Search Results (218)

This study explores the feasibility of generating a globular microstructure in situ during the thixotropic 3D printing of the EN AW-4043 alloy, starting from a conventional cold-rolled wire. Thermodynamic simulations using Thermo-Calc software were first conducted to identify the semi-solid processing window of the alloy, based on the evolution of liquid and solid fractions as a function of temperature. Guided by these results, thermal treatments were performed on cold-rolled wires to promote the formation of a globular microstructure. A laboratory-scale printing head prototype was then designed and built to test continuous heating and deposition conditions representative of a thixotropic additive manufacturing process. The results showed that a globular microstructure could be achieved in the cold-rolled EN AW-4043 wires by heating them at 590 °C for 5 min in a static muffle furnace. A similar effect was observed when continuously heating the wire while it flowed through the heated printing head. Preliminary deposition tests confirmed the viability of this approach and demonstrated that thixotropic 3D printing of EN AW-4043 alloy is achievable without the need for pre-globular feedstock. Full article

This study investigates the fabrication and residual stress behavior of a 0.5 wt.% graphene-reinforced AA2195 aluminum matrix composite, developed for advanced aerospace structural applications. The composite was synthesized via squeeze casting, followed by a multi-pass hot rolling process and subsequent T8 heat treatment. The evolution of residual stress was systematically examined after each rolling pass and during thermal treatments. The successful incorporation of graphene into the matrix was confirmed through Energy-Dispersive Spectroscopy (EDS) analysis. Residual stress measurements after each pass revealed a progressive increase in compressive stress, reaching a maximum of −68 MPa after the fourth hot rolling pass. Prior to the fifth pass, a solution treatment at 530 °C was performed to dissolve coarse precipitates and relieve internal stresses. Cold rolling during the fifth pass reduced the compressive residual stress to −40 MPa, and subsequent artificial aging at 180 °C for 48 h further decreased it to −23 MPa due to recovery and stress relaxation mechanisms. Compared to the unreinforced AA2195 alloy in the T8 condition, which exhibited a tensile residual stress of +29 MPa, the graphene-reinforced composite in the same condition retained a compressive residual stress of −23 MPa. This represents a net improvement of 52 MPa, highlighting the composite’s superior capability to retain compressive residual stress. The presence of graphene significantly influenced the stress distribution by introducing thermal expansion mismatch and acting as a barrier to dislocation motion. Overall, the composite demonstrated enhanced residual stress characteristics, making it a promising candidate for lightweight, fatigue-resistant aerospace components. Full article

Thermomechanical processing has a significant impact on the porosity and mechanical properties of AISI 316L stainless steel produced by laser powder bed fusion (L-PBF). This work evaluated the effect of three heat treatment conditions: as-built (HT0), annealed at 650 °C for 3 h with air cooling (HT1), and annealed at 1050 °C for 1 h followed by water quenching (HT2), combined with cold and hot rolling at different strain levels. The most pronounced improvement was observed after 20% hot rolling followed by water quenching (HR + WQ), which reduced porosity to 0.05% and yielded the most spherical pores, with a circularity factor ($f_{circle}$) of 0.90 and an aspect ratio (AsR) of 1.57. At elevated temperatures, the matrix becomes more pliable, which promotes pore closure and helps reduce stress concentrations. On the other hand, applying heat treatment without causing deformation resulted in the pores growing and increasing porosity in the build direction. The fractography supported these findings, showing a transition from brittle to more ductile fracture surfaces. Heat treatment combined with plastic deformation effectively reduced internal defects and improved both structural integrity and strength. Full article

Cu-Ni-Si is a prominent example of a high-end lead frame copper alloy. The enhancement of strength without compromising electrical conductivity has emerged as a prominent research focus. The evolution of the precipitates exerts a significant influence on the strength and electrical conductivity of Cu-Ni-Si-Co-Mg alloys. In this paper, the effects of aging treatment and Mg addition on the properties and precipitates of cold-rolled Cu-Ni-Si-Co alloys were studied. The precipitate was (Ni, Co)₂Si and was in a strip shape. During aging, precipitation and coarsening of the (Ni, Co)₂Si precipitates were observed. In the early stage of aging, a significant number of fine (Ni, Co)₂Si precipitates were formed. These fine precipitates could not only have a better effect of precipitation strengthening, but also impeded the dislocation movement, thus increasing the dislocation density and improving the dislocation strengthening effect. However, the coarsening of the precipitates became dominant with increasing aging times. Therefore, the strengthening effect was weakened. The addition of 0.12% Mg promoted finer and more diffuse precipitates, which not only improving the tensile strength by 100–200 MPa, but also exhibiting a smaller effect on the electrical conductivity. However, further increases in Mg contents resulted in a significant decrease in electrical conductivity, with little change in the tensile strength. The optimum amount of added Mg was 0.12%, and the aging parameters were 300 °C and 20 min. Full article

