Search Results (44)

Lithium-ion batteries (LIBs) release significant amounts of toxic, corrosive, and flammable gases when they enter thermal runaway (TR). These emissions can be hazardous to human health, damage nearby equipment, pose fire and explosion risks, and degrade air quality. This study measured concentrations for a range of hazardous gases released from TR-driven combustion of cylindrical lithium iron phosphate (LFP) and pouch-style lithium cobalt oxide (LCO) LIB cells. Gas emissions were measured by dedicated analyzers and Fourier transform infrared spectroscopic (FTIR) analysis, and emission factors were calculated. Dangerous concentrations of hydrogen fluoride (HF) were observed, reaching up to 50 ppm from the combustion of single LIB cells. Large amounts of combustible electrolyte solvents and light hydrocarbons were released in some cases, depending on cell combustion behavior. Electrolyte solvents, hydrogen chloride (HCl), and particles were released earlier than other species and should be targeted for early TR detection. Gas emissions were correlated with cell state of charge (SOC) and combustion behavior. Cells at high SOCs had higher peak concentrations of HF, HCl, CO, and flammable hydrocarbons, and these peaks happened sooner after cell failure than for low-SOC tests. Full article

The present study demonstrates that the corrosion behavior of dental cobalt–chromium (Co–Cr) alloys is strongly influenced by the interaction between microstructure, manufacturing technique, and oral chemical environment. A comparative investigation was conducted on Co–Cr specimens fabricated using four technological routes: conventional casting, CAD/CAM machining, Selective Laser Melting (SLM), and Direct Metal Laser Sintering (DMLS). The study included microstructural characterization, evaluation of generalized corrosion behavior using the rotating electrode technique, assessment of localized crevice corrosion, and quantitative analysis of the release of twenty metallic cations. Extraction tests were performed for 168 h in two media simulating aggressive oral environments: 0.07 N HCl (acidic medium) and a fluoride-containing electrolyte (0.1% NaF + 0.1% KF). Electrochemical measurements were recorded in the current density range of 10⁻¹⁰ to 10⁻⁷ A/cm², while released cation concentrations were quantified at the µg/L level. All alloys exhibited very low corrosion current densities (icorr in the 10⁻⁸ to 10⁻⁹ A·cm⁻² range), confirming overall good corrosion resistance. Among all manufacturing routes, CAD/CAM specimens demonstrated the highest electrochemical performance, with a wide passivity domain extending up to approximately 740 mV/SCE. A statistical interaction analysis between extraction media and manufacturing techniques was performed using the non-parametric Mann–Whitney (MW) U test. Among the analyzed elements, only chromium showed a statistically significant difference between media (p < 0.05), with an approximately 25-fold-higher release in acidic conditions compared with the fluoride medium, confirming the predominant role of proton-induced destabilization of the protective Cr₂O₃ passive film. In contrast, fluoride-containing media induced selective release of elements such as Cu (3× higher), W (2.5× higher), and Mo (1.4× higher), associated with complexation phenomena. The manufacturing route significantly influences corrosion behavior. Although additive manufacturing technologies (SLM/DMLS) enable highly accurate and customized prosthetic designs, rapid solidification and microstructural heterogeneities may increase susceptibility to localized corrosion compared with more homogeneous CAD/CAM materials. Clinically, these findings suggest that future restorative strategies should incorporate corrosion-aware material selection within digital workflows. As digital dentistry evolves, predictive models integrating patient-specific oral conditions may assist clinicians in selecting the most appropriate material system for long-term performance. In conclusion, the long-term success of dental Co–Cr prosthetic devices depends not only on mechanical strength and precision of fit, but also on sustained electrochemical stability in the complex oral environment. Full article

