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23 pages, 1971 KB  
Article
Study on Seepage Characteristics of Different Rank Coals After CO2 Adsorption Saturation and Its Implications for Coal Seam Sequestration
by Zhen Tan, Zijun Feng, Qi Gao, Si Liu and Zimin Zhang
Appl. Sci. 2026, 16(8), 3798; https://doi.org/10.3390/app16083798 - 13 Apr 2026
Abstract
CO2 geological storage in deep coal seams is a key carbon emission reduction approach, where coal permeability dominates sequestration efficiency. Current studies mainly concentrate on pre-CO2-adsorption permeability of various coal ranks, while studies on permeability evolution after CO2 adsorption [...] Read more.
CO2 geological storage in deep coal seams is a key carbon emission reduction approach, where coal permeability dominates sequestration efficiency. Current studies mainly concentrate on pre-CO2-adsorption permeability of various coal ranks, while studies on permeability evolution after CO2 adsorption saturation remain limited, which is vital for optimizing sequestration schemes. This work performed permeability experiments on different-rank coal samples saturated with CO2 under diverse axial confining pressures and temperatures. The sequestration rate, capacity, and engineering safety were analyzed to propose optimal sequestration conditions. Results reveal that coal permeability decreases significantly after CO2 saturation. With axial confining pressure increasing from 10 to 30 MPa, the permeability of low-, medium- and high-rank coals declines continuously. Within the temperature range of 20 °C to 60 °C, the permeability of low-rank long-flame coal decreases first then increases, whereas medium-rank coking coal and high-rank anthracite show the opposite trend. At 800 m burial depth, CO2 injection efficiency first declines then rises. Distinct permeability evolution exists in different coal ranks, so differentiated injection strategies should be adopted to balance sequestration efficiency and safety. By mathematically fitting the permeability variation curves of anthracite saturated with CO2 under varying axial and confining pressures, combined with the surrounding rock stress formula around the borehole, when CO2 at approximately 4.7 MPa is injected into anthracite seams, CO2 can permeate to a distance of 1.35 times the borehole radius from the borehole center around the borehole. The penetration radius ratio of 1.35 is only a qualitative indicator, not a fixed design parameter. Full article
23 pages, 5239 KB  
Article
Effect of Acid-Controlled SBA-15 on Catalytic Performance of CaO/Cr-SBA-15 Dual-Functional Materials
by Daoguang Yu, Wei Gao, Mingdong Li, Yangzhou Guo, Li Xu, Ziying Shi, Miaomiao Hao and Xiaohan Ren
Catalysts 2026, 16(4), 343; https://doi.org/10.3390/catal16040343 - 11 Apr 2026
Viewed by 183
Abstract
Based on the acid-sensitive characteristics of SBA-15 during synthesis, this study varied the acid types, pH values, and mixed acid ratios during SBA-15 preparation to enhance the performance of CaO/Cr-SBA-15 dual-functional materials (DFMs) in integrated CO2 capture and utilization for oxidative dehydrogenation [...] Read more.
