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Keywords = coaxial feeding

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16 pages, 34384 KiB  
Article
A Low-Profile Dual-Polarized High-Gain Low Cross-Polarization Phased Array for Ku-Band Satellite Communications
by Yuhan Huang, Jie Zhang, Xiuping Li, Zihang Qi, Fan Lu, Hua Jiang, Xin Xue, Hua Zhu and Xiaobin Guo
Sensors 2025, 25(13), 3986; https://doi.org/10.3390/s25133986 - 26 Jun 2025
Viewed by 434
Abstract
A low-profile dual-polarized shared-aperture phased array antenna is proposed for Ku-band satellite communications in this paper. The stacked octagonal patches loaded with Via-rings are proposed as dual-polarized shared-aperture radiation elements, with the characteristics of wide impedance bandwidth, high gain, and weak coupling. Furthermore, [...] Read more.
A low-profile dual-polarized shared-aperture phased array antenna is proposed for Ku-band satellite communications in this paper. The stacked octagonal patches loaded with Via-rings are proposed as dual-polarized shared-aperture radiation elements, with the characteristics of wide impedance bandwidth, high gain, and weak coupling. Furthermore, innovative minimized three-port ring couplers are utilized for the differential-fed antenna array, further suppressing the cross-polarization component. Substrate integrated coaxial line (SICL) and microstrip line (MS) feed networks are employed for the excitation of transmitting band (Tx) horizontal polarization and receiving band (Rx) vertical polarization, respectively. The non-uniform subarray architecture is optimized to minimize the sidelobe levels with the reduced number of transmitter and receiver (T/R) radio frequency phase-shifting modules. As proof-of-concept examples, 16 × 24 and 32 × 24 array antennas are demonstrated and fabricated. The measured impedance bandwidths of the proposed phased array antennas are around 21.1%, while the in-band isolations are above 36.7 dB. Gains up to 29 dBi and 32.4 dBi are performed by two prototypes separately. In addition, the T/R phase-shifting modules are utilized to validate the beam-scanning characteristic, which is of value for dynamic satellite communications. Full article
(This article belongs to the Special Issue Design and Measurement of Millimeter-Wave Antennas)
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23 pages, 5680 KiB  
Article
Influence of Laser Power on CoCrFeNiMo High-Entropy Alloy Coating Microstructure and Properties
by Shuai Li, Fuheng Nie, Jiyuan Ding, Guijun Mao, Yang Guo, Tianlan Cao, Chong Xiang and Honggang Dong
Materials 2025, 18(11), 2650; https://doi.org/10.3390/ma18112650 - 5 Jun 2025
Viewed by 455
Abstract
This work studies the fabrication of CoCrFeNiMo high-entropy alloy (HEA) coatings via coaxial powder-fed laser cladding, addressing porosity and impurity issues in conventional methods. The HEA coatings exhibited eutectic/hypereutectic microstructures under all laser power conditions. A systematic investigation of laser power effects (1750–2500 [...] Read more.
This work studies the fabrication of CoCrFeNiMo high-entropy alloy (HEA) coatings via coaxial powder-fed laser cladding, addressing porosity and impurity issues in conventional methods. The HEA coatings exhibited eutectic/hypereutectic microstructures under all laser power conditions. A systematic investigation of laser power effects (1750–2500 W) reveals that 2250 W optimizes microstructure and performance, yielding a dual-phase structure with FCC matrix and dispersed σ phases (Fe-Cr/Mo-rich). The coating achieves exceptional hardness (738.3 HV0.2, 3.8× substrate), ultralow wear rate (4.55 × 10−5 mm3/N·m), and minimized corrosion current (2.31 × 10−4 A/cm2) in 3.5 wt.% NaCl. The friction mechanism of the CoCrFeNiMo HEA coating is that in high-speed friction and wear, the oxide film is formed on the surface of the coating, and then the rupture of the oxide film leads to adhesive wear and abrasive wear. The corrosion mechanism is the galvanic corrosion caused by the potential difference between the FCC phase and the σ phase. Full article
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13 pages, 3752 KiB  
Article
Design of a Compact Dual-Band and Dual-Mode Wearable Antenna for WBAN Applications
by Wei Zhang, Wenran Li, Xiaoyu Feng, Chen Zhao, Yan Li and Xiaoyi Liao
Sensors 2025, 25(11), 3361; https://doi.org/10.3390/s25113361 - 27 May 2025
Viewed by 561
Abstract
This paper presents a novel design of a compact dual-band dual-mode wearable antenna. The antenna is fed through a single coaxial feed probe, which excites TM01 and TM11 modes at 2.45 GHz and 5.8 GHz, respectively. These modes exhibit distinct radiation [...] Read more.