We report the facile synthesis of hierarchical spiked cobalt selenide (Co_0.85Se) microcrystals grown on nickel foam (NF) via a hydrothermal method followed by selenization. Derived from cobalt hydroxyl fluoride (Co(OH)F) microcrystals, the resulting Co_0.85Se structures exhibit a robust architecture with well-defined spikes that offer abundant active sites and promote efficient charge transfer, thereby enhancing their electrocatalytic bifunctional activity toward the oxygen evolution reaction (OER) and urea oxidation reaction (UOR). The Co_0.85Se/NF electrode delivers low overpotentials of 357 mV for OER and 236 mV for UOR at 100 mA cm⁻². Furthermore, it exhibits a small Tafel slope (34.3 mV dec⁻¹) and excellent durability for 24 h at 100 mA cm⁻² during UOR. This simple and cost-effective strategy highlights the potential of hierarchical spiked Co_0.85Se microcrystals as highly efficient electrocatalysts for urea-assisted OER and related sustainable energy conversion applications. Full article

Pure titanium (Ti) and its alloys are the gold standard for dental implants because a stable titanium dioxide passive film provides excellent corrosion resistance in physiological environments. In this study, we aimed to examine electrochemical interactions between Ti and cobalt–chromium–molybdenum alloy (CoCrMo), and between a novel Ti–magnesium composite (BIACOM TiMg) and CoCrMo, when immersed in everyday solutions representing beverage or oral hygiene exposure. Test solutions included Coca-Cola^®, lemon juice, Elmex^® fluoride gel, Listerine^® Cool Mint, and Sensodyne^® fluoride paste. Immersion experiments paired Ti sticks with CoCrMo sticks and, separately, BIACOM TiMg with CoCrMo sticks, with three measurements per configuration. When galvanically coupled with CoCrMo, immersion in Coca-Cola produced galvanic potential differences of ~983 mV for the BIACOM TiMg-CoCrMo couple and 830 mV for the commercially pure grade 4 (CP4) Ti-CoCrMo couple, indicating significant electrochemical instability. Both materials showed significant potential increases in Elmex fluoride gel. Listerine Cool Mint and Sensodyne fluoride exposure produced electrochemical interactions exceeding 200 mV. Significant differences in corrosion stability were observed between CP4 Ti and BIACOM TiMg. These findings indicate that material pairing and electrolyte environment significantly influence galvanic behavior, with the Ti-Mg composite showing greater susceptibility than CP4 Ti, informing dental/biomedical material selection in oral environments. Full article

Volatile organosulfur compounds (VSCs) play significant roles in atmospheric chemistry and malodorous pollution. Accurate measurement of VSCs is challenging due to their high reactivity and adsorption tendencies, which are strongly influenced by sampling materials. This study comprehensively evaluates the performance of six types of sampling bags and passivated canisters for measuring nine VSCs. The results indicate that passivated canisters provide stable storage for all target VSCs for up to 7 days under dry conditions. Among the bags, polyvinyl fluoride (PVF) bags exhibited the lowest blank levels and preserved most VSCs (except disulfides) stably for 8 h. Field comparisons in a power battery recycling plant showed good agreement between PVF bag and canister measurements under dry conditions. However, in high-humidity stack gases, canisters showed severe losses of methanethiol and ethanethiol, likely due to humidity-driven conversion on metal surfaces, underscoring the necessity of drying humid-air samples. The application of these methods revealed significant VSCs emissions and distinct compositional profiles from power battery recycling processes, particularly pyrolysis drying, lithium leaching, and nickel–cobalt leaching processes, with concentrations of total VSCs reaching up to 1046.86 ppb. This work provides crucial guidance for selecting appropriate sampling methods for reliable VSCs measurement and offers the first emissions characteristics of VSCs from the power battery recycling industry, supporting future environmental monitoring and pollution control. Full article