Based on the acid-sensitive characteristics of SBA-15 during synthesis, this study varied the acid types, pH values, and mixed acid ratios during SBA-15 preparation to enhance the performance of CaO/Cr-SBA-15 dual-functional materials (DFMs) in integrated CO2 capture and utilization for oxidative dehydrogenation of ethane (ICCU-ODHE). It was found that the SBA-15 support synthesized in an H2SO4 environment exhibited a high specific surface area and abundant surface silanol groups, which facilitated the dispersion of Cr and increased the proportion of Cr6+ active sites, thereby achieving the highest ethane conversion. In contrast, the moderate surface acidity of the HCl-prepared support facilitated the selective dehydrogenation of ethane over Cr active sites, effectively inhibiting side reactions and maximizing ethylene selectivity. Further investigations into the effects of pH and mixed acids revealed that pH 1 is optimal for SBA-15 preparation. At this value, the support reached its maximum mesoporous ordering and specific surface area, allowing for optimal Cr dispersion. Consequently, the ethane conversion, ethylene selectivity, and DFM yield all reached their peak values. Any deviation from this pH led to degradation of the support structure and reduced Cr dispersion, resulting in a significant decline in catalytic performance. Among the tested materials, the CaO/Cr-SBA-15-Cl-S DFM synthesized with an HCl-H2SO4 mixed acid demonstrated the superior reactivity, achieving an ethylene yield of 33.95%. Long-term cycling tests indicated that the material possesses good stability, with its performance attenuation primarily attributed to coking and adsorbent sintering. Full article
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42 pages, 15566 KB  
Article
Transient Temperature Rise and Grounding Characteristics of Vertical DC Grounding Electrodes Considering Soil Electro-Thermal Coupling
by Changzheng Deng, Zechuan Fan and Weiyi Li
Energies 2026, 19(8), 1863; https://doi.org/10.3390/en19081863 - 10 Apr 2026
Viewed by 141
Abstract
The continuous current dissipation of direct current grounding electrodes generates intense Joule heat, causing severe soil moisture loss and localized thermal runaway. Traditional static models ignore the temperature-dependent nature of soil parameters, leading to dangerous underestimations of actual temperature rises and thermal risks. [...] Read more.
The continuous current dissipation of direct current grounding electrodes generates intense Joule heat, causing severe soil moisture loss and localized thermal runaway. Traditional static models ignore the temperature-dependent nature of soil parameters, leading to dangerous underestimations of actual temperature rises and thermal risks. To address this critical issue, this study establishes a bidirectional dynamic electro-thermal coupled model for a vertical grounding electrode using COMSOL Multiphysics. Comparative analysis demonstrates that the dynamic model accurately reproduces the late-stage accelerated temperature rise observed in experiments, proving its necessity over static methods. Simulations reveal that increased soil resistivity governs heat generation and directly causes a dramatic surge in both grounding resistance and maximum step voltage. In two-layer heterogeneous soils, current is forced into lower-resistivity regions, triggering extreme localized overheating. To mitigate this, expanding the cross-sectional radius of the coke bed effectively suppresses the thermal concentration. These findings provide quantitative evidence and non-uniform design guidelines for the safe operation and thermal protection of grounding electrodes under complex geological conditions. Full article
(This article belongs to the Section F: Electrical Engineering)
13 pages, 3586 KB  
Article
Highly Dispersed Cobalt Species Stabilized by Silanol Groups on Alkali-Treated Silicalite-1 for Propane Dehydrogenation
by Ziyang Liu, Haoran Sun, Linjiao Wei and Zifeng Yan
Catalysts 2026, 16(4), 338; https://doi.org/10.3390/catal16040338 - 8 Apr 2026
Viewed by 216
Abstract
Cobalt-based catalysts are promising for propane dehydrogenation (PDH), but their practical application is hindered by limited propylene yields, rapid deactivation, and an incomplete understanding of the catalytically relevant Co species. Here, alkaline treatment was used to increase the density of silanol defects on [...] Read more.
Cobalt-based catalysts are promising for propane dehydrogenation (PDH), but their practical application is hindered by limited propylene yields, rapid deactivation, and an incomplete understanding of the catalytically relevant Co species. Here, alkaline treatment was used to increase the density of silanol defects on Silicalite-1, thereby creating abundant anchoring sites for highly dispersed Co species. The resulting Co/Silicalite-1 catalyst achieved 45% propane conversion, 96% propylene selectivity, and stable operation over 60 h on stream (kd = 0.005 h−1). Combined characterization indicates that silanol defects stabilize highly dispersed, defect-anchored Co species that are responsible for the superior PDH performance. By contrast, supports with lower silanol defect densities favor aggregated CoOx/Co3O4-like species, which are less selective for PDH, more susceptible to reduction to metallic Co under reducing conditions, and more prone to cracking and coke formation. These findings reveal a strong correlation between silanol defect density, Co speciation, and catalytic performance, offering mechanistic insights and design principles for the development of efficient PDH catalysts. Full article
(This article belongs to the Section Catalytic Materials)
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25 pages, 4812 KB  
Article
Catalytic Upgrading of Vacuum Residue over Metal-Loaded Iraqi Kaolin Using a Fixed-Bed Reactor
by Osamah Basil Al-Ameri, Abdelhakim Elmouwahidi, Mohammed Alzuhairi, Esther Bailón-García, Juan Amaro-Gahete and Francisco Carrasco-Marín
Appl. Sci. 2026, 16(7), 3597; https://doi.org/10.3390/app16073597 - 7 Apr 2026
Viewed by 269
Abstract
The catalytic upgrading of vacuum residue (VR) is constrained by the high cost, diffusional limitations, and rapid deactivation of conventional zeolite-based catalysts due to severe coking. Addressing this, we developed novel, low-cost, and coke-resistant catalysts utilizing naturally abundant Iraqi kaolin. A composite support [...] Read more.
