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31 pages, 7833 KB  
Article
Cadmium Toxicity to Zea mays and Its Implications for the Uptake of Other Heavy Metals by the Plant
by Jadwiga Wyszkowska, Agata Borowik, Magdalena Zaborowska and Jan Kucharski
Molecules 2026, 31(8), 1317; https://doi.org/10.3390/molecules31081317 - 17 Apr 2026
Viewed by 237
Abstract
Cadmium is an element that is unnecessary for the functioning of plant and animal organisms, and its widespread presence in the environment poses a serious threat to human and animal health. Therefore, effective methods are being sought to remediate soils contaminated with this [...] Read more.
Cadmium is an element that is unnecessary for the functioning of plant and animal organisms, and its widespread presence in the environment poses a serious threat to human and animal health. Therefore, effective methods are being sought to remediate soils contaminated with this element, including through the enrichment of degraded soils with organic matter. To this end, the effectiveness of selected organic sorbents, including starch, fermented bark, compost and humic acids, in mitigating the transfer of cadmium and other heavy metals from soil to plants was assessed. Model studies compared the effects of 15 and 30 mg of cadmium (Cd) per kg of soil with an uncontaminated control sample. The sorbents were applied on a carbon basis at a rate of 3 g C per kg of soil. The test plant was Zea mays. Cadmium was found to significantly impair plant growth, causing reductions of 21%, 85%, and 77% in leaf greenness, aboveground biomass and root biomass, respectively. Excess cadmium increased the translocation of lead, chromium, copper, nickel, zinc, iron, and manganese from the roots to the aboveground parts of the plant, while simultaneously limiting their uptake. All of the organic sorbents tested reduced the negative impact of cadmium on leaf greenness, except starch. Compost and HumiAgra significantly improved the condition of Zea mays plants weakened by cadmium exposure. Cadmium contamination increased soil acidification. pH was positively correlated with maize yield and the SPAD leaf greenness index and negatively correlated with the cadmium translocation index and cadmium content in the aboveground parts of maize. Compost and humic acids are among the most effective and practically feasible approaches for reducing cadmium bioavailability in soil and its accumulation in Zea mays, and are therefore recommended for the remediation of cadmium-contaminated soils. Full article
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22 pages, 1383 KB  
Article
Skin, Clothing, and Surface Contamination with Metals at a Powder Additive Manufacturing Facility
by Aleksandr B. Stefaniak, Elizabeth D. Brusak, Lauren N. Bowers, Austin Kron, Sherri A. Friend and M. Abbas Virji
Safety 2026, 12(2), 54; https://doi.org/10.3390/safety12020054 - 17 Apr 2026
Viewed by 135
Abstract
Powder bed fusion (PBF) and directed energy deposition (DED) additive manufacturing use feedstock powders that contain metals associated with skin diseases. We performed a survey of surface contamination and limited task-based dermal exposure assessment (four employees) at a PBF and DED facility. Skin [...] Read more.
Powder bed fusion (PBF) and directed energy deposition (DED) additive manufacturing use feedstock powders that contain metals associated with skin diseases. We performed a survey of surface contamination and limited task-based dermal exposure assessment (four employees) at a PBF and DED facility. Skin wipes of wrists for two employees in the PBF room had higher post-task levels of chromium, cobalt, molybdenum, and nickel. Personal clothing worn by PBF employees showed evidence of contamination with metals as did personal protective equipment (PPE). Microscopy analysis documented contamination of metals throughout most areas of the facility. Levels of metals on surfaces throughout the facility were (ng/cm2) <5.0–7247 (aluminum), <0.2–4899 (chromium), <background-6.0 (chromium VI), 0.03–468.1 (cobalt), 1.6–100.0 (copper), 32.9–19,000 (iron), 0.01–789.0 (molybdenum), 0.1–12,058 (nickel), 0.1–482.8 (titanium), and 0.07–9.3 (vanadium). Levels were significantly lower in administrative areas compared with the production area but generally did not differ among powder handling and non-powder handling rooms in production. The small number of participants in the dermal exposure assessment and uniqueness of the facility might limit generalizability of the results. At least for this facility, steps to lower skin contact with metals can include washing, consistent use of PPE, and increasing awareness of dermal hazards among workers. Approaches to reduce migration of metals throughout a facility can include using adhesive (“tacky”) mats and boot covers and frequent wet cleaning of floors, tools, handles, and high touch surfaces. Full article
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20 pages, 1335 KB  
Article
Freeze-Cast Chitosan/Resole Aerogels: Effect of Resole Fraction on Properties and Their Efficiency for Cr(VI) Uptake
by Jean Flores-Gómez, Milton Vázquez-Lepe, Álvaro de Jesús Martínez-Gómez, Víctor Hugo Romero-Arellano and Juan Morales Rivera
Gels 2026, 12(4), 330; https://doi.org/10.3390/gels12040330 - 15 Apr 2026
Viewed by 199
Abstract
Aligned CS/Rx aerogels were fabricated by inducing non-directional ice growth (freeze-molding) followed by low-temperature curing, resulting in monoliths with interconnected channels, a high void fraction, and moldability. The swelling index (S%) was calculated to be 1029, the apparent density 0.496 g·cm−3, [...] Read more.
