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24 pages, 5313 KiB  
Article
The Influence of Gravity Gradient on the Inertialess Stratified Flow and Vortex Structure over an Obstacle in a Narrow Channel
by Karanvir Singh Grewal, Roger E. Khayat and Kelly A. Ogden
Fluids 2025, 10(8), 195; https://doi.org/10.3390/fluids10080195 - 29 Jul 2025
Viewed by 169
Abstract
The current study examines the influence of a varying gravity field and its interaction with density stratification. This represents a novel area in baroclinic flow analysis. The classical vortex and internal wave structures in stratified flows are shown to be significantly modified when [...] Read more.
The current study examines the influence of a varying gravity field and its interaction with density stratification. This represents a novel area in baroclinic flow analysis. The classical vortex and internal wave structures in stratified flows are shown to be significantly modified when gravity varies with height. Vortices may shift, stretch, or weaken depending on the direction and strength of gravity variation, and internal waves develop asymmetries or damping that are not present under constant gravity. We examine the influence of gravity variation on the flow of both homogeneous and density-stratified fluids in a channel with topography consisting of a Gaussian obstacle lying at the bottom of the channel. The flow is without inertia, induced by the translation of the top plate. Both the density and gravity are assumed to vary linearly with height, with the minimum density at the moving top plate. The narrow-gap approach is used to generate the flow field in terms of the pressure gradient along the top plate, which, in turn, is obtained in terms of the bottom topography and the three parameters of the problem, namely, the Froude number and the density and gravity gradients. The resulting stream function is a fifth-order polynomial in the vertical coordinate. In the absence of stratification, the flow is smooth, affected rather slightly by the variable topography, with an essentially linear drop in the pressure induced by the contraction. For a weak stratified fluid, the streamlines become distorted in the form of standing gravity waves. For a stronger stratification, separation occurs, and a pair of vortices generally appears on the two sides of the obstacle, the size of which depends strongly on the flow parameters. The influence of gravity stratification is closely coupled to that of density. We examine conditions where the coupling impacts the pressure and the velocity fields, particularly the onset of gravity waves and vortex flow. Only a mild density gradient is needed for flow separation to occur. The influence of the amplitude and width of the obstacle is also investigated. Full article
(This article belongs to the Section Geophysical and Environmental Fluid Mechanics)
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19 pages, 4122 KiB  
Article
Fluid Dynamics Analysis of Flow Characteristics in the Clearance of Hydraulic Turbine Seal Rings
by Leilei Chen, Wenhao Wu, Jian Deng, Bing Xue, Liuming Xu, Baosheng Xie and Yuchuan Wang
Energies 2025, 18(14), 3726; https://doi.org/10.3390/en18143726 - 14 Jul 2025
Viewed by 201
Abstract
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow [...] Read more.
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow gap between itself and the frame. This study investigates the intricate flow dynamics within the gap between the sealing ring and the upper frame of a super-large-scale Francis turbine, with a specific focus on the rotating wall’s impact on the flow field. Employing theoretical modeling and three-dimensional transient computational fluid dynamics (CFD) simulations grounded in real turbine design parameters, the research reveals that the rotating wall significantly alters shear flow and vortex formation within the gap. Tangential velocity exhibits a nonlinear profile, accompanied by heightened turbulence intensity near the wall. The short flow channel height markedly shapes flow evolution, driving the axial velocity profile away from a conventional parabolic pattern. Further analysis of rotation-induced vortices and flow instabilities, supported by turbulence kinetic energy monitoring and spectral analysis, reveals the periodic nature of vortex shedding and pressure fluctuations. These findings elucidate the internal flow mechanisms of the sealing ring, offering a theoretical framework for analyzing flow in microscale gaps. Moreover, the resulting flow field data establishes a robust foundation for future studies on upper crown gap flow stability and sealing ring dynamics. Full article
(This article belongs to the Special Issue Optimization Design and Simulation Analysis of Hydraulic Turbine)
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17 pages, 3534 KiB  
Article
Lift–Thrust Integrated Ducted-Grid Fusion Configuration Design for a Ducted Fan Tail-Sitter UAV
by Lei Liu and Baigang Mi
Appl. Sci. 2025, 15(14), 7687; https://doi.org/10.3390/app15147687 - 9 Jul 2025
Viewed by 233
Abstract
A new lift enhancement scheme is designed for the cruise flight process of a tail-sitter UAV (Unmanned Aerial Vehicle), proposing a fusion configuration with embedded grid channels on the duct wall. The low pressure zone at the lip of the duct is induced [...] Read more.