This paper presents a novel design of a compact dual-band dual-mode wearable antenna. The antenna is fed through a single coaxial feed probe, which excites TM01 and TM11 modes at 2.45 GHz and 5.8 GHz, respectively. These modes exhibit distinct radiation characteristics. The omnidirectional TM01 mode at 2.45 GHz is suitable for on-body communication, while the directional TM11 mode at 5.8 GHz is more appropriate for off-body communication. The antenna prototype was fabricated and measured. The measured performance is consistent with the simulations. Additionally, further simulations and measurements were conducted to verify the interactions between the proposed antenna and the human body. The results demonstrate that the proposed antenna exhibits significant potential as a candidate for wireless body area network (WBAN) communications. Full article
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14 pages, 4905 KiB  
Article
Experimental Study of Process Parameter Effects on Internal Defects in Titanium Coaxial Wire-Based Laser Metal Deposition
by Remy Mathenia, Braden McLain, Todd Sparks and Frank Liou
Metals 2025, 15(5), 499; https://doi.org/10.3390/met15050499 - 30 Apr 2025
Viewed by 519
Abstract
Wire-based laser metal deposition is an additive manufacturing process that can be used in the efficient manufacturing of complex structures. This paper utilizes a three-beam coaxial laser wire system to explore the effect of process parameters on the resultant deposition density. The reduction [...] Read more.
Wire-based laser metal deposition is an additive manufacturing process that can be used in the efficient manufacturing of complex structures. This paper utilizes a three-beam coaxial laser wire system to explore the effect of process parameters on the resultant deposition density. The reduction in or elimination of defects is important to the mechanical properties of the additively manufactured material and the widespread adoption of additive manufacturing processes. In this work, two-bead-wide walls were deposited under varying experimental conditions, including the traverse feed rate and workpiece illumination proportion. A method for calculating the bead pitch and layer height increment based on the geometry of the deposited material was developed. The deposited samples were micro-CT-scanned to characterize internal defects at a high resolution. The volume of the detected defects was measured and compared to the total sample volume to calculate a defect rate for each run of the experiment. The traverse feed rate and defocusing level were found to have a significant impact on the output defect rate. As these process parameters were increased, the defect rate decreased. Across the experimental levels, the defect volume percentage was reduced from 1.021% to 0.062%. This reduction in internal defect size enhances the material’s mechanical performance and ensures its suitability for aerospace applications. Full article
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12 pages, 12337 KiB  
Article
Dual-Frequency Common-Cable Waveguide Slot Satellite Communication Antenna
by Youzhi Liu, Linshu Huang, Hongke Li and Ce Sun
Electronics 2025, 14(7), 1326; https://doi.org/10.3390/electronics14071326 - 27 Mar 2025
Cited by 1 | Viewed by 325
Abstract
A marine cable-conformal dual-band omnidirectional circularly polarized waveguide slot antenna is proposed for L/S-band (1.59–1.84 GHz/2.48–2.55 GHz) maritime satellite systems. Axially symmetric X-shaped slots enable dual-band operation with 14.6% impedance bandwidth (L-band) and axial ratio < 3 dB. A three-stage tapered coaxial feeding [...] Read more.