Lithium-ion batteries (LIBs) are vital for modern energy storage applications. Lithium iron phosphate (LFP) is a promising cathode material due to its safety, low cost, and environmental friendliness compared to the widely used nickel manganese cobalt oxide (NMC), which contains hazardous nickel and cobalt compounds. However, challenges remain in enhancing the performance of LFP cathodes due to their low electronic and ionic conductivity. To improve both the safety and sustainability of the battery, this work presents a water-based LFP cathode utilizing the bio-based binder carboxymethyl cellulose (CMC), eliminating the need for polyvinylidene fluoride (PVDF) and the toxic solvent N-methyl-2-pyrrolidone (NMP). This study investigates the impact of different dispersing methods—dissolver mixing and wet jet milling—on slurry properties, electrode morphology, and battery performance. Slurries were characterized by rheology, particle size distribution, and sedimentation behavior, while coated and calendered electrodes were examined via thickness measurements and scanning electron microscopy (SEM). Electrochemical performance of the electrodes was evaluated by means of C-Rate testing. The results reveal that dispersing methods significantly influence slurry characteristics but marginally affect electrochemical performance. Compared to dissolver mixing, wet jet milling reduced the median particle size by 39% (ΔD50 = 3.1 µm) and lowered viscosity by 96% at 1 s⁻¹, 80% at 105 s⁻¹, and 64% at 1000 s⁻¹. In contrast, the electrochemical performance of the resulting electrodes differed only slightly, with discharge capacity varying by approximately 12.8% at 1.0 C (Δcapacity = 10.7 mAh g⁻¹). This research highlights the importance of optimizing not only material selection but also processing techniques to advance safer and more sustainable energy storage solutions. Full article

Hydrometallurgy is currently the mainstream industrial process for recovering valuable components (nickel, cobalt, manganese, lithium, etc.) from spent ternary lithium-ion battery cathode materials. During the crushing of lithium batteries, cathode materials, anode materials (graphite), and electrolytes become mixed. Consequently, fluoride ions inevitably enter the leaching solution during the hydrometallurgical recycling process, with concentrations as high as 100–300 mg/L. These fluoride ions not only adversely affect the quality of the recovered precursor products but also pose environmental risks. To address this issue, this study employs a synthesized lanthanum–zirconium (La@Zr) composite material, with a specific surface area of 67.41 m²/g and a pore size of 2–50 nm, which can reduce the fluoride ion concentration in the leaching solution to below 5 mg/L, significantly lower than the 20 mg/L or higher that is typically achieved with traditional calcium salt defluorination processes, without introducing new impurities. Under optimal adsorption conditions, the lanthanum–zirconium adsorbent exhibits a fluoride ion adsorption capacity of 193.4 mg/g in the leaching solution, surpassing that of many existing metal-based adsorbents. At the same time as the valuable metals, Li, Ni, and Co, are basically not adsorbed, the selective adsorption of fluoride ions can be achieved. Adsorption isotherm studies indicate that the adsorption process follows the Langmuir model, suggesting monolayer adsorption. The secondary adsorption process is primarily governed by chemical adsorption, and elevated temperatures facilitate the removal of fluoride ions. Kinetic studies demonstrate that the adsorption process is well described by the pseudo-second-order model. After desorption and regeneration with NaOH solution, the adsorbent still has a favorable fluoride removal performance, and the adsorption rate of fluoride ions can still reach 95% after four cycles of use. With its high capacity, rapid kinetics, and excellent selectivity, the adsorbent is highly promising for large-scale implementation. Full article

