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23 pages, 3561 KB  
Article
Design and Fabrication of 3D-Printed Gyroid Biocarriers for Biological Wastewater Treatment: Experimental and Pilot-Scale Evaluation
by Letícia Nishi, Lucas Gabriel de Souza Bairros, Gabriel Perina Gongora, Marcela Fernandes Silva, Rosângela Bergamasco, Celso Vataru Nakamura, Sueli de Oliveira Silva Lautenschlager and Sandro Rogerio Lautenschlager
Processes 2026, 14(6), 1001; https://doi.org/10.3390/pr14061001 (registering DOI) - 21 Mar 2026
Abstract
Inadequate domestic wastewater treatment remains a major environmental challenge due to the discharge of nitrogen compounds that originate primarily from human excreta, food residues, and household products, and are commonly present as ammonium and organic nitrogen. During biological processes, these compounds are converted [...] Read more.
Inadequate domestic wastewater treatment remains a major environmental challenge due to the discharge of nitrogen compounds that originate primarily from human excreta, food residues, and household products, and are commonly present as ammonium and organic nitrogen. During biological processes, these compounds are converted to nitrite and nitrate, which are highly soluble and can easily migrate through soils, contaminating groundwater and posing risks to public health. Although Moving Bed Biofilm Reactors (MBBRs) are widely used for nitrogen removal, developing biocarriers with controllable geometry and optimized surface area for enhanced biofilm growth remains a challenge. This study aimed to design and fabricate gyroid-structured biocarriers using additive manufacturing (3D printing) from polylactic acid (PLA), acrylonitrile–butadiene–styrene (ABS), and polypropylene (PP), and to evaluate their performance in wastewater treatment for nitrogen removal. Bench-scale experiments showed significant chemical oxygen demand (COD) removal for all materials, with ABS and PP promoting the most stable biofilm formation. Pilot-scale tests with PP gyroid biocarriers achieved removal efficiencies of up to 87% for biochemical oxygen demand (BOD), 87% for ammonia, and 97% for nitrate. These results demonstrate that 3D-printed gyroid biocarriers provide a tunable geometry that enhances surface area and improves biological nitrogen removal in domestic wastewater treatment. Full article
(This article belongs to the Special Issue Sediment Contamination and Metal Removal from Wastewater)
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20 pages, 46980 KB  
Article
Reservoir Characteristics and Main Controlling Factors of Tight Sandstone in the First Sub-Member of the First Member of Shaximiao Formation in the Zhongjiang Block of Tianfu Gas Field, Sichuan Basin
by Xiaoli Zhang, Rongrong Zhao, Xiaojuan Wang, Lin Qiao, Hang Li, Xiaoting Pang, Hualing Ma, Xu Guan, Shuangling Chen and Jiang He
Processes 2026, 14(6), 994; https://doi.org/10.3390/pr14060994 (registering DOI) - 20 Mar 2026
Abstract
The Tianfu Gas Field in the Sichuan Basin is a core block for the large-scale, economic development of Jurassic tight gas in China. The first sub-member of the first member of the Shaximiao Formation in the Zhongjiang Block hosts typical low-porosity and low-permeability [...] Read more.
The Tianfu Gas Field in the Sichuan Basin is a core block for the large-scale, economic development of Jurassic tight gas in China. The first sub-member of the first member of the Shaximiao Formation in the Zhongjiang Block hosts typical low-porosity and low-permeability tight sandstone reservoirs. Based on detailed field geological surveys and core observations, this study employed multiple technical methods, including cast thin sections, scanning electron microscopy, computed tomography (CT) scanning, and nuclear magnetic resonance (NMR) to investigate sedimentary microfacies' characteristics, analyze key reservoir properties (e.g., reservoir space types and pore structure), and clarify the main controlling factors of reservoir development. The results indicate the following: (1) The sedimentary period of the first sub-member of the first member of the Shaximiao formation (Es11) was controlled by a subtropical humid climate, with widespread gray mudstones and bedding-parallel plant fossil fragments. The main sedimentary environment was a shallow-water delta front, where the underwater distributary channel microfacies was the dominant facies belt. (2) Reservoir lithology is dominated by lithic arkose and feldspathic litharenite, with low compositional and structural maturity. Residual