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22 pages, 6482 KiB  
Article
Surface Damage Detection in Hydraulic Structures from UAV Images Using Lightweight Neural Networks
by Feng Han and Chongshi Gu
Remote Sens. 2025, 17(15), 2668; https://doi.org/10.3390/rs17152668 (registering DOI) - 1 Aug 2025
Abstract
Timely and accurate identification of surface damage in hydraulic structures is essential for maintaining structural integrity and ensuring operational safety. Traditional manual inspections are time-consuming, labor-intensive, and prone to subjectivity, especially for large-scale or inaccessible infrastructure. Leveraging advancements in aerial imaging, unmanned aerial [...] Read more.
Timely and accurate identification of surface damage in hydraulic structures is essential for maintaining structural integrity and ensuring operational safety. Traditional manual inspections are time-consuming, labor-intensive, and prone to subjectivity, especially for large-scale or inaccessible infrastructure. Leveraging advancements in aerial imaging, unmanned aerial vehicles (UAVs) enable efficient acquisition of high-resolution visual data across expansive hydraulic environments. However, existing deep learning (DL) models often lack architectural adaptations for the visual complexities of UAV imagery, including low-texture contrast, noise interference, and irregular crack patterns. To address these challenges, this study proposes a lightweight, robust, and high-precision segmentation framework, called LFPA-EAM-Fast-SCNN, specifically designed for pixel-level damage detection in UAV-captured images of hydraulic concrete surfaces. The developed DL-based model integrates an enhanced Fast-SCNN backbone for efficient feature extraction, a Lightweight Feature Pyramid Attention (LFPA) module for multi-scale context enhancement, and an Edge Attention Module (EAM) for refined boundary localization. The experimental results on a custom UAV-based dataset show that the proposed damage detection method achieves superior performance, with a precision of 0.949, a recall of 0.892, an F1 score of 0.906, and an IoU of 87.92%, outperforming U-Net, Attention U-Net, SegNet, DeepLab v3+, I-ST-UNet, and SegFormer. Additionally, it reaches a real-time inference speed of 56.31 FPS, significantly surpassing other models. The experimental results demonstrate the proposed framework’s strong generalization capability and robustness under varying noise levels and damage scenarios, underscoring its suitability for scalable, automated surface damage assessment in UAV-based remote sensing of civil infrastructure. Full article
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23 pages, 10936 KiB  
Article
Towards Autonomous Coordination of Two I-AUVs in Submarine Pipeline Assembly
by Salvador López-Barajas, Alejandro Solis, Raúl Marín-Prades and Pedro J. Sanz
J. Mar. Sci. Eng. 2025, 13(8), 1490; https://doi.org/10.3390/jmse13081490 (registering DOI) - 1 Aug 2025
Abstract
Inspection, maintenance, and repair (IMR) operations on underwater infrastructure remain costly and time-intensive because fully teleoperated remote operated vehicle s(ROVs) lack the range and dexterity necessary for precise cooperative underwater manipulation, and the alternative of using professional divers is ruled out due to [...] Read more.
Inspection, maintenance, and repair (IMR) operations on underwater infrastructure remain costly and time-intensive because fully teleoperated remote operated vehicle s(ROVs) lack the range and dexterity necessary for precise cooperative underwater manipulation, and the alternative of using professional divers is ruled out due to the risk involved. This work presents and experimentally validates an autonomous, dual-I-AUV (Intervention–Autonomous Underwater Vehicle) system capable of assembling rigid pipeline segments through coordinated actions in a confined underwater workspace. The first I-AUV is a Girona 500 (4-DoF vehicle motion, pitch and roll stable) fitted with multiple payload cameras and a 6-DoF Reach Bravo 7 arm, giving the vehicle 10 total DoF. The second I-AUV is a BlueROV2 Heavy equipped with a Reach Alpha 5 arm, likewise yielding 10 DoF. The workflow comprises (i) detection and grasping of a coupler pipe section, (ii) synchronized teleoperation to an assembly start pose, and (iii) assembly using a kinematic controller that exploits the Girona 500’s full 10 DoF, while the BlueROV2 holds position and orientation to stabilize the workspace. Validation took place in a 12 m × 8 m × 5 m water tank. Results show that the paired I-AUVs can autonomously perform precision pipeline assembly in real water conditions, representing a significant step toward fully automated subsea construction and maintenance. Full article
(This article belongs to the Section Ocean Engineering)
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31 pages, 5560 KiB  
Article
Design of Reconfigurable Handling Systems for Visual Inspection
by Alessio Pacini, Francesco Lupi and Michele Lanzetta
J. Manuf. Mater. Process. 2025, 9(8), 257; https://doi.org/10.3390/jmmp9080257 (registering DOI) - 31 Jul 2025
Abstract
Industrial Vision Inspection Systems (VISs) often struggle to adapt to increasing variability of modern manufacturing due to the inherent rigidity of their hardware architectures. Although the Reconfigurable Manufacturing System (RMS) paradigm was introduced in the early 2000s to overcome these limitations, designing such [...] Read more.
