Search Results (14)

An axial field hybrid excitation synchronous generator (AF-HESG) is proposed for an independent power supply system, and its electromagnetic performance is studied in this paper. The distinguishing feature of the proposed generator is the addition of static magnetic bridges at both ends to place the field windings and the use of a sloping surface to increase the additional air-gap cross-sectional area. The advantage of the structure is that it achieves brushless excitation and improves the flux-regulation range. The structure and magnetic circuit characteristics are introduced in detail. Theoretical analysis of the flux-regulation principle is conducted by studying the relationship between field magnetomotive force, rotor reluctance, and air-gap flux density. Quantitative calculation is performed using a magnetomotive force (MMF)-specific permeance model, and the influence of the main parameters on the air-gap flux density and flux-regulation range is analyzed. Subsequently, magnetic field, no-load, and load characteristics are investigated through three-dimensional finite element analysis. The loss distribution is analyzed, and the temperature of the generator under rated conditions is simulated. Finally, a 30 kW, 1500 r/min prototype is developed and tested. The test results show good flux-regulation capability and stable voltage output performance of the proposed generator. Full article

This article introduces a novel regenerative suspension system designed for active seat suspension, to reduce vibrations while recovering energy. The system employs a four-quadrant electric actuator operation model and utilizes a brushless DC motor as an actuator and an energy harvester. This motor, a permanent magnet synchronous type, transforms DC into three-phase AC power, serving dual purposes of vibration energy recovery and active power generation. The system’s advanced vibration control is achieved through the switching of MOSFET transistors, ensuring the suspension system meets operational criteria that contrast with traditional vibro-isolation systems, thereby reducing the negative effects of mechanical vibrations on the human body, while also lowering energy consumption. Comparative studies of the regenerative system dynamics against passive and active systems under random vibrations demonstrated its effectiveness. This research assessed the system’s performance through power spectral density and transmissibility functions, highlighting its potential to enhance energy efficiency and the psychophysical well-being of individuals subjected to mechanical vibrations. The effectiveness of the energy regeneration process under the chosen early excitation vibrations was investigated. Measurements of the motor torque in the active mode and during regenerative braking mode, and the corresponding phase currents of the motor, are presented. Full article

Considering that the excitation method of an electric excitation synchronous motor has the disadvantages of the brush and slip ring, this article proposes a new brushless excitation system, which includes two parts: a wireless charging system and a motor. To meet the requirements of maximum transmission efficiency and constant voltage output of the system, a bilateral cooperation control strategy is proposed. For the strategy, the buck converter in the receiving side of the system can maintain maximum transmission efficiency through impedance matching, while the inverter in the transmitting side can keep the output voltage constant through phase shift modulation. In the control process, considering that the offset of coupling coils will affect the control results, a grey wolf optimization–particle swarm optimization algorithm is proposed to identify mutual inductance. Simulation and experimental results show that this identification algorithm can improve the identification accuracy and maximize the avoidance of falling into local optima. The final experimental result shows that the bilateral cooperation control strategy can maintain the output voltage around 48 V and the transmission efficiency around 84.5%, which meets the expected requirements. Full article

Brushless synchronous machines (BSMs) are replacing conventional synchronous machines with static excitation in generation facilities due to the absence of sparking and lower maintenance. However, this excitation system makes measuring electric parameters in the rotor challenging. It is highly difficult to detect ground faults, which are the most common type of electrical fault in electric machines. In this paper, a ground fault detection method for BSMs is proposed. It is based on an inductive AC/DC rotating current sensor installed in the shaft. In the case of a ground fault in the rotating parts of the BSM, a fault current will flow through the rotor’s sensor, inducing voltage in its stator. By analyzing the frequency components of the induced voltage, the detection of a ground fault in the rotating elements is possible. The ground faults detection method proposed covers the whole rotor and discerns between DC and AC sides. This method does not need any additional power source, slip ring, or brush, which is an important advantage in comparison with the existing methods. To corroborate the detection method, experimental tests have been performed using a prototype of this sensor connected to laboratory synchronous machines, achieving satisfactory results. Full article

This paper describes a method for reducing the common-mode voltage in a seven-phase brushless DC motor (BLDC) drive. The conventional interleaved method used in the three-phase inverter system is extended and applied. The proposed phase-phase interleaved method is studied to apply the six-phase excitation method for controlling the seven-phase BLDC. The six-phase switching functions related with modulation index (MI) and interleaved angle are obtained, and the average of the common-mode voltage is derived mathematically. The proposed control method reduces the common-mode voltage generation by applying the optimal interleaved angle according to MI. The proposed method is verified by experimental results. Full article