A marine cable-conformal dual-band omnidirectional circularly polarized waveguide slot antenna is proposed for L/S-band (1.59–1.84 GHz/2.48–2.55 GHz) maritime satellite systems. Axially symmetric X-shaped slots enable dual-band operation with 14.6% impedance bandwidth (L-band) and axial ratio < 3 dB. A three-stage tapered coaxial feeding network achieves efficient matching (|S11| < −10 dB) across a BeiDou-1 uplink (1.61–1.6265 GHz) and downlink (2.4835–2.5 GHz), delivering 4.1 dBi peak omnidirectional gain at 1.6 GHz. The compact design (radial dimension ≤ 0.25λ) offers robust performance in harsh marine environments with integrated wideband, high-gain, and conformal capabilities. Full article
(This article belongs to the Section Microwave and Wireless Communications)
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12 pages, 5993 KiB  
Article
A Compact Broadband Common-Aperture Dual-Polarized Antenna for Drone Applications
by Xue-Ping Li, Chao-Liang He, Jun-Fei Ji, Meng-Bing Yang, Yan Zhang, An-Xue Zhang and Wei Li
Micromachines 2025, 16(1), 48; https://doi.org/10.3390/mi16010048 - 31 Dec 2024
Cited by 1 | Viewed by 1042
Abstract
A novel common-aperture miniaturized antenna with wideband and dual-polarized characteristics is proposed, which consists of a circularly polarized (CP) and a linearly polarized (LP) antenna. The circularly polarized antenna stacked on the upper layer adopts asymmetrical ground and introduces the patch and T-type [...] Read more.
A novel common-aperture miniaturized antenna with wideband and dual-polarized characteristics is proposed, which consists of a circularly polarized (CP) and a linearly polarized (LP) antenna. The circularly polarized antenna stacked on the upper layer adopts asymmetrical ground and introduces the patch and T-type feed network. On this basis, the meshed reflector structure, which also works as a ground plane for the LP antenna, is added to reduce the influence on circular polarization and achieve directional radiation. The LP antenna stacked in the lower layer uses a monopole structure, and the coaxial feed line perforates the reflector, and thereby the common-aperture antennas are tightly stacked together from top to bottom. Simulation and test are in good accordance, and the results show that the two ports of the antenna are well matched in the range of 5.5 GHz to 7.8 GHz, where peak gains of 8.5 dB and 6 dB are realized for circular polarization and linear polarization, respectively. Moreover, the 3 dB axial ratio (AR) bandwidth of the CP antenna is 34.3% and the isolation between the two ports is better than 15 dB, suggesting potential applications in the relay platform or drone detection for signal transmission and reception. Full article
(This article belongs to the Section E:Engineering and Technology)
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11 pages, 4983 KiB  
Article
Temperature Control of Quartz-Glass Melting Areas in Laser Additive Manufacturing
by Jing Chen, Zeping Lv, Xuanjia Zhang, Tao Xu and Yuntao Cheng
Micromachines 2025, 16(1), 29; https://doi.org/10.3390/mi16010029 - 28 Dec 2024
Cited by 2 | Viewed by 1336
Abstract
Direct energy deposition is an additive technology that can quickly manufacture irregularly shaped quartz-glass devices. Based on this technology and coaxial laser/wire feeding, open-loop tests were conducted under different process parameters. A closed-loop temperature control system was designed and built for the molten [...] Read more.
