis) is a promising method to stabilize organic wastes and convert them to value-added products such as VFAs. However, the [...] Read more.
Volatile fatty acids (VFAs) are essential precursors in chemical synthesis for various chemicals, polymers, pharmaceuticals, and fragrance compounds. Acidogenic anaerobic digestion (or arrested methanogenesis) is a promising method to stabilize organic wastes and convert them to value-added products such as VFAs. However, the VFAs’ accumulation could in turn suppress the fermentation process through product inhibition and limit the titer of VFA in the digestate. Therefore, in situ separation and recovery of VFAs from the fermentate is crucial to constructing an effective continuous VFA-producing system. Recent research has been dedicated to addressing these issues and advancing the utilization of biobased VFAs, particularly through process-intensified strategies employing novel green solvents such as natural deep eutectic solvents. Furthermore, in situ conversion of VFAs into esters is another potential strategy for VFA removal. However, VFA esterification in an aqueous medium is challenging due to the abundant water driving the reaction toward hydrolysis. Recent advances in free or immobilized enzyme catalysis in solvents have demonstrated improved ester yield by providing a hydrophobic space for the esterification reaction in aqueous solution. In this review, we present an overview of critical aspects on the state-of-the-art of green solvent-based process intensification strategies, including feedstock selection and pretreatment, operating condition optimization, advances in membrane- and solvent-based recovery methods, and biocatalytic in situ esterification. Lastly, we provide perspectives toward cost-effective, continuous, high-solid, environmental-benign, and industrial-relevant VFA production applications. Full article
(This article belongs to the Special Issue Advanced Bioconversion and Valorization of Organic Solid Waste)
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29 pages, 4993 KB  
Article
GIS-Based Suitability Evaluation and Layout Optimization of Temporary Disaster Waste Storage Sites During Rainstorm Disasters: A Case Study of Mentougou District, Beijing
by Ying Li, Wenhui Fan, Yao Qu, Haoxiang Chen and Ajuan Yuan
Sustainability 2026, 18(12), 6154; https://doi.org/10.3390/su18126154 - 15 Jun 2026
Viewed by 308
Abstract
Frequent heavy rainstorm disasters have led to the need for temporary storage of large quantities of heterogeneous disaster-related solid waste within a short period, making temporary storage an important issue in the construction and optimization of the urban comprehensive urban emergency management systems. [...] Read more.
Frequent heavy rainstorm disasters have led to the need for temporary storage of large quantities of heterogeneous disaster-related solid waste within a short period, making temporary storage an important issue in the construction and optimization of the urban comprehensive urban emergency management systems. This study takes the “23·7” catastrophic rainstorm event in Mentougou District, an area prone to rainstorm disasters in Beijing, as a case study and develops an auxiliary decision-making model for site selection that integrates estimates of construction waste and household goods waste, an “initial selection—screening—optimization” suitability evaluation, and the optimization of spatial layout optimization. By combining the spatial analysis method of the Geographic Information System (GIS), an evaluation index system covering natural geography, ecological environment, and socio-economic factors was constructed. An integrated AHP–EWM model was constructed, merging the expert-driven, subjective weighting of the Analytic Hierarchy Process with the objective, data-derived weighting of the Entropy Weight Method to determine indicator weights. The suitability distribution for site selection was studied by combining the multi-factor weighted overlay model, and the area most suitable for construction of Temporary Disaster Waste Storage Sites (TDWSSs), accounting for 4.51% of the total area, was identified. Subsequently, multiple constraints—including ecological protection redlines and minimum area requirements—were superimposed to exclude non-compliant areas. Ultimately, a combined optimization model integrating the minimum facility location model, maximum coverage model, and minimum impedance model was constructed, and the optimal site selection scheme was determined via ArcGIS. The results show that, when seven TDWSSs are considered, the coverage rate of administrative villages within the 20 km transportation service range reaches 97.38%. The results also indicate that, when the number of TDWSSs exceeds eight, the increase in the coverage rate tends to be moderate and the optimization space is limited, indicating that the layout scheme with seven TDWSSs is close to the regional optimal solution. This framework provides crucial guidance for post-rainstorm TDWSS planning and layout optimization. Full article
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12 pages, 2765 KB  
Article
A Simplified Whole-Plant Model to Predict Biosorption in a High-Rate Biological Contactor—Activated Sludge Process
by Tiow Ping Wong, Roger W. Babcock, Theodore Uekawa and Joachim Schneider
Water 2026, 18(12), 1472; https://doi.org/10.3390/w18121472 - 15 Jun 2026
Viewed by 248
Abstract
The high-rate biological contactor (HRBC) is an enhanced-primary, biosorption-based, carbon-diversion wastewater treatment process with short hydraulic retention time (HRT), short solids retention time (SRT), low dissolved oxygen (DO), and high food-to-microorganism ratio (F/M). This paper presents modifications to a commercial full-plant wastewater biodegradation [...] Read more.
