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Search Results (385)

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Keywords = condensation heat transfer

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27 pages, 4509 KiB  
Article
Numerical Simulation and Analysis of Performance of Switchable Film-Insulated Photovoltaic–Thermal–Passive Cooling Module for Different Design Parameters
by Cong Jiao, Zeyu Li, Tiancheng Ju, Zihan Xu, Zhiqun Xu and Bin Sun
Processes 2025, 13(8), 2471; https://doi.org/10.3390/pr13082471 - 5 Aug 2025
Viewed by 145
Abstract
Photovoltaic–thermal (PVT) technology has attracted considerable attention for its ability to significantly improve solar energy conversion efficiency by simultaneously providing electricity and heat during the day. PVT technology serves a purpose in condensers and subcoolers for passive cooling in refrigeration systems at night. [...] Read more.
Photovoltaic–thermal (PVT) technology has attracted considerable attention for its ability to significantly improve solar energy conversion efficiency by simultaneously providing electricity and heat during the day. PVT technology serves a purpose in condensers and subcoolers for passive cooling in refrigeration systems at night. In our previous work, we proposed a switchable film-insulated photovoltaic–thermal–passive cooling (PVT-PC) module to address the structural incompatibility between diurnal and nocturnal modes. However, the performance of the proposed module strongly depends on two key design parameters: the structural height and the vacuum level of the air cushion. In this study, a numerical model of the proposed module is developed to examine the impact of design and meteorological parameters on its all-day performance. The results show that diurnal performance remains stable across different structural heights, while nocturnal passive cooling power shows strong dependence on vacuum level and structural height, achieving up to 103.73 W/m2 at 10 mm height and 1500 Pa vacuum, which is comparable to unglazed PVT modules. Convective heat transfer enhancement, induced by changes in air cushion shape, is identified as the primary contributor to improved nocturnal cooling performance. Wind speed has minimal impact on electrical output but significantly enhances thermal efficiency and nocturnal convective cooling power, with a passive cooling power increase of up to 31.61%. In contrast, higher sky temperatures degrade nocturnal cooling performance due to diminished radiative exchange, despite improving diurnal thermal efficiency. These findings provide fundamental insights for optimizing the structural design and operational strategies of PVT-PC systems under varying environmental conditions. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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17 pages, 5214 KiB  
Article
Geothermal–Peltier Hybrid System for Air Cooling and Water Recovery
by Michele Spagnolo, Paolo Maria Congedo, Alessandro Buscemi, Gianluca Falcicchia Ferrara, Marina Bonomolo and Cristina Baglivo
Energies 2025, 18(15), 4115; https://doi.org/10.3390/en18154115 - 3 Aug 2025
Viewed by 177
Abstract
This study proposes a new air treatment system that integrates dehumidification, cooling, and water recovery using a Horizontal Air–Ground Heat Exchanger (HAGHE) combined with Peltier cells. The airflow generated by a fan flows through an HAGHE until it meets a septum on which [...] Read more.
This study proposes a new air treatment system that integrates dehumidification, cooling, and water recovery using a Horizontal Air–Ground Heat Exchanger (HAGHE) combined with Peltier cells. The airflow generated by a fan flows through an HAGHE until it meets a septum on which Peltier cells are placed, and then separates into two distinct streams that lap the two surfaces of the Peltier cells: one stream passes through the cold surfaces, undergoing both sensible and latent cooling with dehumidification; the other stream passes through the hot surfaces, increasing its temperature. The two treated air streams may then pass through a mixing chamber, where they are combined in the appropriate proportions to achieve the desired air supply conditions and ensure thermal comfort in the indoor environment. A Computational Fluid Dynamics (CFD) analysis was carried out to simulate the thermal interaction between the HAGHE and the surrounding soil. The simulation focused on a system installed under the subtropical climate conditions of Nairobi, Africa. The simulation results demonstrate that the HAGHE system is capable of reducing the air temperature by several degrees under typical summer conditions, with enhanced performance observed when the soil is moist. Condensation phenomena were triggered when the relative humidity of the inlet air exceeded 60%, contributing additional cooling through latent heat extraction. The proposed HAGHE–Peltier system can be easily powered by renewable energy sources and configured for stand-alone operation, making it particularly suitable for off-grid applications. Full article
(This article belongs to the Section A: Sustainable Energy)
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21 pages, 3327 KiB  
Article
Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
by Junhyeon Bae, Jukyoung Shin and Tae Young Kim
Energies 2025, 18(15), 4070; https://doi.org/10.3390/en18154070 - 31 Jul 2025
Viewed by 230
Abstract
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature [...] Read more.