A new lift enhancement scheme is designed for the cruise flight process of a tail-sitter UAV (Unmanned Aerial Vehicle), proposing a fusion configuration with embedded grid channels on the duct wall. The low pressure zone at the lip of the duct is induced to expand through the grid channels, forming a significant force component difference with the non-grid side, thereby generating significant lift effects for the propeller of the ducted fan during level flight. Taking a ducted fan system as an example, a design method for embedding grids into the ducted wall is established. By using the sliding mesh technique to simulate propeller rotation, the effects of annular distribution angle, grid channel width, circumferential and flow direction grid quantity on its aerodynamic performance are evaluated. The results indicate that the ducted fan embedded in the grid can generate a lift about 22.16% of total thrust without significantly affecting thrust and power characteristics. The increase in circumferential distribution angle increases within a reasonable range and benefits the lift of the propeller. However, the larger the grid width, the more it affects the lip and tail of the duct. Ultimately, the overall effect actually deteriorates the performance. The number of circumferential grids has a relatively small impact. As the number of flow grids increases, the aerodynamic characteristics of the entire fusion configuration significantly improves, due to its favorable induction of airflow at the lip and tail of the duct, as well as blocking the dissipation of blade-tip vortices. Full article
(This article belongs to the Special Issue Multidisciplinary Collaborative Design of Aircraft)
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24 pages, 5617 KiB  
Article
Study on the Propulsion Characteristics of a Flapping Flat-Plate Pumping Device
by Ertian Hua, Yang Lin, Sihan Li, Xiaopeng Wu and Mingwang Xiang
Appl. Sci. 2025, 15(13), 7034; https://doi.org/10.3390/app15137034 - 22 Jun 2025
Viewed by 425
Abstract
To improve hydrodynamic conditions and self-purification in plain river networks, this study optimized an existing hydrofoil-based pumping device and redesigned its flow channel. Using the finite volume method (FVM) and overset grid technique, a comparative numerical analysis was conducted on the pumping performance [...] Read more.
To improve hydrodynamic conditions and self-purification in plain river networks, this study optimized an existing hydrofoil-based pumping device and redesigned its flow channel. Using the finite volume method (FVM) and overset grid technique, a comparative numerical analysis was conducted on the pumping performance of hydrofoils operating under simple harmonic and quasi-harmonic flapping motions. Based on the tip vortex phenomenon observed at the channel outlet, the flow channel structure was further designed to inform the structural optimization of bionic pumping devices. Results show both modes generate reversed Kármán vortex streets, but the quasi-harmonic mode induces a displacement in vorticity distribution, whereas that of the simple harmonic motion extends farther downstream. Pumping efficiency under simple harmonic motion consistently outperforms that of quasi-harmonic motion, exceeding its peak by 20.2%. The pumping and propulsion efficiencies show a generally positive correlation with the outlet angle of the channel, both reaching their peak when the outlet angle α is −10°. Compared to an outlet angle of 0°, an outlet angle of −10° results in an 8.5% increase in pumping efficiency and a 10.2% increase in propulsion efficiency. Full article
(This article belongs to the Special Issue Application of Computational Fluid Mechanics in Fluid Machinery)
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10 pages, 4055 KiB  
Article
Simulation of Helical-Baffle Inlet Structure Cyclone Separator
by Guohua Li, Jie Gong, Zijuan Wang and Ran Liu
Separations 2025, 12(6), 166; https://doi.org/10.3390/separations12060166 - 18 Jun 2025
Viewed by 361
Abstract
In developing spacecraft dust environment testing equipment, cyclone separators serve as critical particulate separation devices. To optimize cyclone performance, this study investigates the impact of inlet configurations on internal flow fields. We propose a novel helical-baffle inlet design and comparatively analyze it against [...] Read more.
