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Keywords = anisotropy enhancement

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13 pages, 4956 KiB  
Article
The Influence of Crystal Anisotropy in Femtosecond Laser Processing of Single-Crystal Diamond
by Guolong Wang, Ji Wang, Kaijie Cheng, Kun Yang, Bojie Xu, Wenbo Wang and Wenwu Zhang
Nanomaterials 2025, 15(15), 1160; https://doi.org/10.3390/nano15151160 - 28 Jul 2025
Abstract
The single-crystal diamond (SCD), owing to its extreme physical and chemical properties, serves as an ideal substrate for quantum sensing and high-frequency devices. However, crystal anisotropy imposes significant challenges on fabricating high-quality micro-nano structures, directly impacting device performance. This work investigates the effects [...] Read more.
The single-crystal diamond (SCD), owing to its extreme physical and chemical properties, serves as an ideal substrate for quantum sensing and high-frequency devices. However, crystal anisotropy imposes significant challenges on fabricating high-quality micro-nano structures, directly impacting device performance. This work investigates the effects of femtosecond laser processing on the SCD under two distinct crystallographic orientations via single-pulse ablation. The results reveal that ablation craters along the <100> orientation exhibit an elliptical shape with the major axis parallel to the laser polarization, whereas those along the <110> orientation form near-circular craters with the major axis at a 45° angle to the polarization. The single-pulse ablation threshold of the SCD along <110> is 9.56 J/cm2, representing a 7.8% decrease compared to 10.32 J/cm2 for <100>. The graphitization threshold shows a more pronounced reduction, dropping from 4.79 J/cm2 to 3.31 J/cm2 (31% decrease), accompanied by enhanced sp2 carbon order evidenced by the significantly intensified G-band in the Raman spectra. In addition, a phase transition layer of amorphous carbon at the nanoscale in the surface layer (thickness of ~40 nm) and a narrow lattice spacing of 0.36 nm are observed under TEM, corresponding to the interlayer (002) plane of graphite. These observations are attributed to the orientation-dependent energy deposition efficiency. Based on these findings, an optimized crystallographic orientation selection strategy for femtosecond laser processing is proposed to improve the quality of functional micro-nano structures in the SCD. Full article
(This article belongs to the Special Issue Trends and Prospects in Laser Nanofabrication)
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25 pages, 11221 KiB  
Article
A Mass Abatement Scalable System Through Managed Aquifer Recharge: Increased Efficiency in Extracting Mass from Polluted Aquifers
by Mario Alberto Garcia Torres, Alexandra Suhogusoff and Luiz Carlos Ferrari
Water 2025, 17(15), 2237; https://doi.org/10.3390/w17152237 - 27 Jul 2025
Abstract
A mass abatement scalable system through managed aquifer recharge (MAR-MASS) improves mass extraction from groundwater with a variable-density flow. This method is superior to conventional injection systems because it promotes uniform mass displacement, reduces density gradients, and increases mass extraction efficiency over time. [...] Read more.
A mass abatement scalable system through managed aquifer recharge (MAR-MASS) improves mass extraction from groundwater with a variable-density flow. This method is superior to conventional injection systems because it promotes uniform mass displacement, reduces density gradients, and increases mass extraction efficiency over time. Simulations of various scenarios involving hydrogeologic variables, including hydraulic conductivity, vertical anisotropy, specific yield, mechanical dispersion, molecular diffusion, and mass concentration in aquifers, have identified critical variables and parameters influencing mass transport interactions to optimize the system. MAR-MASS is adaptable across hydrogeologic conditions in aquifers that are 25–75 m thick, comprising unconsolidated materials with hydraulic conductivities between 5 and 100 m/d. It is effective in scenarios near coastal areas or in aquifers with variable-density flows within the continent, with mass concentrations of salts or solutes ranging from 3.5 to 35 kg/m3. This system employs a modular approach that offers scalable and adaptable solutions for mass extraction at specific locations. The integration of programming tools, such as Python 3.13.2, along with technological strategies utilizing parallelization techniques and high-performance computing, has facilitated the development and validation of MAR-MASS in mass extraction with remarkable efficiency. This study confirmed the utility of these tools for performing calculations, analyzing information, and managing databases in hydrogeologic models. Combining these technologies is critical for achieving precise and efficient results that would not be achievable without them, emphasizing the importance of an advanced technological approach in high-level hydrogeologic research. By enhancing groundwater quality within a comparatively short time frame, expanding freshwater availability, and supporting sustainable aquifer recharge practices, MAR-MASS is essential for improving water resource management. Full article
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18 pages, 7614 KiB  
Article
The Influence of Print Orientation and Discontinuous Carbon Fiber Content on the Tensile Properties of Selective Laser-Sintered Polyamide 12
by Jonathan J. Slager, Joshua T. Green, Samuel D. Levine and Roger V. Gonzalez
Polymers 2025, 17(15), 2028; https://doi.org/10.3390/polym17152028 - 25 Jul 2025
Viewed by 235
Abstract
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. [...] Read more.
