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Keywords = chloride ion resistance

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15 pages, 2424 KiB  
Article
Cyanuric Chloride with the s-Triazine Ring Fabricated by Interfacial Polymerization for Acid-Resistant Nanofiltration
by Zhuangzhuang Tian, Yun Yin, Jiandong Wang, Xiuling Ao, Daijun Liu, Yang Jin, Jun Li and Jianjun Chen
Membranes 2025, 15(8), 231; https://doi.org/10.3390/membranes15080231 - 1 Aug 2025
Viewed by 262
Abstract
Nanofiltration (NF) is considered a competitive purification method for acidic stream treatments. However, conventional thin-film composite NF membranes degrade under acid exposures, limiting their applications in industrial acid treatment. For example, wet-process phosphoric acid contains impurities of multivalent metal ions, but NF membrane [...] Read more.
Nanofiltration (NF) is considered a competitive purification method for acidic stream treatments. However, conventional thin-film composite NF membranes degrade under acid exposures, limiting their applications in industrial acid treatment. For example, wet-process phosphoric acid contains impurities of multivalent metal ions, but NF membrane technologies for impurity removal under harsh conditions are still immature. In this work, we develop a novel strategy of acid-resistant nanofiltration membranes based on interfacial polymerization (IP) of polyethyleneimine (PEI) and cyanuric chloride (CC) with the s-triazine ring. The IP process was optimized by orthogonal experiments to obtain positively charged PEI-CC membranes with a molecular weight cut-off (MWCO) of 337 Da. We further applied it to the approximate industrial phosphoric acid purification condition. In the tests using a mixed solution containing 20 wt% P2O5, 2 g/L Fe3+, 2 g/L Al3+, and 2 g/L Mg2+ at 0.7 MPa and 25 °C, the NF membrane achieved 56% rejection of Fe, Al, and Mg and over 97% permeation of phosphorus. In addition, the PEI-CC membrane exhibited excellent acid resistance in the 48 h dynamic acid permeation experiment. The simple fabrication procedure of PEI-CC membrane has excellent acid resistance and great potential for industrial applications. Full article
(This article belongs to the Special Issue Nanofiltration Membranes for Precise Separation)
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21 pages, 13539 KiB  
Article
Impact of Fiber Type on Chloride Ingress in Concrete: A MacroXRF Imaging Analysis
by Suânia Fabiele Moitinho da Silva, Wanderson Santos de Jesus, Thalles Murilo Santos de Almeida, Renato Quinto de Oliveira Novais, Laio Andrade Sacramento, Joaquim Teixeira de Assis, Marcelino José dos Anjos and José Renato de Castro Pessôa
Appl. Sci. 2025, 15(15), 8495; https://doi.org/10.3390/app15158495 - 31 Jul 2025
Viewed by 106
Abstract
Chloride ion penetration is one of the most aggressive threats to reinforced concrete, as it triggers the electrochemical corrosion of steel reinforcement, compromising structural integrity and durability. Chloride ingress occurs through the porous structure of concrete, making permeability control crucial for enhancing structural [...] Read more.
Chloride ion penetration is one of the most aggressive threats to reinforced concrete, as it triggers the electrochemical corrosion of steel reinforcement, compromising structural integrity and durability. Chloride ingress occurs through the porous structure of concrete, making permeability control crucial for enhancing structural longevity. Fiber-reinforced concrete (FRC) is widely used to improve durability; however, the effects of different fiber types on chloride resistance remain unclear. This study examines the influence of glass and polypropylene fibers on concrete’s microstructure and chloride penetration resistance. Cylindrical specimens were prepared, including a reference mix without fibers and mixes with 0.25% and 0.50% fiber content by volume. Both fiber types were tested for chloride resistance. The accelerated non-steady-state migration method was employed to determine the resistance coefficients to chloride ion penetration, while X-ray macrofluorescence (MacroXRF) mapped the chlorine infiltration depth in the samples. Compressive strength decreased in all fiber-reinforced samples, with 0.50% glass fiber leading to a 56% reduction in strength. Nevertheless, the XRF results showed that a 0.25% fiber content significantly reduced chloride penetration, with polypropylene fibers outperforming glass fibers. These findings highlight the critical role of fiber type and volume in improving concrete durability, offering insights for designing long-lasting FRC structures in chloride-rich environments. Full article
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12 pages, 1013 KiB  
Article
Investigating the Effect of Zinc Salts on Escherichia coli and Enterococcus faecalis Biofilm Formation
by Sara Deumić, Ahmed El Sayed, Mahmoud Hsino, Andrzej Kulesa, Neira Crnčević, Naida Vladavić, Aja Borić and Monia Avdić
Appl. Sci. 2025, 15(15), 8383; https://doi.org/10.3390/app15158383 - 29 Jul 2025
Viewed by 599
Abstract
Water supply and sewage drainage pipes have a critical role to play in the provision of clean water and sanitation, and pipe material selection influences infrastructure life, water quality, and microbial communities. Zinc-containing compounds are highly valued due to their mechanical properties, anticorrosion [...] Read more.