Aluminum and its alloy magnetron sputtering targets, owing to their superior electrical/thermal conductivity and robust substrate adhesion, serve as critical materials in advanced electronics and information technologies. It is known that the microstructure of the target, including grain uniformity and crystallographic texture, directly affects the sputtering performance and the quality of the deposited thin film. Despite extensive research efforts, the review paper focused on the microstructure of aluminum target materials is still absent. In that context, the recent progress on the Al alloy target is reviewed, focusing on grain refinement and texture control strategies. The roles of alloying elements, such as Si, Cu, and rare-earth Sc and Nd, are described first. The two conventional manufacturing techniques of fabricating Al targets, including melting and powder metallurgy, are introduced. Then, studies on grain refinement by thermomechanical processing routes (hot/cold rolling, annealing and forging) are summarized. Lastly, texture engineering through deformation and heat treatment protocols (unidirectional/multidirectional rolling, deformation thickness, and composite deformation modes) is reviewed. By establishing the relationship between thermomechanical processing and microstructure, this review provides insights for designing high-performance aluminum targets tailored to next-generation advanced thin-film applications. Full article

During the heat treatment of stainless steel (SS)/carbon steel (CS) bimetal composites, the carbon in the CS diffuses into the SS, and carbides precipitate on the grain boundary and in the grains, affecting the microstructure and properties of the composite steel. In order to change the precipitation and distribution of the carbides seen on hot-rolled 304/Q235 after cold drawing (HR), the microstructure and properties of composite round steel were investigated by optical microscopy, SEM/EDS, and hardness, tensile, fatigue, and electrochemical tests while changing the temperature of the full annealing and aging treatments. The results showed that dispersed chromium carbide particles precipitated at the grain boundaries, and intragranular and slip lines promoted simultaneous dispersion strengthening and fine-grain strengthening and greatly improved the hardness, yield strength, tensile strength, and fatigue strength of the composite round steel. However, the increase in chromium carbide particles leads to the formation of stress concentration points and accelerates the creation of fatigue cracks, resulting in a decrease in the fatigue strength of the steel. Simultaneously, the corrosion resistance of the composite round steel samples was reduced due to the precipitation of a large amount of chromium carbide. Full article

Recrystallization is a critical process for tailoring the microstructure to enhance the mechanical properties of alloys. In duplex-phase alloys, the recrystallization is different due to the influence of the second phase. Hypo-eutectic high-entropy alloys (HEAs) with two phases are promising structural materials. Understanding the laws of microstructure and mechanical properties during recrystallization is essential for fabrication and application. Here, we systematically investigate the influence of recrystallization time on the microstructure and mechanical properties of an as-cast hypo-eutectic high-entropy alloy (HEA), Al₁₃Ni₃₆Cr₁₀Fe₄₀Mo₁. As the recrystallization time increases from 10 min to 8 h at 1100 °C, the cold-rolled alloy gradually completed the recrystallization process with a residual large B2 phase and equiaxed FCC grains decorated with B2 precipitation. The average grain size of the FCC phase increases slightly from 2.60 μm to 3.62 μm, while the fine B2 phase precipitates along the FCC phase’s grain boundaries. This optimized microstructure significantly improves the alloy’s tensile strength from 422 MPa to 877 MPa, while maintaining a substantial plasticity of 41%, achieving an excellent strength–ductility balance. These findings provide useful information for regulating the industrial thermomechanical treatment of dual-phase hypo-eutectic high-entropy alloys. Full article