primary intergranular pores are the dominant reservoir space type, followed by intragranular dissolved pores in feldspar and lithic fragments. (3) The pore structure is characterized by a small pore-throat radius, poor sorting, and strong heterogeneity. Reservoirs can be subdivided into three categories, with Types II and III being the main types developed in this block. (4) Underwater distributary channels of the shallow-water delta are the main occurrence of reservoir sand bodies. During the burial diagenetic stage, calcite and laumontite cementation and filling led to reservoir densification. Meanwhile, early-formed chlorite rim cement effectively protected primary pores by inhibiting grain compaction and quartz overgrowth. Superimposed with the dissolution and alteration of feldspar, lithic fragments, and other components by late acidic fluids, effective pores were further expanded. The synergistic coupling of these sand-controlling factors and the “densification–protection–alteration” diagenetic process jointly constitutes the formation mechanism of high-quality reservoirs. This mechanism can provide a reliable theoretical basis for the accurate prediction of reservoir “sweet spots” and the optimal selection of horizontal well targets in the Zhongjiang Block of the Tianfu Gas Field. Full article
37 pages, 10819 KB  
Article
Synergistic Diagenetic Evolution in Tight Sandstone-Shale Assemblage Within Lacustrine-Delta System: A Case Study in the Members 7-8 of the Yanchang Formation, Western Zhidan Area, Ordos Basin, China
by Zunqing Ma, Hongliang Wang, Fen Liang, Hanyun Ge, Zhengqin Ye and Hailong Yang
Minerals 2026, 16(3), 325; https://doi.org/10.3390/min16030325 - 19 Mar 2026
Abstract
Synergistic diagenetic evolution of sandstones and shales significantly impacts the quality of associated tight oil and shale oil reservoirs. Using integrated petrographic (thin sections, fluorescence thin sections, scanning electron microscopy with energy dispersive spectroscopy), mineralogical (X-ray diffraction), geochemical (stable carbon–oxygen isotopes, electron microprobe), [...] Read more.
Synergistic diagenetic evolution of sandstones and shales significantly impacts the quality of associated tight oil and shale oil reservoirs. Using integrated petrographic (thin sections, fluorescence thin sections, scanning electron microscopy with energy dispersive spectroscopy), mineralogical (X-ray diffraction), geochemical (stable carbon–oxygen isotopes, electron microprobe), organic petrologic, and petrophysical analyses, combined with basin burial and thermal history reconstruction, this study investigates the mechanisms and processes of synergistic diagenesis in the tight sandstone-shale assemblages of the 7th and 8th Members of the Yanchang Formation (Middle-Late Triassic) in the western Zhidan area, Ordos Basin, China. Controlled by basin evolution, the interbedded sandstones and shales, under shared burial-thermal conditions, exhibit strong synergy in four coupled processes: compaction, clay mineral evolution, shale fluid expulsion coupled with sandstone carbonate cementation, and shale hydrocarbon expulsion coupled with sandstone secondary porosity generation. This “fluid supply-response modification” relationship strongly influences diagenetic pathways and reservoir space evolution in sandstones, leading to variable reservoir quality among different sandstone-shale assemblages. Thicker-bedded sandstones interbedded with thinner-bedded shales represent potential targets for high-quality tight sandstone reservoirs. These findings provide a possible theoretical and methodological basis for identifying high-quality tight sandstone reservoirs in lacustrine-deltaic sandstone-shale assemblages. Full article
(This article belongs to the Section Mineral Exploration Methods and Applications)
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17 pages, 2913 KB  
Article
Catalytic Pyrolysis of Polypropylene (PP) as a Way to Gasify Waste Plastic into the Fuel for SOFC
by Michał Dominów, Jakub Zdankiewicz, Kinga Kujawska, Yi-Le Liao, Yuan-Fu Hsu, Sea-Fue Wang, Jakub Karczewski, Beata Bochentyn and Piotr Jasiński
Catalysts 2026, 16(3), 275; https://doi.org/10.3390/catal16030275 - 19 Mar 2026
Abstract
The thermal decomposition (pyrolysis) of polypropylene has been investigated as a viable method for polymer waste recycling and the production of hydrogen-rich fuel. This study examined the effects of atmosphere, temperature, and catalytic systems based on iron oxide and strontium titanate, with a [...] Read more.
