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Search Results (277)

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Keywords = compact finite difference

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15 pages, 3893 KB  
Article
Inverse Design of Optical Color Routers with Improved Fabrication Compatibility
by Sushmit Hossain, Zerui Liu, Nishat Tasnim Hiramony, Tinghao Hsu, Himaddri Roy, Hongming Zhang and Wei Wu
Nanomaterials 2026, 16(4), 251; https://doi.org/10.3390/nano16040251 (registering DOI) - 14 Feb 2026
Abstract
We present a Genetic Algorithm (GA)-based inverse design framework for creating a single-layer, fabrication-compatible dielectric nano-patterned surface that enables efficient color routing in both transmissive and reflective optical systems. Unlike traditional multilayer or absorption-based color filters, the proposed structure employs a fabrication-compatible architecture [...] Read more.
We present a Genetic Algorithm (GA)-based inverse design framework for creating a single-layer, fabrication-compatible dielectric nano-patterned surface that enables efficient color routing in both transmissive and reflective optical systems. Unlike traditional multilayer or absorption-based color filters, the proposed structure employs a fabrication-compatible architecture that spatially routes red, green, and blue light into designated output channels, significantly enhancing light utilization and color fidelity. The design process integrates a GA with full-wave finite-difference time-domain (FDTD) simulations to optimize the structural pillar height distribution, using a figure of merit that simultaneously maximizes optical efficiency and minimizes spectral crosstalk. For CMOS image sensor-scale designs, the nano-patterned surface achieved peak optical efficiencies of 76%, 72%, and 78% for blue, green, and red channels, respectively, with an average efficiency of 75.5%. Parametric studies further revealed the dependence of performance on pillar geometry, refractive index, and unit cell scaling, providing practical design insights for scalable fabrication using nanoimprint or grayscale lithography. Extending the approach to reflective displays, we demonstrate tunable-mirror-based architectures that emulate electrophoretic microcapsules, achieving efficient color reflection and an expanded color gamut beyond the sRGB standard. This single-layer, inverse-designed nano-patterned surface offers a high-performance and fabrication-ready solution for compact, energy-efficient imaging and display technologies. Full article
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25 pages, 4939 KB  
Article
Design and Performance Analysis of a Single-Phase BLDC Motor
by Ahmet Orhan and Sedat Yildiz
Electronics 2026, 15(3), 683; https://doi.org/10.3390/electronics15030683 - 4 Feb 2026
Viewed by 267
Abstract
In today’s world, the demand for compact, high-efficiency, and low-cost motors plays a significant role in the design of low-power electric machines. In combi fan applications, single-phase brushless direct current (BLDC) motors are generally preferred. Although these motors offer efficient and compact solutions, [...] Read more.
In today’s world, the demand for compact, high-efficiency, and low-cost motors plays a significant role in the design of low-power electric machines. In combi fan applications, single-phase brushless direct current (BLDC) motors are generally preferred. Although these motors offer efficient and compact solutions, the occurrence of dead points at certain rotor positions creates a serious disadvantage that may prevent the motor from initiating motion. In this study, an asymmetric air gap design is proposed for a single-phase BLDC motor to eliminate the dead point problem and increase starting torque. The motor’s performance has been evaluated through analytical calculations and two-dimensional finite element analysis (FEA) conducted using ANSYS Electronics Desktop 2020 R2 (Maxwell) software. The results show that the asymmetric air gap effectively eliminates the dead point and improves the motor’s starting performance. However, torque ripple is still identified as a design parameter that must be considered. The scope of this study is not limited to single-phase BLDC motors; it also provides analytical approaches that can be applied to different electric motor designs, contributing to engineering applications in this field. Full article
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15 pages, 10636 KB  
Article
Coupled Effects of the Mover Mass on Stepping Characteristics of Stick–Slip Piezoelectric Actuators
by Zhaochen Ding, Xiaoqin Zhou, Ke Wang, Zhi Xu, Jingshi Dong, Yuqing Fan and Huadong Yu
Micromachines 2026, 17(1), 61; https://doi.org/10.3390/mi17010061 - 31 Dec 2025
Viewed by 601
Abstract
Stick–slip piezoelectric actuators are widely used in high-precision positioning systems, yet their performance is limited by backward motion during the slip stage. Although the effects of preload force, driving voltage, and driving frequency have been extensively examined, the specific influence of mover mass [...] Read more.