Converters are one of the most sensible components of any power conversion system when it comes to electrical faults. Moreover, if these converters are used in a rotating system, as is the case with rotating rectifiers used in brushless synchronous machines, apart from also being exposed to mechanical effects and thus having a greater likelihood of failure, no access is available directly, causing a lack of available measurements for condition monitoring. This paper applies a model-based method to the online detection of open-diode faults, shorted-diode faults and exciter open-phase faults in the rotating rectifiers of brushless synchronous machines. The applied method relies on the comparison between the measured and the theoretical exciter field currents, the latter computed through a healthy machine model from the machine actual output values. The proposed protection strategy stands out for its computational simplicity and its non-invasiveness, which makes its industrial application straightforward without the need of any further equipment or adaptation. Its applicability has been verified through a double approach, on the one hand, through computer simulations, and, on the other hand, through experimental tests, achieving satisfactory results. The research conducted proves that with the proposed method, given reasonable measurement and model estimation typical errors of less than 5%, positive differences between the measured and the theoretical exciter field currents of more than 13%, 200% and 30% for open-diode faults, shorted-diode faults and exciter open-phase faults, respectively, are detectable with at least a 95% confidence interval. Full article

The lack of available measurements makes the detection of electrical faults in the rotating elements of brushless synchronous machines particularly challenging. This paper presents a novel and fast detection method regarding interturn faults at the field winding of the main machine, which is characterized because it is non-intrusive and because its industrial application is straightforward as it does not require any additional equipment. The method is built upon the comparison between the theoretical and the measured exciter field currents. The theoretical exciter field current is computed from the main machine output voltage and current magnitudes for any monitored operating point by means of a theoretical healthy brushless machine model that links the main machine with the exciter. The applicability of the method has been verified for interturn faults at different fault severity levels, both through computer simulations and experimental tests, delivering promising results. Full article

Brushless synchronous generators, which have the structure of three-stage generators to realize brushless excitation, are the most commonly used aero-generators. With the development of more electric aircraft technology, the output frequency of aero-generators is changing from constant to variable, and the characteristics of generators are also changed. To make sure that the generators can be adapted to the variable frequency operation, this paper analyzes the effects of different operating conditions on generator performance and proposes corresponding design methods. The design and verification of the electromagnetic field, fluid field, temperature field and stress field are carried out for the variable frequency generator. A prototype generator is manufactured according to the design results. An experimental platform is set up to test the performances of the designed generator. The final experimental results show that the generator can work well in variable frequency generation systems, which proves the design method proposed in this paper is effective and feasible. Full article

This paper proposes a novel brushless synchronous machine topology that utilizes stator sub-harmonic magnetomotive force (MMF) for desirable brushless operation. The sub-harmonic MMF component that is used in this novel topology is one fourth of the fundamental MMF component, whereas, in previous practices, it was half. To achieve the brushless operation, the novel machine uses a unique stator winding configuration of two sets of balanced 3-phase winding wound in 3 layers. For the rotor, additional winding is placed to induce the sub-harmonic component to achieve the brushless excitation. Unlike its predecessors, it utilizes maximum allowable space in the stator to house conductors in all of its slots. To implement the topology, 8-pole, 48-slot sub-harmonic brushless synchronous machine model has been designed. A 2-D finite element analysis (FEA) is used to simulate and validate the performance of the novel machine as a motor. The proposed topology shows better average torque than the existing sub-harmonic wound rotor brushless synchronous machine topologies. Full article

This paper proposes a new scheme for a brushless wound rotor synchronous machine (WRSM) by generating an additional, two-pole component of magneto-motive force (MMF) with a series-connected additional three-phase winding with the armature three-phase winding. Unlike existing brushless excitation schemes, which use the inverter to inject harmonic currents in the stator windings, the proposed scheme uses series-connected additional winding on the stator with the armature winding in a two-pole configuration. Consequently, as the current flows in the armature winding, it creates a fundamental rotating air gap flux to interact with the field flux. At the same time, additional rotating flux is created from the additional three-phase winding, which cannot synchronize with the field winding. This additional flux can cause the induction of a voltage in a winding with exactly the same number of poles. For this purpose, a harmonic winding is installed in the rotor along with the field winding connected through a diode bridge rectifier, in order to feed the direct current (DC) to the field winding for rotor excitation without an input current from the brush-slip-ring assembly. The 2D finite-element analysis (FEA) was performed to validate the brushless operation of the proposed machine system. Full article