Direct energy deposition is an additive technology that can quickly manufacture irregularly shaped quartz-glass devices. Based on this technology and coaxial laser/wire feeding, open-loop tests were conducted under different process parameters. A closed-loop temperature control system was designed and built for the molten pool temperature in quartz-glass additive manufacturing. It was based on a PID (proportional–integral–derivative) control algorithm for adjusting laser power. Changes in the macroscopic morphology, microstructure, and other qualities of the final additive result before and after the temperature control of the quartz glass were examined. Relative to constant laser powers of 120 W and 140 W, the temperature control of the multi-pass single-layer lateral additives produced dense surface microstructures of the additively produced quartz glass, and the molding quality was better. Full article
(This article belongs to the Section D3: 3D Printing and Additive Manufacturing)
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17 pages, 10949 KiB  
Article
Research on the Detection Method for Feeding Metallic Foreign Objects in Coal Mine Crushers Based on Reflective Pulsed Eddy Current Testing
by Benchang Meng, Zezheng Zhuang, Jiahao Ma and Sihai Zhao
Appl. Sci. 2024, 14(24), 11704; https://doi.org/10.3390/app142411704 - 15 Dec 2024
Cited by 1 | Viewed by 1047
Abstract
In response to the difficulties and poor timeliness in detecting feeding metallic foreign objects during high-yield continuous crushing operations in coal mines, this paper proposes a new method for detecting metallic foreign objects, combining pulsed eddy current testing with the Truncated Region Eigenfunction [...] Read more.
In response to the difficulties and poor timeliness in detecting feeding metallic foreign objects during high-yield continuous crushing operations in coal mines, this paper proposes a new method for detecting metallic foreign objects, combining pulsed eddy current testing with the Truncated Region Eigenfunction Expansion (TREE) method. This method is suitable for the harsh working conditions in coal mine crushing stations, which include high dust, strong vibration, strong electromagnetic interference, and low temperatures in winter. A model of the eddy current field of feeding metallic foreign objects in the truncated region is established using a coaxial excitation and receiving coil with a Hall sensor. The full-cycle time-domain analytical solution for the induced voltage and magnetic induction intensity of the reflective field under practical square wave signals is obtained. Simulation and experimental results show that the effective time range, peak value, and time to peak of the received voltage and magnetic induction signals can be used to classify and identify the size, thickness, conductivity, and magnetic permeability of feeding metallic foreign objects. Experimental results meet the actual needs for removing feeding metallic foreign objects in coal mine sites. This provides core technical support for the establishment of a predictive fault diagnosis system for crushing equipment. Full article
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13 pages, 8436 KiB  
Article
Series-Fed Microstrip Patch Antenna Array with Additive-Manufactured Foldable Honeycomb-Shaped Substrate
by Sima Noghanian, Yi-Hsiang Chang, Patricio Guerron and Reena Dahle
Micromachines 2024, 15(12), 1449; https://doi.org/10.3390/mi15121449 - 29 Nov 2024
Viewed by 1493
Abstract
This paper presents a novel foldable S-band microstrip patch antenna array operating in the 2.4–2.45 GHz band. The substrate is designed to allow the array to be folded and arranged in tiles, forming a versatile, reconfigurable antenna array. Additive manufacturing is used to [...] Read more.
This paper presents a novel foldable S-band microstrip patch antenna array operating in the 2.4–2.45 GHz band. The substrate is designed to allow the array to be folded and arranged in tiles, forming a versatile, reconfigurable antenna array. Additive manufacturing is used to fabricate the substrate for ease of fabrication and flexibility in its design. The major challenge in this type of design is creating a proper method of feeding the elements while maintaining the array’s optimal performance. A novel hinge design that can hold a coaxial cable for the series-fed array is introduced. The hinge provides the capability of folding the array from a flat orientation into various folded orientations. In this paper, a 2 × 1 microstrip array unit is presented as proof of concept. The antenna was fabricated and measured, and the results of the measurements are in close agreement with the simulations. The antenna can provide a gain as high as 7.72 dBi in flat conditions. Full article
(This article belongs to the Special Issue Exploring the Potential of 5G and Millimeter-Wave Array Antennas)
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27 pages, 22468 KiB  
Review
The Causal Nexus Between Different Feed Networks and Defected Ground Structures in Multi-Port MIMO Antennas
by Merve Tascioglu Yalcinkaya, Shahanawaz Kamal, Padmanava Sen and Gerhard P. Fettweis
Sensors 2024, 24(22), 7278; https://doi.org/10.3390/s24227278 - 14 Nov 2024
Viewed by 1541
Abstract
Multiple input multiple output (MIMO) antennas have recently received attention for improving wireless communication data rates in rich scattering environments. Despite this, the challenge of isolation persists prominently in compact MIMO-based electronics. Various techniques have recently emerged to address the isolation issues, among [...] Read more.