Aligned CS/Rx aerogels were fabricated by inducing non-directional ice growth (freeze-molding) followed by low-temperature curing, resulting in monoliths with interconnected channels, a high void fraction, and moldability. The swelling index (S%) was calculated to be 1029, the apparent density 0.496 g·cm−3, and the estimated porosity 90% based on micrographic analysis. Aerogels have mechanical behavior Shore A hardness greater than 25. Batch metal removal tests were performed (10 mL, 100 mg·L−1 Cr(VI), 0.19 g adsorbent, 24 h, and pH 5–5.5), and the material achieved 95% metal removal. Additional kinetic and isothermal results were obtained using CS85R15 on a packed column (20 to 140 mg·L−1, 1000 mL Cr(VI), 0.80 g adsorbent, 24 h, and pH 5–5.5). Equilibrium data were consistent with a heterogeneous surface hosting a specific site, as reflected in the joint Freundlich/Langmuir fit (qmax 100.8 mg·g−1 for Langmuir). This confirmed the preservation of chitosan functionalities (–OH/–NH) after processing, while XPS detected chromium on the surface with signals consistent with the partial reduction of Cr(VI) to Cr(III) on the aerogel surface. This highlights the relevance of adsorption-based technologies for water remediation, where high-porosity and low-density materials allow for short diffusion pathways and capture electrostatics by protonated amines and redox conversion of hazardous substances. The soft-cure freeze-molding technique is simple, scalable, and compatible with packed-bed/column operation, providing a material platform for tailoring the microstructure (sheets and channels) and surface chemistry to regenerable sorbents for industrial wastewater treatment. Full article
(This article belongs to the Special Issue Recent Advances in Biopolymer Gels (2nd Edition))
14 pages, 1531 KB  
Article
Coupled Transformation Processes of Cr-Adsorbed Schwertmannite and Chromium Redistribution Controlled by Ca(II) Speciation
by Guiping Liao, Hongmei Tang, Jiayan Wu, Quanyun Ye, Yihao Li, Zhongbo Shang, Leiye Sun and Pingxiao Wu
Processes 2026, 14(8), 1258; https://doi.org/10.3390/pr14081258 - 15 Apr 2026
Viewed by 230
Abstract
Schwertmannite (Sch) is a widespread iron oxyhydroxysulfate mineral in acid mine drainage (AMD) systems, and its transformation strongly influences the environmental fate of chromium (Cr). However, the role of Ca(II), which is commonly introduced during alkaline neutralization of AMD, in regulating the transformation [...] Read more.
