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Keywords = combined power–refrigeration cycle

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51 pages, 9955 KB  
Article
Thermodynamic Performance of a Direct-Drive Biomass-Powered Vapor Compression Refrigeration System
by Karn Nakaravarayut and Boonrit Prasartkaew
Energies 2026, 19(17), 4128; https://doi.org/10.3390/en19174128 - 1 Sep 2026
Viewed by 208
Abstract
Off-grid agricultural cold chains suffer from high energy conversion losses due to intermediate electrical stages in traditional refrigeration. This study addresses the lack of empirical quantification by comparing Direct Mechanical Drive (DMD) and Electrical Power Generation (EPG) drive trains for an R-134a vapor [...] Read more.
Off-grid agricultural cold chains suffer from high energy conversion losses due to intermediate electrical stages in traditional refrigeration. This study addresses the lack of empirical quantification by comparing Direct Mechanical Drive (DMD) and Electrical Power Generation (EPG) drive trains for an R-134a vapor compression refrigeration system. Under steady-state conditions (randomized block design), DMD achieved a statistically significant 13.89% reduction in biomass consumption over EPG (1840.0 vs. 2136.7 g/h; p < 0.001). The biomass consumption was evaluated based on the measured charcoal mass flow under the same lower heating value basis. Conversely, refrigeration COP was statistically equivalent (2.74 vs. 2.73; p = 0.815), confirming that drive-train architecture does not alter internal vapor compression thermodynamics. Only 19.6% of the compressor shaft power appeared as useful fluid-side compression work under this fractional-load operating condition, a volumetric rather than mechanical deficiency arising from operation at 7.7–15.5% of the compressor’s rated capacity. Referenced consistently to the primary biomass chemical energy input, the First-Law biomass-to-cooling system efficiency was 3.66% (equivalent to 5.34% when referenced to the syngas delivered to the engine), with a corresponding biomass-referenced exergy efficiency of 0.44%. Component exergy analysis revealed that the internal combustion engine (59.13% of total exergy destruction, ε = 13.1%) and the gasifier (32.4%, ε = 67.7%) dominated total system exergy destruction (15.49 kW). Furthermore, a 10-year life-cycle cost (LCC) analysis indicates DMD-Syngas yields net present value savings of 21,071.57 USD over gasoline-EPG, yielding a 0.14-year (~50-day) simple payback period on the 400.12 USD net incremental hardware capital cost (the gasification subsystem less the alternator–motor drive train that the direct-drive configuration does not require, and excluding one-time installation and training costs). When the fully installed cost is accounted for—including site preparation, process-water supply and effluent handling, low-voltage provision, installation labor, operator training and contingency—the incremental investment rises to 1298–2405 USD and the payback period extends to approximately 162–301 days. Under the least favorable combination examined, in which commercially purchased charcoal is imposed simultaneously with the upper installed-cost bound, capital recovery extends to approximately 1.4 years; the base case nevertheless recovers the incremental investment within the first operating year. An operational-phase (gate-to-gate) carbon assessment indicates near parity with the gasoline baseline on a strictly attributional basis (+120 to +1200 kg CO2e yr−1); a net saving of 8880–13,320 kg CO2e yr−1 arises only under the consequential scenario in which open-field burning of orchard residues is displaced and is further contingent on including black carbon in the accounting basket. This is not a full ISO 14040/44 life-cycle assessment, and the environmental outcome is therefore scenario-dependent rather than intrinsic to fuel substitution. These results demonstrate that mechanical drive-train optimization substantially enhances fuel economy without compromising refrigeration performance, providing a rigorous evidence base for scalable biomass-powered off-grid cold chains. Full article
(This article belongs to the Section J: Thermal Management)
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35 pages, 7929 KB  
Article
Thermodynamic and Exergoeconomic Analysis of a Supercritical CO2 Cycle Integrated with a Cascade Transcritical CO2 Cycle/LiBr-H2O Vapor Absorption Refrigeration Cycle for Combined Cooling and Power Generation
by Bo-Lun Zhang and Jun Xia
Energies 2026, 19(16), 3854; https://doi.org/10.3390/en19163854 - 17 Aug 2026
Viewed by 215
Abstract
This investigation introduces a conceptual configuration for an innovative combined cooling and power (CCP) arrangement that harnesses waste thermal energy from a supercritical carbon dioxide (sCO2) power loop through integration with a cascading transcritical CO2 cycle coupled with a lithium [...] Read more.