Stick–slip piezoelectric actuators are widely used in high-precision positioning systems, yet their performance is limited by backward motion during the slip stage. Although the effects of preload force, driving voltage, and driving frequency have been extensively examined, the specific influence of mover mass and its coupling with these parameters remains insufficiently understood. This study aims to clarify the mass-dependent stepping behavior of stick–slip actuators and to provide guidance for structural design. A compact stick–slip actuator incorporating a lever-type amplification mechanism is developed. Its deformation amplification capability and structural reliability are verified through motion principle analysis, finite element simulations, and modal analysis. A theoretical model is formulated to describe the inverse dependence of backward displacement on the mover mass. Systematic experiments conducted under different mover masses, preload forces, voltages, and frequencies demonstrate that the mover mass directly affects stepping displacement and interacts with input conditions to determine motion linearity and backward-slip suppression. Light movers exhibit pronounced backward motion, whereas heavier movers improve smoothness and stepping stability, although excessive mass slows the dynamic response. These results provide quantitative insight into mass-related dynamic behavior and offer practical guidelines for optimizing the performance of stick–slip actuators in precision motion control. Full article
(This article belongs to the Collection Piezoelectric Transducers: Materials, Devices and Applications)
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11 pages, 6830 KB  
Article
Monolayer Metasurface Enabling Linear Polarizer and Quarter-Wave Plate for Chip-Scale Atomic Clocks
by Taolong Wang, Zhiqiang Li, Ting Liang, Jiangang Yu, Xiaoqian Cui, Xinpu Li, Zong Yao and Cheng Lei
Micromachines 2026, 17(1), 25; https://doi.org/10.3390/mi17010025 - 25 Dec 2025
Viewed by 1307
Abstract
A monolayer metasurface-based Linear Polarizer and Quarter-Wave Plate (LP&QWP) is proposed for compact and precise polarization control in chip-scale atomic clocks (CSACs). Finite-difference time-domain simulations reveal that the designed metasurface efficiently converts linearly polarized light into right-handed circularly polarized light. Experimental characterization of [...] Read more.
A monolayer metasurface-based Linear Polarizer and Quarter-Wave Plate (LP&QWP) is proposed for compact and precise polarization control in chip-scale atomic clocks (CSACs). Finite-difference time-domain simulations reveal that the designed metasurface efficiently converts linearly polarized light into right-handed circularly polarized light. Experimental characterization of devices fabricated on optical glass substrates confirms the polarization manipulation performance, achieving a polarization extinction ratio (PER) of 4.8 dB and a degree of polarization (DOP) of 74.2%, confirming its ability to effectively control the state of polarization. The short-term frequency stability of the developed CSAC prototype reaches 9.29 × 10−11 at 1 s and 1.59 × 10−11 at 10,000 s, demonstrating its potential for integration into miniature timing systems. The novelty of this work lies in the specific application to CSACs and the co-optimization with attenuation, as the metasurface simultaneously realizes polarization control and optical power balancing within a single functional layer. This study bridges metasurface photonics and atomic frequency standards, providing a functional route toward polarization control and frequency stability in miniaturized chip-scale atomic clocks. Full article
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25 pages, 5269 KB  
Article
An Earthworm-Inspired Subsurface Robot for Low-Disturbance Mitigation of Grassland Soil Compaction
by Yimeng Cai and Sha Liu
Appl. Sci. 2026, 16(1), 115; https://doi.org/10.3390/app16010115 - 22 Dec 2025
Viewed by 349
Abstract
Soil compaction in grassland and agricultural soils reduces water infiltration, root growth and ecosystem services. Conventional deep tillage and coring can alleviate compaction but are energy intensive and strongly disturb the turf. This study proposes an earthworm-inspired subsurface robot as a low-disturbance loosening [...] Read more.