The thermal decomposition (pyrolysis) of polypropylene has been investigated as a viable method for polymer waste recycling and the production of hydrogen-rich fuel. This study examined the effects of atmosphere, temperature, and catalytic systems based on iron oxide and strontium titanate, with a focus on gas-phase composition and reaction dynamics. A reactor geometry conducive to in-bed reforming was utilized, leading to a purer gas output compared to commonly reported results, making it suitable for solid oxide fuel cell (SOFC) applications. The hydrogen concentration was enhanced with increasing temperature, primarily due to the intensified reforming of methane and higher hydrocarbons. However, only marginal improvements were observed between 700 °C and 800 °C, which limits the benefits of higher energy input. The introduction of small amounts of water vapor (approximately 3% relative humidity) resulted in a reduction in solid residue formation by approximately 50% and a slight increase in hydrogen yield. Conversely, CO2 atmospheres suppressed hydrogen production and increased residual solids but allowed for better control over reaction dynamics. The combined strontium titanate iron oxide catalyst (S-STO@FexOγ) demonstrated high efficacy, reducing solid residues to nearly zero and producing gas mixtures containing up to 45% hydrogen. This indicates significant potential for application and further development. These findings underscore the feasibility of in-bed reforming in polypropylene pyrolysis as a waste-to-energy strategy for hydrogen-rich fuel production, warranting further optimization and investigation for SOFC integration. Full article
(This article belongs to the Section Catalytic Materials)
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17 pages, 4972 KB  
Article
Seismic Attribute Fusion and Reservoir Prediction Using Multiscale Convolutional Neural Networks and Self-Attention: A Case Study of the B Gas Field, South Sumatra Basin
by Ziyun Cheng, Wensong Huang, Xiaoling Zhang, Zhanxiang Lei, Guoliang Hong, Wenwen Wang, Mengyang Zhang, Linze Li and Jian Li
Processes 2026, 14(6), 981; https://doi.org/10.3390/pr14060981 - 19 Mar 2026
Abstract
Strong heterogeneity and ambiguous seismic responses hinder reliable sandstone thickness prediction when using a single seismic attribute in the lower sandstone interval of the Talang Akar Formation (hereafter abbreviated as the LTAF interval) in the B gas field, South Sumatra Basin. To address [...] Read more.
Strong heterogeneity and ambiguous seismic responses hinder reliable sandstone thickness prediction when using a single seismic attribute in the lower sandstone interval of the Talang Akar Formation (hereafter abbreviated as the LTAF interval) in the B gas field, South Sumatra Basin. To address this challenge, we propose a seismic attribute fusion and reservoir sweet-spot prediction framework based on a multiscale convolutional neural network (CNN) integrated with a self-attention module. Multiple seismic attribute volumes are organized as multi-channel 2D attribute slices, and parallel convolutions with kernel sizes of 3 × 3, 5 × 5, and 7 × 7 are employed to capture spatial features ranging from thin-bed boundaries and channel morphology to sand-body assemblage distribution. The self-attention module explicitly models inter-attribute dependencies and performs adaptive weighted fusion to suppress noise and emphasize informative attributes. The network adopts a dual-output design, producing (i) a sandstone thickness prediction map at the same spatial resolution as the input and (ii) attribute importance scores for quantitative attribute selection and geological interpretation. Using 3D seismic data and well-constrained thickness labels, the proposed model achieves an R2 of 0.8954, outperforming linear regression (R2 = 0.8281) and random forest regression (R2 ≈ 0.8453). The learned importance scores indicate that amplitude-related attributes (e.g., RMS amplitude and maximum amplitude) contribute most to thickness prediction, whereas frequency- and energy-related attributes show relatively lower contributions, which is consistent with bandwidth-limited resolution effects. Overall, the proposed framework unifies attribute fusion, thickness prediction, and interpretability within a single model, providing practical support for fine reservoir characterization and development optimization in heterogeneous sandstone reservoirs. Full article
(This article belongs to the Special Issue Applications of Intelligent Models in the Petroleum Industry)
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27 pages, 20552 KB  
Article
Effects of Initial Damage on Water-Weakening and Acoustic Emission Characteristics of Bedded Shale
by Huiqing Liu, Yachen Xie and Jianxing Liao
Appl. Sci. 2026, 16(6), 2901; https://doi.org/10.3390/app16062901 - 18 Mar 2026
Viewed by 84
Abstract
Initial excavation-induced damage may alter water-driven weakening and failure in bedded shale, yet direct experimental evidence from comparable loading–hydration routes remains limited. In this study, uniaxial compression tests with acoustic emission (AE) monitoring were conducted on bedded shale from the Longmaxi Formation in [...] Read more.