The high-rate biological contactor (HRBC) is an enhanced-primary, biosorption-based, carbon-diversion wastewater treatment process with short hydraulic retention time (HRT), short solids retention time (SRT), low dissolved oxygen (DO), and high food-to-microorganism ratio (F/M). This paper presents modifications to a commercial full-plant wastewater biodegradation model using extracellular polymeric substances (EPS) in waste activated sludge (WAS) to simulate pilot test biosorption data. Bench-scale HRBC tests found that each mg of EPS as COD (CODEPS) biosorbed 1.02 mg sCOD contained in raw wastewater. The fraction of AS organics identified as EPS in terms of COD was 37% in a conventional AS (CAS), 33% in a trickling filter-solids contact (TF/SC), and 18% in a membrane bioreactor (MBR). The modeling process used stoichiometry equations to convert EPS from its constituent concentrations (carbohydrates, proteins, humic acids, uronic acids) into COD. The conversion did not alter the finding that the normalized total EPS showed a positive relationship with soluble chemical oxygen demand sCOD biosorption with a 0.91 coefficient of determination. The modified commercial biodegradation model gave a maximum error of −12.6% when simulating pilot-scale results, and 80% of all data points were less than ±10% error. The modified model predicted 16% sCOD biosorption by EPS using the design data for a full-scale HRBC facility currently under construction. Full article
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32 pages, 10290 KB  
Article
Preparation and Performance of Foam Lightweight Soil Synergistically Modified by Aeolian Sand and Oil Sludge Pyrolysis Residue for Desert Applications
by Bin Wang, Kaiyuan Wang, Jie Liu, Zheng Lu, Keqi Ren and Shiyu Zhu
Materials 2026, 19(12), 2527; https://doi.org/10.3390/ma19122527 - 11 Jun 2026
Viewed by 182
Abstract
The scarcity of natural aggregates and the accumulation of oil sludge in desert regions pose critical challenges for highway construction. Although aeolian sand and oil sludge pyrolysis residue have been studied individually as construction materials, their combined use in foamed lightweight soil remains [...] Read more.
The scarcity of natural aggregates and the accumulation of oil sludge in desert regions pose critical challenges for highway construction. Although aeolian sand and oil sludge pyrolysis residue have been studied individually as construction materials, their combined use in foamed lightweight soil remains unexplored. This study addresses this gap by developing a novel foamed lightweight soil termed SOFS, which is created through the synergistic modification of aeolian sand and oil sludge pyrolysis residue. A six-factor, five-level orthogonal array (L25) was employed to systematically investigate the effects of residue content, sand content, foam-to-slurry ratio, foaming agent dilution, water-to-solid ratio, and mixing time. The evaluated properties included physical properties (fluidity and wet density), mechanical properties (compressive, splitting tensile, and flexural strength), and durability (wet–dry and freeze–thaw resistance). Scanning electron microscopy was used to examine the microstructural mechanisms. Variance and range analysis identified the optimal mixture, designated H14, which achieved 28-day compressive, splitting tensile, and flexural strengths of 3.75 MPa, 2.21 MPa, and 0.9 MPa, respectively, thereby meeting desert roadbed requirements. Compared with conventional materials, H14 exhibited superior durability, with strength losses of only 16.3% in compressive strength and 19.1% in splitting tensile strength after 25 cycles. Microstructural analysis revealed a dense C-S-H gel network encapsulating the solid waste particles, with nanoscale Al- and Cl-rich crystalline phases observed at interfacial pores—a phenomenon that has rarely been documented in previous studies. These findings provide a theoretical and technical foundation for solid waste valorization and the development of sustainable desert infrastructure. Full article
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24 pages, 3604 KB  
Article
Design and Safety Simulation of the Integrated Ventilation System for “Excavation–Backfilling–Retention” of Inter-Section Coal Pillar and Gate Roads
by Bingchao Zhao, Jin Ren, Shenglin He, Yufeng Guo, Wenshuo Yuan, Liang Ren and Zhen Zhang
Appl. Sci. 2026, 16(11), 5714; https://doi.org/10.3390/app16115714 - 5 Jun 2026
Viewed by 165
Abstract
Traditional coal mining methods have led to prominent issues of coal resource waste and large-scale solid waste emissions. The integrated “excavation–backfilling–retention” mining technology for inter-section coal pillars and gate roads is one of the key technologies to solve these problems. However, the excavation [...] Read more.
