1. Introduction
The fast use of fossil fuels to fulfill the exponentially rising energy demand for the construction and industrial sectors has caused energy shortages and environmental degradation. Renewable energy sources are gaining popularity due to fossil fuel shortages and greenhouse gas emissions. Solar energy is vital since it provides sustainable cooling, heating, and electricity [
1]. Since summer cooling energy is in great demand, solar-based cooling technology has received interest [
2]. Solar-to-heat conversion uses concentrated solar power (
CSP) technology such as solar power towers, solar dishes, and parabolic trough collectors [
3].
Industrial and multi-suite buildings employ solar towers. It has heliostats and a straight-tube receiver [
4,
5]. Solar energy is contained; thus, the receiver’s heat exchange must be improved to optimum consumption. Helically coiled tubes increase thermal performance and are compact, making them innovative. Heat transfer improves due to the tube’s curvature-induced secondary flow [
6]. In tower solar collector systems, helical tubes improve heat transmission and raise the solar heat transfer fluid temperature at the central receiver [
7]. The thermal and hydraulic performance of the multi-tubes-in-tube helical coil (
MTTHC) was investigated for turbulent flow. The effects of the operating and geometrical parameters and Nusselt numbers, heat transfer coefficients, pumping power, effectiveness, and thermal-hydraulic index are studied and presented [
7]. Researchers have examined how helically coiled structured tubes in solar receiver systems may provide cooling, electricity, and heat. Prakash and Chandraker [
8] conducted a
CFD analysis of the single-phase friction factor in curved tubes, specifically concerning helical coil once-through steam generators designed for small modular reactors (
SMRs). Swanepoel et al. [
9] used the first and second laws to analyze helically coiled tube-operated solar receivers for steam production. The concentrator’s incidence area was 2.70 m
2, and the water flow rate was 0.294 g/s, capturing 861 W of heat with an exit temperature of 343 °C at 757 W/m
2. Thermal and exergy efficiency were 50% and 12% for the solar receiver. Khaliq et al. [
10] evaluated a central receiver with helically coiled tubes to improve solar-to-heat conversion and drive a cogeneration cycle with the organic Rankine cycle (
ORC) and absorption refrigeration cycle. For an intake temperature of 92 °C and solar irradiance of 850 W/m
2, the exit temperature of solar heat transfer fluid (oil) increases by 9%, equivalent to a coil diameter increase from 150 to 400 mm.
Integrating
ORC with the ejector refrigeration cycle (
ERC) improves low-grade solar energy use. Ejector cooling is energy efficient, low-cost, quiet, and flexible with refrigerants. The exergetic assessment of a cooling-power system uses
ERC to improve
ORC thermodynamics. Wang and Ge [
11] presented the comprehensive analysis of a novel power and cooling cogeneration system based on the organic Rankine cycle and ejector refrigeration cycle. Due to thermodynamics, Zhang and Mohamed [
12] examined hydrocarbon refrigerant characteristics in solar-operated
ORC integrated with ERC. Elakhdar et al. [
13] hybridized the parabolic trough solar collector (
PTSC) with a thermal system comprising
ORC and
ERC using thermal oil as heat transfer fluid to address building energy demand. The model demonstrated an hourly response. The exergy study of a novel
ORC design with a secondary ejector, internal heat exchanger, and
PTSC utilizing Therminol oil as solar fluid was given by Yadav et al. [
14]. They found that the predicted configuration’s second law efficiency with isobutane as the working fluid was 18%, greater than systems with an ejector between the
ORC turbine and condenser.
Most solar heat is converted into electricity in the aforementioned combined cooling and power (
CCP) cycles. Most research employed
ORCs and
ERCs to produce energy and cool using solar heat, disregarding the organic flash cycle (
OFC), which is becoming popular because of its separator tank and flasher [
15]. Chen and Kim [
16] presented a novel combined system based on a regenerative organic flash cycle. Parametric analyses for the proposed combined system were carried out using six working fluids. Their investigation showed that the preferred working fluid was altered, with a change in the operating condition of the
OFC. Few thermodynamic studies have studied
OFC for solar power. Lee et al. [
17] compare
OFC and
ORC findings using working fluid thermodynamics and heat source temperature. Because it utilizes low-temperature heat sources well,
OFC was selected. Varma et al. [
18] increased power by partly flashing warm water and mixing separated vapor with turbine streams in their
OFC energy and exergy measurements. Merging
OFC with a low-temperature heat source
ERC in
CCP cycles is unknown. A single-phase ejector powered by
ORC turbine exhaust heat evaporates
ERC working fluid, reducing turbine power. Only one phase of the cycle chills refrigeration or air conditioning (
AC). A two-phase ejector refrigeration cycle can be attractive since it uses excess power from solar-energy-driven
OFC, improves energy efficiency, and conserves turbine power. Energy is the focus of the two-phase ejector cooling cycle performance research [
19,
20,
21,
22]. Dai et al. [
21] carried out the energy and exergy analysis of a two-stage ejector refrigeration cycle with a gas–liquid separator using zeotropic mixtures. Their results determined the maximum
COP for the two-stage
ERC was 0.126 and the maximum exergetic efficiency was 4.51%. They further determined ejector 1, condenser 1, and generator 1 as the largest exergy-destructive components of the analyzed configuration.