Initial excavation-induced damage may alter water-driven weakening and failure in bedded shale, yet direct experimental evidence from comparable loading–hydration routes remains limited. In this study, uniaxial compression tests with acoustic emission (AE) monitoring were conducted on bedded shale from the Longmaxi Formation in the Sichuan Basin, China, under two routes, i.e., direct saturation (DS) and pre-damage followed by saturation (PDRS), across seven bedding orientations from 0° to 90°. Pre-damage was introduced by loading–unloading to 0.6 of the orientation-dependent peak strength, producing measurable defects and reducing P-wave velocity by an average of 1.23% while preserving the overall anisotropic pattern of wave propagation. Compared with DS, PDRS caused clear mechanical deterioration, with mean reductions of 37.63% in peak strength and 31.14% in elastic modulus. Both routes retained pronounced bedding-angle dependence, although the locations of minimum strength and stiffness differed between them. AE activity in the PDRS group generally initiated earlier and accumulated more persistently before peak stress. RA–AF analysis showed that tensile-like cracking dominated across all bedding orientations in PDRS, whereas the DS group exhibited stronger orientation-dependent variation in cracking mode. The b-value range was also narrower in PDRS than in DS, indicating reduced dispersion of event-size statistics among orientations. Macroscopically, failure evolved from more distributed multi-crack and mixed-mode patterns in DS to more localized dominant-fracture failure with reduced branching in PDRS. Overall, the results suggest that pre-damage before saturation changes the subsequent weakening and fracture development of bedded shale during reloading. Full article
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12 pages, 3478 KB  
Case Report
Diagnosis and Treatment of Ectopic Pregnancy in a Cesarean Section Scar—Case Report
by Polina V. Kulabukhova, Tatyana V. Fokina, Maria N. Babaeva, Aleksandra V. Asaturova and Natalia V. Nizyaeva
J. Clin. Med. 2026, 15(6), 2302; https://doi.org/10.3390/jcm15062302 - 17 Mar 2026
Viewed by 179
Abstract
Background/Objectives: Post-cesarean section scar niche pregnancy is one of the rarest forms. It is characterized by implantation of the gestation sac within the scar niche and is often associated with chorionic villi adhesion into the thinned cesarean section scar. The increasing incidence of [...] Read more.
Background/Objectives: Post-cesarean section scar niche pregnancy is one of the rarest forms. It is characterized by implantation of the gestation sac within the scar niche and is often associated with chorionic villi adhesion into the thinned cesarean section scar. The increasing incidence of this condition is associated with the increasing frequency of cesarean sections and the widespread use of ultrasound in early pregnancy. The most significant clinical findings are the detection of chorionic villus invasion and uterine wall insufficiency, which may be detected using magnetic resonance imaging, including contrast, and are crucial for determining patient management. This pathology may be considered life-threatening due to complications such as early uterine rupture with bleeding, which, if not diagnosed promptly, can lead to hysterectomy and loss of the woman’s reproductive health. Early diagnosis allows for the use of conservative treatment methods, preserving the uterus. The aim of the study is to clarify the clinical practices to follow in cases where an MRI examination with contrast agent is indicated to be performed on a pregnant patient. Methods: Ultrasound and MRI examination with counter-rotation, as well as histological and immunohistochemical examination of the remnants of the gestational sac were performed. Results: A 36-year-old pregnant woman was hospitalized in her eighth week of pregnancy with complaints of vaginal bleeding and persistent abdominal pain. An ultrasound scan revealed a pregnancy of 8 weeks and 5 days, and a low-lying chorion in the isthmus of the uterus, along with thinning of the cesarean scar and the formation of a scar niche resembling a hernia. Early signs of chorionic invasion were not treated. An MRI revealed signs of superficial chorionic adhesion to the cesarean scar, both to the isthmus and the internal os. Given that the woman did not wish to continue the pregnancy, uterine artery embolization was performed to reduce potential blood loss. Subsequently, laparoscopy, adhesiolysis, vacuum aspiration of the gestational sac, uterine curettage, hysteroresectoscopy, and coagulation of the fetal bed were performed. Histological and immunohistochemical examination revealed signs of inflammation in the area of the suspected lesion. Conclusions: This case report shows the potential value of MRI in complex cases of ultrasound detection of a gestational sac within scar tissue. MRI was used to assess the location of the gestational sac and evaluate the thickness of the cesarean scar to detect its dysfunction. Furthermore, contrast enhancement of the MRI may be useful in the most complex cases but requires an informed consent discussion with the patient. However, the latter issue requires discussion and proof of its safety for the fetus. Full article
(This article belongs to the Section Nuclear Medicine & Radiology)
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11 pages, 6346 KB  
Article
The Anisotropic Permeability Insights of Nano-Scale Pore Networks Evolution in the Overmature Shales
by Yanshuai Tang, Tianguo Tang, Xiaohang Bao, Xiujiang Fan and Lei Zhou
Minerals 2026, 16(3), 315; https://doi.org/10.3390/min16030315 - 17 Mar 2026
Viewed by 89
Abstract
Permeability is affected by nanopores and pore structure, and anisotropic permeability is the result of shale lamination, orientation, and stratification of minerals. To understand the reasons for permeability anisotropy, the pore networks of over-mature shale has been studied. The mineral compositions, petrophysical properties, [...] Read more.