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. Many print parameters, such as laser, temperature, and hatch pattern, influence the anisotropy of tensile properties. This study characterizes fiber orientation attributed to recoating non-encapsulated fibers and the resulting anisotropic tensile properties. Tensile and fracture properties of polyamide 12 reinforced with 0%, 2.5%, 5%, and 10% discontinuous carbon fibers by volume were characterized in two primary print/tensile loading orientations: tensile loading parallel to the recoater (“horizontal specimens”) and tensile load along the build axis (“vertical specimens”). Density and fractographic analysis indicate a homogeneous mixture with low porosity and primary fiber orientation along the recoating direction for both print orientations. Neat specimens (zero fiber) loaded in either direction have similar tensile properties. However, fiber-reinforced vertical specimens have significantly reduced consistency and tensile strength as fiber content increased, while the opposite is true for horizontal specimens. These datasets and results provide a mechanism to tune material properties and improve the functionality of selectively laser-sintered fiber-reinforced parts through print orientation selection. These datasets could be used to customize functionally graded parts with multi-material selective laser-sintering manufacturing. Full article
(This article belongs to the Special Issue Polymeric Composites: Manufacturing, Processing and Applications)
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21 pages, 3816 KiB  
Article
A K-Means Clustering Algorithm with Total Bregman Divergence for Point Cloud Denoising
by Xiaomin Duan, Anqi Mu, Xinyu Zhao and Yuqi Wu
Symmetry 2025, 17(8), 1186; https://doi.org/10.3390/sym17081186 - 24 Jul 2025
Viewed by 206
Abstract
Point cloud denoising is essential for improving 3D data quality, yet traditional K-means methods relying on Euclidean distance struggle with non-uniform noise. This paper proposes a K-means algorithm leveraging Total Bregman Divergence (TBD) to better model geometric structures on manifolds, enhancing robustness against [...] Read more.
Point cloud denoising is essential for improving 3D data quality, yet traditional K-means methods relying on Euclidean distance struggle with non-uniform noise. This paper proposes a K-means algorithm leveraging Total Bregman Divergence (TBD) to better model geometric structures on manifolds, enhancing robustness against noise. Specifically, TBDs—Total Logarithm, Exponential, and Inverse Divergences—are defined on symmetric positive-definite matrices, each tailored to capture distinct local geometries. Theoretical analysis demonstrates the bounded sensitivity of TBD-induced means to outliers via influence functions, while anisotropy indices quantify structural variations. Numerical experiments validate the method’s superiority over Euclidean-based approaches, showing effective noise separation and improved stability. This work bridges geometric insights with practical clustering, offering a robust framework for point cloud preprocessing in vision and robotics applications. Full article
(This article belongs to the Section Mathematics)
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14 pages, 4107 KiB  
Article
Thermal Influence on Chirality-Driven Dynamics and Pinning of Transverse Domain Walls in Z-Junction Magnetic Nanowires
by Mohammed Al Bahri, Salim Al-Kamiyani, Mohammed M. Al Hinaai and Nisar Ali
Symmetry 2025, 17(8), 1184; https://doi.org/10.3390/sym17081184 - 24 Jul 2025
Viewed by 151
Abstract
Magnetic nanowires with domain walls (DWs) play a crucial role in the advancement of next-generation memory and spintronic devices. Understanding the thermal effects on domain wall behavior is essential for optimizing performance and stability. This study investigates the thermal chirality-dependent dynamics and pinning [...] Read more.