Schwertmannite (Sch) is a widespread iron oxyhydroxysulfate mineral in acid mine drainage (AMD) systems, and its transformation strongly influences the environmental fate of chromium (Cr). However, the role of Ca(II), which is commonly introduced during alkaline neutralization of AMD, in regulating the transformation of Cr(VI)-adsorbed schwertmannite (Cr-Sch) and subsequent Cr redistribution remains insufficiently understood. In this study, transformation experiments were conducted under various pH conditions (3.0, 7.0, and 10.0) to investigate the effects of Ca(II) speciation on mineral transformation and Cr behavior. The results demonstrated that the transformation of Cr-Sch was predominantly pH-dependent. Under acidic conditions, Cr-Sch transformed into goethite via dissolution–recrystallization, resulting in transient Cr release followed by partial refixation. The presence of Ca(II) exerted only a minor influence due to weak interactions between Ca2+ and positively charged mineral surfaces. Under alkaline conditions, Cr-Sch preferentially transformed into hematite through dehydroxylation and cation rearrangement, leading to the sustained release of adsorbed Cr(VI). In contrast, Ca(II) predominantly precipitated as CaCO3 precipitate (calcite, aragonite, and vaterite) under alkaline conditions, which coated mineral surfaces and inhibited phase transformation and Cr release. These findings reveal that Ca(II) regulates Cr redistribution primarily through pH-dependent speciation and mineral–surface interactions, highlighting coupled geochemical processes governing iron mineral transformation and contaminant mobility in AMD environments. This study provides mechanistic insights for predicting Cr behavior and optimizing alkaline remediation strategies in mining-impacted systems. Full article
(This article belongs to the Special Issue Advances in Remediation of Contaminated Sites: 3rd Edition)
18 pages, 15954 KB  
Article
Effect of CrN Layer Composition on the Microstructure, Mechanical and Tribological Properties of TiN/CrN Multilayer Coatings
by Aidar Kenzhegulov, Kenzhegali Smailov, Nauryzbek Bakhytuly, Diana Karim, Azamat Yessengaziyev, Alma Uskenbayeva and Zhasulan Alibekov
Coatings 2026, 16(4), 473; https://doi.org/10.3390/coatings16040473 - 15 Apr 2026
Viewed by 259
Abstract
With increasingly stringent requirements for wear resistance and reliability of functional coatings for heavily loaded friction units, a relevant challenge in materials science is to establish the relationships between the parameters of reactive pulsed magnetron sputtering and the tribo-mechanical properties of TiN/CrN multilayer [...] Read more.
With increasingly stringent requirements for wear resistance and reliability of functional coatings for heavily loaded friction units, a relevant challenge in materials science is to establish the relationships between the parameters of reactive pulsed magnetron sputtering and the tribo-mechanical properties of TiN/CrN multilayer systems. In this study, TiN/CrN multilayer coatings were deposited by reactive pulsed magnetron sputtering using separate titanium and chromium targets. The effect of the nitrogen flow rate (0.20–0.36 L/h) during chromium sputtering on the structure, phase composition, and mechanical and tribological properties of the coatings was investigated at a fixed nitrogen flow rate of 0.08 L/h for titanium. SEM, EDS, and XRD showed that increasing the nitrogen flow rate leads to a non-monotonic change in coating thickness (2.0–2.6 µm), caused by the transition of the chromium target from the metallic to the poisoned sputtering mode. At low N2 flow rates, a subnitride Cr2N phase forms in the structure, whereas at the optimal flow rate of 0.32 L/h the coating consists of stable TiN, CrN, and (Cr0.5Ti0.5)N phases. The coating nanohardness was 20–23 GPa and the Young’s modulus was 250–300 GPa. The best tribological performance was achieved at a nitrogen flow rate of 0.32 L/h, coefficient of friction μ ≈ 0.5 and a minimum wear rate of 1 × 10−5 mm3/(m·N), which correlates with the highest H3/E2 value. It is shown that independent control of the CrN layer stoichiometry using separate targets can affect the tribo-mechanical properties of the TiN/CrN multilayer system. Full article
(This article belongs to the Section Tribology)
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27 pages, 1140 KB  
Systematic Review
Environmental Impacts of Municipal Solid Waste Disposal in Urban Areas: A Systematic Review of Contamination Pathways, Assessment Methods, and Mitigation Strategies
by Zhaksylyk Pernebayev and Akbota Aitimbetova
Sustainability 2026, 18(8), 3900; https://doi.org/10.3390/su18083900 - 15 Apr 2026
Viewed by 247
Abstract
Municipal solid waste disposed of in open dumpsites and unlined landfills contaminates groundwater, soils, and air across urban areas of low- and middle-income countries. Nevertheless, impacts across all three environmental media have not been systematically assessed together. We conducted a PRISMA 2020-compliant systematic [...] Read more.