The catalytic upgrading of vacuum residue (VR) is constrained by the high cost, diffusional limitations, and rapid deactivation of conventional zeolite-based catalysts due to severe coking. Addressing this, we developed novel, low-cost, and coke-resistant catalysts utilizing naturally abundant Iraqi kaolin. A composite support comprising 80 wt.% Iraqi red kaolin and 20 wt.% white kaolin was synthesized via thermal activation at 800 °C and acid leaching. This support was subsequently impregnated with transition and rare-earth metals (Ni, Co, Ce) at 3–40 wt.% loadings, and comprehensively characterized using XRD, BET, SEM-EDX, and XPS. Catalytic performance was evaluated during VR upgrading in a fixed-bed batch reactor at 450 °C. Among the formulations, the 20 wt.% Ce-loaded catalyst (MKRW-800A@Ce20%) exhibited superior efficiency, achieving 80.15% VR conversion, 61.04% liquid yield, and minimal coke formation (3.81 g) compared to Ni and Co counterparts. This enhanced activity is attributed to synergistic effects of improved surface acidity, textural accessibility, and the Ce3+/Ce4+ redox couple, which promotes selective cracking while suppressing coke precursors. These findings provide new insights into the rational design of natural clay-based catalysts, establishing Ce-modified metakaolin as a viable, sustainable alternative to zeolites for industrial heavy-oil processing. Full article
(This article belongs to the Section Green Sustainable Science and Technology)
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20 pages, 5016 KB  
Article
Morphological and Compositional Evolution of Oxidative Coke Deposits Layers Generated by Aviation Kerosene
by Xinyan Pei, Sihan Zou, Keyan Zhang, Zengqi Zhou and Lingyun Hou
Molecules 2026, 31(7), 1218; https://doi.org/10.3390/molecules31071218 - 7 Apr 2026
Viewed by 296
Abstract
Thermal–oxidative coking of aviation fuel remains a critical limitation for fuel-cooled aero-engine systems operating under high heat loads. This study systematically investigates the oxidative coking behavior of RP-3 aviation kerosene, focusing on the coupled evolution of deposit morphology, composition, and operating conditions. Experiments [...] Read more.
Thermal–oxidative coking of aviation fuel remains a critical limitation for fuel-cooled aero-engine systems operating under high heat loads. This study systematically investigates the oxidative coking behavior of RP-3 aviation kerosene, focusing on the coupled evolution of deposit morphology, composition, and operating conditions. Experiments were conducted in an electrically heated stainless-steel tube while independently varying dissolved oxygen concentration, fuel temperature, temperature gradient, operating pressure, and heating duration. Deposit layers were characterized by SEM and XPS, and residual fuel chemistry was analyzed using GC/MS. The results show that dissolved oxygen governs both the extent and mechanism of coking in the autoxidation regime (150–450 °C). Normal and elevated oxygen levels promote autoxidation of straight-chain alkanes, generating oxygen-containing intermediates that form flocculent, oxygen-rich deposits, whereas near-deoxygenated conditions suppress autoxidation but sustain sulfur-dominated, needle-like deposits. Temperature primarily controls deposition rate and morphology, with steep temperature gradients inducing localized coke formation, while pressure exerts only a minor indirect influence. Prolonged operation leads to deposit densification and non-linear accumulation behavior. These findings clarify the links between fuel chemistry, thermal conditions, and deposit architecture, providing a basis for morphology-aware coking models in fuel-cooled aero-engine systems. Full article
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22 pages, 14184 KB  
Review
Heterogeneous Solid Acid Catalysts for the Hock Cleavage of Cumene Hydroperoxide: Mechanism, Catalyst Design, and Industrial Perspectives
by Kai Yang, Feng Shi and Guochao Yang
Catalysts 2026, 16(4), 329; https://doi.org/10.3390/catal16040329 - 2 Apr 2026
Viewed by 299
Abstract
The cleavage of cumene hydroperoxide (CHP) via the Hock rearrangement is a cornerstone process in the chemical industry, responsible for over 90% of global phenol and acetone production. Despite its industrial significance, the conventional use of homogeneous sulfuric acid catalysis presents critical drawbacks, [...] Read more.