Permeability is affected by nanopores and pore structure, and anisotropic permeability is the result of shale lamination, orientation, and stratification of minerals. To understand the reasons for permeability anisotropy, the pore networks of over-mature shale has been studied. The mineral compositions, petrophysical properties, and pore structures of the Lower Cambrian Niutitang Formation shales were analyzed using subcritical gas adsorption, field-emission scanning electron microscopic, and X-ray micro-computed tomographic methods. Quartz, clay minerals, and carbonate are the dominant minerals in the shales. The bedding-parallel and bedding-perpendicular permeabilities are 1.25–46.21 × 10−2 and 1.38–6.62 × 10−2 mD, respectively. The anisotropy of permeability, which is the ratio between the bedding-parallel and bedding-perpendicular permeability, is 0.21–26.87. The micropore and Barrett–Joyner–Halenda pore volumes are 0.54–3.62 and 0.05–0.69 mL/100 g, respectively. The bedding-parallel permeability is correlated positively with the micropore and Barrett–Joyner–Halenda pore volumes. Thin-section observations indicate the shales exhibit a bedding-parallel alignment of phyllosilicate minerals and planar deformation bands. The scanning electron microscopy shows deformation of the lamination and parallel alignment of the clay minerals due to compaction or differential compaction over coarser-grained quartz grains. The scanning electron microscopy images and subcritical gas adsorption data indicate that the pore fracture system is parallel to bedding and formed after diagenesis. Furthermore, X-ray micro-computed tomographic analysis shows that the micro-fractures are also preferentially oriented, parallel to bedding. Full article
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22 pages, 5861 KB  
Article
Processing–Microstructure–Property Relationships in a Cu-Rich FeCrMnNiAl High-Entropy Alloy Fabricated by Laser and Electron Beam Powder Bed Fusion
by David Maximilian Diebel, Thomas Wegener, Zhengfei Hu and Thomas Niendorf
Materials 2026, 19(6), 1174; https://doi.org/10.3390/ma19061174 - 17 Mar 2026
Viewed by 124
Abstract
A Cu-containing FeCrMnNiAl multi-principal element alloy was processed by laser-based and electron beam-based powder bed fusion (PBF-LB/M and PBF-EB/M) to investigate processing–microstructure–property relationships. In focus were alloy variants with a relatively high Cu content. Two PBF-LB/M scan strategies, employing a Gaussian beam with [...] Read more.
A Cu-containing FeCrMnNiAl multi-principal element alloy was processed by laser-based and electron beam-based powder bed fusion (PBF-LB/M and PBF-EB/M) to investigate processing–microstructure–property relationships. In focus were alloy variants with a relatively high Cu content. Two PBF-LB/M scan strategies, employing a Gaussian beam with and without a re-scan with a laser featuring a flat-top profile, were compared to PBF-EB/M processing, followed by heat-treatments between 300 °C and 1000 °C. The phase constitution, elemental partitioning and grain boundary characteristics were analyzed by X-ray diffraction, electron backscatter diffraction and energy-dispersive X-ray spectroscopy. Mechanical behavior was assessed by hardness and tensile testing. Both manufacturing routes promoted the evolution of stable multi-phase microstructures composed of face-centered-cubic (FCC)- and body-centered-cubic (BCC)-type phases across all heat-treatment conditions. PBF-LB/M processing resulted in finer, dendritic microstructures and suppressed formation of a Cu-rich FCC phase due to higher cooling rates, whereas PBF-EB/M promoted the evolution of Cu-rich FCC segregates and equiaxed grain morphologies. Heat-treatment above 700 °C led to recrystallization, accompanied by an increase of the FCC phase fraction, grain coarsening, and recovery. At lower heat-treatment temperatures, the changes in microstructure are different. Here, it is assumed that small, non-clustered Cu-rich precipitates formed at the grain and sub-grain boundaries, although this assumption is only based on the assessment of the mechanical properties. The size of these precipitates is below the resolution limit of the techniques applied for analysis in the present work. Additional structures seen within the Cu-rich areas of PBF-EB/M-manufactured samples treated at lower temperatures also seem to have an influence on the hardness and yield strength. All of the conditions investigated exhibited pronounced brittleness, limiting reliable tensile property evaluation and indicating the need for further optimization of processing strategies and microstructural control for high-Cu-fraction-containing multi-principal element alloys. Full article
(This article belongs to the Section Metals and Alloys)
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28 pages, 21159 KB  
Article
Defect Evolution, Texture Modification, and T6 Response of LPBF AA7075 Reinforced with AlCoCrFeNi2.1 Eutectic HEA Particles
by Qiongqi Xu, Baljit Singh Bhathal Singh, Yi Zhang, Mohd Shahriman Adenan, Shengcong Zeng and Shixi Gan
Coatings 2026, 16(3), 370; https://doi.org/10.3390/coatings16030370 - 15 Mar 2026
Viewed by 235
Abstract
Laser powder bed fusion (LPBF) of AA7075 is severely constrained by a narrow process window and susceptibility to defect formation (hot cracking and porosity), which often dominates performance. In this study, 5 wt.% AlCoCrFeNi2.1 high-entropy alloy (HEA) particles, volumetric energy density (VED [...] Read more.