Municipal solid waste disposed of in open dumpsites and unlined landfills contaminates groundwater, soils, and air across urban areas of low- and middle-income countries. Nevertheless, impacts across all three environmental media have not been systematically assessed together. We conducted a PRISMA 2020-compliant systematic review of 286 peer-reviewed studies from PubMed, Dimensions, and OpenAlex, applying structured eligibility screening and quality appraisal using an adapted JBI checklist. Heavy metals—lead, cadmium, chromium, and zinc—were the most frequently detected contaminants in leachate and groundwater, commonly exceeding WHO drinking water guidelines by one to three orders of magnitude. Soil contamination by potentially toxic elements was documented at virtually all open dumpsites studied, persisting for decades after site closure. Particulate matter at South Asian MSW sites reached up to 41 times the WHO 2021 annual guideline. Microplastics acting as heavy metal carriers and dumpsite leachate as a source of antimicrobial resistance genes were identified as emerging risks outside standard monitoring frameworks. Non-carcinogenic hazard indices exceeded acceptable thresholds in the majority of health risk studies reviewed. Engineered containment was the strongest predictor of contamination severity across all sites. Phytoremediation, constructed wetlands, and biofiltration showed promise as mitigation approaches. Critical evidence gaps remain for Central Asia, harmonized reporting standards, and longitudinal monitoring data. Full article
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15 pages, 6469 KB  
Article
Sequential Thermochemical–Hydrometallurgical Processing of Chromite Beneficiation Tailings for Chromium Recovery and Platinum Enrichment
by Rinat Abdulvaliyev, Bulat Sukurov, Nazym Akhmadiyeva, Yerkezhan Abikak, Abhilash, Nurila Burabayeva and Valeriy Pozmogov
Minerals 2026, 16(4), 402; https://doi.org/10.3390/min16040402 - 14 Apr 2026
Viewed by 207
Abstract
Chromite beneficiation tailings (CBTs) represent a significant environmental challenge, while simultaneously containing valuable metals that remain largely unrecovered. In this study, a sequential thermochemical–hydrometallurgical route was investigated for selective chromium extraction and the enrichment of platinum group metals (PGMs) from CBTs generated at [...] Read more.
Chromite beneficiation tailings (CBTs) represent a significant environmental challenge, while simultaneously containing valuable metals that remain largely unrecovered. In this study, a sequential thermochemical–hydrometallurgical route was investigated for selective chromium extraction and the enrichment of platinum group metals (PGMs) from CBTs generated at the Donskoy Mining and Processing Plant. Alkaline sintering with Na2CO3 at 1000 °C followed by aqueous leaching enabled the transfer of up to 98%–99% of chromium into solution. The resulting residue was enriched in non-ferrous metals, rare earth elements, and PGMs. Subsequent sulfation roasting and water leaching promoted the dissolution of magnesium, nickel, and rare earth elements, while platinum and palladium remained predominantly in the solid phase, due to their low solubility under the applied conditions. Microstructural analysis using SEM–EPMA revealed that PGMs are selectively concentrated in Ni-bearing micro-inclusions, with local platinum content reaching up to 3.8 wt.% in Ni-rich regions. The proposed sequential processing strategy enables efficient chromium recovery and significant PGM enrichment in the residual phase, demonstrating the potential of CBTs as a secondary resource for integrated metal recovery. Full article
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17 pages, 4813 KB  
Article
Hybrid PANI/UiO-66 Thin Film Nanocomposite Membranes with Enhanced Affinity for Heavy-Metal Removal from Drinking Water
by Zahid Ali, Sana Javed, Tuba Ul Haq, Muhammad Shahid, Noaman Ul Haq and Asim Laeeq Khan
Membranes 2026, 16(4), 147; https://doi.org/10.3390/membranes16040147 - 14 Apr 2026
Viewed by 294
Abstract
Heavy metal contamination of drinking water remains a persistent global challenge, exacerbated by salinity, industrial discharge, and the limitations of existing membrane technologies that are constrained by permeability–selectivity trade-offs. In this study, we develop a hybrid thin film nanocomposite (TFN) forward osmosis (FO) [...] Read more.