Low-carbon micro-alloyed steel has become a wire material with great potential for further development due to its excellent comprehensive performance; however, there is still a lack of insight into the evolution of its electrical conductivity during annealing treatment after undergoing deformation. In this present contribution, we systematically explored the intrinsic correlation between the microstructural characteristics (including grain size evolution, dislocation density change, etc.) and performance indexes of cold-rolled high-conductivity high-strength steels and their mechanisms, using the annealing temperature, a key process parameter, as a variable. Characterization methods were used to comprehensively investigate the variation rule of the electrical conductivity of low-carbon micro-alloyed steels containing Ti-Nb elements under different annealing temperatures, as well as their influencing factors. The results show that for the ultra-low-carbon steel (0.002% C), the dislocation density continuously decreases with the increasing annealing temperature. Both experimental steels underwent complete recrystallization at 600 °C, with grain growth increasing at higher temperatures (with ultra-low-carbon steel being finer than low-carbon steel (0.075% C)). Dislocation density in ultra-low-carbon steel decreased steadily, whereas low-carbon steel exhibited an initial decline followed by an increase due to carbon-rich precipitate pinning. The yield ratio decreased with the annealing temperature, with optimal performance being at 700 °C for ultra-low-carbon steel (lowest resistivity: 13.75 μΩ/cm) and 800 °C for low-carbon steel (best conductivity: 14.66 μΩ/cm). Yield strength in ultra-low-carbon steel was dominated by grain and precipitation strengthening, while low-carbon steel relied more on precipitation and solid solution strengthening. Resistivity analysis confirmed that controlled precipitate size enhances conductivity. Full article

High-entropy alloys (HEAs), such as the Cantor alloy, are considered for various structural applications owing to their excellent corrosion resistance and high strength at low temperatures, typically below −70 °C, including cryogenic conditions. However, during metalworking, introducing stresses and grain refinement can reduce the corrosion resistance of HEAs. Recrystallization heat treatment relieves these stresses and homogenizes the grain structure, thereby restoring their corrosion resistance and physical properties. However, inadequate heat treatment can result in a microstructure in which coarse and refined grains coexist; thus, the corrosion resistance is diminished and the physical properties are compromised. Therefore, a proper heat treatment is essential for achieving the desired corrosion resistance and mechanical properties of HEAs. In this study, a cold-rolled high-entropy Cantor alloy was subjected to heat treatment for various durations, and the conditions were analyzed. The microstructure and electrochemical behavior were examined. The results indicated that the grains coarsened after a heat treatment time of 5 min and the residual stresses decreased for 15 min. The potential increased from −0.20 to −0.09 V, whereas the resistance of the passive layer increased from 39 to 56 kΩ. These findings confirm that in the Cantor alloy, residual stress reduction and recrystallization begin after 5 min of heat treatment at 1100 °C, which contributes to the recovery of corrosion resistance. The corrosion resistance of the Cantor alloy can be effectively controlled through heat treatment. This underscores the importance of optimizing the heat treatment process in the manufacturing of Cantor alloys. Full article

To address the issue of cracking in cold-rolled medium manganese steel caused by the formation of a large amount of martensite after hot rolling, intermediate annealing was conducted prior to cold rolling. The research results indicate that after 1 h of intermediate annealing at a temperature of 700 °C, some martensite is replaced by ferrite and residual austenite, leading to a reduction in rolling stress. The dissolution of cementite leads to an increase in the solubility of the alloying elements in austenite. This increases the volume fraction and carbon content of austenite. Following cold rolling and final heat treatment, the Mn content is higher in both martensite and residual austenite, while it is relatively lower in ferrite. Elevated C and Mn content enhances the stability of the austenite. The elongation of the sample with intermediate annealing increased from 17% to 27%, and the yield strength slightly decreased. During the tensile process, ferrite provides plasticity during the early stage of deformation. As strain increases, martensite begins to deform, making a significant contribution to the material’s strength. The TRIP effect of austenite contributes most of the plasticity, especially the stable thin-film residual austenite. When the residual austenite is exhausted, the incompatibility between ferrite and martensite leads to crack propagation and eventual fracture. Full article

Refractory high-entropy alloys (RHEAs) have drawn much attention in the field of materials science for their unique properties and wide compositional design space. The Nb₃₅Zr₂₆Ti₁₉Hf₁₅Mo₅ alloy is important for exploring RHEAs’ potential in high-temperature applications. It can break through existing material limitations and bring benefits to related fields, especially in the aerospace field. This paper focuses on Nb₃₅Zr₂₆Ti₁₉Hf₁₅Mo₅ RHEAs and studies the effects of cold rolling and heat treatment on its microstructure and mechanical properties. The alloy has a single-phase BCC structure. As rolling reduction rises from 20% to 80%, the alloy’s strength increases notably while plasticity drops. At 80% rolling reduction, the tensile strength reaches 1408 MPa, and the elongation is 10.5%. During rolling, grains deform along the rolling direction, the number of low-angle grain boundaries grows, and dislocation and solid solution strengthening effects are enhanced. With the increase in annealing temperature, recrystallized grains increase, and the change in grain-boundary structure weakens the strengthening effect, leading to a strength decrease and a plasticity increase. After annealing at 800 °C, the elongation reaches 17%, and the dislocation density in the alloy decreases with a recrystallization degree of 49%. Full article