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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21 pages, 6272 KiB  
Article
Numerical Study of Gas Dynamics and Condensate Removal in Energy-Efficient Recirculation Modes in Train Cabins
by Ivan Panfilov, Alexey N. Beskopylny, Besarion Meskhi and Sergei F. Podust
Fluids 2025, 10(8), 197; https://doi.org/10.3390/fluids10080197 - 29 Jul 2025
Viewed by 184
Abstract
Maintaining the required relative humidity values in the vehicle cabin is an important HVAC task, along with considerations related to the temperature, velocity, air pressure and noise. Deviation from the optimal values worsens the psycho-physiological state of the driver and affects the energy [...] Read more.
Maintaining the required relative humidity values in the vehicle cabin is an important HVAC task, along with considerations related to the temperature, velocity, air pressure and noise. Deviation from the optimal values worsens the psycho-physiological state of the driver and affects the energy efficiency of the train. In this study, a model of liquid film formation on and removal from various cabin surfaces was constructed using the fundamental Navier–Stokes hydrodynamic equations. A special transport model based on the liquid vapor diffusion equation was used to simulate the air environment inside the cabin. The evaporation and condensation of surface films were simulated using the Euler film model, which directly considers liquid–gas and gas–liquid transitions. Numerical results were obtained using the RANS equations and a turbulence model by means of the finite volume method in Ansys CFD. Conjugate fields of temperature, velocity and moisture concentration were constructed for various time intervals, and the dependence values for the film thicknesses on various surfaces relative to time were determined. The verification was conducted in comparison with the experimental data, based on the protocol for measuring the microclimate indicators in workplaces, as applied to the train cabin: the average ranges encompassed temperature changes from 11% to 18%, and relative humidity ranges from 16% to 26%. Comparison with the results of other studies, without considering the phase transition and condensation, shows that, for the warm mode, the average air temperature in the cabin with condensation is 12.5% lower than without condensation, which is related to the process of liquid evaporation from the heated walls. The difference in temperature values for the model with and without condensation ranged from −12.5% to +4.9%. We demonstrate that, with an effective mode of removing condensate film from the window surface, including recirculation modes, the energy consumption of the climate control system improves significantly, but this requires a more accurate consideration of thermodynamic parameters and relative humidity. Thus, considering the moisture condensation model reveals that this variable can significantly affect other parameters of the microclimate in cabins: in particular, the temperature. This means that it should be considered in the numerical modeling, along with the basic heat transfer equations. Full article
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17 pages, 3372 KiB  
Article
Combustion Air Humidifier for a Biomass Boiler with Flue Gas Condensation
by Jan Havlík and Tomáš Dlouhý
ChemEngineering 2025, 9(4), 68; https://doi.org/10.3390/chemengineering9040068 - 25 Jun 2025
Viewed by 304
Abstract
This paper deals with combustion air humidification for application with a biomass boiler and a spray flue gas condenser. The use of a combustion air humidifier increases the dew point temperature of the flue gas, thereby increasing the potential for heat recovery in [...] Read more.