Heavy metal contamination of drinking water remains a persistent global challenge, exacerbated by salinity, industrial discharge, and the limitations of existing membrane technologies that are constrained by permeability–selectivity trade-offs. In this study, we develop a hybrid thin film nanocomposite (TFN) forward osmosis (FO) membrane by incorporating a zirconium-based metal–organic framework (UiO-66) and its conductive polymer-functionalized analogue (PANI@UiO-66) into the polyamide active layer via interfacial polymerization. The incorporation of UiO-66 enhances water transport through the introduction of hydrophilic microporous domains, while the polyaniline coating modulates nanoscale transport pathways and interfacial interactions. Systematic variation in filler type and loading reveals distinct functional roles of the two fillers. Membranes incorporating bare UiO-66 exhibit increased water flux, attributed to facilitated transport through MOF-derived nanochannels, but show a moderate increase in reverse solute flux. In contrast, PANI@UiO-66 incorporation results in reduced water flux but significantly suppresses reverse solute flux and enhances chromium rejection, indicating improved control over selective transport. At an optimal loading of 0.15 wt% (TFN-PU3), the membrane demonstrates an improved balance between water permeability and solute selectivity compared to the pristine thin film composite (TFC) membrane under FO conditions. The observed performance is attributed to the combined effects of modified transport pathways and interfacial interactions introduced by the hybrid filler system. The results highlight the potential of conductive polymer–MOF hybridization as a strategy for tuning membrane performance. This work provides a practical framework for designing TFN membranes for selective heavy-metal removal in saline and complex water environments. Full article
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14 pages, 4293 KB  
Article
Effect of EDTA and Zero-Valent Iron Nanoparticles on Phytoremediation Capacity of Cistanthe grandiflora
by Andrea Lazo, Pamela Lazo, Henrik K. Hansen, Alejandro Zambra, Waldo Pérez and Arnold Solano
Plants 2026, 15(8), 1183; https://doi.org/10.3390/plants15081183 - 12 Apr 2026
Viewed by 427
Abstract
Mining activities in Chile generate massive amounts of tailings, creating significant environmental risks due to heavy metal contamination. Phytoremediation offers an eco-friendly solution, yet studies on native Chilean species are scarce. This study evaluates the effects of ethylenediamine tetraacetic acid (EDTA) and nanoscale [...] Read more.
Mining activities in Chile generate massive amounts of tailings, creating significant environmental risks due to heavy metal contamination. Phytoremediation offers an eco-friendly solution, yet studies on native Chilean species are scarce. This study evaluates the effects of ethylenediamine tetraacetic acid (EDTA) and nanoscale zero-valent iron (nZVI) on the potential of the native Cistanthe grandiflora for the phytoremediation of copper mine tailings. A six-month pot experiment was conducted with four treatments: EDTA 300 mg·kg−1, EDTA 600 mg·kg−1, nZVI 500 mg·kg−1, and a control group without additions. The results indicate that Cistanthe grandiflora primarily acts as a phytostabilizer, accumulating higher metal concentrations in roots than in aerial parts. The application of EDTA significantly enhanced the Bioconcentration Factor for Cu, Ni, Pb, and Mo, increasing BCF values from 0.5 to 1.0 or more in several cases. Specifically, a lower dose of EDTA (300 mg·kg−1) successfully increased the Translocation Factor (TF) of cadmium to 1.3, suggesting a potential for phytoextraction for this element. Conversely, nZVI application showed a limited impact, slightly improving the Translocation factor for copper and chromium but without exceeding unity. These findings demonstrate that Cistanthe grandiflora, assisted by EDTA, is a promising candidate for the phytostabilization of heavy metals in mine tailings. Full article
(This article belongs to the Special Issue Heavy Metal Contamination in Plants and Soil)
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15 pages, 2850 KB  
Article
Effect of Passivation Film and Nitrogen Potential on Gas Nitriding Behavior and Tribological Performance of 1Cr11Ni2W2MoV Stainless Steel
by Kai Wang, Lei Zhang, Tong Zhang, Qingkun He, Ling Qiao and Jinquan Sun
Lubricants 2026, 14(4), 164; https://doi.org/10.3390/lubricants14040164 - 10 Apr 2026
Viewed by 277
Abstract
The dense passivation film (DPF) formed on the surface of martensitic stainless steel effectively improves corrosion resistance, but it also hinders the adsorption and diffusion of active nitrogen atoms during gas nitriding. In this work, the influence of the DPF of 1Cr11Ni2W2MoV stainless [...] Read more.