The cleavage of cumene hydroperoxide (CHP) via the Hock rearrangement is a cornerstone process in the chemical industry, responsible for over 90% of global phenol and acetone production. Despite its industrial significance, the conventional use of homogeneous sulfuric acid catalysis presents critical drawbacks, including severe equipment corrosion, generation of hazardous waste, and the need for complex neutralization steps. This review explores the transition toward heterogeneous solid acid catalysts as a sustainable alternative, emphasizing the relationship between catalyst structure, surface acidity, and reaction performance. Key catalyst families—such as ion-exchange resins, zeolites, and heteropolyacids—are systematically evaluated, with a focus on how Brønsted acid site density and porous architecture influence catalytic activity and selectivity. Particular attention is given to deactivation mechanisms, including coking, leaching of active species, and poisoning by inorganic cations, alongside mitigation strategies enabled by rational catalyst design and regeneration protocols. Additionally, we highlight recent progress in reactor engineering, particularly the integration of solid acid catalysts in reactive distillation and microchannel configurations. These insights offer a strategic perspective for developing more efficient and environmentally benign industrial processes for the Hock cleavage of cumene hydroperoxide. Full article
(This article belongs to the Special Issue Feature Papers in "Industrial Catalysis" Section, 3rd Edition)
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24 pages, 3473 KB  
Article
Degradation of Benzo[a]pyrene by Rhodococcus sp. PDS1 Under Combined Pollution of Arsenic and Polycyclic Aromatic Hydrocarbons
by Mei-Lin Zheng, Hong-Peng Shi, Ying-Hao Zhao, Ying Liu, Luyan Ma and Zhi-Pei Liu
Microorganisms 2026, 14(4), 811; https://doi.org/10.3390/microorganisms14040811 - 2 Apr 2026
Viewed by 300
Abstract
Polycyclic aromatic hydrocarbons (PAHs)-contaminated soils are often concomitantly polluted with heavy metals, which form combined contamination through cation–π interactions and other mechanisms. However, the mechanism by which bacteria degrade PAHs under combined pollution conditions remains insufficiently studied. In this study, a benzo[a]pyrene (BaP)-degrading [...] Read more.