Industrial Vision Inspection Systems (VISs) often struggle to adapt to increasing variability of modern manufacturing due to the inherent rigidity of their hardware architectures. Although the Reconfigurable Manufacturing System (RMS) paradigm was introduced in the early 2000s to overcome these limitations, designing such reconfigurable machines remains a complex, expert-dependent, and time-consuming task. This is primarily due to the lack of structured methodologies and the reliance on trial-and-error processes. In this context, this study proposes a novel theoretical framework to facilitate the design of fully reconfigurable handling systems for VISs, with a particular focus on fixture design. The framework is grounded in Model-Based Definition (MBD), embedding semantic information directly into the 3D CAD models of the inspected product. As an additional contribution, a general hardware architecture for the inspection of axisymmetric components is presented. This architecture integrates an anthropomorphic robotic arm, Numerically Controlled (NC) modules, and adaptable software and hardware components to enable automated, software-driven reconfiguration. The proposed framework and architecture were applied in an industrial case study conducted in collaboration with a leading automotive half-shaft manufacturer. The resulting system, implemented across seven automated cells, successfully inspected over 200 part types from 12 part families and detected more than 60 defect types, with a cycle below 30 s per part. Full article
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31 pages, 18320 KiB  
Article
Penetrating Radar on Unmanned Aerial Vehicle for the Inspection of Civilian Infrastructure: System Design, Modeling, and Analysis
by Jorge Luis Alva Alarcon, Yan Rockee Zhang, Hernan Suarez, Anas Amaireh and Kegan Reynolds
Aerospace 2025, 12(8), 686; https://doi.org/10.3390/aerospace12080686 (registering DOI) - 31 Jul 2025
Viewed by 34
Abstract
The increasing demand for noninvasive inspection (NII) of complex civil infrastructures requires overcoming the limitations of traditional ground-penetrating radar (GPR) systems in addressing diverse and large-scale applications. The solution proposed in this study focuses on an initial design that integrates a low-SWaP (Size, [...] Read more.
The increasing demand for noninvasive inspection (NII) of complex civil infrastructures requires overcoming the limitations of traditional ground-penetrating radar (GPR) systems in addressing diverse and large-scale applications. The solution proposed in this study focuses on an initial design that integrates a low-SWaP (Size, Weight, and Power) ultra-wideband (UWB) impulse radar with realistic electromagnetic modeling for deployment on unmanned aerial vehicles (UAVs). The system incorporates ultra-realistic antenna and propagation models, utilizing Finite Difference Time Domain (FDTD) solvers and multilayered media, to replicate realistic airborne sensing geometries. Verification and calibration are performed by comparing simulation outputs with laboratory measurements using varied material samples and target models. Custom signal processing algorithms are developed to extract meaningful features from complex electromagnetic environments and support anomaly detection. Additionally, machine learning (ML) techniques are trained on synthetic data to automate the identification of structural characteristics. The results demonstrate accurate agreement between simulations and measurements, as well as the potential for deploying this design in flight tests within realistic environments featuring complex electromagnetic interference. Full article
(This article belongs to the Section Aeronautics)
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17 pages, 460 KiB  
Article
Efficient Multi-Layer Credential Revocation Scheme for 6G Using Dynamic RSA Accumulators and Blockchain
by Guangchao Wang, Yanlong Zou, Jizhe Zhou, Houxiao Cui and Ying Ju
Electronics 2025, 14(15), 3066; https://doi.org/10.3390/electronics14153066 (registering DOI) - 31 Jul 2025
Viewed by 40
Abstract
As a new generation of mobile communication networks, 6G security faces many new security challenges. Vehicle to Everything (V2X) will be an important part of 6G. In V2X, connected and automated vehicles (CAVs) need to frequently share data with other vehicles and infrastructures. [...] Read more.