In developing spacecraft dust environment testing equipment, cyclone separators serve as critical particulate separation devices. To optimize cyclone performance, this study investigates the impact of inlet configurations on internal flow fields. We propose a novel helical-baffle inlet design and comparatively analyze it against volute baffle inlets and conventional single-channel inlets using Eulerian–Lagrangian multiphase simulations. Three-dimensional streamline visualization reveals internal flow patterns, while the Q-criterion identifies vortical structures. Results demonstrate that both volute and helical configurations effectively eliminate inlet gas funneling effects. The flow-splitting baffles mitigate flow field asymmetry, with the helical-baffle design exhibiting optimal performance: it maintains vortex stability, enhances fluid dynamic equilibrium, reduces pressure drop and improves separation efficiency to 95.92% for 4 μm particles. Full article
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14 pages, 1745 KiB  
Article
Investigation of Efficient Mixing Enhancement in a Droplet Micromixer with Short Mixing Length at Low Reynolds Number
by Yuanfang Qiu, Xueze Zhang, Mengzhen Hao, Xu Yin, Mengling Zhou, Shichao Ma, Yuanting Zhang, Naiqian Jiang, Li Xie, Xichen Yuan and Honglong Chang
Micromachines 2025, 16(6), 715; https://doi.org/10.3390/mi16060715 - 16 Jun 2025
Viewed by 464
Abstract
Rapid mixing is widely prevalent in the field of microfluidics, encompassing applications such as biomedical diagnostics, drug delivery, chemical synthesis, and enzyme reactions. Mixing efficiency profoundly impacts the overall performance of these devices. However, at the micro-scale, the flow typically presents as laminar [...] Read more.
Rapid mixing is widely prevalent in the field of microfluidics, encompassing applications such as biomedical diagnostics, drug delivery, chemical synthesis, and enzyme reactions. Mixing efficiency profoundly impacts the overall performance of these devices. However, at the micro-scale, the flow typically presents as laminar flow due to low Reynolds numbers, rendering rapid mixing challenging. Leveraging the vortices within a droplet of the Taylor flow and inducing chaotic convection within the droplet through serpentine channels can significantly enhance mixing efficiency. Based on this premise, we have developed a droplet micromixer that integrates the T-shaped channels required for generating Taylor flow and the serpentine channels required for inducing chaotic convection within the droplet. We determined the range of inlet liquid flow rate and gas pressure required to generate Taylor flow and conducted experimental investigations to examine the influence of the inlet conditions on droplet length, total flow rate, and mixing efficiency. Under conditions where channel dimensions and liquid flow rates are identical, Taylor flow achieves a nine-fold improvement in mixing efficiency compared to single-phase flow. At low Reynolds number (0.57 ≤ Re ≤ 1.05), the chip can achieve a 95% mixing efficiency within a 2 cm distance in just 0.5–0.8 s. The mixer proposed in this study offers the advantages of simplicity in manufacturing and ease of integration. It can be readily integrated into Lab-on-a-Chip devices to perform critical functions, including microfluidic switches, formation of nanocomposites, synthesis of oxides and adducts, velocity measurement, and supercritical fluid fractionation. Full article
(This article belongs to the Collection Micromixers: Analysis, Design and Fabrication)
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18 pages, 3763 KiB  
Article
A Comparative Study on the Wake Sensing Mechanism of a Seal Whisker-Shaped Cylinder
by Yitian Mao, Hao Chang, Yaohong Wang, Dekui Yuan, Yingxue Lv and Ziyu Song
Sensors 2025, 25(11), 3529; https://doi.org/10.3390/s25113529 - 3 Jun 2025
Viewed by 418
Abstract
This study conducts water channel experiments to measure and compare the lift forces experienced by the seal whisker-shaped sensor and the circular cylinder sensor in both no vortex generator and the wake of two types of circular cylinders. Particle Image Velocimetry (PIV) is [...] Read more.