Water supply and sewage drainage pipes have a critical role to play in the provision of clean water and sanitation, and pipe material selection influences infrastructure life, water quality, and microbial communities. Zinc-containing compounds are highly valued due to their mechanical properties, anticorrosion behavior, and antimicrobial properties. However, the effect of zinc salts, such as zinc sulfate heptahydrate and zinc chloride, on biofilm-forming bacteria, including Escherichia coli and Enterococcus faecalis, is not well established. This study investigates the antibacterial properties of these zinc salts under simulated pipeline conditions using minimum inhibitory concentration assays, biofilm production assays, and antibiotic sensitivity tests. Findings indicate that zinc chloride is more antimicrobial due to its higher solubility and bioavailability of Zn2+ ions. At higher concentrations, zinc salts inhibit the development of a biofilm, whereas sub-inhibitory concentrations enhance the growth of biofilm, suggesting a stress response in bacteria. zinc chloride also enhances antibiotic efficacy against E. coli but induces resistance in E. faecalis. These findings highlight the dual role of zinc salts in preventing biofilm formation and modulating antimicrobial resistance, necessitating further research to optimize material selection for water distribution networks and mitigate biofilm-associated risks in pipeline systems. Full article
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17 pages, 3329 KiB  
Article
Mechanistic Insights into Corrosion and Protective Coating Performance of X80 Pipeline Steel in Xinjiang’s Cyclic Freeze–Thaw Saline Soil Environments
by Gang Cheng, Yuqi Wang, Yiming Dai, Shiyi Zhang, Bin Wei, Chang Xiao and Xian Zhang
Coatings 2025, 15(8), 881; https://doi.org/10.3390/coatings15080881 - 28 Jul 2025
Viewed by 464
Abstract
This study systematically investigated the corrosion evolution and protective mechanisms of X80 pipeline steel in Xinjiang’s saline soil environments under freeze–thaw cycling conditions. Combining regional soil characterization with laboratory-constructed corrosion systems, we employed electrochemical impedance spectroscopy, potentiodynamic polarization, and surface analytical techniques to [...] Read more.
This study systematically investigated the corrosion evolution and protective mechanisms of X80 pipeline steel in Xinjiang’s saline soil environments under freeze–thaw cycling conditions. Combining regional soil characterization with laboratory-constructed corrosion systems, we employed electrochemical impedance spectroscopy, potentiodynamic polarization, and surface analytical techniques to quantify temporal–spatial corrosion behavior across 30 freeze–thaw cycles. Experimental results revealed a distinctive corrosion resistance pattern: initial improvement (cycles 1–10) attributed to protective oxide layer formation, followed by accelerated degradation (cycles 10–30) due to microcrack propagation and chloride accumulation. Synchrotron X-ray diffraction analyses identified sulfate–chloride ion synergism as the primary driver of localized corrosion disparities in heterogeneous soil matrices. A comparative evaluation of asphalt-coated specimens demonstrated a 62%–89% corrosion rate reduction, with effectiveness directly correlating with coating integrity and thickness (200–500 μm range). Molecular dynamics simulations using Materials Studio revealed atomic-scale ion transport dynamics at coating–substrate interfaces, showing preferential Cl permeation through coating defects. These multiscale findings establish quantitative relationships between environmental stressors, coating parameters, and corrosion kinetics, providing a mechanistic framework for optimizing protective coatings in cold-region pipeline applications. Full article
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18 pages, 2328 KiB  
Article
Modeling and Optimization of MXene/PVC Membranes for Enhanced Water Treatment Performance
by Zainab E. Alhadithy, Ali A. Abbas Aljanabi, Adnan A. AbdulRazak, Qusay F. Alsalhy, Raluca Isopescu, Daniel Dinculescu and Cristiana Luminița Gîjiu
Materials 2025, 18(15), 3494; https://doi.org/10.3390/ma18153494 - 25 Jul 2025
Viewed by 304
Abstract
In this paper, MXene nanosheets were used as nano additives for the preparation of MXene-modified polyvinyl chloride (PVC) mixed max membranes (MMMs) for the rejection of lead (Pb2+) ions from wastewater. MXene nanosheets were introduced into the PVC matrix to enhance [...] Read more.