This study deciphers the anionic modulation mechanism of halide ions (F⁻/Cl⁻) in cobalt-based hydroxides for oxygen evolution reaction (OER). Phase-pure Co(OH)₂, Co(OH)F, and Co₂(OH)₃Cl were fabricated via substrate-independent hydrothermal synthesis to eliminate conductive support interference. Electrocatalytic evaluation on glassy carbon electrodes demonstrates fluoride’s superior regulatory capability over chloride. X-ray photoelectron spectroscopy (XPS) analyses revealed that F⁻ incorporation induces charge redistribution through Co → F electron transfer, optimizing the electronic configuration via ligand effects. F⁻ incorporation simultaneously guided the anisotropic growth of 1D nanorods and reduced surface energy, thereby enhancing the wettability of Co(OH)F. The engineered Co(OH)F catalyst delivers exceptional OER performance: 318 mV overpotential at 10 mA/cm² in 1 M KOH with 94% current retention over 20 h operation. This study provides a synthetic strategy for preparing pure-phase Co(OH)F and compares halide ions’ effects on enhancing OER activity through electronic structure modulation and morphological control of basic cobalt salts. Full article

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin cells. Electrochemical analysis of the cathode materials showed that at C/5 and room temperature the measured capacities ranged from 39.8 Ah kg⁻¹ to 64.7 Ah kg⁻¹ for the LFP and NCA active materials, respectively. The full cells exhibited capacities of 18.1, 23.5, 27.2, and 28.2 Ah kg⁻¹ after 55 cycles for LFP, LCO, NCA, and NMC811, respectively. Finally, visual and elemental analysis were performed via scanning electron microscope (SEM) and energy-dispersive x-ray (EDX) confirming desirable surface coverage and successful transfer of the active materials onto the carbon fiber tows. Full article

This review paper explores the emerging field of conversion cathode materials, which hold significant promises for advancing the performance of lithium-ion (LIBs) and lithium–sulfur batteries (LSBs). Traditional cathode materials of LIBs, such as lithium cobalt oxide, have reached their limits in terms of energy density and capacity, driving the search for alternatives that can meet the increasing demands of modern technology, including electric vehicles and renewable energy systems. Conversion cathodes operate through a mechanism involving complete redox reactions, transforming into different phases, which enables the storage of more lithium ions and results in higher theoretical capacities compared to conventional intercalation materials. This study examines various conversion materials, including metal oxides, sulfides, and fluorides, highlighting their potential to significantly enhance energy density. Despite their advantages, conversion cathodes face numerous challenges, such as poor conductivity, significant volume changes during cycling, and issues with reversibility and stability. This review discusses current nanoengineering strategies employed to address these challenges, including nano structuring, composite formulation, and electrolyte optimization. By assessing recent research and developments in conversion cathode technology, this paper aims to provide a comprehensive overview of their potential to revolutionize lithium-ion batteries and contribute to the future of energy storage solutions. Full article

This study investigates the effect of polyvinylidene fluoride–CoFe₂O₄ (PVDF-CFO) composite film thickness on their supramolecular structure, phase composition, and dielectric properties. The composites were synthesized from PVDF with CFO nanoparticles using the Dr. Blade method to obtain film thicknesses ranging from 15 to 58 μm. The data obtained show that the thinner film (15 μm) has a higher β-phase content compared to the thicker films (58 μm), as confirmed by FTIR and Raman spectroscopy. Scanning electron microscopy (SEM) showed that increasing film thickness within the studied range leads to the development of larger spherulitic structures and increased porosity. Atomic force microscopy (AFM) analysis also showed that thicker films have higher tensile strength due to their larger cross-sectional area, while thinner films exhibit lower elasticity. A more uniform microstructure and an increased electroactive phase in thin films result in increased permittivity, which is critical for PVDF-based sensors and energy devices. Full article

The lithium-ion battery (LIB) thermal runaway (TR) emits a wide size range of particles with diverse chemical compositions. When inhaled, these particles can cause serious adverse health effects. This study measured the size distributions of particles with diameters less than 10 µm released throughout the TR-driven combustion of cylindrical lithium iron phosphate (LFP) and pouch-style lithium cobalt oxide (LCO) LIB cells. The chemical composition of fine particles (PM_2.5) and some acidic gases were also characterized from filter samples. The emission factors of particle number and mass as well as chemical components were calculated. Particle number concentrations were dominated by those smaller than 500 nm with geometric number mean diameters below 130 nm. Mass concentrations were also dominated by smaller particles, with PM₁ particles making up 81–95% of the measured PM₁₀ mass. A significant amount of organic and elemental carbon, phosphate, and fluoride was released as PM_2.5 constituents. The emission factor of gaseous hydrogen fluoride was 10–81 mg/Wh, posing the most immediate danger to human health. The tested LFP cells had higher emission factors of particles and HF than the LCO cells. Full article