Soil compaction in grassland and agricultural soils reduces water infiltration, root growth and ecosystem services. Conventional deep tillage and coring can alleviate compaction but are energy intensive and strongly disturb the turf. This study proposes an earthworm-inspired subsurface robot as a low-disturbance loosening tool for compacted grassland soils. Design principles are abstracted from earthworm body segmentation, anchoring–propulsion peristaltic locomotion and corrugated body surface, and mapped onto a robotic body with anterior and posterior telescopic units, a flexible mid-body segment, a corrugated outer shell and a brace-wire steering mechanism. Kinematic simulations evaluate the peristaltic actuation mechanism and predict a forward displacement of approximately 15 mm/cycle. Using the finite element method and a Modified Cam–Clay soil model, different linkage layouts and outer-shell geometries are compared in terms of radial soil displacement and drag force in cohesive loam. The optimised corrugated outer shell combining circumferential and longitudinal waves lowers drag by up to 20.1% compared with a smooth cylinder. A 3D-printed prototype demonstrates peristaltic locomotion and steering in bench-top tests. The results indicate the potential of earthworm-inspired subsurface robots to provide low-disturbance loosening in conservation agriculture and grassland management, and highlight the need for field experiments to validate performance in real soils. Full article
(This article belongs to the Section Agricultural Science and Technology)
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37 pages, 8649 KB  
Review
A Systems Approach to Thermal Bridging for a Net Zero Housing Retrofit: United Kingdom’s Perspective
by Musaddaq Azeem, Nesrine Amor, Muhammad Kashif, Waqas Ali Tabassum and Muhammad Tayyab Noman
Sustainability 2025, 17(24), 11325; https://doi.org/10.3390/su172411325 - 17 Dec 2025
Viewed by 570
Abstract
The United Kingdom’s (UK) retrofit revolution is at a crossroads and the efficacy of retrofit interventions is not solely a function of insulation thickness. To truly slash emissions and lift households out of fuel poverty, we must solve the persistent problem of thermal [...] Read more.
The United Kingdom’s (UK) retrofit revolution is at a crossroads and the efficacy of retrofit interventions is not solely a function of insulation thickness. To truly slash emissions and lift households out of fuel poverty, we must solve the persistent problem of thermal bridging (TB), i.e., the hidden flaws that cause heat to escape, dampness to form, and well-intentioned retrofits to fail. This review moves beyond basic principles to spotlight the emerging tools and transformative strategies to make a difference. We explore the role of advanced modelling techniques, including finite element analysis (FEA), in pinpointing thermal and moisture-related risks, and how emerging materials like vacuum-insulated panels (VIPs) offer high-performance solutions in tight spaces. Crucially, we demonstrate how an integrated fabric-first approach, guided by standards like PAS 2035, is essential to manage moisture, ensure durability, and deliver the comfortable, low-energy homes the UK desperately needs. Therefore, achieving net-zero targets is critically dependent on the systematic upgrade of the building envelope, with the mitigation of TB representing a fundamental prerequisite. The EnerPHit approach applies a rigorous fabric-first methodology to eliminate TB and significantly reduce the building’s overall heat demand. This reduction enables the use of a compact heating system that can be efficiently powered by renewable energy sources, such as solar photovoltaic (PV). Moreover, this review employs a systematic literature synthesis to critically evaluate the integration of TB mitigation within the PAS 2035 framework, identifying key technical interdependencies and research gaps in whole-house retrofit methodology. This article provides a comprehensive review of established FEA modelling methodologies, rather than presenting results from original simulations. Full article
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21 pages, 3627 KB  
Article
High-Resolution Numerical Scheme for Simulating Wildland Fire Spread
by Vasileios G. Mandikas and Apostolos Voulgarakis
Mathematics 2025, 13(22), 3721; https://doi.org/10.3390/math13223721 - 20 Nov 2025
Viewed by 530
Abstract
Predicting wildland fire spread requires numerical schemes that can resolve sharp gradients at the fireline while remaining stable and efficient on practical grids. We develop a compact high-order finite-difference scheme for Hamilton–Jacobi level-set formulations of wildfire propagation, based on the anisotropic spread law [...] Read more.