This paper deals with combustion air humidification for application with a biomass boiler and a spray flue gas condenser. The use of a combustion air humidifier increases the dew point temperature of the flue gas, thereby increasing the potential for heat recovery in the flue gas condenser and increasing the amount of heat supplied to the thermal system. The air humidification process in a counter current spray humidifier was experimentally analysed under conditions corresponding to the use before a biomass boiler with a flue gas condenser. For air heating and humidification, temperature factor values of up to 0.90 can be obtained; this value is mainly influenced by the ratio of the spray water and humidified air flow rates. The volumetric heat transfer coefficient is significantly affected by the humidified air velocity, although this velocity is negligible compared to the counter current spray water velocity. The volumetric heat transfer coefficient reaches higher values at higher spray water temperatures and therefore higher air heating. The whole process is also affected by the saturation of the incoming air, where the dew point temperature of the air drawn in from the surroundings is lower than its temperature. These results can be used as basic information for the design of combustion air humidifiers, for the selection of their operating parameters, and for a basic balancing of the energy contribution of the combustion air humidifier before a more detailed design of the whole system. Full article
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18 pages, 3141 KiB  
Article
Numerical Research on Mitigating Soil Frost Heave Around Gas Pipelines by Utilizing Heat Pipes to Transfer Shallow Geothermal Energy
by Peng Xu and Yuyang Bai
Energies 2025, 18(13), 3316; https://doi.org/10.3390/en18133316 - 24 Jun 2025
Viewed by 703
Abstract
Frost heave in seasonally frozen soil surrounding natural gas pipelines (NGPs) can cause severe damage to adjacent infrastructure, including road surfaces and buildings. Based on the stratigraphic characteristics of seasonal frozen soil in Beijing, a soil–natural gas pipeline–heat pipe heat transfer model was [...] Read more.
Frost heave in seasonally frozen soil surrounding natural gas pipelines (NGPs) can cause severe damage to adjacent infrastructure, including road surfaces and buildings. Based on the stratigraphic characteristics of seasonal frozen soil in Beijing, a soil–natural gas pipeline–heat pipe heat transfer model was developed to investigate the mitigation effect of the soil-freezing phenomenon by transferring shallow geothermal energy utilizing heat pipes. Results reveal that heat pipe configurations (distance, inclination angle, etc.) significantly affect soil temperature distribution and the soil frost heave mitigation effect. When the distance between the heat pipe wall and the NGP wall reaches 200 mm, or when the inclined angle between the heat pipe axis and the model centerline is 15°, the soil temperature above the NGP increases by 9.7 K and 17.7 K, respectively, demonstrating effective mitigation of the soil frost heave problem. In the range of 2500–40,000 W/(m·K), the thermal conductivity of heat pipes substantially impacts heat transfer efficiency, but the efficiency improvement plateaus beyond 20,000 W/(m·K). Furthermore, adding fins to the heat pipe condensation sections elevates local soil temperature peaks above the NGP to 274.2 K, which is 5.5 K higher than that without fins, indicating enhanced heat transfer performance. These findings show that utilizing heat pipes to transfer shallow geothermal energy can significantly raise soil temperatures above the NGP and effectively mitigate the soil frost heave problem, providing theoretical support for the practical applications of heat pipes in soil frost heave management. Full article
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15 pages, 1297 KiB  
Article
Thermal and Emission Performance Evaluation of Hydrogen-Enriched Natural Gas-Fired Domestic Condensing Boilers
by Radosław Jankowski, Rafał Ślefarski, Ireneusz Bauma and Giennadii Varlamov
Energies 2025, 18(13), 3240; https://doi.org/10.3390/en18133240 - 20 Jun 2025
Viewed by 355
Abstract
The combustion of gaseous fuels in condensing boilers contributes to the greenhouse gas and toxic compound emissions in exhaust gases. Hydrogen, as a clean energy carrier, could play a key role in decarbonizing the residential heating sector. However, its significantly different combustion behavior [...] Read more.