This investigation introduces a conceptual configuration for an innovative combined cooling and power (CCP) arrangement that harnesses waste thermal energy from a supercritical carbon dioxide (sCO2) power loop through integration with a cascading transcritical CO2 cycle coupled with a lithium bromide–water vapor absorption chiller (tCO2/LiBr-H2O VAR). A systematic comparative assessment of thermodynamic behavior and exergoeconomic characteristics was executed across three configurations: the newly proposed CCP scheme, a hybrid sCO2/tCO2 power system, and a conventional standalone sCO2 engine. Parametric sensitivity analyses were conducted to evaluate how various operating parameters influence overall system effectiveness, while particle swarm optimization (PSO) was employed to determine the optimal exergetic efficiency peaks and minimum unit product costs for each architecture. Findings demonstrate that the proposed CCP topology delivers exergy efficiency enhancements of 8.46% and 1.65% relative to the standalone sCO2 configuration and the combined sCO2/tCO2 arrangement, respectively. Correspondingly, reductions in total product unit costs reach 2.80% and 0.80% for the same comparisons. These outcomes confirm that employing a cascading tCO2/LiBr-H2O VAR subsystem as the bottoming cycle represents a compelling solution for cooling and power production. Full article
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31 pages, 11459 KB  
Article
Thermodynamic and Exergy Analysis of a Parabolic Dish-Driven Transcritical CO2 Pumped Thermal Storage System for Combined Heat and Power
by Erdem Ersayın
Energies 2026, 19(14), 3365; https://doi.org/10.3390/en19143365 - 16 Jul 2026
Viewed by 333
Abstract
Rankine cycle CO2 pumped thermal energy storage (R-CPTES) offers high-density, emission-free grid storage, but existing designs are limited by modest turbine inlet temperatures and produce electricity only, leaving their thermal potential unused. This paper introduces a Rankine CO2 storage cycle driven [...] Read more.
Rankine cycle CO2 pumped thermal energy storage (R-CPTES) offers high-density, emission-free grid storage, but existing designs are limited by modest turbine inlet temperatures and produce electricity only, leaving their thermal potential unused. This paper introduces a Rankine CO2 storage cycle driven by a high-concentration parabolic dish collector (PDC) and configured solely for combined heat and power, representing a combination of point focus solar energy with CO2 pumped thermal storage that has received limited attention in the literature. During discharge, the dish superheats the working fluid and raises the high temperature turbine inlet from 456 °C to 500 °C, boosting net power. A heating recovery exchanger placed ahead of the second regenerator then extracts useful heat from the turbine exhaust for district or process supply, without the absorption refrigeration subsystem used in comparable cooling inclusive designs. The aim is to characterise this system through energy, exergy, and parametric analysis. A closed, pinch-consistent model is developed under steady-state assumptions using the Span–Wagner equation of state, with the discharge low pressure, discharge mass flow rate, and PDC outlet temperature varied independently and jointly at a fixed 10 MPa high-pressure boundary. The analysis reveals a power-versus-heat trade-off governed by the discharge pressure and bounded by physical limits rather than interior optima, shows that the solar superheat is a prerequisite for cogeneration, and identifies the system as heat-transfer destruction dominated, with the latent cold storage the largest single source of irreversibility. At the design point the system delivers 16.1 MW of power and 2.5 MW of heat, attaining a storage round-trip efficiency of 73.2% (electricity-only), a solar-inclusive electrical efficiency of 58%, an energy utilization factor of 67%, and an overall exergy efficiency of 61.3%. A preliminary economic assessment gives a levelised cost of storage of 0.10–0.18 $/kWh, competitive with comparable CO2 storage systems. The proposed system thus provides a simple, fossil-free cogeneration solution for high-DNI regions based on a modular, point focus solar configuration. Full article
(This article belongs to the Section D: Energy Storage and Application)
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20 pages, 2447 KB  
Article
Transforming CSP Plants into Thermally Integrated PTES Systems: Unlocking Flexibility Through Cold Thermal Storage
by Syed Safeer Mehdi Shamsi and Stefano Barberis
Thermo 2026, 6(3), 55; https://doi.org/10.3390/thermo6030055 - 6 Jul 2026
Viewed by 516
Abstract
The increasing penetration of variable renewable energy sources (RESs) poses significant challenges to power system flexibility and reliability, particularly in systems with high solar generation. At the same time, existing Concentrating Solar Power (CSP) plants in Europe face declining economic viability due to [...] Read more.