Magnetic nanowires with domain walls (DWs) play a crucial role in the advancement of next-generation memory and spintronic devices. Understanding the thermal effects on domain wall behavior is essential for optimizing performance and stability. This study investigates the thermal chirality-dependent dynamics and pinning of transverse domain walls (TDWs) in Z-junction nanowires using micromagnetic simulations. The analysis focuses on head-to-head (HHW) and tail-to-tail (TTW) domain walls with up and down chirality under varying thermal conditions. The results indicate that higher temperatures reduce the pinning strength and depinning current density, leading to enhanced domain wall velocity. At 200 K, the HHWdown domain wall depins at a critical current density of 1.2 × 1011 A/m2, while HHWup requires a higher depinning temperature, indicating stronger pinning effects. Similarly, the depinning temperature (Td) increases with Z-junction depth (d), reaching 300 K at d = 50 nm, while increasing Z-junction (λ) weakens pinning, reducing Td to 150 K at λ = 50 nm. Additionally, the influence of Z-junction geometry and magnetic properties, such as saturation magnetization (Ms) and anisotropy constant (Ku), is examined to determine their effects on thermal pinning and depinning. These findings highlight the critical role of chirality and thermal activation in domain wall motion, offering insights into the design of energy-efficient, high-speed nanowire-based memory devices. Full article
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27 pages, 15704 KiB  
Article
Study on Mechanical Properties of Composite Basalt Fiber 3D-Printed Concrete Based on 3D Meso-Structure
by Shengxuan Ding, Jiren Li and Mingqiang Wang
Materials 2025, 18(14), 3379; https://doi.org/10.3390/ma18143379 - 18 Jul 2025
Viewed by 313
Abstract
As 3D concrete printing emerges as a transformative construction method, its structural safety remains hindered by unresolved issues of mechanical anisotropy and interlayer defects. To address this, we systematically investigate the failure mechanisms and mechanical performance of basalt fiber-reinforced 3D-printed magnesite concrete. A [...] Read more.
As 3D concrete printing emerges as a transformative construction method, its structural safety remains hindered by unresolved issues of mechanical anisotropy and interlayer defects. To address this, we systematically investigate the failure mechanisms and mechanical performance of basalt fiber-reinforced 3D-printed magnesite concrete. A total of 30 cube specimens (50 mm × 50 mm × 50 mm)—comprising three types (Corner, Stripe, and R-a-p)—were fabricated and tested under compressive and splitting tensile loading along three orthogonal directions using a 2000 kN electro-hydraulic testing machine. The results indicate that 3D-printed concrete exhibits significantly lower strength than cast-in-place concrete, which is attributed to weak interfacial bonds and interlayer pores. Notably, the R-a-p specimen’s Z-direction compressive strength is 38.7% lower than its Y-direction counterpart. To complement the mechanical tests, DIC, CT scanning, and SEM analyses were conducted to explore crack development, internal defect morphology, and microstructure. A finite element model based on the experimental data successfully reproduced the observed failure processes. This study not only enhances our understanding of anisotropic behavior in 3D-printed concrete but also offers practical insights for print-path optimization and sustainable structural design. Full article
(This article belongs to the Special Issue 3D Printing Materials in Civil Engineering)
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13 pages, 4282 KiB  
Article
Cerium Addition Enhances Impact Energy Stability in S355NL Steel by Tailoring Microstructure and Inclusions
by Jiandong Yang, Bijun Xie and Mingyue Sun
Metals 2025, 15(7), 802; https://doi.org/10.3390/met15070802 - 16 Jul 2025
Viewed by 216
Abstract
S355NL structural steel is extensively employed in bridges, ships, and power station equipment owing to its excellent tensile strength, weldability, and low-temperature toughness. However, pronounced fluctuations in its Charpy impact energy at low temperatures significantly compromise the reliability and service life of critical [...] Read more.