Laser powder bed fusion (LPBF) of AA7075 is severely constrained by a narrow process window and susceptibility to defect formation (hot cracking and porosity), which often dominates performance. In this study, 5 wt.% AlCoCrFeNi2.1 high-entropy alloy (HEA) particles, volumetric energy density (VED = 74–222 J·mm−3), and subsequent T6 heat treatment were systematically investigated to reveal their combined effects on defect structure, crystallographic texture/substructure, and tensile behaviour. Quantitative EBSD shows a measurable grain refinement in the as-built state (average grain size 13.44 → 11.80 µm, ~12%) accompanied by a pronounced weakening of the <001> fibre texture (maximum MRD 4.94 → 2.38), indicating disrupted epitaxial growth and a more dispersed orientation distribution. After T6, the reinforced alloy retains a higher low-angle boundary fraction (31.62% vs. 24.17% in unreinforced AA7075) and a higher kernel average misorientation (0.80° vs. 0.60°), consistent with particle-stabilised substructure retention and retarded recovery. Across all VEDs, AA7075-HEA exhibits higher microhardness (compared with AA7075, the addition of HEA increases the hardness by roughly 20–50 HV) and tensile strength, with the intermediate VED (140.74 J·mm−3, T6 states) yielding the best performance. While macroscopic cracking is not fully eliminated, the results clarify that HEA-enabled texture/substructure modifications can contribute to enhanced defect tolerance and are more effectively translated into tensile performance when the as-built defect severity is controlled. These findings provide quantitative insights into defect–microstructure–property coupling in LPBF AA7075-HEA composites from as-built to T6 states. Full article
(This article belongs to the Special Issue Innovations, Applications and Advances of High-Entropy Alloy Coatings)
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18 pages, 4816 KB  
Article
Comparative Study on Helium Ion Irradiation Resistance in Additively Manufactured 316L Stainless Steel and CoCrFeNi High-Entropy Alloy
by Som Dixit, Jiaxuan Li, Yongqiang Wang, Wei-Ying Chen and Shunyu Liu
Appl. Sci. 2026, 16(6), 2750; https://doi.org/10.3390/app16062750 - 13 Mar 2026
Viewed by 149
Abstract
The 316L stainless steel (316L SS) and high-entropy alloys (HEAs) are leading candidates for radiation-tolerant structural materials in nuclear environments. Additive manufacturing (AM) enables tailored microstructures through unique thermal histories, producing high dislocation densities and sub-grain features that act as effective sinks for [...] Read more.
The 316L stainless steel (316L SS) and high-entropy alloys (HEAs) are leading candidates for radiation-tolerant structural materials in nuclear environments. Additive manufacturing (AM) enables tailored microstructures through unique thermal histories, producing high dislocation densities and sub-grain features that act as effective sinks for irradiation-induced defects. In this work, a direct quantitative comparison of helium (He) irradiation response, particularly bubble formation, is conducted between 316L SS fabricated using laser powder bed fusion (LPBF) and CoCrFeNi HEAs fabricated by laser-directed energy deposition (LDED), both possessing a face-centered cubic (FCC) crystal structure and comparable principal elemental constituents. The samples were subjected to ex situ He ion irradiation using 200 keV He+ ions to a peak damage dose of 10 dpa at 25 °C, 400 °C, and 600 °C at the CINT User Facility at Los Alamos National Laboratory. Post-irradiation microstructural characterization was performed using transmission electron microscopy at the IVEM-Tandem Facility at Argonne National Laboratory. For LPBF 316L SS, the areal bubble density decreases from approximately 5.1 × 104 µm−2 at 25 °C to 2.1 × 103 µm−2 at 600 °C, while the mean bubble diameter increases from 2.9 nm to 37.4 nm. The CoCrFeNi HEA exhibits a similar trend but retains a higher areal bubble density at elevated temperatures, with values of 2.1 × 104 µm−2 at 400 °C and 3.7 × 103 µm−2 at 600 °C, along with a larger mean bubble size at 400 °C compared to 316L SS. These results highlight the combined roles of AM-induced microstructures, alloy compositions, and irradiation temperatures in governing He damage evolution in FCC alloys, providing guidance for the development of radiation-tolerant materials for advanced nuclear energy applications. Full article
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10 pages, 1959 KB  
Article
In Situ Synchrotron Radiation Computed Tomography Study on Fatigue Damage Evolution of Additively Manufactured Ti-6Al-4V Alloy
by Hui Wang, Guangcheng Fan and Yu Xiao
Crystals 2026, 16(3), 195; https://doi.org/10.3390/cryst16030195 - 11 Mar 2026
Viewed by 207
Abstract
Additive manufacturing (AM) of Ti-6Al-4V alloy is widely used in aerospace and medical fields due to its excellent strength and corrosion resistance. However, the microstructural heterogeneity induced by the AM process often results in fatigue properties inferior to those of their forged counterparts. [...] Read more.