Predicting wildland fire spread requires numerical schemes that can resolve sharp gradients at the fireline while remaining stable and efficient on practical grids. We develop a compact high-order finite-difference scheme for Hamilton–Jacobi level-set formulations of wildfire propagation, based on the anisotropic spread law of Mallet and co-authors. The spatial discretization employs a compact finite-difference derivative scheme to achieve spectral-like resolution with narrow stencils, improving accuracy and boundary robustness compared with wide-stencil ENO/WENO reconstructions. To control high-frequency artifacts intrinsic to non-dissipative compact schemes, an implicit high-order low-pass filter is incorporated and activated after each Runge–Kutta stage. Convergence is verified on the eikonal expanding-circle benchmark, where the method attains the expected high-order spatial accuracy as the grid is refined. The proposed scheme is then applied to wind-driven wildfire simulations governed by Mallet’s non-convex Hamiltonian, including a single ignition under moderate and strong wind. A complex topology test case is also considered, involving two ignitions that merge into a single front with the evolution of an internal unburnt island. The results demonstrate that the proposed method accurately reproduces fireline evolution even on coarse grids, achieving accuracy comparable to fifth-order WENO while maintaining superior fidelity in complex fireline topologies, where it better resolves multi-front interactions and topological changes in the fireline. This makes the method an efficient, accurate alternative for level-set wildfire modeling and readily integrable into existing frameworks. Full article
(This article belongs to the Section E: Applied Mathematics)
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16 pages, 2615 KB  
Article
A Novel High-Performance 2-to-4 Decoder Design Utilizing a Plasmonic Well and Suspended Graphene Nanoribbon
by Mohammad Javad Maleki and Mohammad Soroosh
Crystals 2025, 15(11), 988; https://doi.org/10.3390/cryst15110988 - 15 Nov 2025
Viewed by 551
Abstract
This paper presents a compact and high-performance 2-to-4 optical decoder based on a plasmonic well structure incorporating suspended graphene nanoribbons. By exploiting the tunable graphene’s chemical potential, the propagation and confinement of surface plasmon polaritons are dynamically controlled, enabling efficient routing of optical [...] Read more.
This paper presents a compact and high-performance 2-to-4 optical decoder based on a plasmonic well structure incorporating suspended graphene nanoribbons. By exploiting the tunable graphene’s chemical potential, the propagation and confinement of surface plasmon polaritons are dynamically controlled, enabling efficient routing of optical signals toward the output ports. Finite-difference time-domain simulations are employed to analyze the influence of channel geometry and graphene chemical potential on surface plasmon polariton propagation, refractive index, and transmission loss. The designed structure, featuring a 30 nm wide and 10 nm high plasmonic well, achieves a low propagation loss of 0.188 dB/µm and a high figure of merit of 1950 at 40 THz. The designed decoder exhibits a contrast ratio of 36.93 dB and crosstalk suppression of −36.93 dB, while occupying a remarkably small area (0.05 µm2), demonstrating superior optical performance and compactness compared to previously reported designs. These results confirm the potential of the proposed plasmonic well-based decoder as a fundamental component for next-generation nanoscale optical and plasmonic computing systems. Full article
(This article belongs to the Special Issue Recent Advances in Graphene and Other Two-Dimensional Materials)
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19 pages, 6547 KB  
Article
Research on Sound Transmission Characteristics of Shell-And-Tube Heat Exchangers Based on TPMS Structures
by Jinwei Liu, Wenwen Zhang, Rongwu Xu and Tao Peng
Appl. Sci. 2025, 15(22), 12098; https://doi.org/10.3390/app152212098 - 14 Nov 2025
Viewed by 535
Abstract
To fully exploit the acoustic regulation potential of shell-and-tube heat exchangers, this paper proposes a novel heat exchanger design in which the conventional heat exchange tubes are replaced by triply periodic minimal surface structures. The acoustic transmission characteristics of the TPMS-structured heat exchangers [...] Read more.