Traditional coal mining methods have led to prominent issues of coal resource waste and large-scale solid waste emissions. The integrated “excavation–backfilling–retention” mining technology for inter-section coal pillars and gate roads is one of the key technologies to solve these problems. However, the excavation and mining process associated with this technology imposes higher requirements on the ventilation system. Aiming at addressing the ventilation challenges existing during the implementation of the “excavation–backfilling–retention” method, research on ventilation safety assurance technology for inter-section coal pillars was carried out. Using COMSOL5.5 software, a full-stage ventilation system design model was constructed, adopting a ventilation mode that combines full-air-pressure ventilation with auxiliary local ventilation. The dynamic variation characteristics of the ventilation system under the “excavation–backfilling–retention” method and its capability to prevent and control the risks of O2 and CO gas accumulation and coal spontaneous combustion were studied. The results show that during the bypass excavation period, the air supply from the auxiliary fan is sufficient, and during the excavation period for the two gate roads, due to the increased ventilation distance, insufficient airflow occurs near the heading face, accompanied by temperature rise, O2 concentration decrease, and local CO accumulation, posing risks of coal spontaneous combustion and toxic gas accumulation. During the inter-section coal pillar excavation period and the cyclic operation period, after the full-air-pressure ventilation system is established, the airflow becomes stable, ventilation resistance decreases, and both temperature and gas concentrations are controlled within safe limits. However, in the corner areas, auxiliary local ventilation measures are still required due to insufficient O2 and CO accumulation. The study verifies the feasibility and safety of the integrated “excavation–backfilling–retention” ventilation system, providing a safe ventilation approach for the integrated mining method and supporting the green mining of coal mines and the synergistic development of coal-based solid waste resource utilization. Full article
(This article belongs to the Topic Advances in Mining and Geotechnical Engineering)
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23 pages, 2215 KB  
Article
Multi-Step Prediction of CO2 Emission Concentration in the Municipal Solid Waste Incineration Process
by Zi Wang, Jian Tang, Loai Aljerf and Tianzheng Wang
Appl. Sci. 2026, 16(11), 5504; https://doi.org/10.3390/app16115504 - 1 Jun 2026
Viewed by 269
Abstract
The municipal solid waste incineration (MSWI) process plays a vital role in promoting ecological civilization and sustainable development. Accurate multi-step CO2 prediction in MSWI is particularly difficult due to complex combustion dynamics and highly non-stationary emission patterns, with current models often failing [...] Read more.