The increasing penetration of variable renewable energy sources (RESs) poses significant challenges to power system flexibility and reliability, particularly in systems with high solar generation. At the same time, existing Concentrating Solar Power (CSP) plants in Europe face declining economic viability due to high capital costs and the expiration of incentivized tariff schemes. This study proposes and evaluates a novel approach to repurpose CSP plants as flexible energy assets through the integration of cold thermal energy storage (CTES) within a Thermally Integrated Power-to-Heat-to-Power Energy Storage (TI-PTES) framework. The proposed system combines an ice/water-based cold storage with a CO2-based refrigeration cycle to enhance the efficiency of the CSP steam cycle by reducing condenser temperatures, while also enabling temporal shifting of electricity consumption. A techno-economic optimization model based on PyPSA is developed to determine the optimal sizing and operation of the storage and refrigeration system under realistic load and electricity price conditions representative of the Spanish market. Results show that the integration of cold storage significantly alters system operation, shifting the chiller from a continuous demand-following mode to an intermittent, high-intensity regime. This leads to a reduction in annual operating expenditures by approximately 32% and an increase in annual profit and net present value (NPV), despite higher capital investment. While hourly net revenue becomes more volatile, with negative values during charging periods, cumulative annual performance improves due to effective temporal optimization. However, the absence of strong electricity price arbitrage and negative price signals limits the revenue potential of the storage system, which primarily acts as a cost-reduction mechanism. The findings demonstrate that cold thermal storage can successfully reposition CSP plants as flexible, value-generating assets in modern electricity systems. The proposed concept offers a promising pathway for extending the operational lifetime of existing CSP infrastructure while supporting higher integration of renewable energy sources. Full article
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32 pages, 4226 KB  
Article
A Study on the Health Assessment Method for Chiller Units Based on LSTM-AE-ED
by Qiaolian Feng, Yongbao Liu, Xiao Liang, Yanfei Li, Yongsheng Su, Guanghui Chang and Yichun Luo
Appl. Sci. 2026, 16(13), 6601; https://doi.org/10.3390/app16136601 - 2 Jul 2026
Viewed by 287
Abstract
Chillers serve as the core high-energy-consuming equipment in heating, ventilation, and air conditioning (HVAC) systems. During long-term continuous operation, they tend to suffer gradual subtle degradation, with a performance deviation less than 5%. Conventional fault diagnosis methods rely on manual threshold judgment or [...] Read more.
Chillers serve as the core high-energy-consuming equipment in heating, ventilation, and air conditioning (HVAC) systems. During long-term continuous operation, they tend to suffer gradual subtle degradation, with a performance deviation less than 5%. Conventional fault diagnosis methods rely on manual threshold judgment or labeled fault data, which fail to realize accurate early warning signals. In addition, existing algorithms lack multi-dimensional baseline comparisons to verify their practical engineering performance. To address these limitations, this paper proposes an unsupervised health assessment method combining an LSTM autoencoder and Euclidean distance (LSTM-AE-ED). A multi-gradient fault time-series dataset is generated via a MATLAB R2022b/Simscape mechanism model verified by both summer field measurements and refrigeration pressure-enthalpy cycles, which resolves the practical engineering challenges of scarce on-site fault samples and potential equipment damage caused by actual fault tests. The proposed model is trained solely on healthy time-series data. It extracts dynamic coupling characteristics of chillers through LSTM, constructs a dimensionless health index based on Euclidean distance in feature space, and introduces the standard deviation of health index to improve evaluation stability. Baseline comparisons with vanilla AE and single-layer LSTM are carried out. Experimental results demonstrate that the proposed method achieves an identification accuracy of 96.3% and exhibits high sensitivity to mild degradation of four typical faults, adapting to dynamic multi-working-condition scenarios. This approach requires no additional acquisition devices for derived parameters such as power consumption and COP; online assessment can be realized merely with standard temperature, pressure, and flow sensors equipped on chillers. With lightweight inference performance, it is suitable for edge monitoring terminals of chillers in data centers, providing a low-cost and practical quantitative technical scheme for predictive maintenance and hierarchical early warning signals of refrigeration equipment. Full article
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23 pages, 3921 KB  
Article
Thermal Stabilization as a Key to Sustainable Operation of Combustion Engines and Power Plants—Part 1: A Case Study in Integrated Energy System, General Approaches, Hypothesis and Criteria
by Huabing Wen, Andrii Radchenko, Roman Radchenko, Mykola Radchenko, Serhiy Fordui, Anatolii Zubarev, Anatoliy Pavlenko and Viktor Sichko
Energies 2026, 19(10), 2369; https://doi.org/10.3390/en19102369 - 15 May 2026
Cited by 1 | Viewed by 419
Abstract
The fuel and operation efficiency of combustion engines and power plants as a whole depends essentially on the in-cycle air temperature and drops when the temperature increases. Thermally stabilized, fuel-efficient engine operation at lower air temperatures is possible due to cooling. This can [...] Read more.