Polycyclic aromatic hydrocarbons (PAHs)-contaminated soils are often concomitantly polluted with heavy metals, which form combined contamination through cation–π interactions and other mechanisms. However, the mechanism by which bacteria degrade PAHs under combined pollution conditions remains insufficiently studied. In this study, a benzo[a]pyrene (BaP)-degrading bacterial strain, Rhodococcus sp. PDS1, was isolated from the co-contaminated soil of an abandoned coking plant in a steel factory. This strain can not only detoxify arsenic via reductive transformation, but also mediate extracellular arsenic oxidation and efficiently degrade BaP, a high-molecular-weight (HMW) polycyclic aromatic hydrocarbon with low bioavailability and high toxicity. Response surface methodology (RSM) experiments were conducted to optimize the degrading conditions of strain PDS1, considering four factors: pH, temperature, BaP concentration, and trivalent arsenic As(III) concentration. The results showed that the BaP removal by PDS1 would reach 93.59% under the RSM-obtained optimal conditions: pH 7.7, BaP concentration 8.96 mg/L, As(III) concentration 0.82 mM, and culture temperature 36.0 °C. The transcriptome of the strain under the combined stress of arsenic and BaP was further analyzed. The results indicated that the introduction of arsenic induced the upregulated expression of different genes in the arsenic detoxification ars operon and the pcaH/G gene (encoding protocatechuate 3,4-dioxygenase, a key enzyme in BaP degradation) to varying degrees. These findings clarify the mechanism of the degradation of HMW-PAHs such as BaP by strain PDS1 under PAHs–arsenic combined pollution, lay a solid theoretical foundation for subsequent practical applications, and demonstrate the broad prospects of strain PDS1 in the remediation of actual complex contaminated soils. Full article
(This article belongs to the Section Environmental Microbiology)
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21 pages, 9064 KB  
Article
Mathematical Modeling of Soot Formation and Fragmentation of Carbon Particles During Their Pyrolysis Under Conditions of Removal from the Front of a Forest Fire
by Nikolay Viktorovich Baranovskiy and Viktoriya Andreevna Vyatkina
C 2026, 12(2), 30; https://doi.org/10.3390/c12020030 - 1 Apr 2026
Viewed by 351
Abstract
The object of the study is a single heated carbonaceous particle of relatively small size, 0.003 to 0.01 m. Main hypothesis: The formation of soot particles and black carbon particles is caused by the thermochemical destruction of dry organic matter of forest fuel [...] Read more.
The object of the study is a single heated carbonaceous particle of relatively small size, 0.003 to 0.01 m. Main hypothesis: The formation of soot particles and black carbon particles is caused by the thermochemical destruction of dry organic matter of forest fuel and the mechanical fragmentation of coke residue. The aim of the study is to conduct numerical simulations of heat and mass transfer in a single heated carbonaceous particle, taking into account the soot formation process and assessing its fragmentation with regard to heat exchange with the external environment in a 2D setting. As part of this study, a new model of heat and mass transfer in a pyrolyzed carbonaceous particle was developed, taking into account its step-by-step fragmentation (fragmentation tree model with four secondary particle formations from the initial particle). The calculations resulted in the distributions of temperature and volume fractions of phases in the carbonaceous particle across various scenarios. Scenarios of surface fires (initial temperatures of 900 K and 1000 K), crown fires (1100 K), and a firestorm (1200 K) for typical vegetation (pine, spruce, birch) are considered. Cubic carbonaceous particles are considered in the approximation of a 2D mathematical model. To describe heat and mass transfer in the structure of the carbonaceous particle, a differential equation of thermal conductivity with corresponding initial and boundary conditions of the third type is used, taking into account the gross reaction in the kinetic scheme of pyrolysis and soot formation. Differential analogues of partial differential equations are solved using the finite difference method of second-order approximation. Options for using the developed mathematical model and probabilistic fragmentation criterion for assessing aerosol emissions are proposed. Recommendations: The suggested mathematical model must be incorporated with mathematical models of forest fire plume and aerosol transport in the upper layers of the atmosphere. Moreover, probabilistic criteria for health assessment must be developed for the practical use of the suggested mathematical model. Full article
(This article belongs to the Topic Environmental Pollutant Management and Control)
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13 pages, 1408 KB  
Article
Effects of Different Particles on the High-Temperature Oxidative Degradation Behavior of Aviation Lubricating Oil
by Shizhao Yang, Jiaming Guo, Jingpei Cao, Jianqiang Hu, Xin Xu, Liping Tong, Jingping Zhao, Jun Ma and Ping Qi
Lubricants 2026, 14(4), 143; https://doi.org/10.3390/lubricants14040143 - 29 Mar 2026
Viewed by 323
Abstract
The effects of dust, copper particles, and iron particles on the high-temperature oxidative degradation behavior of aviation lubricating oil were systematically examined, and the high-temperature catalytic oxidation effects of single-particle and mixed-particle systems on the lubricating oil were further analyzed, respectively. Gas chromatography/mass [...] Read more.