The combustion of gaseous fuels in condensing boilers contributes to the greenhouse gas and toxic compound emissions in exhaust gases. Hydrogen, as a clean energy carrier, could play a key role in decarbonizing the residential heating sector. However, its significantly different combustion behavior compared to hydrocarbon fuels requires thorough investigation prior to implementation in heating systems. This study presents experimental and theoretical analyses of the co-combustion of natural gas with hydrogen in low-power-output condensing boilers (second and third generation), with hydrogen content of up to 50% by volume. The results show that mixtures of hydrogen and natural gas contribute to increasing heat transfer in boilers through convection and flue gas radiation. They also highlight the benefits of using the heat from the condensation of vapors in the flue gases. Other studies have observed an increase in efficiency of up to 1.6 percentage points compared to natural gas at 50% hydrogen content. Up to a 6% increase in the amount of energy recovered by water vapor condensation was also recorded, while exhaust gas losses did not change significantly. Notably, the addition of hydrogen resulted in a substantial decrease in the emission of nitrogen oxides (NOx) and carbon monoxide (CO). At 50% hydrogen content, NOx emissions decreased several-fold to 2.7 mg/m3, while CO emissions were reduced by a factor of six, reaching 9.9 mg/m3. All measured NOx values remained well below the current regulatory limit for condensing gas boilers, which is 33.5 mg/m3. These results highlight the potential of hydrogen blending as a transitional solution on the path toward cleaner residential heating systems. Full article
(This article belongs to the Special Issue Heat Transfer Analysis: Recent Challenges and Applications)
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14 pages, 1812 KiB  
Article
Influence of Rigid Polyurethane Foam Production Technology on Cryogenic Water Uptake
by Vladimir Yakushin, Vanesa Dhalivala, Laima Vevere and Ugis Cabulis
Polymers 2025, 17(12), 1669; https://doi.org/10.3390/polym17121669 - 16 Jun 2025
Viewed by 482
Abstract
This study explores how production technology influences spray-applied rigid polyurethane (PUR) foam insulation’s cryogenic performance. In cryogenic applications such as liquid gas storage, insulation must minimise heat transfer and resist moisture ingress under severe thermal gradients. Experimental aluminium vessels were insulated with PUR [...] Read more.
This study explores how production technology influences spray-applied rigid polyurethane (PUR) foam insulation’s cryogenic performance. In cryogenic applications such as liquid gas storage, insulation must minimise heat transfer and resist moisture ingress under severe thermal gradients. Experimental aluminium vessels were insulated with PUR foam of varying thicknesses and surface conditions—rough, machined smooth, and with a urea-based protective coating—and then tested using dynamic boil-off of liquid nitrogen (LN2). Foam properties, including adhesion, mechanical strength, thermal expansion, thermal conductivity, and closed-cell content, were evaluated. The results revealed that thicker insulation reduced both effective thermal conductivity and moisture uptake. Although the urea-coated vessel showed minimal water absorption, the coating increased overall thermal conductivity due to its heat conduction and condensation behaviour. Moisture was primarily absorbed near the foam surface, and no cumulative effects were observed during repeated tests. The effective thermal conductivity was determined by interpolating boil-off data, confirming that insulation performance strongly depends on thickness, surface condition, and environmental humidity. These findings provide valuable guidance for the design and application of PUR foam insulation in cryogenic environments. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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19 pages, 2782 KiB  
Article
Numerical Study of the Condenser of a Small CO2 Refrigeration Unit Operating Under Supercritical Conditions
by Piotr Szymczak, Piotr Bogusław Jasiński and Marcin Łęcki
Energies 2025, 18(11), 2992; https://doi.org/10.3390/en18112992 - 5 Jun 2025
Viewed by 403
Abstract
The paper presents a numerical analysis of a tube-in-tube condenser of a small refrigeration system. One of the challenges in designing such units is to reduce their dimensions while maintaining the highest possible cooling capacity, so the research presented here focuses on the [...] Read more.