In this paper, MXene nanosheets were used as nano additives for the preparation of MXene-modified polyvinyl chloride (PVC) mixed max membranes (MMMs) for the rejection of lead (Pb2+) ions from wastewater. MXene nanosheets were introduced into the PVC matrix to enhance membrane performance, hydrophilicity, contact angle, porosity, and resistance to fouling. Modeling and optimization techniques were used to examine the effects of important operational and fabrication parameters, such as pH, contaminant concentration, nanoadditive (MXene) content, and operating pressure. Predictive models were developed using experimental data to assess the membranes’ performance in terms of flux and Pb2+ rejection. The ideal circumstances that struck a balance between long-term operating stability and high removal efficiency were found through multi-variable optimization. The optimized conditions for the best rejection of Pb2+ ions and the most stable permeability over time among the membranes that were manufactured were the initial metal ions concentration (2 mg/L), pH (7.89), pressure (2.99 bar), and MXene mass (0.3 g). The possibility of combining MXene nanoparticles with methodical optimization techniques to create efficient membranes for the removal of heavy metals in wastewater treatment applications is highlighted by this work. Full article
(This article belongs to the Section Thin Films and Interfaces)
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15 pages, 2001 KiB  
Article
Study on the Impact of Lithium Slag as an Alternative to Washed Sand on Mortar Properties
by Xianliang Zhou, Wei Dai, Xi Zhu and Xiaojun Zhou
Materials 2025, 18(15), 3490; https://doi.org/10.3390/ma18153490 - 25 Jul 2025
Viewed by 243
Abstract
Lithium slag (LS), a by-product of lithium extraction processes, poses a significant disposal challenge during the rapid development of new energy technologies. In this study, LS was used to replace partially washed sand in the process of mortar production to compensate for the [...] Read more.
Lithium slag (LS), a by-product of lithium extraction processes, poses a significant disposal challenge during the rapid development of new energy technologies. In this study, LS was used to replace partially washed sand in the process of mortar production to compensate for the content of stone powder in sand. Five mortar mixes containing varying proportions of LS were prepared, and the macroscopic performance was evaluated. A comprehensive microscopic analysis, including microstructure observations, hydration product identification, and pore structure analysis, was conducted. The impact of LS on the chloride ion permeability of mortar was also investigated in this study. The results indicate that an increase in LS content gradually reduces the workability of the mortar, with a 39.29% decrease in fluidity when 40% of the sand is replaced with LS. Moreover, the compressive and flexural strengths of the mortar initially increase and then decrease with higher LS content. Microscopic tests reveal that 20% LS substitution significantly optimizes the pore structure of the mortar, resulting in a lower chloride ion permeability coefficient. Consequently, 20% LS substitution is recommended as the optimal dosage for use as fine aggregate in mortar. Full article
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17 pages, 12649 KiB  
Article
Microstructure, Mechanical Properties, and Electrochemical Corrosion Behavior of CoCrFeNiNb and CoCrFeNiV High-Entropy Alloys Prepared via Mechanical Alloying and Spark Plasma Sintering
by Yan Zhu, Yiwen Liu, Zhaocang Meng and Jianke Tian
Metals 2025, 15(7), 814; https://doi.org/10.3390/met15070814 - 21 Jul 2025
Viewed by 282
Abstract
This study investigates the microstructural evolution, mechanical behavior, and electrochemical performance of CoCrFeNiNb and CoCrFeNiV HEAs fabricated via mechanical alloying and spark plasma sintering. Microstructural analyses reveal that the alloys have a face-centered cubic (FCC) matrix with Nb-enriched Laves and V-enriched σ phases. [...] Read more.