S355NL structural steel is extensively employed in bridges, ships, and power station equipment owing to its excellent tensile strength, weldability, and low-temperature toughness. However, pronounced fluctuations in its Charpy impact energy at low temperatures significantly compromise the reliability and service life of critical components. In this study, vacuum-induction-melted ingots of S355NL steel containing 0–0.086 wt.% rare earth cerium were prepared. The effects of Ce on microstructures, inclusions, and impact toughness were systematically investigated using optical microscopy (OM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and Charpy V-notch testing. The results indicate that appropriate Ce additions (0.0011–0.0049 wt.%) refine the average grain size from 5.27 μm to 4.88 μm, reduce the pearlite interlamellar spacing from 204 nm to 169 nm, and promote the transformation of large-size Al2O3-MnS composite inclusions into fine, spherical, Ce-rich oxysulfides. Charpy V-notch tests at –50 °C reveal that 0.0011 wt.% Ce enhances both longitudinal (269.7 J) and transverse (257.4 J) absorbed energies while minimizing anisotropy (E_t/E_l  =  1.01). Conversely, excessive Ce addition (0.086 wt.%) leads to coarse inclusions and deteriorates impact performance. These findings establish an optimal Ce window (0.0011–0.0049 wt.%) for microstructural and inclusion engineering to enhance the low-temperature impact toughness of S355NL steel. Full article
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23 pages, 9408 KiB  
Article
Pullout Behaviour of Snakeskin-Inspired Sustainable Geosynthetic Reinforcements in Sand: An Experimental Study
by Xin Huang, Fengyuan Yan and Jia He
Sustainability 2025, 17(14), 6502; https://doi.org/10.3390/su17146502 - 16 Jul 2025
Viewed by 222
Abstract
In recent years, there has been a growing interest in the frictional anisotropy of snake scale-inspired surfaces, especially its potential applications in enhancing the bearing capacity of foundations (piles, anchor elements, and suction caissons) and reducing materials consumption and installation energy. This study [...] Read more.
In recent years, there has been a growing interest in the frictional anisotropy of snake scale-inspired surfaces, especially its potential applications in enhancing the bearing capacity of foundations (piles, anchor elements, and suction caissons) and reducing materials consumption and installation energy. This study first investigated the frictional properties and surface morphologies of the ventral scales of Cantor’s rat snakes (Ptyas dhumnades). Based on the findings on the snake scales, a novel snakeskin-inspired geosynthetic reinforcement (SIGR) is developed using 3D-printed polylactic acid (PLA). A series of pullout tests under different normal loads (25 kPa, 50 kPa, and 75 kPa) were performed to analyze the pullout behavior of SIGR in sandy soil. Soil deformation and shear band thickness were measured using Particle Image Velocimetry (PIV). The results revealed that the ventral scales of Ptyas dhumnades have distinct thorn-like micro-protrusions pointing towards the tail, which exhibit frictional anisotropy. A SIGR with a unilateral (one-sided) layout scales (each scale 1 mm in height and 12 mm in length) could increase the peak pullout force relative to a smooth-surface reinforcement by 29% to 67%. Moreover, the peak pullout force in the cranial direction (soil moving against the scales) was found to be 13% to 20% greater than that in the caudal direction (soil moving along the scales). The pullout resistance, cohesion, and friction angle of SIGR all showed significant anisotropy. The soil deformation around the SIGR during pullout was more pronounced than that observed with smooth-surface reinforcement, which suggests that SIGR can mobilize a larger volume of soil to resist external loads. This study demonstrates that SIGR is able to enhance the pullout resistance of reinforcements, thereby improving the stability of reinforced soil structures, reducing materials and energy consumption, and is important for the sustainability of geotechnical engineering. Full article
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18 pages, 6970 KiB  
Article
Study on Lateral Erosion Failure Behavior of Reinforced Fine-Grained Tailings Dam Due to Overtopping Breach
by Yun Luo, Mingjun Zhou, Menglai Wang, Yan Feng, Hongwei Luo, Jian Ou, Shangwei Wu and Xiaofei Jing
Water 2025, 17(14), 2088; https://doi.org/10.3390/w17142088 - 12 Jul 2025
Viewed by 302
Abstract
The overtopping-induced lateral erosion breaching of tailings dams represents a critical disaster mechanism threatening structural safety, particularly in reinforced fine-grained tailings dams where erosion behaviors demonstrate pronounced water–soil coupling characteristics and material anisotropy. Through physical model tests and numerical simulations, this study systematically [...] Read more.