This study conducts water channel experiments to measure and compare the lift forces experienced by the seal whisker-shaped sensor and the circular cylinder sensor in both no vortex generator and the wake of two types of circular cylinders. Particle Image Velocimetry (PIV) is employed to capture the velocity fields of the cylinder wake and the surrounding flow of the seal whisker-shaped cylinders. Spectral analysis of the lift signals reveals that both cylinder types exhibit a primary peak close to the vortex shedding frequency of the upstream circular cylinder. However, seal whisker-shaped cylinders demonstrate relatively weaker components in their lift signals that do not align with the primary frequency, indicating a stronger sensing capability of the upstream cylinder’s wake. Modal analysis using Spectral Proper Orthogonal Decomposition (SPOD) on the PIV-measured velocity fields shows that the lift signals of both cylinder types are primarily induced by the vortices in the upstream cylinder’s wake. Full article
(This article belongs to the Section Physical Sensors)
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16 pages, 5503 KiB  
Article
Impact of Multiple Inlet and Outlet Structures of Bipolar Plate Channel on the Mass Transport in ALK Electrolyzers
by Wanxiang Zhao, Chengjie Xu, Mingya Chen, Shuiyong Wang, Lin Yang, Yimin Zhang, Mengqi Luo, Zishuo Li and Zhiyuan Wang
Energies 2025, 18(11), 2771; https://doi.org/10.3390/en18112771 - 26 May 2025
Viewed by 660
Abstract
The flow channel structure in alkaline electrolyzers critically impacts electrolyte distribution uniformity, influencing stagnant zones, gas bubble accumulation, and electrode reactions. Conventional concave–convex bipolar plates cause uneven flow and reduced current density. Therefore, a scaled-down-sized multiple inlet setup coupled with the bipolar plate [...] Read more.
The flow channel structure in alkaline electrolyzers critically impacts electrolyte distribution uniformity, influencing stagnant zones, gas bubble accumulation, and electrode reactions. Conventional concave–convex bipolar plates cause uneven flow and reduced current density. Therefore, a scaled-down-sized multiple inlet setup coupled with the bipolar plate channel of three typical concave–convex structures was designed to improve the uniformity of electrolyte. Three-dimensional computational fluid dynamics was employed to analyze the flow characteristics in the channels. The results indicated that in the single inlet/outlet model, the velocity near the center axis along the mainstream direction was higher than at the edge of the channels, resulting in a non-uniform flow distribution. The vorticity intensity gradually decreased along the flow direction, while the multiple inlet/outlet structure strengthened the intensity. The multiple inlet model allowed for the electrolyte flow across more areas along the channel and enhanced the velocity uniformity. According to the velocity uniformity evaluation criteria, the flow uniformity index of the three-inlet square concave–convex structure was the highest, reaching 0.80 at the middle cross-section normal to the incoming flow and 0.88 parallel to the flow. This study may help provide a useful guide for the design and optimization of efficient electrolyzer in alkaline water electrolysis. Full article
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21 pages, 5400 KiB  
Article
Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
by Chenwei Wang, Guangtai Shi, Yao Liu, Haigang Wen and Wenjuan Lv
J. Mar. Sci. Eng. 2025, 13(6), 1034; https://doi.org/10.3390/jmse13061034 - 24 May 2025
Viewed by 420
Abstract
In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase [...] Read more.
In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase pump, this study employs the Discrete Phase Model (DPM) to investigate the effects of different sand particle parameters and operational conditions on the internal flow characteristics. The study found that: sand particle diameter, flow rate, rotational speed, and oil content significantly influence the trajectories of the solid–liquid two-phase flow, the motion characteristics of sand particles, and the vortices in the liquid flow field. As sand particle diameter increases, their radial and axial momentum first rise and then decline. Both radial and axial momentum are positively correlated with sand concentration. An increase in flow rate, higher rotational speed, and lower oil content all lead to greater fluctuations in the radial momentum curve of sand particles inside the impeller. Larger sand particles are predominantly distributed near the inlet, while smaller particles are more concentrated at the outlet. Higher sand concentrations and non-spherical particles increase particle distribution within the flow passages, with the guide vane channels exhibiting the most pronounced accumulation—reaching a maximum concentration of 6260 kg/m3 due to elevated sand loading. Increasing flow rate, rotational speed, or oil content significantly reduces sand concentration in the flow channel, promoting more efficient particle transport. Conversely, lower inlet sand concentration, non-spherical particles, reduced flow rate, decreased rotational speed, and higher oil content all result in fewer large particles in the flow passage. The findings provide important guidance for improving the wear resistance of vane-type multiphase pumps. Full article
(This article belongs to the Section Ocean Engineering)
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19 pages, 2138 KiB  
Article
Aircraft Wake Vortex Recognition Method Based on Improved Inception-VGG16 Hybrid Network
by Weijun Pan, Yuhao Wang, Leilei Deng, Yanqiang Jiang and Yuanfei Leng
Sensors 2025, 25(9), 2909; https://doi.org/10.3390/s25092909 - 4 May 2025
Viewed by 531
Abstract
This paper proposes a hybrid deep learning network architecture (Inception-VGG16) to address the challenge of accurate aircraft wake vortex identification. The model first employs a Feature0 module for preliminary feature extraction of two-dimensional Doppler radar radial velocity data. This module comprises convolution, batch [...] Read more.