The paper presents a numerical analysis of a tube-in-tube condenser of a small refrigeration system. One of the challenges in designing such units is to reduce their dimensions while maintaining the highest possible cooling capacity, so the research presented here focuses on the search for and impact of the appropriate flow conditions of these two fluids on condenser performance. The refrigerant is supercritical CO2, which is cooled by water. Thermal-flow simulations were performed for eight CO2 inlet velocities in the range of 1–8 m/s, and four cooling water velocities of 0.5–2 m/s. The main parameters of the exchanger operation were analyzed: heat transfer coefficient, Nusselt number, overall heat transfer coefficient, and friction factor, which were compared with selected correlations. The results showed that the condenser achieves the highest power for the highest water velocities (2 m/s) and CO2 (8 m/s), i.e., over 1000 W, which corresponds to a heat flux on the tube surface of approx. 2.6 × 105 W/m2 and a heat transfer coefficient of approx. 4700 W/m2K. One of the most important conclusions is the discovery of a significant effect of water velocity on heat transfer from the CO2 side—an increase in water velocity from 0.5 m/s to 2 m/s results in an increase in the heat transfer coefficient sCO2 by over 60%, with the same Re number. The implication of this study is to show the possibility of adjusting and selecting condenser parameters over a wide range of capacities, just by changing the fluid velocity. Full article
(This article belongs to the Special Issue Advances in Supercritical Carbon Dioxide Cycle)
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8 pages, 1856 KiB  
Proceeding Paper
COP Enhancement of Peltier-Based Dehumidifiers
by Srithar Karuppiah, Venkatesan Raman, Rajkumar Natarajan and Saravanan Rajagopal
Eng. Proc. 2025, 95(1), 8; https://doi.org/10.3390/engproc2025095008 - 4 Jun 2025
Viewed by 460
Abstract
A vital procedure for eliminating moisture from the air, dehumidification is necessary for processes like desalination and air conditioning. The Peltier dehumidifier, sometimes referred to as a thermoelectric dehumidifier, removes moisture using the Peltier effect to generate a temperature differential across a Peltier [...] Read more.
A vital procedure for eliminating moisture from the air, dehumidification is necessary for processes like desalination and air conditioning. The Peltier dehumidifier, sometimes referred to as a thermoelectric dehumidifier, removes moisture using the Peltier effect to generate a temperature differential across a Peltier module. Nevertheless, inadequate heat removal from the hot side of the module and a low coefficient of performance (COP) are common problems with Peltier-based dehumidifiers. By combining baffles or turbulators with Peltier plates to increase heat transfer rates, this study overcomes these drawbacks and raises the dehumidifier’s COP and thermal enhancement factor (TEF). On the hot side of the Peltier module, airfoil-shaped baffles are used in the experimental setup to enhance heat dissipation and speed up turbulence. Performance significantly improved, as evidenced by the findings, with the TEF rising to 3.2. Furthermore, the COP improved from 0.06 to 0.45, and the water condensation rate rose to a high of 35 mL per hour. These improvements are ascribed to the higher heat transfer rates made possible by the baffles, which enable the more effective cooling of the Peltier module’s cold side. This study demonstrates how turbulators can increase Peltier-based dehumidifiers’ effectiveness and make them more practical for industrial settings, especially in areas with limited water supplies. According to the results, thermoelectric dehumidification systems can function much better overall if heat transmission on the Peltier module’s hot side is optimized. Full article
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22 pages, 1780 KiB  
Article
Investigation on Pressure Drop Characteristics During Refrigerants Condensation Inside Internally Threaded Tubes
by Xiangrui Meng, Jian Wang, Qian Sun and Xinling Ma
Energies 2025, 18(10), 2662; https://doi.org/10.3390/en18102662 - 21 May 2025
Viewed by 337
Abstract
This study investigates the influence of geometric parameters of internally threaded tubes on heat transfer and resistance characteristics. Experimental analyses were conducted on pressure drop for 9.52 mm outer diameter tubes with various industry-standard geometric parameter combinations. Using R410A as the working fluid [...] Read more.