The dense passivation film (DPF) formed on the surface of martensitic stainless steel effectively improves corrosion resistance, but it also hinders the adsorption and diffusion of active nitrogen atoms during gas nitriding. In this work, the influence of the DPF of 1Cr11Ni2W2MoV stainless steel on gas nitriding was overcome by controlling the cooling rate during stainless steel solution treatment, thereby enabling the successful formation of a nitrided layer. The effects of nitrogen potential on the microstructure, phase constitution, and tribological performance of the nitrided layer were systematically investigated. A dense passivation film formed at a solid-solution cooling rate of 110 ± 5 °C/s effectively inhibited nitrogen diffusion, resulting in the absence of a nitrided layer. However, when the cooling rate during solid solution was reduced to 80 ± 5 °C/s, the precipitation of chromium carbide along the grain boundaries damaged the density and integrity of the DPF, thereby enabling the formation of a nitrided layer during gas nitriding. A high nitrogen potential enhanced nitrogen diffusion and increased the nitrided layer thickness. However, an excessively high nitrogen potential led to nitrogen enrichment along grain boundaries, resulting in microcracking and reduced mechanical integrity of the compound layer. When the nitrogen potential was 1.0, a uniform and crack-free nitrided layer with a surface hardness exceeding 1000 HV0.1 was obtained. Tribological tests combined with SEM observations of the worn surfaces showed that gas nitriding significantly reduced the friction coefficient and wear rate compared with the matrix sample. Among the nitrided samples, H-10 exhibited the lowest friction coefficient and wear rate, whereas H-23 showed relatively inferior wear resistance due to microcrack-related brittleness. The dominant wear mechanism changed from severe abrasive–adhesive wear in the matrix sample to mild abrasive wear in the nitrided samples. These results indicate that regulating passivation film integrity through heat treatment, together with optimizing nitrogen potential, is an effective strategy for achieving high-quality gas nitriding and improved tribological performance in martensitic stainless steel. Full article
(This article belongs to the Special Issue Wear Mechanisms of High Entropy Alloys)
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12 pages, 533 KB  
Article
Flooding-Induced Mobilization of Heavy Metals in Surface Soils and Associated Carcinogenic and Non-Carcinogenic Health Risks: A Screening-Level Risk Assessment
by Nicole Montes Pérez and Tia Warrick
Int. J. Environ. Med. 2026, 1(2), 6; https://doi.org/10.3390/ijem1020006 - 10 Apr 2026
Viewed by 260
Abstract
Flooding is an increasingly frequent climate hazard with the potential to mobilize environmental contaminants and elevate human health risks. In this study, we assessed heavy metals and metalloids across five sites arranged along a flood-risk gradient from low to high. Six replicate samples [...] Read more.