Many Gulf nations are low on freshwater due to rising cooling energy demand. Rising energy prices, depletion of conventional fuel supplies, and global warming provide an urgent need for cogeneration cycles to improve efficiency and minimize pollution [
23]. A study was performed to produce cooling and freshwater simultaneously using a double-stage cascade compression cooling system integrated with a water desalination unit [
24]. Cogeneration of cooling and desalination offers excellent potential for solar thermal energy owing to the high demand for cooling energy and freshwater during peak summers when sunlight is abundant [
25]. Thus, solar irradiation-based simultaneous cooling and desalination is one of the most sustainable ways to meet a building’s cooling and freshwater needs. Zhou et al. [
26] created a low-grade waste heat cogeneration system that produced freshwater and cooling. They used exergy analysis to establish the critical operational factors and found that the vapor generator dissipated the most exergy. Shumiye et al. [
27] analyzed the exergetic performance of a solar-geothermal-based reverse osmosis water purification system, which met its goal of producing 44 MW of power with an average 50.4% exergetic efficiency. Their analysis determined variation of solar beam radiation as one of the dominant parameters in achieving improved efficiency.
Manesh et al. [
28] assessed the exergy of a power plant-desalination unit system that provides freshwater and electricity. Their research showed that seawater salt content and purified water consumption affect desalination’s exergetic efficiency. Moghimi et al. [
29] examined a system that cogenerated freshwater and energy under varied operating circumstances for exergy and energy performance. Their system generates 3.14 MW cooling and 85.57 kg/s freshwater, with energy and exergy efficiency of 39.22% and 36.03%. Examining open literature, the above investigations concluded that novel cogeneration system designs producing solar cooling and desalination are necessary. Therefore, the current study applies solar energy harnesses through a novel design of a central receiver embedded with helically coiled tubes for enhanced solar-to-heat conversion. The solar collector is integrated with
OFC, generating power to drive the compressor of the two-phase ejector cycle and the pumps of the
RO system, which generate the cooling and freshwater. Another novelty of this setup is that the
OFC turbine is fed with two extra streams of fluid aiming to generate more power for the effective running of the compressor and pumps. This new configuration produces higher power, cooling, and freshwater than reported in the recent literature [
4,
11,
28]. This configuration aims to produce sustainable cooling at two different temperature levels and freshwater as final products. The system undergoes energetic and exergetic analyses to assess its performance, and an examination is conducted to explore the system’s response to parameter changes. Another contribution of this research is evaluating the impact of climatic conditions on the rate of cleaner production of freshwater and diversified cooling for refrigeration and air conditioning. This detailed analysis and exploration of climatic conditions’ effects on the system’s functionality and outcome have not been extensively investigated in past studies. Therefore, this investigation fills a crucial gap in the reported literature by revealing new insights and findings in these areas, thus advancing the knowledge and understanding of solar energy-supported cooling-desalination systems.