This study investigates the microstructural evolution, mechanical behavior, and electrochemical performance of CoCrFeNiNb and CoCrFeNiV HEAs fabricated via mechanical alloying and spark plasma sintering. Microstructural analyses reveal that the alloys have a face-centered cubic (FCC) matrix with Nb-enriched Laves and V-enriched σ phases. The CoCrFeNiNb HEA exhibits superior compressive strength and hardness than CoCrFeNiV due to uniform Laves phases distribution. Fracture surface analysis reveals that at lower sintering temperatures, the fracture is primarily caused by incomplete particle bonding, whereas at higher temperatures, brittle fracture modes dominated via transgranular cracking become predominant. The research results of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) show that both alloys exhibited superior electrochemical stability in a 3.5 wt.% NaCl solution compared to the CoCrFeNi base alloy. X-ray photoelectron spectroscopy (XPS) analysis confirms the formation of stable oxide layers (Nb2O5 and V2O3) on the precipitated phases, acting as protective barriers against chloride ion penetration. The selective oxidation of Nb and V improves the integrity of the passive film, reducing the corrosion rates and enhancing the long-term durability. These findings highlight the critical role of precipitated phases in enhancing the corrosion resistance of HEAs, and emphasize their potential for use in extreme environments. Full article
(This article belongs to the Special Issue High-Entropy Alloys: Processing and Properties)
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20 pages, 11716 KiB  
Article
Effect of Graphene Oxide on the Durability Properties of Poor-Quality Concrete Through Integrated Non-Destructive Testing
by Jose A. Cabello-Mendez, Abraham Lopez-Miguel, Jose T. Perez-Quiroz, Alejandro Moreno-Valdes, Jose M. Machorro-Lopez and Ilse C. Castillo-Arteaga
NDT 2025, 3(3), 18; https://doi.org/10.3390/ndt3030018 - 19 Jul 2025
Viewed by 241
Abstract
Concrete is the most important construction material, and improving its durability properties is a topic in constant development owing to the economic costs that the degradation of concrete implies. Different nanoparticles have been reported to improve concrete durability, although the positive results are [...] Read more.
Concrete is the most important construction material, and improving its durability properties is a topic in constant development owing to the economic costs that the degradation of concrete implies. Different nanoparticles have been reported to improve concrete durability, although the positive results are not a generality. Among these nanomaterials, graphene oxide stands out as an option for improving concrete properties, such as its compressive strength, which could increase the useful life of concrete infrastructure. This study addresses the effects of graphene oxide on the durability properties of concrete, with the aim of obtaining data on the viability of graphene oxide as an additive in concrete. The incorporation of graphene oxide into concrete was carried out through graphene oxide suspensions that were incorporated into concrete mixtures with a high water/cement ratio. The characterization of concrete was done using non-destructive testing such as ultrasonic pulse velocity, electrical resistivity, porosity, capillary absorption, chloride ion permeability, and other characterization methods such as compressive strength, XPS, SEM, and EDS. Together, these tests provided an overview of the concrete durability properties that are improved, affected, or unchanged by the presence of graphene oxide. In this study, a chemical analysis was also carried out on concrete modified with graphene oxide. The results show that graphene oxide improves the compressive strength of concrete, but the effect on durability properties is negligible; however, there are indications that, in combination with other additives, improvements can be achieved, so it is advisable to continue with these studies. Full article
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20 pages, 8022 KiB  
Article
Corrosion Response of Steel to Penetration of Chlorides in DC-Treated Hardened Portland Cement Mortar
by Milan Kouřil, Jan Saksa, Vojtěch Hybášek, Ivona Sedlářová, Jiří Němeček, Martina Kohoutková and Jiří Němeček
Materials 2025, 18(14), 3365; https://doi.org/10.3390/ma18143365 - 17 Jul 2025
Viewed by 250
Abstract
Electrochemical treatment by means of direct current (DC) is usually used as a measure for steel rebar corrosion protection, e.g., cathodic protection (CP), electrochemical chloride extraction (ECE), and re-alkalization (RA). However, the passage of an electrical charge through the pore system of concrete [...] Read more.