Lithium-ion batteries (LIB) pose a safety risk due to their high specific energy density and toxic ingredients. Fire caused by LIB thermal runaway (TR) can be catastrophic within enclosed spaces where emission ventilation or occupant evacuation is challenging or impossible. The fine smoke particles (PM_2.5) produced during a fire can deposit in deep parts of the lung and trigger various adverse health effects. This study characterizes the chemical composition of PM_2.5 released from TR-driven combustion of cylindrical lithium iron phosphate (LFP) and pouch-style lithium cobalt oxide (LCO) LIB cells. Emissions from cell venting and flaming combustion were measured in real time and captured by filter assemblies for subsequent analyses of organic and elemental carbon (OC and EC), elements, and water-soluble ions. The most abundant PM_2.5 constituents were OC, EC, phosphate (PO₄³⁻), and fluoride (F⁻), contributing 7–91%, 0.2–40%, 1–44%, and 0.7–3% to the PM_2.5 mass, respectively. While OC was more abundant during cell venting, EC and PO₄³⁻ were more abundant when flaming combustion occurred. These freshly emitted particles were acidic. Overall, particles from LFP tests had higher OM but lower EC compared to LCO tests, consistent with the higher thermal stability of LFP cells. Full article

The design of efficient oxygen evolution reaction (OER) electrocatalysts is of great significance for improving the energy efficiency of water electrolysis for hydrogen production. In this work, low-temperature fluorination and the introduction of a conductive substrate strategy greatly improve the OER performance in alkaline solutions. Cobalt–iron fluoride nanosheets supported on reduced graphene architectures are constructed by a one-step solvothermal method and further low-temperature fluorination treatment. The conductive graphene architectures can increase the conductivity of catalysts, and the transition metal ions act as electron acceptors to reduce the Fermi level of graphene, resulting in a low OER overpotential. The surface of the catalyst becomes porous and rough after fluorination, which can expose more active sites and improve the OER performance. Finally, the catalyst exhibits excellent catalytic performance in 1 M KOH, and the overpotential is 245 mV with a Tafel slope of 90 mV dec⁻¹, which is better than the commercially available IrO₂ catalyst. The good stability of the catalyst is confirmed with a chronoamperometry (CA) test and the change in surface chemistry is elucidated by comparing the XPS before and after the CA test. This work provides a new strategy to construct transition metal fluoride-based materials for boosted OER catalysts. Full article

Microsphere-shaped cobalt selenide (Co_0.85Se) structures were efficiently synthesized via a two-step hydrothermal process. Initially, cobalt hydroxide fluoride (Co(OH)F) microcrystals were prepared using a hydrothermal method. Subsequently, Co_0.85Se microsphere-like structures were obtained through selenization. Compared to Co(OH)F, the microsphere-like Co_0.85Se structure exhibited outstanding catalytic activity for the hydrogen evolution reaction (HER) in a 1.0 M KOH solution. Electrocatalytic experiments demonstrated an exceptional HER performance by the Co_0.85Se microspheres, characterized by a low overpotential of 148 mV and a Tafel slope of 55.7 mV dec⁻¹. Furthermore, the Co_0.85Se electrocatalyst displayed remarkable long-term stability, maintaining its activity for over 24 h. This remarkable performance is attributed to the excellent electrical conductivity of selenides and the highly electroactive sites present in the Co_0.85Se structure compared to Co(OH)F, emphasizing its promise for advanced electrocatalytic applications. Full article