To fully exploit the acoustic regulation potential of shell-and-tube heat exchangers, this paper proposes a novel heat exchanger design in which the conventional heat exchange tubes are replaced by triply periodic minimal surface structures. The acoustic transmission characteristics of the TPMS-structured heat exchangers were systematically investigated using the finite element method. Four different types of TPMS heat exchanger models—Gyroid, Schwarz P, Split P, and Schwarz D—were constructed, with a focus on analyzing the influence of key parameters such as unit cell type, unit cell size, and volume fraction on their transmission loss characteristics and acoustic transmission capability. It was found that the effects of these parameters on the acoustic transmission characteristics differ significantly between the 100~1600 Hz and 1700~3000 Hz frequency bands. Based on this, the simulation results of the four TPMS heat exchangers were further compared with experimental data from a shell-and-tube heat exchanger. The results show that in a water medium, the sound insulation performance of the Schwarz P type TPMS heat exchanger is comparable to that of the conventional shell-and-tube heat exchanger below 1600 Hz, whereas it improves significantly above 1600 Hz, with an overall transmission loss of up to 78.49 dB. The findings of this study provide valuable theoretical insights for the development of compact underwater heat exchangers with excellent acoustic performance. Full article
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21 pages, 13092 KB  
Article
Study on the Influence of the Mechanical Characteristics of the Cutting-Type Anti-Climbing Energy Absorber on the Collision Behavior of the GFRP Head Cover for Subways
by Xuan Liu, Ping Xu, Yifan Hu, Ying Gao and Dongtao Wang
Machines 2025, 13(11), 1043; https://doi.org/10.3390/machines13111043 - 12 Nov 2025
Viewed by 370
Abstract
Anti-climbing energy absorbers (AEAs) are often installed at the ends of subway vehicles to prevent climbing in the event of a head-on collision or rear-end collision, thereby improving safety performance. To reduce the air resistance of the vehicle during operation, the AEA is [...] Read more.
Anti-climbing energy absorbers (AEAs) are often installed at the ends of subway vehicles to prevent climbing in the event of a head-on collision or rear-end collision, thereby improving safety performance. To reduce the air resistance of the vehicle during operation, the AEA is usually wrapped with the GFRP head cover. However, the collision behavior of the head cover during a collision requires further research. The effects of mechanical properties of cutting anti-climbing energy absorbers (CAEAs) on the collision behavior of glass fiber reinforced polymer (GFRP) head covers for subway vehicles are investigated in this study. Firstly, the force–displacement curve of the CAEA was obtained through a dynamic impact test, and the finite element (FE) model of the CAEA with a GFRP head cover was constructed and verified. Subsequently, the effects of the four mechanical characteristics of the CAEA (i.e., initial peak crushing force (IPCF), platform force, compaction force, and eccentric height difference) on the collision behavior of the GFRP head cover were systematically analyzed. The results show that the increase in IPCF improves the energy absorption of CAEA, but that damage and stress concentration of the head cover at the moving end also occur. The increase in platform force induced the premature fracture of the GFRP head cover. The collision behavior of the head cover reaches a critical value when the compaction force is between 2500 and 3000 kN. Increasing the eccentric height difference between the anti-climbing teeth weakens the cutting energy absorption efficiency of CAEA and changes its deformation mode. This study can provide important insights into the design and optimization of anti-climbing energy absorbers for subway vehicles, and has important engineering value for improving the durability of the head cover and the collision safety of the vehicle. Full article
(This article belongs to the Section Advanced Manufacturing)
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23 pages, 3732 KB  
Article
Propagation and Attenuation Mechanism of Pressure Waves During Pulse Hydraulic Fracturing in Fractures
by Yu Shu, Heng Zhang, Hai Qu, Yuchen Wang and Guoying Jiao
Processes 2025, 13(11), 3513; https://doi.org/10.3390/pr13113513 - 1 Nov 2025
Viewed by 2295
Abstract
For extracting oil and gas from low-permeability reservoirs, pulse hydraulic fracturing offers superior performance over conventional hydraulic fracturing. Pulse hydraulic fracturing employs variable-rate injection to create pressure waves, which significantly increases the recovery rate. However, current pulse hydraulic fracturing research primarily focuses on [...] Read more.