This study investigates the influence of geometric parameters of internally threaded tubes on heat transfer and resistance characteristics. Experimental analyses were conducted on pressure drop for 9.52 mm outer diameter tubes with various industry-standard geometric parameter combinations. Using R410A as the working fluid under turbulent flow conditions (Re = 20,000–60,000), experimental parameters included the following: mass velocity 50–600 kg/(m2·s), condensation temperature 45 ± 0.2 °C, and geometric ranges of thread height (e = 0.0001–0.0003 m), helix angle (α = 17–46°), crest angle (β = 16–53°), and number of ribs (Ns = 50–70). Results demonstrate that the newly developed correlation based on Webb and Ravigururajan friction factor models shows improved prediction accuracy for R410A condensation pressure drop in ribbed tubes. Model II achieved a mean absolute percentage error (MAPE) of 7.08%, with maximum and minimum errors of 27.66% and 0.76%, respectively. The standard deviation decreased from 0.0619 (Webb-based Model I) to 0.0362. Integration of SVR machine learning further enhanced tube selection efficiency through optimized correlation predictions. Full article
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45 pages, 3763 KiB  
Review
Mathematical and Physical Description of Transport Phenomena in Heat Pipes Based on Nanofluids: A Review
by Marina S. Astanina, Nikita S. Gibanov, Igor V. Miroshnichenko, Egor A. Tarasov and Mikhail A. Sheremet
Nanomaterials 2025, 15(10), 757; https://doi.org/10.3390/nano15100757 - 18 May 2025
Viewed by 561
Abstract
Heat pipes are highly efficient heat transfer devices relying on phase-change mechanisms, with performance heavily influenced by working fluids and operational dynamics. This review article comprehensively examines hydrodynamics and heat transfer in heat pipes, contrasting conventional working fluids with nanofluid-enhanced systems. In the [...] Read more.
Heat pipes are highly efficient heat transfer devices relying on phase-change mechanisms, with performance heavily influenced by working fluids and operational dynamics. This review article comprehensively examines hydrodynamics and heat transfer in heat pipes, contrasting conventional working fluids with nanofluid-enhanced systems. In the present work we discuss mathematical models governing fluid flow and heat transfer, emphasizing continuum and porous media approaches for wick structures. Functional dependencies of thermophysical properties (e.g., viscosity, surface tension, thermal conductivity) are reviewed, highlighting temperature-driven correlations and nanofluid modifications. Transport mechanisms within wicks are analyzed, addressing capillary-driven flow, permeability, and challenges posed by nanoparticle integration. Fourth, interfacial phase-change conditions—evaporation and condensation—are modeled, focusing on kinetic theory and empirical correlations. Also, numerical and experimental results are synthesized to quantify performance enhancements from nanofluids, including thermal resistance reduction and capillary limit extension, while addressing inconsistencies in stability and pressure drop trade-offs. Finally, applications spanning electronics cooling, aero-space, and renewable energy systems are evaluated, underscoring nanofluids’ potential to expand heat pipe usability in extreme environments. The review identifies critical gaps, such as long-term nanoparticle stability and scalability of lab-scale models, while advocating for unified frameworks to optimize nanofluid selection and wick design. This work serves as a foundational reference for researchers and engineers aiming to advance heat pipe technology through nanofluid integration, balancing theoretical rigor with practical feasibility. Full article
(This article belongs to the Section Theory and Simulation of Nanostructures)
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23 pages, 5980 KiB  
Article
Study on Moisture Phase Changes in Bread Baking Using a Coupling Model
by Luo Zhang, Wei Yang, Kai Xu, Linshuang Long and Hong Ye
Foods 2025, 14(9), 1649; https://doi.org/10.3390/foods14091649 - 7 May 2025
Viewed by 584
Abstract
Moisture phase change (MPC), a key process in bread baking, significantly impacts heat and mass transfer, as confirmed by experiments. However, existing models poorly characterize this phenomenon, and its quantitative impact on baking needs systematic study. This research develops a coupled multiphase model [...] Read more.