The effects of dust, copper particles, and iron particles on the high-temperature oxidative degradation behavior of aviation lubricating oil were systematically examined, and the high-temperature catalytic oxidation effects of single-particle and mixed-particle systems on the lubricating oil were further analyzed, respectively. Gas chromatography/mass spectrometry analysis results indicated that significant differences exist in the catalytic oxidation activity of particles toward lubricating oils, with the activity ranking in the descending order of copper particles > iron particles > dust. Notably, following oxidation by both metal and dust particles, the acid value, particle size, and viscosity of the oil sample exhibit a significant synergistic catalytic effect, even exceeding those of the oil sample oxidized by the same amount of metal particles. Specifically, relative to the pristine oil, the oil oxidized with 5 mg of copper particles and 5 mg of dust exhibits respective increases of 213.3%, 316.11%, and 661.43% in the aforementioned properties. This variation is attributed to the physical adsorption and chemical reactions between dust and antioxidants during oxidation, which deplete antioxidants and thereby exacerbate oil oxidation. Furthermore, this study further elucidates the potential synergistic oxidation mechanism induced by metal particles and dust particles. Full article
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31 pages, 5566 KB  
Article
Spatiotemporal Characteristics and Driving Factors of the Energy Carbon Footprint and Vegetation Carbon Carrying Capacity in China
by Shiqi Du, Chao Gao, Yi He, Miaomiao Zhao, Wei Han, Yue Zhang, Jingang Huang, Huanxuan Li, Xiaobin Xu and Pingzhi Hou
Energies 2026, 19(7), 1618; https://doi.org/10.3390/en19071618 - 25 Mar 2026
Viewed by 307
Abstract
This study systematically quantified the carbon footprint generated by China’s consumption of eight major fossil energy sources (coal, coke, crude oil, petrol, kerosene, diesel, fuel oil, and natural gas), alongside the carbon carrying capacity of four vegetation ecosystems (forest, grassland, wetland, and crop), [...] Read more.
This study systematically quantified the carbon footprint generated by China’s consumption of eight major fossil energy sources (coal, coke, crude oil, petrol, kerosene, diesel, fuel oil, and natural gas), alongside the carbon carrying capacity of four vegetation ecosystems (forest, grassland, wetland, and crop), based on the IPCC inventory methodology. ArcGIS spatial analysis was employed to reveal the spatiotemporal distribution, while the STIRPAT model identified drivers of energy carbon footprint pressure (ECFP). Concurrently, the GM (1,1) model predicted evolution trends for both energy carbon footprint (ECF) and vegetation carbon carrying capacity. Results indicated that: (1) ECF increased from 12,039.89 million tons in 2015 to 13,896.41 million tons in 2022, representing a cumulative growth of 15.42%; (2) vegetation carbon carrying capacity increased from 4710.54 million tons in 2015 to 5300.76 million tons in 2022, representing a cumulative growth of 12.53%; (3) STIRPAT model analysis indicated that economic growth and technological progress were the dominant factors influencing ECFP; and (4) GM (1,1) predicted that the ECF would continue to grow at a slower pace by 2026, while vegetation carbon carrying capacity would steadily increase. It was concluded that optimizing the energy structure and strengthening vegetation conservation could effectively alleviate ECFP, providing crucial support for the carbon neutrality objectives of China. Full article
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24 pages, 3314 KB  
Article
Research on the Steel Enterprise Gas–Steam–Electricity Network Hybrid Scheduling Model for Multi-Objective Optimization
by Gang Sheng, Yanguang Sun, Kai Feng, Lingzhi Yang and Beiping Xu
Processes 2026, 14(7), 1030; https://doi.org/10.3390/pr14071030 - 24 Mar 2026
Viewed by 260
Abstract
The operation of the gas–steam–electricity multi-energy coupling system in iron and steel enterprises faces critical challenges: conflicts between energy efficiency and economic objectives, insufficient scheduling accuracy, and low energy utilization caused by source–load fluctuations. To address these issues, this paper proposes a hybrid [...] Read more.