The fuel and operation efficiency of combustion engines and power plants as a whole depends essentially on the in-cycle air temperature and drops when the temperature increases. Thermally stabilized, fuel-efficient engine operation at lower air temperatures is possible due to cooling. This can be conducted by heat recovery chillers (HRC) consuming the heat removed from the engine. Such combined production of power, heat, and refrigeration, applied for cooling engine in-cycle air, is considered to be a promising trend in integrated energy systems (IES) and energetics as a whole. The in-cycle trigeneration ensures a sustainable, thermally stabilized, and highly fuel-efficient operation of power plants. Starting from the strong influence of cyclic air temperature, the rate of in-cycle air cooling is considered as the rate of engine thermal stabilization (RS) and calculated as a ratio of the real drop in cyclic air temperatures to their target values when cooling air to the desired temperatures. Such a novel approach allows for assessing the effectiveness of cooling air issuing based on both aspects: fuel efficiency and engine thermal stabilization quantitatively by RS as a unified primary criterion indicator to synthesize a cooling system with heightened RS. A case study of an IES with in-cycle trigeneration confirmed that the developed an innovative gas engine cyclic air cooling system provided increased annual average weighted values of RSavr of about 0.44 with an enlarged duration of engine thermally stabilized operation against 0.24 for a basic typical system. Furthermore, the engine’s thermally stabilized operation due to in-cycle air cooling ensures minimum thermal load fluctuations, caused by air temperature variation. As a result, the concept of sustainable fuel-efficient operation of IES due to in-cycle air cooling and the general approaches, hypotheses, and criteria at its core have been developed. Full article
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10 pages, 378 KB  
Proceeding Paper
Sustainable Cold-Chain Logistics for Vaccine and Blood Supply in East Malaysia
by Yuan Zhi Leong and Wai Yie Leong
Eng. Proc. 2026, 129(1), 15; https://doi.org/10.3390/engproc2026129015 - 2 Mar 2026
Cited by 2 | Viewed by 1636
Abstract
Ensuring product integrity across Malaysia’s East Malaysian states (Sabah and Sarawak) requires a cold chain that is resilient to tropical heat, long multimodal routes, intermittent power, and dispersed rural populations. This paper proposes a sustainability-first architecture for vaccine and blood component logistics that [...] Read more.
Ensuring product integrity across Malaysia’s East Malaysian states (Sabah and Sarawak) requires a cold chain that is resilient to tropical heat, long multimodal routes, intermittent power, and dispersed rural populations. This paper proposes a sustainability-first architecture for vaccine and blood component logistics that combines World Health Organization and the United Nations International Children’s Emergency Fund Effective Vaccine Management (EVM 2.0) criteria with energy-aware transport planning, solar-hybrid edge refrigeration, phase-change materials, and digital temperature monitoring compliant with ISO 23412 for temperature-controlled delivery services. In this study, a mixed-methods methodology was employed, including (1) route and mode optimization under temperature risk and carbon intensity constraints; (2) equipment right-sizing using duty-cycle energy models and IEC 60068 environmental tests as design baselines; (3) governance with real-time earned value management (EVM) and key performance indicators (KPIs); and (4) scenario analysis for riverine, road, air, and drone last-mile segments relevant to remote East Malaysian communities. Results from realistic logistic scenarios indicate a 45–65% reduction in dose-weighted temperature-excursion minutes, 28–41% reduction in CO2e per successful dose delivered, and 35–52% reduction in product loss compared with status quo planning. For blood components, solar-hybrid storage and mixed-mode routing reduced breach risk by 37% while maintaining red cells (2–6 °C), platelets (20–24 °C, continuous agitation surrogate), and fresh frozen plasma (≤−18 °C) requirements aligned with WHO guidance and Malaysia’s national transfusion policies. We provide a reference architecture, implementation bill of materials, and an EVM-aligned KPI dashboard to guide scale-up. Full article
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21 pages, 4676 KB  
Article
Investigation of the Influence Mechanism and Analysis of Engineering Application of the Solar PVT Heat Pump Cogeneration System
by Yujia Wu, Zihua Li, Yixian Zhang, Gang Chen, Gang Zhang, Xiaolan Wang, Xuanyue Zhang and Zhiyan Li
Energies 2026, 19(2), 450; https://doi.org/10.3390/en19020450 - 16 Jan 2026
Viewed by 619
Abstract
Amidst the ongoing global energy crisis, environmental deterioration, and the exacerbation of climate change, the development of renewable energy, particularly solar energy, has become a central topic in the global energy transition. This study investigates a solar photovoltaic thermal (PVT) heat pump system [...] Read more.