As a new generation of mobile communication networks, 6G security faces many new security challenges. Vehicle to Everything (V2X) will be an important part of 6G. In V2X, connected and automated vehicles (CAVs) need to frequently share data with other vehicles and infrastructures. Therefore, identity revocation technology in the authentication is an important way to secure CAVs and other 6G scenario applications. This paper proposes an efficient credential revocation scheme with a four-layer architecture. First, a rapid pre-filtration layer is constructed based on the cuckoo filter, responsible for the initial screening of credentials. Secondly, a directed routing layer and the precision judgement layer are designed based on the consistency hash and the dynamic RSA accumulator. By proposing the dynamic expansion of the RSA accumulator and load-balancing algorithm, a smaller and more stable revocation delay can be achieved when many users and terminal devices access 6G. Finally, a trusted storage layer is built based on the blockchain, and the key revocation parameters are uploaded to the blockchain to achieve a tamper-proof revocation mechanism and trusted data traceability. Based on this architecture, this paper also proposes a detailed identity credential revocation and verification process. Compared to existing solutions, this paper’s solution has a combined average improvement of 59.14% in the performance of the latency of the cancellation of the inspection, and the system has excellent load balancing, with a standard deviation of only 11.62, and the maximum deviation is controlled within the range of ±4%. Full article
(This article belongs to the Special Issue Connected and Autonomous Vehicles in Mixed Traffic Systems)
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27 pages, 6715 KiB  
Article
Structural Component Identification and Damage Localization of Civil Infrastructure Using Semantic Segmentation
by Piotr Tauzowski, Mariusz Ostrowski, Dominik Bogucki, Piotr Jarosik and Bartłomiej Błachowski
Sensors 2025, 25(15), 4698; https://doi.org/10.3390/s25154698 - 30 Jul 2025
Viewed by 198
Abstract
Visual inspection of civil infrastructure for structural health assessment, as performed by structural engineers, is expensive and time-consuming. Therefore, automating this process is highly attractive, which has received significant attention in recent years. With the increasing capabilities of computers, deep neural networks have [...] Read more.
Visual inspection of civil infrastructure for structural health assessment, as performed by structural engineers, is expensive and time-consuming. Therefore, automating this process is highly attractive, which has received significant attention in recent years. With the increasing capabilities of computers, deep neural networks have become a standard tool and can be used for structural health inspections. A key challenge, however, is the availability of reliable datasets. In this work, the U-net and DeepLab v3+ convolutional neural networks are trained on a synthetic Tokaido dataset. This dataset comprises images representative of data acquired by unmanned aerial vehicle (UAV) imagery and corresponding ground truth data. The data includes semantic segmentation masks for both categorizing structural elements (slabs, beams, and columns) and assessing structural damage (concrete spalling or exposed rebars). Data augmentation, including both image quality degradation (e.g., brightness modification, added noise) and image transformations (e.g., image flipping), is applied to the synthetic dataset. The selected neural network architectures achieve excellent performance, reaching values of 97% for accuracy and 87% for Mean Intersection over Union (mIoU) on the validation data. It also demonstrates promising results in the semantic segmentation of real-world structures captured in photographs, despite being trained solely on synthetic data. Additionally, based on the obtained results of semantic segmentation, it can be concluded that DeepLabV3+ outperforms U-net in structural component identification. However, this is not the case in the damage identification task. Full article
(This article belongs to the Special Issue AI-Assisted Condition Monitoring and Fault Diagnosis)
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22 pages, 13186 KiB  
Article
Detection of Steel Reinforcement in Concrete Using Active Microwave Thermography and Neural Network-Based Analysis
by Barbara Szymanik, Maja Kocoń, Sam Ang Keo, Franck Brachelet and Didier Defer
Appl. Sci. 2025, 15(15), 8419; https://doi.org/10.3390/app15158419 (registering DOI) - 29 Jul 2025
Viewed by 172
Abstract
Non-destructive evaluation of reinforced concrete structures is essential for effective maintenance and safety assessments. This study explores the combined use of active microwave thermography and deep learning to detect and localize steel reinforcement within concrete elements. Numerical simulations were developed to model the [...] Read more.