Multiple input multiple output (MIMO) antennas have recently received attention for improving wireless communication data rates in rich scattering environments. Despite this, the challenge of isolation persists prominently in compact MIMO-based electronics. Various techniques have recently emerged to address the isolation issues, among which the defected ground structure (DGS) stands out as a cost-effective solution. Additionally, selecting the appropriate feed mechanism is crucial for enhancing the key performance indicators of MIMO antennas. However, there has been minimal focus on how different feed methods impact the operation of MIMO antennas integrated with DGS. This paper begins with a comprehensive review of diverse antenna design, feeding strategies, and DGS architectures. Subsequently, the causal relationships between various feed networks and DGSs has been established through modeling, simulation, fabrication, and measurement of MIMO antennas operating within the sub-6 GHz spectrum. Particularly, dual elements of MIMO antennas grounded by a slotted complementary split ring resonator (SCSRR)-based DGS were excited using four standard feed methods: coaxial probe, microstrip line, proximity coupled, and aperture coupled feed. The influence of each feed network on the performance of MIMO antennas integrated with SCSRR-based DGSs has been thoroughly investigated and compared, leading to guidelines for feed network selection. The coaxial probe feed network provided improved isolation performance, ranging from 16.5 dB to 46 dB in experiments.The aperture and proximity-coupled feed network provided improvements in bandwidth of 38.7% and 15.6%, respectively. Furthermore, reasonable values for envelope correlation coefficient (ECC), diversity gain (DG), channel capacity loss (CCL), and mean effective gain (MEG) have been ascertained. Full article
(This article belongs to the Section Intelligent Sensors)
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12 pages, 3070 KiB  
Article
AcpAS: An Advanced Circularly Polarized Antenna Structure for an Airborne Relay Communication System
by Xin Ma, Shan Huang, Ganhua Ye, Tao Guan and Qiang Fan
Appl. Sci. 2024, 14(19), 9041; https://doi.org/10.3390/app14199041 - 7 Oct 2024
Viewed by 1355
Abstract
The airborne relay system is an important support for improving the stability of communication systems in complex electromagnetic environments. As a key component of the airborne relay system, the antenna needs to have characteristics such as high gain, dual circular polarization, wide beam [...] Read more.
The airborne relay system is an important support for improving the stability of communication systems in complex electromagnetic environments. As a key component of the airborne relay system, the antenna needs to have characteristics such as high gain, dual circular polarization, wide beam coverage, and miniaturization. Based on the septum circular polarizer, this paper proposes a high-performance circularly polarized antenna structure suitable for airborne relay systems, named AcpAS. The structure consists of a coaxial feed port, a coaxial-to-waveguide transition, a septum circular polarizer, and a parabolic metal housing. Based on this structure, two antennas operating at 19.6 GHz to 21.6 GHz and 29.2 GHz to 31.2 GHz are designed in this paper. Simulated and measured results show that the two antennas have dual circular polarization characteristics, with beam coverage range of more than ±55° for gains higher than 0 dBi, and the radiation patterns exhibit good symmetry and wide-beam coverage characteristics. Full article
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11 pages, 11228 KiB  
Article
An Electrically Small Patch Antenna Sensor for Salt Concentration Measurement of NaCl Solution
by Jinfeng Zhu, Cheng Chen, Xiao Sun, Guowen Ding and Shenyun Wang
Sensors 2024, 24(19), 6389; https://doi.org/10.3390/s24196389 - 2 Oct 2024
Cited by 1 | Viewed by 1296
Abstract
In this paper, a complementary split-ring resonator (CSRR)-based patch antenna is proposed as a microwave sensor to measure the salt concentration of NaCl solution. The microwave sensor consists of an RF-4 substrate, where a small copper disc is attached on the top as [...] Read more.