For extracting oil and gas from low-permeability reservoirs, pulse hydraulic fracturing offers superior performance over conventional hydraulic fracturing. Pulse hydraulic fracturing employs variable-rate injection to create pressure waves, which significantly increases the recovery rate. However, current pulse hydraulic fracturing research primarily focuses on the wellbore. The theory describing how pressure waves propagate and attenuate within fractures is still immature, potentially hindering the achievement of optimal fracture propagation and diversion. A two-dimensional pressure-wave equation incorporating both steady and unsteady friction was established and numerically solved using a high-accuracy explicit compact finite-difference method and was validated. The propagation process and pressurization phenomenon of pressure waves were analyzed, and the effects of treatment frequency, amplitude, and waveform, as well as steady and unsteady friction coefficients, on the attenuation characteristics of pressure waves within fractures were analyzed. The model’s validity is based on the pad fluid stage of hydraulic fracturing, informing the rational selection of treatment parameters in engineering practice, thereby improving fracturing performance and having practical significance for enhancing the development efficiency of low-permeability reservoirs. Full article
(This article belongs to the Section Energy Systems)
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16 pages, 1654 KB  
Article
Computational Fluid Dynamic Modeling and Parametric Optimization of Hydrogen Adsorption in Stationary Hydrogen Tanks
by A. Ousegui and B. Marcos
Hydrogen 2025, 6(4), 95; https://doi.org/10.3390/hydrogen6040095 - 1 Nov 2025
Viewed by 582
Abstract
This study investigates hydrogen storage enhancement through adsorption in porous materials by coupling the Dubinin–Astakhov (D-A) adsorption model with H2 conservation equations (mass, momentum, and energy). The resulting system of partial differential equations (PDEs) was solved numerically using the finite element method [...] Read more.
This study investigates hydrogen storage enhancement through adsorption in porous materials by coupling the Dubinin–Astakhov (D-A) adsorption model with H2 conservation equations (mass, momentum, and energy). The resulting system of partial differential equations (PDEs) was solved numerically using the finite element method (FEM). Experimental work using activated carbon as an adsorbent was carried out to validate the model. The comparison showed good agreement in terms of temperature distribution, average pressure of the system, and the amount of adsorbed hydrogen (H2). Further simulations with different adsorbents indicated that compact metal–organic framework 5 (MOF-5) is the most effective material in terms of H2 adsorption. Additionally, the pair (273 K, 800 s) remains the optimal combination of injection temperature and time. The findings underscore the prospective advantages of optimized MOF-5-based systems for enhanced hydrogen storage. These systems offer increased capacity and safety compared to traditional adsorbents. Subsequent research should investigate multi-objective optimization of material properties and system geometry, along with evaluating dynamic cycling performance in practical operating conditions. Additionally, experimental validation on MOF-5-based storage prototypes would further reinforce the model’s predictive capabilities for industrial applications. Full article
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17 pages, 4669 KB  
Article
Compact Bio-Inspired Terahertz Ultrawideband Antenna: A Viburnum tinus-Based Approach for 6G and Beyond Applications
by Jeremiah O. Abolade, Dominic B. O. Konditi, Pradeep Kumar and Grace Olaleru
J. Sens. Actuator Netw. 2025, 14(6), 107; https://doi.org/10.3390/jsan14060107 - 30 Oct 2025
Cited by 1 | Viewed by 1138
Abstract
A compact bio-inspired terahertz wideband antenna is presented in this work. The proposed antenna is based on Viburnum tinus leaf shape, a defective ground plane, a folded-ring slot, and parasitic elements. The footprint of the proposed antenna is [...] Read more.