Flooding is an increasingly frequent climate hazard with the potential to mobilize environmental contaminants and elevate human health risks. In this study, we assessed heavy metals and metalloids across five sites arranged along a flood-risk gradient from low to high. Six replicate samples per site (n = 30 per contaminant) were collected in a single sampling event. Contaminants were evaluated using the US Environmental Protection Agency (EPA) risk assessment framework to calculate chronic daily intake (CDI), hazard quotients (HQs), and lifetime cancer risk. Arsenic, chromium, and nickel emerged as the most concerning cancer drivers, with nickel cancer risk consistently exceeding 1 × 10−3 (equivalent to one additional cancer case per 1000 exposed individuals) and arsenic at 4.4 × 10−4 (about 1 in 2250). Lead posed non-cancer risks (HQ = 0.912, near the threshold of concern), while cobalt demonstrated a significant decreasing gradient with increasing flood-risk (p = 0.018). Arsenic and thallium more than doubled in concentration at high-flood sites relative to low-flood sites, while cadmium, cobalt, and nickel decreased. These findings suggest flooding may mobilize arsenic, lead, and thallium, while diluting or displacing other metals such as cadmium, cobalt, and nickel. Organs of concern include the liver and kidneys for arsenic, cadmium, nickel, and cobalt, the brain and bones for lead, and the lungs and liver for chromium. Although statistical significance was limited by the small sample size, effect sizes and fold-changes indicate meaningful flood-related differences. This study highlights the importance of considering flood-risk in contaminant hazard assessments and the need for flood-adaptive risk management strategies in vulnerable communities. Full article
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28 pages, 1434 KB  
Review
Principles, Current Applications, and Future Perspectives of Selective Laser Melting in Prosthodontics: A Review
by Fathul Rijal Abdullah, Teysha Aurangga Mafri and Yung-Kang Shen
Metals 2026, 16(4), 415; https://doi.org/10.3390/met16040415 - 10 Apr 2026
Viewed by 465
Abstract
Selective laser melting (SLM) is an additive manufacturing method based on powder bed fusion that has gained prominence in prosthodontics for its capability to create intricate, patient-specific metal restorations with precision and consistency. SLM has become an important part of digital dental workflows, [...] Read more.
Selective laser melting (SLM) is an additive manufacturing method based on powder bed fusion that has gained prominence in prosthodontics for its capability to create intricate, patient-specific metal restorations with precision and consistency. SLM has become an important part of digital dental workflows, allowing for the direct creation of dental frameworks from computer-aided design (CAD), offering advantages over traditional casting and subtractive milling techniques. This review outlines the fundamentals of SLM, the dental alloys commonly employed, and the microstructural characteristics that affect mechanical properties, corrosion resistance, and biocompatibility. It explores current uses in removable partial denture frameworks, fixed dental prostheses, metal–ceramic restorations, implant-supported prosthetics, and maxillofacial rehabilitation. Alloys based on cobalt–chromium and titanium produced through SLM exhibit strong mechanical properties, fatigue resistance, and biological compatibility when suitable post-processing is conducted. Despite these advantages, issues such as surface roughness, porosity, anisotropy, powder handling, and high costs remain, and there is a lack of extensive long-term clinical data. Ongoing process refinement and clinical validation are crucial for the wider integration of SLM into standard prosthodontic practice. Full article
(This article belongs to the Special Issue Metal 3D Printing Techniques for Biomedical Applications)
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19 pages, 5422 KB  
Article
Is Super-Duplex Stainless Steel Suitable as Metal Support for Solid Oxide Cells?
by Buse Bilbey, Axel Savikko, M. Unsal Unver, Murat Murutoglu, Aligul Buyukaksoy, Huseyin Yilmaz, L. Colakerol Arslan and Muhammad Imran Asghar
Energies 2026, 19(8), 1856; https://doi.org/10.3390/en19081856 - 9 Apr 2026
Viewed by 323
Abstract
In this study, commercial Ospray-2507 super-duplex stainless steel powder was investigated for the first time as a potential metal support material for solid oxide cells. Initially, metal supports were fabricated and processed in air using various sintering profiles, followed by comprehensive mechanical, structural [...] Read more.