The municipal solid waste incineration (MSWI) process plays a vital role in promoting ecological civilization and sustainable development. Accurate multi-step CO2 prediction in MSWI is particularly difficult due to complex combustion dynamics and highly non-stationary emission patterns, with current models often failing to capture both linear and nonlinear relationships effectively. To address these limitations, this study proposes a novel hybrid approach combining autoregressive integrated moving average (ARIMA) and long short-term memory (LSTM) models, optimized through Bayesian optimization (BO), chosen for its sample efficiency and ability to handle noisy objective functions in high-dimensional parameter spaces. This method first defines the search space and acquisition function and then integrates the predicted values of the ARIMA linear model and the LSTM nonlinear model to construct the objective function and finally obtains the optimal combination of hyperparameters. Based on the measured data of a MSWI power plant in Beijing, the verification shows that the RMSE of the model is reduced to 0.1856 and the MAE is reduced to 0.1453, which are reduced by 10.3% and 11.9%, respectively, compared with the baseline model LSTM. This hybrid approach to BO proved to be particularly effective for MSWI plants with variable waste composition and frequent operational changes, and for modeling data containing both linear and nonlinear mappings. The framework’s generalizability suggests promising applications for other environmental prediction tasks requiring combined linear-nonlinear modeling, while future work could explore its extension to multi-pollutant forecasting systems and intelligent emission reduction control. Full article
(This article belongs to the Section Applied Industrial Technologies)
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20 pages, 4267 KB  
Article
Effect of Steel Slag Content on the Performance and Hydration Mechanism of Phosphogypsum–Steel Slag–Fly Ash All-Solid-Waste Binders
by Di Liu, Yazhou Wang, Binbin Zhang and Yu Ma
Materials 2026, 19(11), 2249; https://doi.org/10.3390/ma19112249 - 26 May 2026
Viewed by 352
Abstract
To promote the synergistic utilization of phosphogypsum (PG), steel slag (SS), and fly ash (FA), a ternary all-solid-waste binder, namely PG-SS-FA cementitious material (PSA), was prepared. The effects of SS content on workability, setting behavior, mechanical properties, hydration products, pore structure, and microstructure [...] Read more.
To promote the synergistic utilization of phosphogypsum (PG), steel slag (SS), and fly ash (FA), a ternary all-solid-waste binder, namely PG-SS-FA cementitious material (PSA), was prepared. The effects of SS content on workability, setting behavior, mechanical properties, hydration products, pore structure, and microstructure were systematically investigated. The results showed that increasing SS content continuously reduced the fluidity of PSA, while the setting time first shortened and then increased. The fastest setting was observed at 40% SS, with initial and final setting times of 126 and 321 min, respectively. Increasing SS from 20% to 40% enhanced the hydration reaction, promoted the formation of AFt and C-(A)-S-H gel, reduced residual unreacted phases, and refined the pore structure, resulting in the highest compressive and flexural strengths for M40. However, further increasing SS to 60% and 80% reduced the fly ash proportion and limited the sustained supply of reactive Si/Al species, despite increasing Ca2+ availability and alkalinity, thereby restricting later-age gel accumulation and pore refinement and ultimately weakening mechanical performance. Overall, the performance evolution of PSA is governed by the coupled effects of alkali/Ca supply from SS, sulfate supply from PG, and reactive Si/Al supply from FA. The optimal performance at 40% SS is attributed to the synergistic construction of an AFt framework and continuous pore filling by C-(A)-S-H gel. Full article
(This article belongs to the Section Construction and Building Materials)
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19 pages, 25039 KB  
Article
Synergistic CO2 Mineralization and Performance Optimization of FA-CS-PG Ternary Solid Waste System
by Jiayao Zhang, Qingping Wang, Zhiwei Cheng and Luyao Wang
Materials 2026, 19(10), 2145; https://doi.org/10.3390/ma19102145 - 20 May 2026
Viewed by 357
Abstract
In recent years, there has been an urgent need for integrated solutions to synergistically manage industrial solid waste stockpiling and CO2 emissions. Single-component solid waste mineralization, such as those using only fly ash (FA) or carbide slag (CS), often encounters performance bottlenecks, [...] Read more.