The brushless direct current (BLDC) machines which are preferred in light electric vehicles (LEVs) come forward as high regenerative braking capability machines due to their permanent magnet excitation and relatively simple operation. In this paper, the regenerative braking capability limits of BLDC machines and their drive circuits are examined by taking into account nonlinear circuit parameters and battery internal resistance variation. During energy recovery from mechanical port to electrical port, the inverter of BLDC machine is operated as a boost converter which enables power flow to a battery. However, the regeneration performance is also heavily dependant on the battery condition, particularly the temperature. By means of the developed detailed circuit model including the non-ideal effects of the boosting converter and the increase of the internal resistance variation which is caused by the temperature variation of the battery and ambient temperature, the specific duty cycle can be determined. The specific duty ratio is then applied in a proposed approach for various operation scenarios. The experimental tests are implemented by a 400 W BLDC machine drive system controlled via a TMS320F28335 digital signal processor. The experimental results show that the proposed comprehensive model presents a proper performance estimation of regenerative braking system under varying battery temperature. Full article

The discharge resistor is only used in case of electrical trip to reduce the field current as fast as possible and to minimize the damages produced by the short-circuit current supplied by the synchronous machine. The connection of the discharge resistor is done by opening the field breaker and it implies a large negative voltage in the field winding. This negative voltage is limited to 80% of the winding insulation voltage. On the other hand, in case of a transient de-excitation, at the first moment, the automatic voltage regulator (AVR) reduces the field voltage to the minimum. In case of one-quadrant rectifier type AVR, the minimum voltage is zero and in case of two-quadrant rectifier AVR, the minimum voltage is close to the ceiling voltage with negative polarity. In both cases, the minimum voltages are much smaller than the negative voltage produced by the connection of the discharge resistor. This paper presents a new system that improves the transient de-excitation of synchronous machines using the discharge resistor by an additional static field breaker (SFB). The control of the static field breaker and consequently the connection and disconnection of the discharge resistor is done based on the output field voltage supplied by the AVR. This allows the exciter field current to be reduced in a faster way and continue with the normal operation of the machine after the transient. In this study, the correct operation of the additional static field breaker (SFB) has been validated by computer simulations and experimental test in a 15 MVA generator comprising a commercial one-quadrant rectifier AVR type obtaining excellent results. Full article

A novel brushless hybrid excited adjustable speed eddy current coupling is proposed for saving energy in the drive systems of pumps and fans. The topology and operation principle of the coupling are presented. Based on the real flux paths, the fluxes excited by permanent magnet (PM) and field current are analyzed separately. A magnetic circuit equivalent (MEC) model is established to efficiently compute the no-load magnetic field of the coupling. The eddy current and torque are calculated based on the proposed MEC model, Faraday’s law, and Ampere’s law. The resultant magnetic fields, eddy currents, and torques versus slip speeds under different field currents are studied by the MEC-based analytical method and verified by finite element analysis (FEA). The copper loss, core loss, and efficiency were investigated by FEA. The analytically predicted results agree well with the FEA, and the analysis results illustrate that a good speed regulation performance can be achieved by the proposed hybrid excited control. Full article

The paper presents a number of advanced solutions on electric machines and machine-based systems for the powertrain of electric vehicles (EVs). Two types of systems are considered, namely the drive systems designated to the EV propulsion and the power split devices utilized in the popular series-parallel hybrid electric vehicle architecture. After reviewing the main requirements for the electric drive systems, the paper illustrates advanced electric machine topologies, including a stator permanent magnet (stator-PM) motor, a hybrid-excitation motor, a flux memory motor and a redundant motor structure. Then, it illustrates advanced electric drive systems, such as the magnetic-geared in-wheel drive and the integrated starter generator (ISG). Finally, three machine-based implementations of the power split devices are expounded, built up around the dual-rotor PM machine, the dual-stator PM brushless machine and the magnetic-geared dual-rotor machine. As a conclusion, the development trends in the field of electric machines and machine-based systems for EVs are summarized. Full article