2. System Description
The schematic design of the proposed cooling-desalination system illustrates an innovative integration of an organic flash cycle (
OFC) utilizing R124 as the working fluid to produce energy for operating the two-phase ejector and the pumps of the reverse osmosis (
RO) sub-system, thereby providing cooling for air conditioning, refrigeration, and freshwater, as depicted in
Figure 1. A heliostat-based central receiver employing helical coils for efficient capturing of the heat possessed by solar radiation is considered. Syltherm 800 oil is a heat transfer fluid in the heliostat field that absorbs solar heat. The high-temperature heat transfer fluid (state 18) enters the heat recovery vapor generator (
HRVG) of the
OFC cycle, and the
OFC cycle absorbs the thermal energy from the solar heat transfer fluid (
SHTF). High-temperature
SHTF passes through
HRVG, causing an increase in fluid temperature and consequently forming superheated vapor (22). The
SHTF exits the
HRVG (state point 16) and enters (state point 17) the heliostat field through a solar pump 1. One part of the pressurized hot liquid (30) from
HRVG is given to a high-pressure flasher (
HPF) unit (33) via an expansion valve (
EV1). In this cycle,
HRVG consists of three zones, namely, economizer (
ECO), evaporator (
EVA), and superheater (
SH). In
HPF, this liquid is flashed to saturated vapor (35), which is supplied to the turbine and into liquid (34) connected to a low-pressure flasher (
LPF) via
EV2, wherein it is flashed and separated into liquid (36) and saturated vapor (37). This arrangement caused two extra streams of fluid to enter the turbine, one from
HPF and the other from the
LPF, generating a greater amount of power, enough to drive the compressor and pumps and meet the electricity requirement of a building. The vapors (23) coming from the turbine reject the heat at the regenerator (23–24) and then condense (25). The condensate is pumped (via pump 2) and then passes through the regenerator (27), mixed with liquid (36), and is then pumped (via pump3) to
HRVG (29) to repeat the cycle. The two-phase ejector cycle employs R600a as the working fluid to achieve the desired cooling. The vapor from the separator (10) via the heat exchanger enters the compressor (11) and then the condenser 2 (
Cond2) (1) to reject the heat into the ambient. The saturated liquid leaving the condenser 2 (2) goes to the air conditioner (
AC) via the heat exchanger and
EV3. This heat exchanger (HX) exchanges the heat between the liquid leaving the condenser2 (
Cond2) and the saturated vapor approaching the compressor. The stream from the air conditioner (
AC) (5) enters the ejector (
Eje) as the primary fluid of the motive nozzle. The high-velocity vapor creates the low-pressure region at the mixing chamber inlet and sucks the vapor from the refrigerator (ref) (9). A normal shock wave occurs as a mixed fluid enters the constant area part and causes a pressure increase. It then decelerates in the diffuser as a shock occurs and enters the separator (
Sep) (6). The separator (
Sep) separates the fluid into two parts; namely, liquid (7) goes to the refrigerator (ref) and produces a refrigeration effect (8). The saturated vapor (10) is routed to the compressor (
C) (11) via a heat exchanger (
HX).
Table 1 depicts some relevant properties of
SHTF. In the
RO open cycle, the seawater is pumped into the filter tank by a high-pressure pump from state 21 to state 40, utilizing the fraction of power supplied by the
OFC turbine. Its two products, freshwater
state 41 and brine reject state 42, are taken out separately. The properties of solar heat transfer fluid (Syltherm 800) are shown in
Table 1.
3. Computational Programming for the Performance Evaluation of a Proposed Cooling-Desalination System
Examination of the cogeneration model is conducted in three stages:
- -
Heliostat is working with the SHTF that drives the proposed system.
- -
Organic flash cycle (OFC) using R124 as the working fluid to generate power.
- -
A two-phase ejector cycle simultaneously provides cooling for air conditioning and refrigeration.
- -
Energy and exergy examination of the model is conducted.
A numerical simulation through
CFD analysis using the ANSYS-FLUENT 17.2 package was conducted to determine the temperature of
SHTF, Syltherm 800 oil exiting the central receiver employing helical coils to vaporize the working fluid (R124) of the organic flash cycle. System modeling was done using Engineering Equation Solver (
EES) software based on mass, energy, and exergy equations.
REFPROP 6.01 [
31] and
EES software V. 10.561 [
32] were linked to extract the working fluid’s thermodynamic characteristics. After computation of thermodynamic properties, this data is used for the subsequent energy and exergy analyses of the combined cooling-desalination system. To document the property inputs from
REFPROP, the enthalpy and entropy of the working fluids (R124 and R600a) should be set to zero for the saturated liquid at the normal boiling point (
NBP). A single fluid was used in all sub-systems of the combined system, not the mixture.
The numerical data pivotal for problem-solving are documented, and the key assumptions underpinning the energetic and exergetic analyses of the entire system include [
16,
26,
33]:
Steady-state operation of all cycles or sub-systems
Negligible pressure drop across equipment, except that specified later.
Disregard the variations in kinetic and potential energies.
Adiabatic operation of all pumps, compressors, and turbines.
Standard ambient conditions were adopted, with temperature and pressure set at 25 °C and 101.32 kPa, respectively.