This paper proposes a hybrid deep learning network architecture (Inception-VGG16) to address the challenge of accurate aircraft wake vortex identification. The model first employs a Feature0 module for preliminary feature extraction of two-dimensional Doppler radar radial velocity data. This module comprises convolution, batch normalization, ReLU activation, and max pooling operations. Subsequently, improved InceptionB and InceptionC modules are utilized for parallel extraction of multi-scale features. The InceptionB former module adopts two parallel branches, combining 1 × 1 and 3 × 3 convolutions, and outputting 64-channel feature maps, while the InceptionC latter module expands the number of channels number to 128, enhancing the model’s feature representation capability. The backend employs the VGG16’s hierarchical structure, performing deep feature extraction through multiple convolution and pooling operations, and ultimately achieving wake vortex classification through fully connected layers. Experimental validation based on 3530 wind field samples collected at the Chengdu Shuangliu Airport demonstrates that compared to traditional methods (SVM, KNN, RF) and single deep networks (VGG16), the proposed hybrid model achieves a classification accuracy of 98.8%, significantly outperforming comparative traditional methods (SVM, KNN, RF) and single deep networks (VGG16). The model not only overcomes the limitations of single networks in processing multi-scale wake features but also enhances the model’s ability to identify wake vortices in complex backgrounds through deep feature hierarchies, providing a new technical solution for aviation safety monitoring systems based on deep learning. Full article
(This article belongs to the Section Radar Sensors)
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22 pages, 7971 KiB  
Article
A Numerical Investigation of Enhanced Microfluidic Immunoassay by Multiple-Frequency Alternating-Current Electrothermal Convection
by Qisheng Wu, Shaohua Huang, Shenghai Wang, Xiying Zhou, Yuxuan Shi, Xiwei Zhou, Xianwu Gong, Ye Tao and Weiyu Liu
Appl. Sci. 2025, 15(9), 4748; https://doi.org/10.3390/app15094748 - 24 Apr 2025
Viewed by 446
Abstract
Compared with traditional immunoassay methods, microfluidic immunoassay restricts the immune response in confined microchannels, significantly reducing sample consumption and improving reaction efficiency, making it worthy of widespread application. This paper proposes an exciting multi-frequency electrothermal flow (MET) technique by applying combined standing-wave and [...] Read more.
Compared with traditional immunoassay methods, microfluidic immunoassay restricts the immune response in confined microchannels, significantly reducing sample consumption and improving reaction efficiency, making it worthy of widespread application. This paper proposes an exciting multi-frequency electrothermal flow (MET) technique by applying combined standing-wave and traveling-wave voltage signals with different oscillation frequencies to a three-period quadra-phase discrete electrode array, achieving rapid immunoreaction on functionalized electrode surfaces within straight microchannels, by virtue of horizontal pumping streamlines and transverse stirring vortices induced by nonlinear electrothermal convection. Under the approximation of a small temperature rise, a linear model describing the phenomenon of MET is derived. Although the time-averaged electrothermal volume force is a simple superposition of the electrostatic body force components at the two frequencies, the electro-thermal-flow field undergoes strong mutual coupling through the dual-component time-averaged Joule heat source term, further enhancing the intensity of Maxwell–Wagner smeared structural polarization and leading to mutual influence between the standing-wave electrothermal (SWET) and traveling-wave electrothermal (TWET) effects. Through thorough numerical simulation, the optimal working frequencies for SWET and TWET are determined, and the resulting synthetic MET flow field is directly utilized for microfluidic immunoassay. MET significantly promotes the binding kinetics on functionalized electrode surface by simultaneous global electrokinetic transport along channel length direction and local chaotic stirring of antigen samples near the reaction site, compared to the situation without flow activation. The MET investigated herein satisfies the requirements for early, rapid, and precise immunoassay of test samples on-site, showing great application prospects in remote areas with limited resources. Full article
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20 pages, 5645 KiB  
Article
Experimental Study and Numerical Simulation of Sediment’s Promoting Effect on Cavitation Based on Flow Field Analysis
by Zeyuan Yang, Gang Yu and Qin Zhao
Processes 2025, 13(5), 1299; https://doi.org/10.3390/pr13051299 - 24 Apr 2025
Viewed by 413
Abstract
Sediment-laden water significantly exacerbates the cavitation damage in hydraulic machinery compared to clear water, underscoring the importance of investigating the effects of sediment on cavitation. This study examines cavitation in sediment-laden water using a Venturi flow channel and a high-speed camera system. Natural [...] Read more.