Additive manufacturing (AM) of Ti-6Al-4V alloy is widely used in aerospace and medical fields due to its excellent strength and corrosion resistance. However, the microstructural heterogeneity induced by the AM process often results in fatigue properties inferior to those of their forged counterparts. Synchrotron Radiation Computed Tomography (SR-CT) was employed to conduct an in situ three-dimensional investigation of fatigue damage evolution in Ti-6Al-4V alloy fabricated via laser powder bed fusion (LPBF). Experimental results revealed phenomena of crack bridging and deflection, accompanied by the consistent presence of local high-density zones (LHDZs) throughout the fatigue damage progression. Combined with quantitative analysis of crack propagation rates, the influence of LHDZs on fatigue damage evolution was analyzed, and the relationship between AM processes, LHDZs, and fatigue damage was discussed. The results indicate that the basket-weave α-phase microstructure in Ti-6Al-4V prepared by LPBF exhibits a high correlation with the distribution of LHDZs, and the orientation of LHDZs aligns with the crack propagation direction. By adjusting process parameters such as cooling rate and temperature gradient, the formation of LHDZs can be modified, thereby influencing the fatigue properties of the material. This provides theoretical support for achieving process optimization of the fatigue properties of Ti-6Al-4V alloy prepared via LPBF. Full article
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41 pages, 8829 KB  
Review
Mechanisms, Sensors, and Signals for Defect Formation and In Situ Monitoring in Metal Additive Manufacturing
by Sanae Tajalli Nobari, Fabian Hanning, Yongcui Mi and Joerg Volpp
Eng 2026, 7(3), 129; https://doi.org/10.3390/eng7030129 - 11 Mar 2026
Viewed by 351
Abstract
Metal additive manufacturing (AM) facilitates the production of geometrically complex components, yet its broader industrial use remains limited by the risk of defect formation and uncertainties in their detection, originating from the highly dynamic and high-temperature process environment. To make additive manufacturing more [...] Read more.
Metal additive manufacturing (AM) facilitates the production of geometrically complex components, yet its broader industrial use remains limited by the risk of defect formation and uncertainties in their detection, originating from the highly dynamic and high-temperature process environment. To make additive manufacturing more reliable and establish high-quality parts, it is important to understand how these defects form and how their characteristics appear during the process. This review explains the main causes of common defects, such as cracking, porosity, lack of fusion, and inclusions in metal AM processes, including Powder Bed Fusion and Directed Energy Deposition. It also connects main defect formation mechanisms to the optical, thermal, acoustic, and spectroscopic signals that can be measured during the process. Moreover, it is described how commonly used in situ monitoring systems work and how their signals correspond to melt pool dynamics, vapor plume, particle movement, and the solidification process for each kind of defect. An overview is provided of how data from these systems are analyzed, including the extraction of features from images, the evaluation of temperature fields, and the use of time and frequency domain techniques for various signals. By linking the physics of defect formation to measurable process signals, the interpretation of sensor data is enabled, and potential strategies for monitoring specific problems are outlined. Finally, recent developments are examined, including the integration of multiple sensors, advanced feature-representation approaches, and real-time data interpretation coupled with adaptive control. Together, these directions represent promising advances towards more intelligent and reliable monitoring systems for the future of metal AM. Full article
(This article belongs to the Section Materials Engineering)
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21 pages, 13465 KB  
Article
Microscopic Characteristics and Development Model of Phosphatic Bioclastic Laminae in the Jurassic Lianggaoshan Formation Shale, Eastern Sichuan Basin
by Cong Zhang, Weikun Chen, Yuan Zhang, Tenger Borjigin, Boran Wang, Daojun Wang, Miaomiao Liu, Wenren Zeng, Haohan Li, Ronghui Fang and Zi Wang
Minerals 2026, 16(3), 295; https://doi.org/10.3390/min16030295 - 11 Mar 2026
Viewed by 159
Abstract
Phosphatic bioclastic laminae distributed along bedding planes have been recently discovered within the Jurassic Lianggaoshan Formation shale in the eastern Sichuan Basin. However, their characteristics and potential as shale oil and gas reservoirs remain unclear. To reveal their microscopic pore structure characteristics and [...] Read more.