Only physical exergy is considered for calculation purposes.
Expansion valves operate under isenthalpic processes.
The state of the working substance is a saturated liquid at the outlet of the condenser.
It is assumed that the efficiencies of pumps, compressors, and turbines operating isentropically are 85%.
The specific heats of seawater and freshwater were assumed to be 3.898 kJ/kg-K and 4.12 kJ/kg-K, respectively.
3.1. Mathematical and Governing Equations
Analysis was done using steady-state CFD simulation. In
Figure 1, tetrahedral and wedge components formed the grid. Once normalized residual values for continuity, momentum, and energy decreased below 10
−5, 10
−5, and 10
−6, respectively, convergence was achieved.
Table 2 summarizes the geometric and operational characteristics of the three coils. The details of the discretization methods, under-relaxation factors, and comprehensive descriptions of the boundary conditions are illustrated in
Table 3. The Reynolds number surpassed critical levels for all rib combinations due to the helical coil shape. We chose the realizable k-ε turbulence model as presented in [
7,
8] to simulate turbulent flow and heat transfer owing to its higher computing efficiency and accuracy in forecasting curved and swirling flow. The model selection and validation [
7] were compared to the experimental results of Kumar et al. [
34].
A study on grid refinement was conducted to enhance the accuracy and convergence of numerical solutions for capturing key features near coil walls, as well as in regions with intense flow and temperature gradients. A mesh study was conducted for each coil for the three tube diameters and the three studied ribs. For the studied tube diameters of 38, 32, and 25 mm for a coil diameter of 400 mm, the outlet temperature of Syltherm 800 reached stability as shown in
Table 3. In addition, beside each mesh conversion number of elements in each coil geometry, the quality metrics in skewness are also presented in
Table 3. The validation of the
CFD model has been done by Elattar et al. [
7] for the flow in helically coiled tubes. The study assumed steady, incompressible Newtonian fluid flows and disregarded the effects of gravity on heat transfer. The equations for energy, continuity, and momentum regarding the temperature distribution in the helical coil were derived using Cartesian coordinates [
6,
7].
Ui and
T denote the velocity and temperature in the i direction, respectively, as they vary over time. The variables
ρ,
k,
Cp,
μ, and
P represent density, thermal conductivity, specific heat capacity, viscosity, and thermodynamic pressure, respectively. The Reynolds number (
Re) for tube flow is calculated using d
t as per the following formula:
The external coil surface is designed to be exposed to a uniform heat flow
q’’. The oil entry and departure are at average temperatures
Ti and
To, respectively. The rate of heat transfer
Q from flowing oil may be obtained by utilizing the energy balance formula given below:
where
Cp is the heat carrying capacity of oil and is evaluated at average oil temperature, and m is the flowing mass rate of oil.
3.2. Energy and Exergy Analyses
An exergy investigation is conducted on the proposed cogeneration model, revealing the amount of exergy dissipation of its components.
The conservation of mass principle expresses the steady state operation as
The conservation of energy principle expresses the steady-state operation as
where
h,
c, and
z are the flowing stream’s specific enthalpy, bulk velocity, and elevation.
Table 4 shows the energy balance for the model components obtained using Equations (6) and (7).
The specific exergy of the flowing stream, while ignoring the kinetic and potential exergies, is formulated as
where * represents the property at the datum state.
For a control volume working on steady state, the exergy destruction equation is given as
Table 5 shows the expression of exergy destruction for the model’s components.
3.3. Proposed Cogeneration Model’s Overall Performance Indicators
In the case of a cooling-desalination cogeneration system driven by solar energy, the energetic output is expressed by the addition of energy associated with fresh water and the cooling outputs of refrigeration and air conditioning, and therefore, the traditional energetic efficiency of the proposed cogeneration can be presented as
The outcome of the proposed model is assessed via energy and exergy efficiencies, which are determined through the first and second laws of thermodynamics. The energy efficiency of the proposed cogeneration system can be expressed as [
23]:
where
represents the net power output,
is the rate of energy accompanied by the amount of freshwater produced,
denotes the refrigeration capacity and
denotes the air-conditioning capacity,
is the solar energy input to the system.
The efficiency of the cooling-desalination system indicated by Equation (10) does not reveal the process’s inefficiencies. Contrary to energetic efficiency, an evaluation through exergy determines the quality of the energy source that is transformed into useful products [
33].