Sediment-laden water significantly exacerbates the cavitation damage in hydraulic machinery compared to clear water, underscoring the importance of investigating the effects of sediment on cavitation. This study examines cavitation in sediment-laden water using a Venturi flow channel and a high-speed camera system. Natural river sand samples with a median diameter of 0.05, 0.07, and 0.09 mm are selected, and sediment-laden water with a concentration of 10, 30, and 50 g/L is prepared. The results indicate that increasing the sediment concentration or reducing the sediment size intensifies cavitation, and the influence of the sediment concentration is significantly greater than that of the sediment size. Meanwhile, the numerical simulation is conducted based on a gas–liquid–solid phase mixing model. The findings indicate that a higher sediment concentration corresponds to a greater shearing effect near the wall, which raises the drag on the attached sheet-like cavitation clouds and enhances the re-entrant jet which can intensify the shedding of cavitation clouds. Furthermore, sediment particles contribute to more vortices. Therefore, for hydraulic machinery operating in sediment-laden water of high concentration, the relative velocity should be reduced to mitigate the shearing effect, thereby weakening the synergy of cavitation and sediment erosion at the turbine runner. Full article
(This article belongs to the Special Issue CFD Applications in Renewable Energy Systems)
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22 pages, 2043 KiB  
Article
Spectral Analysis of Confined Cylinder Wakes
by Wilson Lu, Leon Chan and Andrew Ooi
Fluids 2025, 10(4), 84; https://doi.org/10.3390/fluids10040084 - 25 Mar 2025
Cited by 2 | Viewed by 624
Abstract
Bluff body flows, while commonly assumed to be isolated, are often subject to confinement effects due to interactions with nearby objects. In this study, a simple approximation of such a flow configuration is considered, where a cylinder is placed symmetrically within an infinite [...] Read more.
Bluff body flows, while commonly assumed to be isolated, are often subject to confinement effects due to interactions with nearby objects. In this study, a simple approximation of such a flow configuration is considered, where a cylinder is placed symmetrically within an infinite channel. The presence of walls implies the wake is physically confined and introduces interactions between the wake and the boundary layer along the wall. To isolate the effect of confinement, simulations are conducted with slip channel walls, removing the boundary layers. Comparisons of flow statistics between simulations of slip and no-slip channel walls show minor differences at a low blockage ratio, β (defined as the ratio of cylinder diameter to channel height), while for larger blockage ratios, the differences are significant. Spectral analysis is also performed on the wake and shear layers. At the lowest blockage, β=0.3, little modification is made to the wake, and we find that Kármán vortices are one-way coupled to the boundary layers along the walls. For β=0.5, wall–wake interactions are determined to significantly contribute to wake dynamics, thus to two-way coupling Kármán vortices and the wall boundary layers. Finally, for β=0.7, the absence of Kármán shedding couples Kelvin–Helmoltz vortices in the shear layer, separating off the cylinder to the wall boundary layer. Full article
(This article belongs to the Special Issue Aerodynamics and Aeroacoustics of Vehicles, 4th Edition)
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29 pages, 13959 KiB  
Article
Structural Optimization and Fluid–Structure Interaction Analysis of a Novel High-Speed Switching Control Valve
by Hexi Ji, Jiazhen Han, Yong Wang, Yongkang Liu, Yudong Xie, Sen Yang, Derui Shi and Yilong Song
Actuators 2025, 14(4), 163; https://doi.org/10.3390/act14040163 - 24 Mar 2025
Viewed by 533
Abstract
Laver fluffy is an indispensable link in the processing of laver products. After fluffing, the laver acquires an appealing color, which is conducive to better marketability. During the primary mechanical processing of laver, a valve capable of rapid opening and closing is required [...] Read more.