In this paper, a complementary split-ring resonator (CSRR)-based patch antenna is proposed as a microwave sensor to measure the salt concentration of NaCl solution. The microwave sensor consists of an RF-4 substrate, where a small copper disc is attached on the top as the radiator, a larger copper disc integrated with two CSRRs is attached on the bottom side as the finite ground plane, and a coaxial feeding port is introduced at the ground plane center. During salt concentration sensing, only the top disc is immersed into NaCl solution. The results indicate that the proposed microwave sensor can measure salt concentrations ranging from 5‰ to 35‰ with a maximum sensitivity of 0.367 (kHz/(mg/L)). The proposed microwave sensor is low-cost, low-profile, electrically small, lightweight, and easy to fabricate, and it also can be applied to other solutions’ concentration sensing. Full article
(This article belongs to the Section Electronic Sensors)
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13 pages, 19684 KiB  
Article
Microstructure and Tribological Properties of WC/Ni-MoS2 Titanium-Based Composite Coating on TC4
by Changhao Wang, Xiaohui Yan, Tiangang Zhang, Qiyu Zhang and Zhiqiang Zhang
Coatings 2024, 14(9), 1157; https://doi.org/10.3390/coatings14091157 - 8 Sep 2024
Cited by 1 | Viewed by 1336
Abstract
To improve the mechanical properties of a TC4 surface, TC4 + Ni-MoS2 + xWC (x = 5%, 10% and 15% wt.%) composite coatings were prepared by the coaxial feeding laser cladding technique, and the effect of the WC content on the microstructure [...] Read more.
To improve the mechanical properties of a TC4 surface, TC4 + Ni-MoS2 + xWC (x = 5%, 10% and 15% wt.%) composite coatings were prepared by the coaxial feeding laser cladding technique, and the effect of the WC content on the microstructure and tribological properties of the coatings were investigated using multiple characterization methods. The results indicated that increasing the WC content negatively impacted the forming quality of the coating, but did not change the coating phase which predominantly comprised Ti2Ni, Ti2S, TiC, matrix β-Ti and residual WC. With the addition of WC, TiC exhibited an increase in both quantity and particle size, accompanied by a transition in growth morphology from spherical to petal-like. MoS2 completely dissolved in all coatings and the S element provided by it effectively synthesized a strip-like phase Ti2S which presented a morphology similar to the lubricating phase TiS in the Ti-based melt pool system. The microhardness and wear-resistance of all the coatings were higher than that of TC4 and gradually improved with the addition of WC, which indicated that raising the WC content was conducive to enhancing the mechanical properties of the coatings. The friction coefficient of TC4 was lower than that of the three WC content coatings, indicating that Ti2S was not the lubricating phase. The wear mechanism of all coatings was abrasive wear. Full article
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39 pages, 20241 KiB  
Article
Simulation and Design of Three 5G Antennas
by Keyu Li, Dongsheng Wu, Dapeng Chu and Lanlan Ping
Appl. Sci. 2024, 14(17), 8032; https://doi.org/10.3390/app14178032 - 8 Sep 2024
Cited by 2 | Viewed by 2627
Abstract
In the context of 5G networks, this paper investigates microstrip array antennas and mobile terminal MIMO array antennas. It introduces two innovative designs and, based on these, develops and fabricates a mobile terminal antenna. The first of these designs, a 4 × 4 [...] Read more.