In recent years, there has been an urgent need for integrated solutions to synergistically manage industrial solid waste stockpiling and CO2 emissions. Single-component solid waste mineralization, such as those using only fly ash (FA) or carbide slag (CS), often encounters performance bottlenecks, typically characterized by a compressive strength of less than 2 MPa and a carbonation efficiency of under 10%. Furthermore, a systematic quantitative understanding of the synergistic interactions within multi-component systems remains absent. This study employs Response Surface Methodology to investigate the interactive effects of solid waste ratios, the water-to-solid ratio, and alkali content, aiming to elucidate the synergistic mineralization mechanism and overcome the bottlenecks of single solid waste mineralization. Under optimized conditions—specifically, 34% CS, 30% phosphogypsum (PG), a water-to-solid ratio of 0.48, and an alkali content of 27%—the system achieved a 7-day compressive strength of 3.5 MPa and a CO2 mineralization efficiency of approximately 16%, representing a significant improvement over typical single solid waste mineralization materials. Microstructural and spectroscopic analyses indicate that CS serves a dual function as both a calcium source for CaCO3 precipitation and an alkaline activator for FA. FA constructs a dense aluminosilicate network via pozzolanic reactions, while SO42− released from PG promotes the formation of ettringite, facilitating efficient pore filling and early strength development. Additionally, it was observed that surface pores were filled with more products compared to the interior, forming a gradient pore structure that is dense on the outside and sparse on the inside. The AFt and silicate gel were identified as the key microstructural driver for the performance enhancement. This study not only explores the ternary synergistic mechanism of FA, CS, and PG but also provides a viable pathway for developing high-performance solid waste-based mineralization materials that combine mechanical properties with efficient CO2 sequestration. Full article
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27 pages, 20183 KB  
Article
Piezoresistive Sensing Performance of Smart Layer in Multi-Material 3D-Printed Reinforced Cementitious Beams
by Han Liu, Israel Sousa, Shelby E. Doyle, Antonella D’Alessandro, Filippo Ubertini and Simon Laflamme
Sensors 2026, 26(10), 3204; https://doi.org/10.3390/s26103204 - 19 May 2026
Viewed by 431
Abstract
3D concrete printing (3DP) enables automated construction with reduced material waste and enhanced geometric flexibility. However, its structural performance remains sensitive to anisotropy, mix design, and printing parameters, thereby complicating quality control. Self-sensing cementitious materials provide a promising approach by enabling intrinsic strain [...] Read more.
3D concrete printing (3DP) enables automated construction with reduced material waste and enhanced geometric flexibility. However, its structural performance remains sensitive to anisotropy, mix design, and printing parameters, thereby complicating quality control. Self-sensing cementitious materials provide a promising approach by enabling intrinsic strain monitoring during fabrication and service. In this study, a hybrid multi-material printing strategy was developed using a conductive cement-based mix incorporating graphite (G), milled carbon microfibers (MCMF), and chopped carbon microfibers (CCMF), alongside a plain cement-based matrix. Based on percolation analysis, an optimal composition of 2 wt.% G, 0.25 wt.% MCMF, and 0.0625 wt.% CCMF was selected. Reinforced beam specimens were fabricated with the conductive material embedded in either the tensile (bottom) or compressive (top) region, combined with two internal architectures: diagonal infill and solid-base configuration. Four configurations were defined: Pattern 1 (bottom/diagonal), Pattern 2 (bottom/solid-base), Pattern 3 (top/diagonal), and Pattern 4 (top/solid-base). Cyclic three-point bending tests with spatially distributed electrical measurements were conducted to evaluate the electromechanical response in the elastic range. Specimens with the conductive layer located in the tensile region (Patterns 1 and 2) consistently exhibited higher gauge factors than those in the compressive region (Patterns 3 and 4). Pattern 2 exhibited the best sensing performance, with an average gauge factor of 556 and SNR of 31. Across all configurations, SNR decreased with increasing electrode spacing, with reductions of up to 31.0%, demonstrating the effect of current path length on sensing performance. Full article
(This article belongs to the Special Issue Novel Sensor Technologies for Civil Infrastructure Monitoring)
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25 pages, 5657 KB  
Article
Fe-Based Ternary Geopolymer Pervious Subgrade Material: Mechanical Performance, Reaction Mechanism, and Sustainability Assessment
by Xian Wu, Zhan Chen, Xian Zhou, Yinhang Xu, Zhen Hu and Zheng Fang
Processes 2026, 14(10), 1607; https://doi.org/10.3390/pr14101607 - 15 May 2026
Viewed by 292
Abstract
This study develops a ternary Fe-based geopolymer system composed of metakaolin (MK), red mud (RM), and fly ash (FA) for the preparation of sustainable water-retaining subgrade materials for sponge-city roadbed applications. Unlike conventional formulations primarily designed for structural strength or rapid permeability, the [...] Read more.