Electrochemical treatment by means of direct current (DC) is usually used as a measure for steel rebar corrosion protection, e.g., cathodic protection (CP), electrochemical chloride extraction (ECE), and re-alkalization (RA). However, the passage of an electrical charge through the pore system of concrete or mortar, coupled with the migration of ions, concentration changes, and resulting phase changes, may alter its chloride penetration resistance and, subsequently, the time until rebar corrosion activation. Porosity changes in hardened Portland cement mortar were studied by means of mercury intrusion porosimetry (MIP) and electrochemical impedance spectroscopy (EIS), and alterations in the mortar surface phase composition were observed by means of X-ray diffraction (XRD). In order to innovatively investigate the impact of DC treatment on the properties of the mortar–electrolyte interface, the cathode-facing mortar surface and the anode-facing mortar surface were analyzed separately. The corrosion of steel coupons embedded in DC-treated hardened mortar was monitored by means of the free corrosion potential (Eoc) and polarization resistance (Rp). The results showed that the DC treatment affected the surface porosity of the hardened Portland cement mortar at the nanoscale. Up to two-thirds of the small pores (0.001–0.01 µm) were replaced by medium-sized pores (0.01–0.06 µm), which may be significant for chloride ingress. Although the porosity and phase composition alterations were confirmed using other techniques (EIS and XRD), corrosion tests revealed that they did not significantly affect the time until the corrosion activation of the steel coupons in the mortar. Full article
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31 pages, 16466 KiB  
Article
Study on the Influencing Factors of UHPC Durability and Its Microscopic Performance Characterization
by Risheng Wang, Yongzhuang Zhang, Hongrui Wu and Xueni Jiang
Materials 2025, 18(14), 3268; https://doi.org/10.3390/ma18143268 - 10 Jul 2025
Viewed by 296
Abstract
Considering the harsh marine environment characterized by dry–wet cycles, freeze–thaw action, chloride penetration, and sulfate attack, four optimized ultra-high-performance concrete (UHPC) mix designs were developed. Durability was assessed via electric flux, dry–wet cycles, and rapid freeze–thaw tests to evaluate the effects of curing [...] Read more.
Considering the harsh marine environment characterized by dry–wet cycles, freeze–thaw action, chloride penetration, and sulfate attack, four optimized ultra-high-performance concrete (UHPC) mix designs were developed. Durability was assessed via electric flux, dry–wet cycles, and rapid freeze–thaw tests to evaluate the effects of curing methods, aggregate types, and mineral admixtures on key durability indicators, including chloride ion permeability, compressive strength loss, and mass loss. Scanning electron microscopy (SEM) examined microstructural changes under various conditions. Results showed that curing method significantly affected chloride ion permeability and sulfate resistance. High-temperature curing (70 ± 2 °C) reduced 28-day chloride ion electric flux by about 50%, and the compressive strength loss rate of specimens subjected to sulfate attack decreased by 2.7% to 45.7% compared to standard curing. Aggregate type had minimal impact on corrosion resistance, while mineral admixtures improved durability more effectively. Frost resistance was excellent, with mass loss below 0.87% after 500 freeze–thaw cycles. SEM analysis revealed that high-temperature curing decreased free cement particles, and mineral admixtures refined pore structure, enhancing matrix compactness. Among all mixtures, Mix Proportion 4 demonstrated the best overall durability. This study offers valuable insights for UHPC design in aggressive marine conditions. Full article
(This article belongs to the Section Advanced Materials Characterization)
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14 pages, 6398 KiB  
Article
Corrosion Behavior of Additively Manufactured GRX-810 Alloy in 3.5 wt.% NaCl
by Peter Omoniyi, Samuel Alfred, Kenneth Looby, Olu Bamiduro, Mehdi Amiri and Gbadebo Owolabi
Materials 2025, 18(14), 3252; https://doi.org/10.3390/ma18143252 - 10 Jul 2025
Viewed by 326
Abstract
This study examines the corrosion characteristics of GRX-810, a NiCoCr-based high entropy alloy, in a simulated marine environment represented by 3.5 wt.% NaCl solution. The research employs electrochemical and surface analysis techniques to evaluate the corrosion performance and protective mechanisms of this alloy. [...] Read more.