Moisture phase change (MPC), a key process in bread baking, significantly impacts heat and mass transfer, as confirmed by experiments. However, existing models poorly characterize this phenomenon, and its quantitative impact on baking needs systematic study. This research develops a coupled multiphase model for heat and mass transfer with large deformation, employing both equilibrium and nonequilibrium approaches to describe MPC in closed and open pores, respectively. Experimentally calibrated pore-opening functions and viscosity variations revealed that pore-opening primarily occurs at 71–81 °C, whereas dough solidification occurs at 50–110 °C. Model-based analysis indicates that in closed pores, evaporation–diffusion–condensation is the primary mode of moisture transport and heat transfer with contributing approximately 60% of the total effective thermal conductivity, and when pores open, water vapor evaporates or condenses on pore walls, forming an ‘evaporation front’ and ‘condensation front’. The content of liquid water increases at the ‘condensation front’ and decreases at the ‘evaporation front’. Bread deformation is predominantly governed by pressure differentials between closed pores and the ambient environment, with the partial pressure of water vapor emerging as the principal driver because its average content exceeds 70% within closed pores. These findings demonstrate that MPC governs heat and mass transfer and deformation during bread baking. Full article
(This article belongs to the Section Grain)
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17 pages, 3971 KiB  
Article
Condensation Heat Transfer Efficiency Analysis of Horizontal Double-Sided Enhanced Tubes
by Jianghui Zhang, Junjie Wu, He Zhou, Jiaxiang Yu, Bin Zhang, Wei Li and Yan He
Energies 2025, 18(9), 2390; https://doi.org/10.3390/en18092390 - 7 May 2025
Viewed by 540
Abstract
The enhanced tubes in this study, referred to as E1 and E2, represent significant improvements in the design and performance of smooth tubes. By increasing the surface area on their fin side and optimizing the condensation drainage design, the heat transfer capacity of [...] Read more.
The enhanced tubes in this study, referred to as E1 and E2, represent significant improvements in the design and performance of smooth tubes. By increasing the surface area on their fin side and optimizing the condensation drainage design, the heat transfer capacity of the finned tubes has been further enhanced. These modifications will provide superior thermal management performance for condenser tubes in practical applications, facilitating their widespread use across various engineering fields. In this experiment, R134a was used as the working fluid, with a test section length (L) of 248 mm for the experimental tubes E1 and E2. The experiments were conducted at a saturation temperature of 40 °C, where the refrigerant condensed outside the tube while deionized water circulated inside. The results indicated that, at a heat flux density below 94 kW/m2, the condensation heat transfer coefficient of the E1 tube was 2–5% higher than that of the E2 tube, achieving values that were 11.63–14.42 times and 10.94–14.67 times that of smooth tubes of identical dimensions and materials, respectively. At a heat flux density of 94 kW/m2, the heat transfer coefficient of E2 exceeded that of E1, with E1 exhibiting a more pronounced decline. Under constant water velocity, the heat transfer coefficient outside the tube initially decreased and then increased as the heat flux density rose. The corresponding effective heat transfer area of E1 increased, leading to better overall heat transfer performance compared to E2. Full article
(This article belongs to the Topic Advanced Heat and Mass Transfer Technologies)
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29 pages, 8244 KiB  
Article
Enhanced Passive Thermal Management for Electric Vehicle Batteries Using a 3D Pulsating Heat Pipe
by Luca Cattani, Federico Sacchelli and Fabio Bozzoli
Energies 2025, 18(9), 2306; https://doi.org/10.3390/en18092306 - 30 Apr 2025
Viewed by 488
Abstract
This study experimentally analyzes the performance of a passive thermal management system using a three-dimensional (3D) pulsating heat pipe (PHP) designed for pouch cell batteries in electric vehicles. The term “3D” refers to the complex spatial arrangement of the PHP, which features multiple [...] Read more.
This study experimentally analyzes the performance of a passive thermal management system using a three-dimensional (3D) pulsating heat pipe (PHP) designed for pouch cell batteries in electric vehicles. The term “3D” refers to the complex spatial arrangement of the PHP, which features multiple interconnected loops arranged in three dimensions to maximize heat dissipation efficiency and improve temperature uniformity around the battery pack. Lithium-ion pouch cells are increasingly favored for compact and lightweight battery packs but managing their heat generation is crucial to maintaining efficiency and preventing failure. This research investigates the operational parameters of a 3D PHP by testing two working fluids (R134a and Opteon-SF33), three filling ratios (30%, 50%, and 80%), and various condenser conditions (natural and forced convection at 5 °C, 20 °C, and 35 °C). The effectiveness of the PHP was tested using simulated battery discharge cycles, with power inputs ranging from 5 to 200 W. The results show that the 3D PHP significantly improves battery thermal management. Additionally, Opteon-SF33, an environmentally friendly refrigerant, offers excellent heat transfer properties, making 3D PHP with this fluid a promising passive cooling solution for electric vehicle batteries. Full article
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