In the context of 5G networks, this paper investigates microstrip array antennas and mobile terminal MIMO array antennas. It introduces two innovative designs and, based on these, develops and fabricates a mobile terminal antenna. The first of these designs, a 4 × 4 microstrip array antenna operating in the LTE band 42 (3.4–3.6 GHz), is researched and fabricated and an innovative approach, combining embedded and coaxial feeding methods, is proposed and employed. Measurement results indicate a bandwidth of 373 MHz (3.321–3.694 GHz), achieving a relative bandwidth of 10.7%. The antenna exhibits a high gain of 12.7 dBi, with an undistorted radiation pattern, demonstrating excellent directional characteristics. The second of these designs, a “loop-slot” MIMO antenna designed for 5G mobile devices with metal frames, is investigated. By opening slots in the metal frame and integrating them into the antenna’s feeding structure, the decoupling principle is analyzed from the perspective of characteristic mode theory. This design shares resonant modes between the loop and slot antennas, allowing for the overlapping placement of the two antenna units. Experimental results confirm an isolation level exceeding 21 dB, with significantly reduced dimensions. Finally, an eight-unit MIMO antenna is designed and fabricated for 5G mobile devices with metal frames. Continuous optimization of the “loop-slot” module layout and unit spacing leads to a compact and miniaturized antenna structure. Measurement results show an isolation level exceeding 17 dB, radiation efficiency ranging from 65.8% to 73.7%, and an envelope correlation coefficient (ECC) below 0.03. Finally, an analysis of specific absorption rate (SAR) demonstrates excellent MIMO performance in terms of human body radiation exposure. Full article
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15 pages, 13220 KiB  
Article
Effects of Y2O3 Content on the Microstructure and Tribological Properties of WC-Reinforced Ti-Based Coatings on TC4 Surfaces
by Changhao Wang, Qiyu Zhang, Tiangang Zhang, Hao Zhen, Zhiqiang Zhang, Zhihao Zhang and Huijun Cao
Coatings 2024, 14(9), 1110; https://doi.org/10.3390/coatings14091110 - 2 Sep 2024
Cited by 1 | Viewed by 1739
Abstract
To extend the safety service life of aviation TC4 alloy, the composite coatings of TC4 + Ni-MoS2 + WC + xY2O3 (x = 0, 1, 2, 3, 4 wt.%) were prepared on TC4 by coaxial powder feeding [...] Read more.
To extend the safety service life of aviation TC4 alloy, the composite coatings of TC4 + Ni-MoS2 + WC + xY2O3 (x = 0, 1, 2, 3, 4 wt.%) were prepared on TC4 by coaxial powder feeding laser cladding technology. The results showed that all the coatings had the same generated phases which mainly consisted of TiC, Ti2Ni, Ti2S, matrix β-Ti, and unfused residual WC. Y2O3 formed co-dependent growth relationships with TiC, Ti2S, and Ti2Ni. Meanwhile, TiC-Ti2S, TiC-Ti2Ni, and Ti2S-Ti2Ni coherent composite structure phases were effectively synthesized in all the coatings. With the increase in the Y2O3 content, the exposed area of the matrix increased and other phases refined progressively. When the Y2O3 content in the coatings were 3 and 4 wt.%, the degree of phase refinement in the coatings was consistent and the phases grew along grain boundaries, but microstructure segregated in the 4 wt.% Y2O3 coating. The microhardness of all the coatings was higher than that of TC4 and decreased with the increase in the Y2O3 content. Higher friction coefficients and lower wear rates both appeared in all the coatings than in the substrate, and they presented a trend of decreased first and then increased with the addition of Y2O3, in which the 3 wt.% Y2O3 coating had the lowest friction coefficient and optimal wear resistance. The research found that the Y2O3 could not change the types of phases in the coatings and could serve as a heterogeneous nucleation center for the refinement of the TiC-Ti2S-Ti2Ni coherent structure phase. Meanwhile, except for the matrix phase, Y2O3 could attract other phases to pinning on the grain boundaries of the coatings. The content of Y2O3 was negatively correlated with the hardness and wear resistance of the coating and it had the optimal tribological properties with the moderate amount of Y2O3. The wear mechanism of all coatings was abrasive wear. Full article
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