This study develops a ternary Fe-based geopolymer system composed of metakaolin (MK), red mud (RM), and fly ash (FA) for the preparation of sustainable water-retaining subgrade materials for sponge-city roadbed applications. Unlike conventional formulations primarily designed for structural strength or rapid permeability, the proposed MK–FA–RM system was designed to improve water-storage capacity while maintaining adequate mechanical support and environmental compatibility. In this ternary system, MK provides highly reactive aluminosilicate species for geopolymer network formation, RM introduces Fe-bearing phases and enhances industrial solid-waste utilization, and FA contributes to particle packing, workability, and resource efficiency. A constrained ternary mixture design implemented using Design-Expert software was adopted to optimize precursor proportions. Within the investigated compositional range, the fitted first-order mixture model showed acceptable statistical adequacy for preliminary composition screening (R2 = 0.86). The optimal blend (60% MK, 30% RM, and 10% FA) achieved a 7-day compressive strength of 8.37 MPa and a water retention rate of 35.3% under ambient curing conditions, satisfying the strength requirement considered for the target subgrade/base-layer application. Microstructural and phase analyses suggest that the synergistic interaction of the three precursors promoted Fe-modified aluminosilicate gel formation together with conventional geopolymer gel products, while improving matrix continuity and preserving interconnected pore space for water storage. This multiscale structural effect helps explain how the material achieved a balance between water retention capacity and mechanical support. Under the tested conditions, the material maintained acceptable residual strength after short-term exposure to water, acid, and sulfate-containing solutions. Life-cycle assessment indicated a 70% reduction in CO2 emissions compared with ordinary Portland cement, while pilot-scale cost analysis showed a 39% lower production cost than MetaMax-based geopolymer materials. Pilot-scale application further demonstrated the constructability and water-regulation potential of the material in practical environments. Overall, the proposed ternary Fe-based geopolymer demonstrates that Fe-rich industrial wastes can be engineered into low-carbon and economically viable water-retaining subgrade materials that balance hydraulic regulation, structural adequacy, and sustainability. Nevertheless, long-term durability, cyclic loading performance, and direct nanoscale characterization of Fe-bearing gel evolution still require further investigation. Full article
(This article belongs to the Special Issue Processing and Applications of Polymer Composite Materials)
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25 pages, 2729 KB  
Review
Research Progress in the Detoxification and Resource Utilization of Chromium Slag: Recovery Technologies, Large-Scale Utilization, and Emerging Challenges—A Review
by Bin Wang, Jianjun Gao, Feng Wang, Yue Yu and Yuanhong Qi
Materials 2026, 19(10), 2054; https://doi.org/10.3390/ma19102054 - 14 May 2026
Viewed by 404
Abstract
Chromium slag, a chromium-bearing solid waste characterized by substantial environmental hazards yet with appreciable resource potential, has become a focal topic in solid-waste pollution control and the circular economy. Centered on the overarching logic of “evidence chain–system boundary–scalable and verifiable acceptance,” this review [...] Read more.