Non-destructive evaluation of reinforced concrete structures is essential for effective maintenance and safety assessments. This study explores the combined use of active microwave thermography and deep learning to detect and localize steel reinforcement within concrete elements. Numerical simulations were developed to model the thermal response of reinforced concrete subjected to microwave excitation, generating synthetic thermal images representing the surface temperature patterns of reinforced concrete, influenced by subsurface steel reinforcement. These images served as training data for a deep neural network designed to identify and localize rebar positions based on thermal patterns. The model was trained exclusively on simulation data and subsequently validated using experimental measurements obtained from large-format concrete slabs incorporating a structured layout of embedded steel reinforcement bars. Surface temperature distributions obtained through infrared imaging were compared with model predictions to evaluate detection accuracy. The results demonstrate that the proposed method can successfully identify the presence and approximate location of internal reinforcement without damaging the concrete surface. This approach introduces a new pathway for contactless, automated inspection using a combination of physical modeling and data-driven analysis. While the current work focuses on rebar detection and localization, the methodology lays the foundation for broader applications in non-destructive testing of concrete infrastructure. Full article
(This article belongs to the Special Issue Innovations in Artificial Neural Network Applications)
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18 pages, 5309 KiB  
Article
LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection
by Chuanqi Liu, Yi Huang, Zaiyou Zhao, Wenjing Geng and Tianhong Luo
Processes 2025, 13(8), 2411; https://doi.org/10.3390/pr13082411 - 29 Jul 2025
Viewed by 150
Abstract
Ensuring the structural safety of steel trusses in escalators is critical for the reliable operation of vertical transportation systems. While manual inspection remains widely used, its dependence on human judgment leads to extended cycle times and variable defect-recognition rates, making it less reliable [...] Read more.
Ensuring the structural safety of steel trusses in escalators is critical for the reliable operation of vertical transportation systems. While manual inspection remains widely used, its dependence on human judgment leads to extended cycle times and variable defect-recognition rates, making it less reliable for identifying subtle surface imperfections. To address these limitations, a novel context-aware, multi-scale deep learning framework based on the YOLOv5 architecture is proposed, which is specifically designed for automated structural defect detection in escalator steel trusses. Firstly, a method called GIES is proposed to synthesize pseudo-multi-channel representations from single-channel grayscale images, which enhances the network’s channel-wise representation and mitigates issues arising from image noise and defocused blur. To further improve detection performance, a context enhancement pipeline is developed, consisting of a local feature module (LFM) for capturing fine-grained surface details and a global context module (GCM) for modeling large-scale structural deformations. In addition, a multi-scale feature fusion module (MSFM) is employed to effectively integrate spatial features across various resolutions, enabling the detection of defects with diverse sizes and complexities. Comprehensive testing on the NEU-DET and GC10-DET datasets reveals that the proposed method achieves 79.8% mAP on NEU-DET and 68.1% mAP on GC10-DET, outperforming the baseline YOLOv5s by 8.0% and 2.7%, respectively. Although challenges remain in identifying extremely fine defects such as crazing, the proposed approach offers improved accuracy while maintaining real-time inference speed. These results indicate the potential of the method for intelligent visual inspection in structural health monitoring and industrial safety applications. Full article
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23 pages, 7839 KiB  
Article
Automated Identification and Analysis of Cracks and Damage in Historical Buildings Using Advanced YOLO-Based Machine Vision Technology
by Kui Gao, Li Chen, Zhiyong Li and Zhifeng Wu
Buildings 2025, 15(15), 2675; https://doi.org/10.3390/buildings15152675 - 29 Jul 2025
Viewed by 161
Abstract
Structural cracks significantly threaten the safety and longevity of historical buildings, which are essential parts of cultural heritage. Conventional inspection techniques, which depend heavily on manual visual evaluations, tend to be inefficient and subjective. This research introduces an automated framework for crack and [...] Read more.