This study examines the corrosion characteristics of GRX-810, a NiCoCr-based high entropy alloy, in a simulated marine environment represented by 3.5 wt.% NaCl solution. The research employs electrochemical and surface analysis techniques to evaluate the corrosion performance and protective mechanisms of this alloy. Electrochemical characterization was performed using potentiodynamic polarization to determine critical corrosion parameters, including corrosion potential and current density, along with electrochemical impedance spectroscopy to assess the stability and protective qualities of the oxide film. Surface analytical techniques provided detailed microstructural and compositional insights, with scanning electron microscopy revealing the morphology of corrosion products, energy-dispersive X-ray spectroscopy identifying elemental distribution in the passive layer, and X-ray diffraction confirming the chemical composition and crystalline structure of surface oxide. The results demonstrated distinct corrosion resistance behavior between the different processing conditions of the alloy. The laser powder bed fused (LPBF) specimens in the as-built condition exhibited superior corrosion resistance compared to their hot isostatically pressed (HIPed) counterparts, as evidenced by higher corrosion potentials and lower current densities. Microscopic examination revealed the formation of a dense, continuous layer of corrosion products on the alloy surface, indicating effective barrier protection against chloride ion penetration. A compositional analysis of all samples identified oxide film enriched with chromium, nickel, cobalt, aluminum, titanium, and silicon. XRD characterization confirmed the presence of chromium oxide (Cr2O3) as the primary protective phase, with additional oxides contributing to the stability of the film. This oxide mixture demonstrated the alloy’s ability to maintain passivity and effective repassivation following film breakdown. Full article
(This article belongs to the Special Issue Study on Electrochemical Behavior and Corrosion of Materials)
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23 pages, 2548 KiB  
Review
Incorporation of Waste Glass Powder in the Sustainable Development of Concrete
by Arvindan Sivasuriyan and Eugeniusz Koda
Materials 2025, 18(14), 3223; https://doi.org/10.3390/ma18143223 - 8 Jul 2025
Viewed by 386
Abstract
The steep incline in the rising need for sustainable construction materials has marked the emerging trend of comprehensive research on utilizing waste glass powder (WGP) as a partial substitute for fine aggregates, such as cement, and coarse aggregates in concrete preparation. This review [...] Read more.
The steep incline in the rising need for sustainable construction materials has marked the emerging trend of comprehensive research on utilizing waste glass powder (WGP) as a partial substitute for fine aggregates, such as cement, and coarse aggregates in concrete preparation. This review thoroughly examines WGP-incorporated concrete in terms of its mechanical and durability properties. It explores compressive, tensile, and flexural strength, as well as its resistance to freeze–thaw cycles, sulfate attack, and chloride ion penetration. The characteristic microstructure densification, strength development, and durability performance can be attributed to the pozzolanic activity of WGP that forms additional calcium silicate hydrate (C-S-H). The review also highlights the optimal replacement levels of WGP to balance mechanical performance and long-term stability while addressing potential challenges, such as alkali–silica reaction (ASR) and reduced workability at high replacement ratios. By consolidating recent research findings, this study highlights the feasibility of WGP as a sustainable supplementary cementitious material (SCM), promoting eco-friendly construction while mitigating environmental concerns associated with glass waste disposal. Full article
(This article belongs to the Section Construction and Building Materials)
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35 pages, 20738 KiB  
Article
Impact of Zinc(II) Chloride Contamination on Bentonites: Formation of Simonkolleite and Effects on Porosity and Chemical Composition
by Edyta Nartowska, Piotr Stępień and Maria Kanuchova
Materials 2025, 18(13), 2933; https://doi.org/10.3390/ma18132933 - 20 Jun 2025
Viewed by 775
Abstract
This study examines the formation of the clay mineral simonkolleite (Skl) in bentonites contaminated with zinc(II) chloride (ZnCl2), a process that has been little documented in heterogeneous systems such as contaminated bentonites. We explain the contamination mechanisms and provide new insights [...] Read more.