Amidst the ongoing global energy crisis, environmental deterioration, and the exacerbation of climate change, the development of renewable energy, particularly solar energy, has become a central topic in the global energy transition. This study investigates a solar photovoltaic thermal (PVT) heat pump system that utilizes an expanded honeycomb-channel PVT module to enhance the comprehensive utilization efficiency of solar energy. A simulation platform for the solar PVT heat pump system was established using Aspen Plus software (V12), and the system’s performance impact mechanisms and engineering applications were researched. The results indicate that solar irradiance and the circulating water temperature within the PVT module are the primary factors affecting system performance: for every 100 W/m2 increase in solar irradiance, the coefficient of performance for heating (COPh) increases by 13.7%, the thermoelectric comprehensive performance coefficient (COPco) increases by 14.9%, and the electrical efficiency of the PVT array decreases by 0.05%; for every 1 °C increase in circulating water temperature, the COPh and COPco increase by 11.8% and 12.3%, respectively, and the electrical efficiency of the PVT array decreases by 0.03%. In practical application, the system achieves an annual heating capacity of 24,000 GJ and electricity generation of 1.1 million kWh, with average annual COPh and COPco values of 5.30 and 7.60, respectively. The Life Cycle Cost (LCC) is 13.2% lower than that of the air-source heat pump system, the dynamic investment payback period is 4–6 years, and the annual carbon emissions are reduced by 94.6%, demonstrating significant economic and environmental benefits. This research provides an effective solution for the efficient and comprehensive utilization of solar energy, utilizing the low-global-warming-potential refrigerant R290, and is particularly suitable for combined heat and power applications in regions with high solar irradiance. Full article
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40 pages, 5505 KB  
Article
Thermo-Economic Assessment of the Organic Rankine Cycle Combined with an Ejector Cooling Cycle Driven by Low-Grade Waste Heat
by Wichean Singmai, Pichet Janpla, Kittiwoot Sutthivirode, Tongchana Thongtip and Natthawut Ruangtrakoon
Energies 2025, 18(24), 6408; https://doi.org/10.3390/en18246408 - 8 Dec 2025
Cited by 2 | Viewed by 1004
Abstract
This paper proposes an energy, exergy, economic, and exergoeconomic (4E) analysis of an Organic Rankine Cycle (ORC) enhanced by an ejector refrigeration system. The two systems are combined via an intercooler, where the unwanted heat is transferred to the ejector cooling loop. The [...] Read more.