The operation of the gas–steam–electricity multi-energy coupling system in iron and steel enterprises faces critical challenges: conflicts between energy efficiency and economic objectives, insufficient scheduling accuracy, and low energy utilization caused by source–load fluctuations. To address these issues, this paper proposes a hybrid scheduling model based on condition awareness and multi-objective optimization. The model integrates three key components. First, an energy fluctuation prediction technology based on working condition changes is developed. By acquiring real-time production signals and gas flow data, combined with a condition definition management module, it enables automatic identification and tracking of equipment operation status. A working condition sample curve superposition method is used to calculate energy medium imbalances, generating visual prediction curves for key parameters such as blast furnace, coke oven, and converter gas holder levels, achieving an average prediction accuracy of ≥95%. Second, a peak-shifting and valley-filling scheduling model for gas holders is designed, leveraging time-of-use electricity prices. During valley price periods, power purchases are increased and surplus gas is stored; during peak price periods, gas power generation is increased to reduce purchased electricity. A nonlinear model capturing the load–efficiency relationship of boilers and generators is established to dynamically optimize scheduling strategies. This reduces the proportion of peak hour power purchases by 10.3%, energy costs by 3.12%, and system energy consumption by 2.16%. Third, a multi-period and multi-medium energy optimization scheduling model is formulated as a mixed-integer nonlinear programming (MINLP) problem, with dual objectives of minimizing operating cost and energy consumption. Constraints include energy supply–demand balance, equipment operating limits, gas holder capacity, and generator ramp rates. The Pareto optimal solution set is obtained using the AUGMECON2 method and efficiently computed with the IPOPT solver. Application results demonstrate that the model achieves zero gas emissions, a dispatching instruction accuracy of 95%, and a 0.8% increase in the proportion of peak–valley-level self-generated power, outperforming comparable technologies. It provides technical support for the safe, efficient, and economic operation of multi-energy systems in iron and steel enterprises. Full article
(This article belongs to the Special Issue Advanced Ladle Metallurgy and Secondary Refining)
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25 pages, 5279 KB  
Article
Sustainable Biogas-to-Syngas Catalytic Dry Reforming of Methane (DRM) Using a Novel Fleece Reactor
by Feihong Chu, Yitong Jiang, Zehao Li, Jan Baeyens and Huili Zhang
Sustainability 2026, 18(6), 3151; https://doi.org/10.3390/su18063151 - 23 Mar 2026
Viewed by 327
Abstract
Driven by the growing global energy demand and the pursuit of carbon utilization goals, dry reforming of methane (DRM) has attracted considerable attention for its ability to convert CO2 and CH4 into syngas. Biogas, an eco-friendly product of processes such as [...] Read more.
Driven by the growing global energy demand and the pursuit of carbon utilization goals, dry reforming of methane (DRM) has attracted considerable attention for its ability to convert CO2 and CH4 into syngas. Biogas, an eco-friendly product of processes such as anaerobic digestion, is primarily composed of CO2 and CH4 and ideally meets the feedstock requirements for DRM. In practice, biogas is generated via anaerobic digestion of livestock manure and other organic waste, providing a stable and sustainable source for the DRM reaction and thus enabling waste valorization. Supported Ni0 catalysts have become a research focus in this field due to their high catalytic activity and moderate cost. Conventional particulate Ni0 catalysts, however, are prone to carbon coking in fixed-bed applications and are difficult to effectively recover and regenerate after the reaction; thus, they are often being discarded, leading to resource waste and environmental burden. To address these issues, this study has designed a novel metal-sintered fleece catalyst support and developed a corresponding reactor. The effects of the catalyst preparation method, activation conditions, and the support structure on DRM performance have been systematically investigated. The spent Ni-based catalyst could be regenerated via calcination to restore catalytic activity and enable multiple cycles of use, significantly extending the catalyst’s lifespan and offering both economic and environmental benefits. Experimental results have demonstrated that the reactor achieved a conversion rate exceeding 80% with near-complete product selectivity. Full article
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25 pages, 4143 KB  
Article
Ferrochrome Smelting Using Chrome Raw Materials Pre-Reduced with Various Reducing Agents
by Isagulov Aristotel, Saulebek Zhalgas, Sagintayeva Saule and Makhambetov Yerbolat
Metals 2026, 16(3), 357; https://doi.org/10.3390/met16030357 - 23 Mar 2026
Viewed by 318
Abstract
This study quantitatively evaluates the effect of solid-phase pre-reduction of chromite concentrate on the energy efficiency and techno-economic performance of high-carbon ferrochrome (HC FeCr) smelting. Laboratory pre-reduction experiments were conducted at 1200–1400 °C using Shubarkol coal, metallurgical coke, and special coke as carbonaceous [...] Read more.