Structural cracks significantly threaten the safety and longevity of historical buildings, which are essential parts of cultural heritage. Conventional inspection techniques, which depend heavily on manual visual evaluations, tend to be inefficient and subjective. This research introduces an automated framework for crack and damage detection using advanced YOLO (You Only Look Once) models, aiming to improve both the accuracy and efficiency of monitoring heritage structures. A dataset comprising 2500 high-resolution images was gathered from historical buildings and categorized into four levels of damage: no damage, minor, moderate, and severe. Following preprocessing and data augmentation, a total of 5000 labeled images were utilized to train and evaluate four YOLO variants: YOLOv5, YOLOv8, YOLOv10, and YOLOv11. The models’ performances were measured using metrics such as precision, recall, mAP@50, mAP@50–95, as well as losses related to bounding box regression, classification, and distribution. Experimental findings reveal that YOLOv10 surpasses other models in multi-target detection and identifying minor damage, achieving higher localization accuracy and faster inference speeds. YOLOv8 and YOLOv11 demonstrate consistent performance and strong adaptability, whereas YOLOv5 converges rapidly but shows weaker validation results. Further testing confirms YOLOv10’s effectiveness across different structural components, including walls, beams, and ceilings. This study highlights the practicality of deep learning-based crack detection methods for preserving building heritage. Future advancements could include combining semantic segmentation networks (e.g., U-Net) with attention mechanisms to further refine detection accuracy in complex scenarios. Full article
(This article belongs to the Special Issue Structural Safety Evaluation and Health Monitoring)
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26 pages, 6348 KiB  
Article
Building Envelope Thermal Anomaly Detection Using an Integrated Vision-Based Technique and Semantic Segmentation
by Shayan Mirzabeigi, Ryan Razkenari and Paul Crovella
Buildings 2025, 15(15), 2672; https://doi.org/10.3390/buildings15152672 - 29 Jul 2025
Viewed by 251
Abstract
Infrared thermography is a common approach used in building inspection for identifying building envelope thermal anomalies that cause energy loss and occupant thermal discomfort. Detecting these anomalies is essential to improve the thermal performance of energy-inefficient buildings through energy retrofit design and correspondingly [...] Read more.
Infrared thermography is a common approach used in building inspection for identifying building envelope thermal anomalies that cause energy loss and occupant thermal discomfort. Detecting these anomalies is essential to improve the thermal performance of energy-inefficient buildings through energy retrofit design and correspondingly reduce operational energy costs and environmental impacts. A thermal bridge is an unwanted conductive heat transfer. On the other hand, an infiltration/exfiltration anomaly is an uncontrollable convective heat transfer, typically happening around windows and doors, but it can also be due to a defect that comprises a building envelope’s integrity. While the existing literature underscores the significance of automatic thermal anomaly identification and offers insights into automated methodologies, there is a notable gap in addressing an automated workflow that leverages building envelope component segmentation for enhanced detection accuracy. Consequently, an automatic thermal anomaly identification workflow from visible and thermal images was developed to test it, utilizing segmented building envelope information compared to a workflow without any semantic segmentation. Therefore, building envelope images (e.g., walls and windows) were segmented based on a U-Net architecture compared to a more conventional semantic segmentation approach. The results were discussed to better understand the importance of the availability of training data and for scaling the workflow. Then, thermal anomaly thresholds for different target domains were detected using probability distributions. Finally, thermal anomaly masks of those domains were computed. This study conducted a comprehensive examination of a campus building in Syracuse, New York, utilizing a drone-based data collection approach. The case study successfully detected diverse thermal anomalies associated with various envelope components. The proposed approach offers the potential for immediate and accurate in situ thermal anomaly detection in building inspections. Full article
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11 pages, 1521 KiB  
Communication
Research on the Grinding Quality Evaluation of Composite Materials Based on Multi-Scale Texture Fusion Analysis
by Yangjun Wang, Zilu Liu, Li Ling, Anru Guo, Jiacheng Li, Jiachang Liu, Chunju Wang, Mingqiang Pan and Wei Song
Materials 2025, 18(15), 3540; https://doi.org/10.3390/ma18153540 - 28 Jul 2025
Viewed by 214
Abstract
To address the challenges of manual inspection dependency, low efficiency, and high costs in evaluating the surface grinding quality of composite materials, this study investigated machine vision-based surface recognition algorithms. We proposed a multi-scale texture fusion analysis algorithm that innovatively integrated luminance analysis [...] Read more.