This study examines the formation of the clay mineral simonkolleite (Skl) in bentonites contaminated with zinc(II) chloride (ZnCl2), a process that has been little documented in heterogeneous systems such as contaminated bentonites. We explain the contamination mechanisms and provide new insights into the mineralogical, structural, and physicochemical transformations occurring within these materials. The objective, explored for the first time, was to assess how the ZnCl2-induced mineral phase formation influences the properties of bentonites used as sealing materials, particularly regarding changes in specific surface area and porosity. Three bentonites were analyzed: Ca-bentonite from Texas (STx-1b), Na-bentonite from Wyoming (SWy-3), and Ca-bentonite from Jelsovy Potok, Slovakia (BSvk). Treatment with ZnCl2 solution led to ion exchange and the formation of up to ~30% simonkolleite, accompanied by a concurrent decrease in montmorillonite content by 9–30%. A suite of analytical techniques, including X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), X-ray fluorescence (XRF), and energy-dispersive X-ray spectroscopy (EDS), was employed to characterize these transformations. The contamination mechanism of ZnCl2 involves an ion exchange of Zn2+ within the montmorillonite structure, the partial degradation of specific montmorillonite phases, and the formation of a secondary phase, simonkolleite. These transformations caused a ~50% decrease in specific surface area and porosity as measured by the Brunauer–Emmett–Teller (BET) nitrogen adsorption and Barrett–Joyner–Halenda (BJH) methods. The findings raise concerns regarding the long-term performance of bentonite-based barriers. Further research should evaluate hydraulic conductivity, mechanical strength, and the design of modified bentonite materials with improved resistance to Zn-induced alterations. Full article
(This article belongs to the Special Issue Application and Modification of Clay Minerals)
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31 pages, 7823 KiB  
Article
Influence of Alkaline Activator Properties on Corrosion Mechanisms and Durability of Steel Reinforcement in Geopolymer Binders
by Mihail Chira, Adrian-Victor Lăzărescu, Andreea Hegyi, Horatiu Vermesan, Alexandra Csapai, Bradut Alexandru Ionescu, Tudor Panfil Toader and Carmen Florean
Coatings 2025, 15(6), 734; https://doi.org/10.3390/coatings15060734 - 19 Jun 2025
Viewed by 2321
Abstract
The durability of steel reinforcement in geopolymer composites is significantly influenced by the chemical characteristics of the alkaline medium in which they are embedded. This research offers detailed insights into the corrosion kinetics and mechanisms of geopolymers derived from various fly ash and [...] Read more.
The durability of steel reinforcement in geopolymer composites is significantly influenced by the chemical characteristics of the alkaline medium in which they are embedded. This research offers detailed insights into the corrosion kinetics and mechanisms of geopolymers derived from various fly ash and alkaline activator formulations, considering their inherent microstructural and chemical heterogeneity. This study investigates the effect of the molarity of sodium hydroxide (NaOH) solution and the ratio of sodium silicate to sodium hydroxide (Na2SiO3/NaOH) on the corrosion behavior of steel reinforcement in geopolymer matrix under the action of chloride ions. Corrosion of steel reinforcement embedded in geopolymer binder prepared by alkaline activation of fly ash with alkaline activator prepared with different Na2SiO3/NaOH ratios (1:1, 1:2, 2:1) and different molar concentrations of NaOH solution (6 M, 8 M and 10 M) was analyzed in terms of process kinetics using Open Circuit Potential (OCP) and Linear Polarization (LP) and mechanism by Electrochemical Impedance Spectroscopy (EIS). The study demonstrates that a Na2SiO3:NaOH ratio of 1:2 and an 8 M NaOH solution yield the most favorable combination of physical and mechanical properties and corrosion resistance, confirmed by the highest apparent density, lowest water absorption, and significantly reduced corrosion current densities (as low as 0.72 μA/cm2), as well as highlighting porosity and pH as key factors influencing steel protection in geopolymer matrices. Full article
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14 pages, 3279 KiB  
Article
Mechanical and Pore Properties of Foam Concrete Under Salt Erosion Environment
by Weihong Huang, Jiankun Liu, Qinyuan Shi and Weiwei Niu
Materials 2025, 18(12), 2810; https://doi.org/10.3390/ma18122810 - 15 Jun 2025
Viewed by 484
Abstract
This study investigates the evolution of the macro- and micro-scale properties of foamed concrete under different saline environments, including sulfate, chloride, and composite salt conditions. The research focuses on the changes in compressive strength, pore structure, and hydration products of the material. Through [...] Read more.
This study investigates the evolution of the macro- and micro-scale properties of foamed concrete under different saline environments, including sulfate, chloride, and composite salt conditions. The research focuses on the changes in compressive strength, pore structure, and hydration products of the material. Through full-immersion tests and compressive strength measurements, combined with microstructural characterization techniques such as mercury intrusion porosimetry (MIP) and thermogravimetric analysis (TG), the deterioration mechanisms of foamed concrete under salt attack are systematically explored. The results indicate that Sulfate ions exhibit the most aggressive erosion effect, and the presence of chloride ions can produce a “passivation” effect which partially mitigates the damage caused by sulfate ions. Moreover, increasing the material density and incorporation of mineral admixtures contributes to pore structure refinement, significantly enhancing resistance to salt attack. These findings provide a theoretical basis for the practical application of foamed concrete under a complex salt erosion environment. Full article
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