The exergy efficiency of the proposed cooling-desalination system can be expressed as [
29]:
where
is the rate of exergy accompanied by the amount of freshwater produced,
and
are the exergies accompanied by
and
, respectively, and are given by
where
,
,
are the ambient temperature, refrigeration temperature, and air-conditioning temperature, respectively.
The turbine’s power is utilized to run the solar pump, OFC pumps, the compressor of the two-phase ejector cycle, and the pump of the RO sub-system.
Carnot’s approach of heat into work conversion for the reversible process was employed to estimate the exergy
accompanied by solar radiation
received from the Sun at temperature (
TSolar), and it can appear as [
11]
where
is indicating the Sun’s temperature and
represents the heat generated by solar energy, which arrives at the collector and is determined by.
where
is denoted for (
DNI), which may be defined as the solar rays arriving on a one square meter area and
is the heliostat area.
Further discussion on equations utilized to model the components of solar source (employed to run the cooling-desalination cogeneration system) can be seen in reference [
11].
In this analysis, solar exergy supplied to the combined cooling, heating, and power (
CCHP) system is broken down in terms of exergy produced, destroyed, and lost. The global balance of exergy is shown by [
35]:
where
and
appears as product and fuel exergy, respectively. The terms
and
signifies the exergy loss and the exergy dissipated. The exergy destroyed in the given components can be estimated after employing the expressions shown in
Table 5.
The input parameters taken for computing the outputs of the proposed cogeneration are shown in
Table 6.
Figure 2 represents the workflow diagram for the current work.
5. Conclusions
The primary aim of the present study was to examine and integrate various plants to produce cooling and fresh water. The newly designed plant integrates a tower solar collector employing helical coils for solar-to-heat conversion, an OFC, an RO desalination unit, and a two-phase ejector refrigeration cycle. A steady-state energy-exergy analysis model was employed to investigate how some important parameters impact the useful outputs and performance of the proposed cooling-desalination system. Referring to the general results, it is concluded that employment of helically coiled tubes in the central receiver enhances the conversion rate of solar energy to thermal energy, and the use of OFC generates more power output than traditional ORC because it is fed with two extra streams. Finally, OFC supplies greater power to the compressor of the two-phase ejector cycle and the pump of the RO unit, resulting in efficient cooling production at two different temperatures and a higher mass flow rate of freshwater. This comprehensive approach not only improves the overall system’s energy efficiency but also offers an environment-friendly technology to overcome the scarcity of increasing demand for cooling for refrigeration and air conditioning and freshwater needs. Some of the main important findings of this study can be summarized as:
The results obtained through CFD application reveal that the collector output temperature is positively correlated with the DNI and coil curvature ratio. However, the rib height has a negative effect on oil output temperature.
The DNI is found to be one of the system’s dominant operating parameters, as its variation positively affects the beneficial outputs (cooling effect, cooling exergy, and rate of freshwater production) and the system’s performance.
Employing OFC shows superior performance, producing a turbine output of 1292 kW with an exergy efficiency of 26.84%, which is considerably higher than provided using traditional ORC.
The increase in OFC turbine inlet pressure from 1800 kPa to 2200 kPa increased the energy and exergy efficiencies of the combined cooling-desalination cycle by 21.23% and 1.62%, respectively.
The energy and exergy efficiencies of the designed cogeneration system are found to be less sensitive to climatic conditions (DNI and ambient temperature).
In the base case, 29.57% of the solar exergy appeared as the exergy produced (cooling exergy and the exergy accompanied by freshwater), 68.13% is the exergy destroyed, and 2.3% is the exergy loss via heat transfer between the system and surroundings.
Classification of the destruction of exergy in the overall system revealed the solar collector (39.28% destruction of solar exergy) as the worst-performing component, followed by OFC (21.58%), seawater pump (12.4%), and two-phase ejector cycle (7.27%).
These findings offer valuable insights as they theoretically identify the sub-systems or components responsible for deteriorating the overall system’s performance. Based on this result, it is recommended that any improvement in the performance of the solar collector can significantly enhance the cooling and desalination production rate.
The results of the present work depicted the importance of CFD and exergetic analysis in addressing the impact of climatic conditions on the conversion of solar energy supply into cooling and desalination outputs. Thus, based on the present work’s computed results, future studies can be planned, such as computing the results for the transient performance evaluation of the same system, as it can provide insights into the real behavior of the system. In addition, the cogeneration system developed in this study can be evaluated from an exergo-economic point of view to test its economic viability and technical feasibility as future research.