To address the challenges of manual inspection dependency, low efficiency, and high costs in evaluating the surface grinding quality of composite materials, this study investigated machine vision-based surface recognition algorithms. We proposed a multi-scale texture fusion analysis algorithm that innovatively integrated luminance analysis with multi-scale texture features through decision-level fusion. Specifically, a modified Rayleigh parameter was developed during luminance analysis to rapidly pre-segment unpolished areas by characterizing surface reflection properties. Furthermore, we enhanced the traditional Otsu algorithm by incorporating global grayscale mean (μ) and standard deviation (σ), overcoming its inherent limitations of exclusive reliance on grayscale histograms and lack of multimodal feature integration. This optimization enables simultaneous detection of specular reflection defects and texture uniformity variations. To improve detection window adaptability across heterogeneous surface regions, we designed a multi-scale texture analysis framework operating at multiple resolutions. Through decision-level fusion of luminance analysis and multi-scale texture evaluation, the proposed algorithm achieved 96% recognition accuracy with >95% reliability, demonstrating robust performance for automated surface grinding quality assessment of composite materials. Full article
(This article belongs to the Section Advanced Composites)
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25 pages, 3632 KiB  
Article
A Semantic Web and IFC-Based Framework for Automated BIM Compliance Checking
by Lu Jia, Maokang Chen, Chen Chen and Yanfeng Jin
Buildings 2025, 15(15), 2633; https://doi.org/10.3390/buildings15152633 - 25 Jul 2025
Viewed by 250
Abstract
In the architectural design phase, the inspection of design deliverables is critical, yet traditional manual checking methods are time-consuming, labor-intensive, and inefficient, with numerous drawbacks. With the development of BIM technology, automated rule compliance checking has become a trend. This paper presents a [...] Read more.
In the architectural design phase, the inspection of design deliverables is critical, yet traditional manual checking methods are time-consuming, labor-intensive, and inefficient, with numerous drawbacks. With the development of BIM technology, automated rule compliance checking has become a trend. This paper presents a method combining semantic web technology and IFC data to enhance human–machine collaborative inspection capabilities. First, a five-step process integrated with domain specifications is designed to construct a building object ontology, covering most architectural objects in the AEC domain. Second, a set of mapping rules is developed based on the expression mechanisms of IFC entities to establish a semantic bridge between IfcOWL and the building object ontology. Then, by analyzing regulatory codes, query rule templates for major constraint types are developed using semantic web SPARQL. Finally, the feasibility of the method is validated through a case study based on the Jena framework. Full article
(This article belongs to the Section Construction Management, and Computers & Digitization)
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21 pages, 3825 KiB  
Article
Light Propagation and Multi-Scale Enhanced DeepLabV3+ for Underwater Crack Detection
by Wenji Ai, Jiaxuan Zou, Zongchao Liu, Shaodi Wang and Shuai Teng
Algorithms 2025, 18(8), 462; https://doi.org/10.3390/a18080462 - 24 Jul 2025
Viewed by 147
Abstract
Achieving state-of-the-art performance (82.5% IoU, 85.6% F1), this paper proposes an enhanced DeepLabV3+ model for robust underwater crack detection through three integrated innovations: a physics-based light propagation correction model for illumination distortion, multi-scale feature extraction for variable crack dimensions, and curvature flow-guided loss [...] Read more.