This paper proposes an energy, exergy, economic, and exergoeconomic (4E) analysis of an Organic Rankine Cycle (ORC) enhanced by an ejector refrigeration system. The two systems are combined via an intercooler, where the unwanted heat is transferred to the ejector cooling loop. The major objective is to reduce the discharge pressure of the expander so that higher power is achieved. However, the combined system requires more equipment and energy input, and, hence, 4E analysis is an efficient tool for assessing the feasibility of it in practical use based on a comprehensive analysis. This study aims to provide a systematic 4E-based evaluation of an ORC integrated with an ejector cooling cycle under realistic tropical conditions. The innovation of this work lies in combining unified thermodynamic, economic, and exergoeconomic assessments to quantify both performance enhancement and cost interactions attributable to condenser-side cooling. The findings offer significant insights into the dominant thermal–economic trade-offs, identify key cost drivers within the ORC + ECC configuration, and highlight operating conditions that maximize the power output and minimize the electricity generation cost. These results contribute practical guidelines for improving the feasibility and deployment of ORC–ejector systems for low-grade heat recovery applications. A theoretical model is formulated to examine both energy and exergy performance indicators together with key economic metrics. Parametric investigations are conducted to investigate the effects of the intercooler temperature (16–22 °C) and generator temperature (70–85 °C) on overall system performance. It is found that the integration of an ejector cooling cycle (ORC + ECC) can significantly enhance the thermo-economic potential of waste heat power generation systems compared to a standard ORC, from both exergoeconomic and LCOE perspectives. The exergoeconomic analysis identified that, while the expander dominates the cost of the standard ORC, the condenser and cooling tower become critical components of the ORC + ECC due to their high exergy-destruction costs. At the system level, the LCOE results confirm that the ORC + ECC can achieve 37–38% lower electricity generation costs compared to the standard ORC. Full article
(This article belongs to the Section A: Sustainable Energy)
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25 pages, 2474 KB  
Article
Performance Analysis of a Novel Directly Combined Organic Rankine Cycle and Dual-Evaporator Vapor Compression Refrigeration Cycle
by Nagihan Bilir Sag and Metehan Isik
Appl. Sci. 2025, 15(15), 8545; https://doi.org/10.3390/app15158545 - 31 Jul 2025
Cited by 4 | Viewed by 1640
Abstract
Combining Organic Rankine Cycles (ORC) with cooling cycles offers a promising approach to achieving greater outputs within a single system. In this study, a novel directly combined ORC-VCC system has been designed to not only meet the cooling demand using a geothermal heat [...] Read more.
Combining Organic Rankine Cycles (ORC) with cooling cycles offers a promising approach to achieving greater outputs within a single system. In this study, a novel directly combined ORC-VCC system has been designed to not only meet the cooling demand using a geothermal heat source but also generate power. The proposed novel ORC-VCC system has been analyzed for its energetic performance using four selected fluids: R290, R600a, R601, and R1234ze(E). Parametric analysis has been conducted to investigate the effects of parameters of heat source temperature, heat source mass flow rate, cooling capacities, condenser temperature, ORC evaporator temperature, pinch point temperature difference and isentropic efficiencies on net power production. Among the working fluids, R290 has provided the highest net power production under all conditions in which it was available to operate. Additionally, the results have been analyzed concerning a reference cycle for comparative evaluation. The proposed novel cycle has outperformed the reference cycle in all investigated cases in terms of net power production such as demonstrating an improvement of approximately from 8.7% to 57.8% in geothermal heat source temperature investigations. Similar improvements have been observed over the reference cycle at lower heat source mass flow rates, where net power increases by up to 50.8%. Full article
(This article belongs to the Section Mechanical Engineering)
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24 pages, 4239 KB  
Article
Thermodynamic and Exergetic Evaluation of a Newly Designed CSP Driven Cooling-Desalination Cogeneration System
by Hassan F. Elattar, Abdul Khaliq, Bassam S. Aljohani, Abdullah M. A. Alsharif and Hassanein A. Refaey
Processes 2025, 13(5), 1589; https://doi.org/10.3390/pr13051589 - 20 May 2025
Cited by 2 | Viewed by 1431
Abstract
This investigation attempts to develop a tower solar collector-based system designed for the cogeneration of cooling and desalination. The traditional organic Rankine cycle (ORC) integrated with the ejector refrigeration cycle generates limited power and cooling at a single temperature. Acknowledging their [...] Read more.