This article presented an investigation into the microstructure evolution of a hot-extruded Cu-0.23Al₂O₃ alloy during thermomechanical treatment. The results demonstrated that cold rolling deformation introduced high-density dislocations into the matrix, resulting in a significant enhancement in the strength of the Cu-0.23Al₂O₃ alloy. Subsequent annealing at 500 for 1 h led to a reduction in dislocation density in the sample. Consequently, the strength of the sample decreased very slightly, while the elongation increased from 14% to 39%. There was little growth of the nano-scale Al₂O₃ particles due to their excellent thermal stability, with the average size remaining approximately 10 nm after annealing. The comprehensive properties of the Cu-0.23Al₂O₃ alloy were improved synchronously by thermomechanical treatment, with a tensile strength of 301 MPa and an electrical conductivity of 98.5%IACS. The calculation results of the strengthening mechanism indicated that refinement strengthening, work hardening and Orowan strengthening mainly contributed to the high strength of the Cu-0.23Al₂O₃ alloy. Full article

This review explores hydrogen production via magnesium hydrolysis, emphasizing its role in the energy transition. Articles were selected from the Scopus database based on novelty. Magnesium’s abundance, high reactivity, and potential for recycling industrial waste make it a strong candidate for sustainable hydrogen production. A key advantage is the use of non-potable water, enhancing environmental and economic benefits. A major challenge is the passivating Mg(OH)₂ layer, which limits hydrogen release. Recent advances mitigate this issue through additives (metals, oxides, salts), alloying (Ni, La, Ca), mechanical treatments (ball milling, cold rolling), and diverse reaction media (seawater, acids, saline solutions). These strategies significantly improve hydrogen yields and kinetics, enabling industrial scalability. Magnesium hydrolysis exhibits a wide activation energy range (3.5–102.6 kJ/mol), highlighting the need for optimization in additives, concentration, temperature, and medium composition. Critical factors include additive selection, particle size control, and alloying, while secondary additives have a minimal impact. This review underscores magnesium hydrolysis as a promising, circular, economy-compatible method for hydrogen generation. Despite challenges in balancing efficiency and environmental impact, recent advancements provide a solid foundation for scalable, sustainable hydrogen production. Full article

Through mechanical analysis, a comparison of the same type of cold rolled steel produced by two steel manufacturers, supplier 1 and supplier 2, has been carried out. The considered material is a steel that has undergone a quenching and partitioning heat treatment, i.e., a rapid cooling from the austenitizing temperature, followed by a holding treatment at a suitable temperature, so that the residual austenite is stabilized at room temperature. The following tests for mechanical properties were carried out: formability, through Nakajima test, tensile test, bending test, hole expansion test and fatigue strength analysis, through high cycle fatigue and low cycle fatigue test. In addition, to derive useful data for future simulations, tensile and Nakajima tests were analyzed by digital image correlation, which uses a monochrome camera to capture frames during the test, in order to analyze local deformations on investigated samples. Finite elements modeling has been carried out. A suitable calibration of a material card for the Abaqus Finite Element Analysis software has been performed. Through the combination of obtained results, a rational comparison of the two analyzed products has been obtained. Full article

This study systematically investigates the influence of heat treatment on the mechanical and magnetic properties of AISI 304 austenitic stainless steel following cold rolling. Experimental analyses were conducted on samples annealed at 50 °C to 1200 °C in 25 °C increments. The mechanical properties were characterized through chemical and metallographic analyses, microhardness testing, hardness measurements, and tear-off force evaluations. Magnetic properties were assessed using a fluxgate sensor to analyze the intrinsic magnetic field variations. The findings reveal that the magnetic field intensity peaks at an annealing temperature of 100 °C, followed by a progressive decline up to 700 °C. A pronounced reduction in magnetic properties was observed at 500 °C, with stabilization beyond 700 °C. Notably, the increase in magnetic field intensity at 100 °C suggests a potential transformation of deformation-induced martensite back into austenite. These results provide insights into the thermal stability of cold-rolled AISI 304 stainless steel and its structural evolution, contributing to a deeper understanding of its mechanical and magnetic behavior under varying heat treatment conditions. Full article