A compact bio-inspired terahertz wideband antenna is presented in this work. The proposed antenna is based on Viburnum tinus leaf shape, a defective ground plane, a folded-ring slot, and parasitic elements. The footprint of the proposed antenna is 0.46 × 0.18 λg2 at 0.18 THz. A bandwidth of 0.536 THz (0.18–0.72 THz) is achieved with a band notch at 0.35 THz (0.3–0.36 THz). The proposed antenna has a peak gain of 5 dBi and the stable radiation patterns. The proposed antenna is validated through a finite difference time domain simulator and the equivalent circuit analysis. The results from show a good correlation. Also, an extensive parametric analysis is performed, and the comparative analysis of the proposed antenna with the existing antennas shows that the proposed antenna is compact with competitive performance metrics such as gain, efficiency, and notch-band characteristics. Therefore, the proposed antenna (hereafter referred to as VTB-A) is a promising candidate for future terahertz wireless communications (5G, 6G, and beyond) and terahertz imaging. Full article
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16 pages, 2114 KB  
Article
The Design Optimization of a Harmonic-Excited Synchronous Machine Operating in the Field-Weakening Region
by Vladimir Prakht, Vladimir Dmitrievskii, Vadim Kazakbaev, Eduard Valeev and Victor Goman
World Electr. Veh. J. 2025, 16(11), 599; https://doi.org/10.3390/wevj16110599 - 29 Oct 2025
Viewed by 634
Abstract
In this paper, the optimization of a harmonic-excited synchronous machine (HESM) is carried out. A two-phase harmonic exciter winding of the HESM provides brushless excitation and sufficient starting torque at any rotor position. The HESM under consideration is intended to be used for [...] Read more.
In this paper, the optimization of a harmonic-excited synchronous machine (HESM) is carried out. A two-phase harmonic exciter winding of the HESM provides brushless excitation and sufficient starting torque at any rotor position. The HESM under consideration is intended to be used for applications requiring speed control, especially in the field-weakening region. The novelty of the proposed approach is that a two-level optimization based on a two-stage model is used to reduce the computational burden. It includes a finite-element model that takes into account only the fundamental current harmonic (basic model). Using the output of the basic model, a reduced-order model (ROM) is parametrized. The ROM considers pulse-width-modulated components of the inverter output current, zero-sequence current injected into the stator winding, and harmonic excitation winding currents. A two-level optimization technique is developed based on the Nelder–Mead method, taking into account the significantly different computational complexity of the basic and reduced-order models. Optimization is performed considering two operating points: base and maximum speed. The results show that an optimized design provides significantly higher efficiency and reduced inverter power requirements. This allows the use of more compact and cheaper power switches. Therefore, the advantage of the presented approach lies in the computationally effective optimization of HESMs (optimization time is reduced by approximately three orders of magnitude compared to calculations using FEA alone), which enhances HESMs’ performance in various applications. Full article
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20 pages, 4835 KB  
Article
An Asymmetric SiC Power Module Directly Integrated with Vapor Chamber for Thermal Balancing in MMC
by Binyu Wang, Xiwei Zhou, Yawen Zhu, Mengfei Qi, Hai Lin, Bobin Yao, Shaohua Huang, Xuetao Wang, Qisheng Wu and Weiyu Liu
Appl. Sci. 2025, 15(20), 10869; https://doi.org/10.3390/app152010869 - 10 Oct 2025
Viewed by 1103
Abstract
Power modules in silicon carbide (SiC)-based modular multilevel converters (MMCs) suffer from notably severe thermal imbalance and localized overheating. This paper puts forward an asymmetric SiC power module with direct integration of a vapor chamber (VC), designed to balance the thermal distribution inside [...] Read more.
Power modules in silicon carbide (SiC)-based modular multilevel converters (MMCs) suffer from notably severe thermal imbalance and localized overheating. This paper puts forward an asymmetric SiC power module with direct integration of a vapor chamber (VC), designed to balance the thermal distribution inside MMC SMs. Specifically, the chips on the lower side of the HBSM are soldered onto a VC, which is additionally mounted on the direct bonding copper (DBC). Endowed with merits such as favorable temperature uniformity, exceptional thermal conductivity, compact size, flexible design, high integration level, and reasonable cost, the VC serves as an outstanding heat diffuser significantly expanding the effective thermal conduction area and reducing thermal resistance. Moreover, in this structure, the VC also functions as a conductor for device current. Finite element method (FEM) simulation results reveal that the proposed structure can notably reduce the hotspot temperature (from 109 °C to 71.8 °C), the maximum temperature difference among chips (from 45 °C to 13.89 °C), and the low-frequency temperature swing (TSL) (from 68 °C to 38 °C). Consequently, the issues of localized overheating and thermal imbalance in SiC-MMC SMs are effectively addressed. Lifetime analysis further indicates that the proposed structure can reduce the annual damage rate of the chip solder layer by 92.6%. Full article
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