This investigation attempts to develop a tower solar collector-based system designed for the cogeneration of cooling and desalination. The traditional organic Rankine cycle (ORC) integrated with the ejector refrigeration cycle generates limited power and cooling at a single temperature. Acknowledging their limitations, our present study uses an organic flash cycle (OFC) supported by solar heat combined with the two-phase ejector cycle and the reverse osmosis (RO) desalination unit. Since the OFC turbine is fed with two extra streams of fluid, therefore, it provides greater power to run the compressor of the ejector and pumps of the RO unit, resulting in the production of cooling at two different temperatures (refrigeration and air conditioning) and a higher mass flow rate of fresh water. A mathematical model is employed to assess the impact of coil curvature ratio, Rib height, and direct normal irradiation (DNI) on the temperature of the collector’s oil outlet. ANSYS-FLUENT conducts numerical simulations through computational fluid dynamics (CFD) analysis. The results indicate an ultimate increase in oil outlet temperature of 45% as the DNI increased from 450 to 1000 W/m2 at a curvature ratio of 0.095 when employing the 1st Rib. Further, a steady-state energy and exergy analysis is conducted to evaluate the performance of the proposed cogeneration, with different design parameters like DNI, coil curvature ratio, rib height, and OFC turbine inlet pressure. The energetic and exergetic efficiencies of the cogeneration system at DNI of 800 W/m2 are obtained as 16.67% and 6.08%, respectively. Exergetic assessment of the overall system shows that 29.57% is the exergy produced as cooling exergy, and the exergy accompanied by freshwater, 68.13%, is the exergy destroyed, and 2.3% is the exergy loss. The solar collector exhibits the maximum exergy destruction, followed by the ejector and RO pumps. Integrating multiple technologies into a system with solar input enhances efficiency, energy sustainability, and environmental benefits. Full article
(This article belongs to the Section Chemical Processes and Systems)
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42 pages, 4293 KB  
Article
Optimizing Hydrogen Liquefaction Efficiency Through Waste Heat Recovery: A Comparative Study of Three Process Configurations
by Seyed Masoud Banijamali, Adrian Ilinca, Ali Alizadeh Afrouzi and Daniel R. Rousse
Processes 2025, 13(5), 1349; https://doi.org/10.3390/pr13051349 - 28 Apr 2025
Cited by 3 | Viewed by 3347
Abstract
Hydrogen (H2) liquefaction is an energy-intensive process, and improving its efficiency is critical for large-scale deployment in H2 infrastructure. Industrial waste heat recovery contributes to energy savings and environmental improvements in liquid H2 processes. This study proposes a comparative [...] Read more.
Hydrogen (H2) liquefaction is an energy-intensive process, and improving its efficiency is critical for large-scale deployment in H2 infrastructure. Industrial waste heat recovery contributes to energy savings and environmental improvements in liquid H2 processes. This study proposes a comparative framework for industrial waste heat recovery in H2 liquefaction systems by examining three recovery cycles, including an ammonia–water absorption refrigeration (ABR) unit, a diffusion absorption refrigeration (DAR) process, and a combined organic Rankine/Kalina plant. All scenarios incorporate 2 MW of industrial waste heat to improve precooling and reduce the external power demand. The simulations were conducted using Aspen HYSYS (V10) in combination with an m-file code in MATLAB (R2022b) programming to model each configuration under consistent operating conditions. Detailed energy and exergy analyses are performed to assess performance. Among the three scenarios, the ORC/Kalina-based system achieves the lowest specific power consumption (4.306 kWh/kg LH2) and the highest exergy efficiency in the precooling unit (70.84%), making it the most energy-efficient solution. Although the DAR-based system shows slightly lower performance, the ABR-based system achieves the highest exergy efficiency of 52.47%, despite its reduced energy efficiency. By comparing three innovative configurations using the same industrial waste heat input, this work provides a valuable tool for selecting the most suitable design based on either energy performance or thermodynamic efficiency. The proposed methodology can serve as a foundation for future system optimization and scale-up. Full article
(This article belongs to the Special Issue Insights into Hydrogen Production Using Solar Energy)
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20 pages, 1714 KB  
Article
Multi-Objective NSGA-II Optimization of Single- and Dual-Fluid ORC–VCC Systems Using Butane and Isobutane
by Łukasz Witanowski
Materials 2024, 17(23), 5839; https://doi.org/10.3390/ma17235839 - 28 Nov 2024
Cited by 12 | Viewed by 2169
Abstract
The urgent need for environmentally sustainable cooling technologies, driven by global regulatory constraints, has intensified the search for natural refrigerants with low global warming potential. This study evaluates the potential of natural refrigerants, specifically butane and isobutane, in advanced single- and dual-fluid Organic [...] Read more.