Achieving state-of-the-art performance (82.5% IoU, 85.6% F1), this paper proposes an enhanced DeepLabV3+ model for robust underwater crack detection through three integrated innovations: a physics-based light propagation correction model for illumination distortion, multi-scale feature extraction for variable crack dimensions, and curvature flow-guided loss for boundary precision. Our approach significantly outperforms DeepLabV3+, SCTNet, and LarvSeg by 10.6–13.4% IoU, demonstrating particular strength in detecting small cracks (78.1% IoU) under challenging low-light/high-turbidity conditions. The solution provides a practical framework for automated underwater infrastructure inspection. Full article
(This article belongs to the Special Issue Machine Learning for Pattern Recognition (3rd Edition))
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18 pages, 4165 KiB  
Article
Localization and Pixel-Confidence Network for Surface Defect Segmentation
by Yueyou Wang, Zixuan Xu, Li Mei, Ruiqing Guo, Jing Zhang, Tingbo Zhang and Hongqi Liu
Sensors 2025, 25(15), 4548; https://doi.org/10.3390/s25154548 - 23 Jul 2025
Viewed by 211
Abstract
Surface defect segmentation based on deep learning has been widely applied in industrial inspection. However, two major challenges persist in specific application scenarios: first, the imbalanced area distribution between defects and the background leads to degraded segmentation performance; second, fine gaps within defects [...] Read more.
Surface defect segmentation based on deep learning has been widely applied in industrial inspection. However, two major challenges persist in specific application scenarios: first, the imbalanced area distribution between defects and the background leads to degraded segmentation performance; second, fine gaps within defects are prone to over-segmentation. To address these issues, this study proposes a two-stage image segmentation network that integrates a Defect Localization Module and a Pixel Confidence Module. In the first stage, the Defect Localization Module performs a coarse localization of defect regions and embeds the resulting feature vectors into the backbone of the second stage. In the second stage, the Pixel Confidence Module captures the probabilistic distribution of neighboring pixels, thereby refining the initial predictions. Experimental results demonstrate that the improved network achieves gains of 1.58%±0.80% in mPA, 1.35%±0.77% in mIoU on the self-built Carbon Fabric Defect Dataset and 2.66%±1.12% in mPA, 1.44%±0.79% in mIoU on the public Magnetic Tile Defect Dataset compared to the other network. These enhancements translate to more reliable automated quality assurance in industrial production environments. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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26 pages, 6714 KiB  
Article
End-of-Line Quality Control Based on Mel-Frequency Spectrogram Analysis and Deep Learning
by Jernej Mlinarič, Boštjan Pregelj and Gregor Dolanc
Machines 2025, 13(7), 626; https://doi.org/10.3390/machines13070626 - 21 Jul 2025
Viewed by 183
Abstract
This study presents a novel approach to the end-of-line (EoL) quality inspection of brushless DC (BLDC) motors by implementing a deep learning model that combines MEL diagrams, convolutional neural networks (CNNs) and bidirectional gated recurrent units (BiGRUs). The suggested system utilizes raw vibration [...] Read more.
This study presents a novel approach to the end-of-line (EoL) quality inspection of brushless DC (BLDC) motors by implementing a deep learning model that combines MEL diagrams, convolutional neural networks (CNNs) and bidirectional gated recurrent units (BiGRUs). The suggested system utilizes raw vibration and sound signals, recorded during the EoL quality inspection process at the end of an industrial manufacturing line. Recorded signals are transformed directly into Mel-frequency spectrograms (MFS) without pre-processing. To remove non-informative frequency bands and increase data relevance, a six-step data reduction procedure was implemented. Furthermore, to improve fault characterization, a reference spectrogram was generated from healthy motors. The neural network was trained on a highly imbalanced dataset, using oversampling and Bayesian hyperparameter optimization. The final classification algorithm achieved classification metrics with high accuracy (99%). Traditional EoL inspection methods often rely on threshold-based criteria and expert analysis, which can be inconsistent, time-consuming, and poorly scalable. These methods struggle to detect complex or subtle patterns associated with early-stage faults. The proposed approach addresses these issues by learning discriminative patterns directly from raw sensor data and automating the classification process. The results confirm that this approach can reduce the need for human expert engagement during commissioning, eliminate redundant inspection steps, and improve fault detection consistency, offering significant production efficiency gains. Full article
(This article belongs to the Special Issue Advances in Noises and Vibrations for Machines)
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