Phosphatic bioclastic laminae distributed along bedding planes have been recently discovered within the Jurassic Lianggaoshan Formation shale in the eastern Sichuan Basin. However, their characteristics and potential as shale oil and gas reservoirs remain unclear. To reveal their microscopic pore structure characteristics and development model, this study focuses on samples of phosphatic bioclastic laminae obtained from drilling cores in the Fuxing area of eastern Sichuan. A multi-scale analytical approach was employed, integrating micro-X-ray fluorescence spectroscopy (μ-XRF), field emission scanning electron microscopy (FE-SEM), nitrogen adsorption, nuclear magnetic resonance (NMR), and geochemical analyses. The results indicate that the phosphatic bioclastic laminae are primarily composed of apatite and calcite and formed in a low-energy, anoxic, semi-deep to deep lacustrine environment. They exhibit an average total porosity of 4.84% and an average TOC of 1.99 mg/g. It is 14.7% and 17.8% higher than the clay laminae, and 255.9% and 109.57% higher than the calcareous bioclastic laminae. The pore system is dominated by mesopores and macropores, encompassing multiple pore types including dissolution pores, interparticle pores, interlayer pores, organic matter-hosted pores, and micro-fractures. Notably, a well-connected nanometer-scale pore network developed within fish bone fragments contributes substantially to the storage space. These intervals integrate high organic matter richness with superior reservoir properties, demonstrating typical “source-reservoir integration” characteristics. Their pore structure is synergistically regulated by sedimentary–diagenetic processes, with a core mechanism of primary biogenic pore foundation–late diagenetic dissolution enhancement–micro-fracture connectivity. This study systematically elucidates, for the first time, the reservoir formation mechanism of the phosphatic bioclast-rich laminae in the Lianggaoshan Formation. It confirms their potential as “geological-engineering” dual sweet spots for shale oil and gas exploration, providing a new basis for sweet spot prediction and exploration deployment targeting similar phosphatic bioclastic laminae in the Sichuan Basin and analogous regions. Full article
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Article
Characteristics of Fractured Lacustrine Carbonate Reservoirs in the Zhongshi Area, Jianghan Basin, China
by Chenguang Cao, Xiaobo Liu, Hua Wu, Liang Zhang, Yanjie Jia, Manting Zhang, Jing Wang, Chaohua Guo and Xiao Wang
Energies 2026, 19(6), 1402; https://doi.org/10.3390/en19061402 - 11 Mar 2026
Viewed by 226
Abstract
The fractured lacustrine carbonate oil reservoir in the Lower submember of Member 4 (Qian-4) of the Qianjiang Formation in the Zhongshi area, Jianghan Basin, represents an important target for hydrocarbon exploration and exhibits substantial exploration and development potential. To clarify the mechanisms by [...] Read more.
The fractured lacustrine carbonate oil reservoir in the Lower submember of Member 4 (Qian-4) of the Qianjiang Formation in the Zhongshi area, Jianghan Basin, represents an important target for hydrocarbon exploration and exhibits substantial exploration and development potential. To clarify the mechanisms by which fractures control reservoir effectiveness, this study integrates core description, thin-section petrography, petrophysical measurements, and geophysical interpretation to systematically characterize matrix properties and fracture development. Results show that the reservoir matrix is dominated by micritic carbonate rocks and grain-dominated carbonate rocks, and overall exhibits low-porosity and ultra-low-permeability characteristics, with an average porosity of 5.19% and permeability generally below 5 mD. Fractures are well developed within the matrix, mainly comprising non-tectonic bedding-parallel fractures and tectonic high-angle fractures. Fracture-related porosity averages 8.42%, and permeability can reach 10–100 mD or higher. The fracture attributes and their spatial distribution are the key controls on hydrocarbon enrichment and deliverability; the occurrence of different fracture types across lithologies and sublayers can significantly enhance reservoir flow capacity. Moreover, natural-fracture characteristics provide critical geological constraints for hydraulic fracturing design and implementation. These findings offer a theoretical basis for fine-scale exploration and development of fractured lacustrine carbonate reservoirs. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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