Chromium slag, a chromium-bearing solid waste characterized by substantial environmental hazards yet with appreciable resource potential, has become a focal topic in solid-waste pollution control and the circular economy. Centered on the overarching logic of “evidence chain–system boundary–scalable and verifiable acceptance,” this review systematically synthesizes recovery technologies, industrial-scale utilization pathways, and the key challenges associated with the detoxification and resource utilization of chromium slag. From the perspective of recovery technologies, we examine pyrometallurgical and hydrometallurgical routes, solidification/stabilization (S/S), and bioelectrochemical coupling approaches, elucidating their fundamental principles, applicability boundaries, and critical nodes where environmental burdens may be transferred across media. We emphasize that process design should concurrently consider detoxification efficiency, resource recovery performance, and whole-process pollution control. Regarding utilization pathways, this review highlights three major routes with strong scale-up relevance—metallurgical process co-treatment (CAP–sintering–blast furnace), bulk utilization in construction materials, and high-value utilization—and analyzes their industrial potential and engineering constraints. Particular attention is given to the lack of long-term leaching and durability evidence, which represents a central bottleneck limiting product-side credibility. Furthermore, we discuss cross-cutting challenges including the long-term stabilization of Cr(VI), the verifiability of “green utilization” concepts, cost and economic feasibility, and standardized acceptance criteria. We propose that future research should shift from single-process optimization toward multi-objective, system-level evaluation, and establish a full-chain evidence system covering “speciation/mineral phases–process mechanisms–environmental behavior–risk assessment–engineering scale-up–standardized acceptance.” This review aims to provide a systematic analytical framework and practical reference for improving comparability across resource-utilization technologies and supporting engineering decision-making for chromium slag management. Full article
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17 pages, 5417 KB  
Article
Application of Mixed Shell Powder as Modifier and Filler in Asphalt Mixture
by Chunyan Wang, Yafan Yang, Fangyuan Gong, Xuejiao Cheng and Bohan Ma
Materials 2026, 19(10), 1968; https://doi.org/10.3390/ma19101968 - 10 May 2026
Viewed by 261
Abstract
The rapid development of tropical island tourism has put forward a higher demand for asphalt pavement construction on the island. However, the asphalt pavement engineering in the offshore area is generally faced with high material transportation costs. Additionally, challenges such as high-temperature climate [...] Read more.
The rapid development of tropical island tourism has put forward a higher demand for asphalt pavement construction on the island. However, the asphalt pavement engineering in the offshore area is generally faced with high material transportation costs. Additionally, challenges such as high-temperature climate and heavy-load traffic may lead to permanent pavement deformation. As a typical marine solid waste, shells have high calcium carbonate content and porous structures, which have the potential advantage of modified asphalt. In this study, mixed shell powder was used as a modified material, and 70 # base asphalt and SBS-modified asphalt were mixed, respectively. The effect of asphalt modification was analyzed by basic performance tests and high-temperature rheological tests. An asphalt mixture was prepared by replacing limestone powder with mixed shell powder in equal volume, and its road performance was systematically tested. The modification mechanism was revealed by means of a microscopic test. The results show that the recommended content of mixed shell powder in SBS-modified asphalt is 9%, and 50–100% mixed shell powder can be used to replace mineral filler in base asphalt and single SBS modified asphalt mixture. This study provides effective technical support for the utilization of shell solid waste in offshore areas and the optimization of asphalt pavement performance. Full article
(This article belongs to the Section Construction and Building Materials)
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19 pages, 5576 KB  
Article
The Effect of Pyrite Content in Aggregates on Concrete Deformation and Failure Prediction
by Kai Zhang, Wei Li, Shaoping Wang, Conglin Wang, Xiaojun Huang, Min Zhu, Zhixin Wang and Min Deng
Materials 2026, 19(10), 1969; https://doi.org/10.3390/ma19101969 - 10 May 2026
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Abstract
Iron ore mining requires the surrounding rock to be excavated, and the beneficiation process generates tailings. When used as construction aggregates, these materials can cause concrete to crack due to the presence of pyrite. Currently, there are no established technical methods to prevent [...] Read more.
Iron ore mining requires the surrounding rock to be excavated, and the beneficiation process generates tailings. When used as construction aggregates, these materials can cause concrete to crack due to the presence of pyrite. Currently, there are no established technical methods to prevent damage caused by pyrite, which limits the resource recovery of such solid waste. In this study, we selected the surrounding rock and tailings to serve as coarse or fine aggregates for C50 concrete based on standard engineering mix proportions. We found that surface-exposed pyrite on aggregates oxidizes first to form ettringite, triggering expansion, with the expansion rate positively correlated with the surface-exposed pyrite content. The deformation process was quantitatively characterized using the Arrhenius equation and by analyzing the acceleration effect of temperature on expansion, yielding an apparent activation energy of 8.28–9.47 kJ/mol. Using a 0.04% expansion value as the failure criterion, the results indicate that at an annual average temperature of 20 °C, C50 concrete with surface-exposed pyrite introduced by concrete aggregates exceeding 20 kg/m3 will fail within its service life. Full article
(This article belongs to the Special Issue Microstructure and Properties of Sustainable Cement and Concrete)
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