This study quantitatively evaluates the effect of solid-phase pre-reduction of chromite concentrate on the energy efficiency and techno-economic performance of high-carbon ferrochrome (HC FeCr) smelting. Laboratory pre-reduction experiments were conducted at 1200–1400 °C using Shubarkol coal, metallurgical coke, and special coke as carbonaceous reducing agents. Structural and phase transformations were characterized by X-ray diffraction (XRD) and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS). At 1200 °C, the degree of metallization remained low (<5%), whereas at 1400 °C it increased to 41.3% under laboratory conditions and up to 65% in pilot-scale tests due to the decomposition of the spinel matrix and the formation of metallic and carbide phases. The application of pre-reduced feedstock in a submerged arc furnace reduced specific electricity consumption by up to 33.5% compared with conventional smelting and increased chromium recovery to 89.71%. Industrial-scale extrapolation indicates the potential to decrease power consumption to approximately 3190 kWh/t of alloy. Techno-economic analysis demonstrates that the use of pre-reduced feedstock reduces the production cost by approximately 10–23%, depending on the type of carbonaceous reducing agent (Shubarkol coal, metallurgical coke, or special coke). Special coke provided the highest energy efficiency, whereas Shubarkol coal ensured the greatest direct economic benefit. The integrated microstructural, energetic, and economic assessment confirms the industrial applicability of the proposed pre-reduction approach. Full article
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17 pages, 1906 KB  
Article
Bitumen Modification with Microcoke: Mechanochemical Activation, Structure, and High-Temperature Rheological Performance
by Yerdos Ongarbayev, Muhammad Hashami, Yerbol Tileuberdi, Yerzhan Imanbayev, Ainur Zhambolova, Yernar Kanzharkan, Aliya Kenzhegaliyeva, Aksaule Kydyrali and Dinmukhamed Abdikhan
J. Compos. Sci. 2026, 10(3), 167; https://doi.org/10.3390/jcs10030167 - 19 Mar 2026
Viewed by 634
Abstract
The modification of road bitumen using micro-sized carbonaceous materials offers a promising route to enhance pavement performance; however, the influence of microdispersed coke derived from coal and petroleum sources has not been sufficiently clarified. In this study, coal and petroleum coke from Pavlodar [...] Read more.
The modification of road bitumen using micro-sized carbonaceous materials offers a promising route to enhance pavement performance; however, the influence of microdispersed coke derived from coal and petroleum sources has not been sufficiently clarified. In this study, coal and petroleum coke from Pavlodar Petrochemical Plant LLC (Pavlodar, Kazakhstan) were mechanochemically activated and used as the modifiers for BND 100/130 bitumen, produced by Asphaltbeton 1 LLC (Almaty, Kazakhstan). X-ray diffraction and scanning electron microscopy were used to determine the structure and morphology of the resulting coke powders. Standard tests and the Superpave Multiple Stress Creep and Recovery (MSCR) methodology were used to determine the physico-mechanical and rheological properties of the modified binders. Microdispersed granular coke powders produced after mechanochemical activation had a minimum average particle diameter of 8.28 µm (petroleum coke) and 16.64 µm (coal coke), and were mainly an amorphous carbon phase with traces of graphite. Addition of 1 wt.% microdispersed coke resulted in better performance of binder and an enhancement in grades of BND 100/130 to BND 70/100, in line with ST RK 1373-2013. MSCR testing showed that Jnr3.2 is between 2.0–3.0 kPa−1, which is in the S category of AASHTO M 332-20. This study showed how micro-sized coal and petroleum coke can be effectively used as a high-carbon modifier in bitumen, which reflects the possibility of their practical use in asphalt pavements that are subjected to normal traffic conditions. Full article
(This article belongs to the Section Composites Applications)
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