In this study, commercial Ospray-2507 super-duplex stainless steel powder was investigated for the first time as a potential metal support material for solid oxide cells. Initially, metal supports were fabricated and processed in air using various sintering profiles, followed by comprehensive mechanical, structural and electrochemical characterization. The optimal sintering condition was identified as 900 °C for 5 h. Subsequently, sintering under a H2 atmosphere was explored, and its effects on the microstructural and functional properties of the metal supports were systematically to assessed to evaluate the influence of the sintering atmosphere on material performance. Although X-ray diffraction patterns showed no phase changes between the two sintering atmospheres, notable improvements were observed in mechanical, electrochemical, and microstructural properties under H2 sintering. XPS spectra reveal that both air- and hydrogen-treated surfaces remain rich in chromium (Cr) and Manganese (Mn), which together dominate the surface and consequently attenuate the signal from the underlying iron. The thickness of the Cr- and Mn-based oxide layer decreases when sintering MS in H2 atmosphere. Specifically, mechanical strength, as measured by three-point bending tests, increased by a factor of 12.5, and hardness rose from 500.3 to 523.5 HV. Furthermore, electrical conductivity also improved significantly, exhibiting an approximately 2.3–2.4 fold increase under H2-sintered conditions. Full article
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26 pages, 3973 KB  
Article
A Process Systems Engineering Approach to Model and Optimize Cr6+-Free and Pd-Free Plating on Plastics Technologies
by Konstantinos A. Pyrgakis, Eleni Poupaki, Michalis Kartsinis, Melina Psycha, Alexios Grigoropoulos, Dimitrios Zoikis-Karathanasis and Alexandros Zoikis-Karathanasis
Polymers 2026, 18(8), 919; https://doi.org/10.3390/polym18080919 - 9 Apr 2026
Viewed by 295
Abstract
Plating on Plastics (PoP) requires specific surface pre-treatment steps to enable metallization. The conventional PoP industry utilizes hexavalent chromium (toxic, carcinogenic) and palladium (critical raw material) for surface etching and activation, respectively, raising significant health, environmental, and economic concerns. This work is based [...] Read more.
Plating on Plastics (PoP) requires specific surface pre-treatment steps to enable metallization. The conventional PoP industry utilizes hexavalent chromium (toxic, carcinogenic) and palladium (critical raw material) for surface etching and activation, respectively, raising significant health, environmental, and economic concerns. This work is based on a new Cr6+-free and Pd-free PoP technology that uses piranha (H2O2-H2SO4) solutions for surface etching, nickel salts for activation, and NaBH4 for reduction, ultimately forming metallic nucleation sites for downstream electroless plating and electroplating. A comprehensive modeling approach was developed to simulate and predict unit operation performance (reaction kinetics and yields) and material properties (contact angle and adhesion) across processing stages of the new technology. State-of-the-art and data-driven modeling revealed the combinatorial relationships among process performance, the achieved properties and the different settings of process operating conditions. The results also highlighted capabilities for tuning all processes over a range of conditions, reaching desired product specifications (adhesion and thickness). The models were constructed as a Decision Support Tool (DST) serving economic, environmental, safety and Safe and Sustainable by Design (SSbD) objectives. The DST can be used through a user-friendly interface that enables the insertion of user-defined inputs and monitoring of optimization results. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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11 pages, 4415 KB  
Article
Chromium-for-Aluminum Substitution in Synthetic Serpentine
by Huang Lin, Hui Zhang and Benjamin Gilbert
Nanomaterials 2026, 16(8), 448; https://doi.org/10.3390/nano16080448 - 9 Apr 2026
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Abstract
Cr-bearing clay minerals are products of hydrothermal alteration and fluid–rock interactions of ultramafic rocks that form serpentine minerals. Cr is typically observed to substitute for Al in serpentine minerals, but the crystal chemistry and environmental constraints on this substitution are unknown. Here, we [...] Read more.
Cr-bearing clay minerals are products of hydrothermal alteration and fluid–rock interactions of ultramafic rocks that form serpentine minerals. Cr is typically observed to substitute for Al in serpentine minerals, but the crystal chemistry and environmental constraints on this substitution are unknown. Here, we synthesized endmember and Cr-substituted amesite, a typical Al-serpentine mineral, via the hydrothermal method. We found that the phase purity highly depends on the pH of the hydrothermal solution, which should be controlled at ~12.7 to avoid the formation of impurity phases. Additionally, amesite can incorporate Cr at a concentration equivalent to ~39.5% substitution of Al. The Cr-free and Cr-substituted amesite are highly defective and contain multiple polytypes, including 6R2, 2M1, and possibly 2H2. However, the relative proportions of these polytypes do not change with increasing chromium substitution. Full article
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