Laver fluffy is an indispensable link in the processing of laver products. After fluffing, the laver acquires an appealing color, which is conducive to better marketability. During the primary mechanical processing of laver, a valve capable of rapid opening and closing is required to ensure that the laver’s surface becomes fluffy and lustrous post-processing. However, valve products that can meet the specific requirements of laver fluffing are scarce. This study proposes a novel principle for a high-speed switching control valve. This valve can quickly turn on or cut off the high-pressure gas path during laver processing while also taking into account the response speed and service life. The structure and principle of the new control valve were introduced. Different flow field models in the valve were designed, and their flow characteristics and flow field performance under various schemes were compared and discussed by using Fluent. Subsequently, an optimized control valve structure model was proposed. Based on this, a strength analysis of the control valve was conducted via fluid–structure interaction, revealing the response characteristics of the valve under the working state. The results indicate that, when different cone angles and bell shapes were selected for the upper chamber inlet of the control valve, the number and intensity of vortices in the upper chamber can be reduced. The height of the upper chamber affected the formation of the throttle between the top and bottom surfaces of the upper chamber. When the height of the upper chamber was 32 mm, the energy loss in the upper chamber remains basically stable. Simultaneously changing the inlet shape and height of the upper chamber can effectively prevent the throttle formed by the height of the upper chamber, which was conducive to increasing the valve outlet flow rate. Through the analysis of the flow field with different valve chamber structures, the improved control valve adopted the bell-shaped inlet, with an upper chamber height of 32 mm and curved transition for the internal flow channel. Compared to the original fluid domain, when the opening was 100%, the outlet flow rate of the 10° conical tube and bell-shaped inlet increased by 12.77% and 12.59%, respectively. The outlet flow rate at the curved transition position rose by 15.35%, and the outlet flow of the improved control valve increased by 32.70%. When the control valve was operating under a preload pressure of 1 MPa, at 20% opening, the maximum equivalent stress of the valve body was 52.51 MPa, and the total deformation was 12.56 microns. When the preload pressure exceeded 1.5 MPa, the equivalent stress and total deformation of the control valve body and T-shaped valve stem exhibited an upward trend with further increases in the preload pressure. Full article
(This article belongs to the Special Issue Design, Hydrodynamics, and Control of Valve Systems)
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21 pages, 5048 KiB  
Article
Numerical Methodology for Enhancing Heat Transfer in a Channel with Arc-Vane Baffles
by Piphatpong Thapmanee, Arnut Phila, Khwanchit Wongcharee, Naoki Maruyama, Masafumi Hirota, Varesa Chuwattanakul and Smith Eiamsa-ard
Computation 2025, 13(3), 71; https://doi.org/10.3390/computation13030071 - 12 Mar 2025
Viewed by 686
Abstract
This study numerically investigates flow and heat transfer in a channel with arc-vane baffles at various radius-to-channel high ratios (r/H = 0.125, 0.25, 0.375, and 0.5) for Reynolds numbers between 6000 and 24,000, focusing on solar air-heater applications. The calculations [...] Read more.
This study numerically investigates flow and heat transfer in a channel with arc-vane baffles at various radius-to-channel high ratios (r/H = 0.125, 0.25, 0.375, and 0.5) for Reynolds numbers between 6000 and 24,000, focusing on solar air-heater applications. The calculations utilize the finite volume method, and the SIMPLE algorithm is executed with the QUICK scheme. For the analysis of turbulent flow, the finite volume method with the Renormalization Group (RNG) k-ε turbulence model was used. The results show that arc-vane baffles create double vortices along the axial direction, promoting flow reattachment on the heated surface and enhancing heat transfer. Baffles with smaller r/H ratios strengthen flow reattachment, reduce dead zones, and improve fluid contact with the heat transfer surface. The baffles with the smallest r/H ratio achieve a Nusselt number ratio (Nu/Nus) of 4.91 at Re = 6000. As r/H increases, the friction factor (f) and friction factor ratio (f/fs) rise due to increased baffle curvature and surface area. The highest thermal performance factor (TPF) of 2.28 occurs at r/H = 0.125 and Re = 6000, reflecting an optimal balance of heat transfer and friction losses. Arc-vane baffles with a r/H ratio of 0.125 yield a TPF exceeding unity, indicating potential energy savings. These findings provide valuable insights for optimizing baffle designs to enhance thermal performance in practical applications. Full article
(This article belongs to the Section Computational Engineering)
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