The urgent need for environmentally sustainable cooling technologies, driven by global regulatory constraints, has intensified the search for natural refrigerants with low global warming potential. This study evaluates the potential of natural refrigerants, specifically butane and isobutane, in advanced single- and dual-fluid Organic Rankine Cycle–Vapor Compression Cycle (ORC–VCC) systems to enhance energy efficiency and environmental sustainability. Using the Non-dominated Sorting Genetic Algorithm II (NSGA-II) within a multi-objective framework, the optimization maximizes key performance metrics such as coefficient of performance (COP) and cooling power, while the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) method enables a refined ranking of optimal solutions. Findings reveal that the isobutane (ORC)–butane (VCC) dual-fluid configuration achieves the highest overall COP of 0.447 and a cooling capacity of 35.517 kW, surpassing the reference fluid R1233zd, which attains a COP of 0.374 and a cooling capacity of 30.361 kW. Isobutane-based configurations consistently deliver higher COP and cooling capacities than R1233zd, highlighting isobutane’s suitability for applications demanding high energy efficiency. Pressure analysis revealed that R1233zd exhibits the highest pressure ratio of 4.10, necessitating more complex compressor designs. In contrast, isobutane configurations offer favorable pressure ratios and similar pressure parameters in both single and dual setups, simplifying compressor design requirements. This research provides valuable guidance for developing sustainable ORC–VCC systems by combining effective fluid selection and advanced multi-objective optimization techniques to meet both environmental and operational criteria. Full article
(This article belongs to the Section Energy Materials)
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18 pages, 6929 KB  
Article
Multi-Objective Optimization of a Small-Scale ORC-VCC System Using Low-GWP Refrigerants
by Łukasz Witanowski
Energies 2024, 17(21), 5381; https://doi.org/10.3390/en17215381 - 29 Oct 2024
Cited by 10 | Viewed by 2096
Abstract
The increasing global demand for energy-efficient cooling systems, combined with the need to reduce greenhouse gas emissions, has led to growing interest in using low-GWP (global warming potential) refrigerants. This study conducts a multi-objective optimization of a small-scale organic Rankine cycle–vapor compression cycle [...] Read more.
The increasing global demand for energy-efficient cooling systems, combined with the need to reduce greenhouse gas emissions, has led to growing interest in using low-GWP (global warming potential) refrigerants. This study conducts a multi-objective optimization of a small-scale organic Rankine cycle–vapor compression cycle (ORC-VCC) system, utilizing refrigerants R1233zd, R1244yd, and R1336mzz, both individually and in combination within ORC and VCC systems. The optimization was performed for nine distinct cases, with the goals of maximizing the coefficient of performance (COP), maximizing cooling power, and minimizing the pressure ratio in the compressor to enhance efficiency, cooling capacity, and mechanical reliability. The optimization employed the Non-dominated Sorting Genetic Algorithm III (NSGA-III), a robust multi-objective optimization technique that is well-suited for exploring complex, non-linear solution spaces. This approach effectively navigated trade-offs between competing objectives and identified optimal system configurations. Using this multi-objective approach, the system achieved a COP of 0.57, a pressure ratio around 3, and a cooling capacity exceeding 33 kW under the specified boundary conditions, leading to improved mechanical reliability, system simplicity, and longevity. Additionally, the system was optimized for operation with a cooling water temperature of 25 °C, reflecting realistic conditions for contemporary cooling applications. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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Article
The Joint Use of a Phase Heat Accumulator and a Compressor Heat Pump
by Zygmunt Lipnicki, Marta Gortych and Daniel Polak
Energies 2024, 17(20), 5127; https://doi.org/10.3390/en17205127 - 15 Oct 2024
Cited by 2 | Viewed by 1530
Abstract
This article presents an example of the joint use of a compressor heat pump that uses propane as a natural, ecological thermodynamic medium and a phase heat accumulator that uses paraffin as a medium. Special attention has been paid to the solidification process [...] Read more.
This article presents an example of the joint use of a compressor heat pump that uses propane as a natural, ecological thermodynamic medium and a phase heat accumulator that uses paraffin as a medium. Special attention has been paid to the solidification process of the phase change material, and a simple theoretical model of the solidification of this material has been proposed. Thermodynamic balance calculations were carried out for the compressor heat pump and the phase heat accumulator. This paper presents a theoretical analysis of two examples of heating using a compressor heat pump, implementing the Linde cycle for the refrigerant R290 (propane): high-temperature heating at a temperature of 80 °C and low-temperature (surface) heating at a temperature of 60 °C, with the same unit heat output of 0.376 kW taken from the lower-temperature heat source of each evaporator. This heat is generated by the solidification of the PCM. The compressor power is 77 W in the first case and 40 W in the second. The energy efficiency coefficients of the compressor heat pump for the proposed combination of a phase heat accumulator and compressor heat pump are 5.98 and 10.40. The joint use of a heat accumulator and a heat pump presented in this paper can be used in applications for the heating of domestic water or water for space heating. Full article
(This article belongs to the Section J: Thermal Management)
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