The overtopping-induced lateral erosion breaching of tailings dams represents a critical disaster mechanism threatening structural safety, particularly in reinforced fine-grained tailings dams where erosion behaviors demonstrate pronounced water–soil coupling characteristics and material anisotropy. Through physical model tests and numerical simulations, this study systematically investigates lateral erosion failure patterns of reinforced fine-grained tailings under overtopping flow conditions. Utilizing a self-developed hydraulic initiation test apparatus, with aperture sizes of reinforced geogrids (2–3 mm) and flow rates (4–16 cm/s) as key control variables, the research elucidates the interaction mechanisms of “hydraulic scouring-particle migration-geogrid anti-sliding” during lateral erosion processes. The study revealed that compared to unreinforced specimens, reinforced specimens with varying aperture sizes (2–3 mm) demonstrated systematic reductions in final lateral erosion depths across flow rates (4–16 cm/s): 3.3–5.8 mm (15.6−27.4% reduction), 3.1–7.2 mm (12.8–29.6% reduction), 2.3–11 mm (6.9–32.8% reduction), and 2.5–11.4 mm (6.2–28.2% reduction). Smaller-aperture geogrids (2 mm × 2 mm) significantly enhanced anti-erosion performance through superior particle migration inhibition. Concurrently, a pronounced positive correlation between flow rate and lateral erosion depth was confirmed, where increased flow rates weakened particle erosion resistance and exacerbated lateral erosion severity. The numerical simulation results are in basic agreement with the lateral erosion failure process observed in model tests, revealing the dynamic process of lateral erosion in the overtopping breach of a reinforced tailings dam. These findings provide critical theoretical foundations for optimizing reinforced tailings dam design, construction quality control, and operational maintenance, while offering substantial engineering applications for advancing green mine construction. Full article
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7 pages, 1068 KiB  
Proceeding Paper
Modeling Wheat Height from Sentinel-1: A Cluster-Based Approach
by Andrea Soccolini, Francesco Saverio Santaga and Sara Antognelli
Eng. Proc. 2025, 94(1), 7; https://doi.org/10.3390/engproc2025094007 - 11 Jul 2025
Viewed by 132
Abstract
Crop height is a key indicator of plant development and growth dynamics, offering valuable insights for temporal crop monitoring. However, modeling its variation across phenological stages remains challenging due to canopy structural changes. This study aimed to predict wheat height throughout the growth [...] Read more.
Crop height is a key indicator of plant development and growth dynamics, offering valuable insights for temporal crop monitoring. However, modeling its variation across phenological stages remains challenging due to canopy structural changes. This study aimed to predict wheat height throughout the growth cycle by integrating radar remote sensing data with a phenology-informed clustering approach. The research was conducted in three wheat fields in Umbria, Italy, from 30 January to 10 June 2024, using in-field height measurements, phenological observations, and Sentinel-1 acquisitions. Backscatter variables (VH, VV, and CR) were processed using two speckle filters (Lee 7 × 7 and Refined Lee), alongside additional radar-derived parameters (entropy, anisotropy, alpha, and RVI). Fuzzy C-means clustering enabled the classification of observations into two phenological groups, supporting the development of stage-specific linear regression models. Results demonstrated high accuracy during early growth stages (tillering to stem elongation), with R2 values of 0.76 (RMSE = 6.88) for Lee 7 × 7 and 0.79 (RMSE = 6.35) for Refined Lee. In later stages (booting to maturity), model performance declined, with Lee 7 × 7 outperforming Refined Lee (R2 = 0.51 vs. 0.33). These findings underscore the potential of phenology-based modeling approaches to enhance crop height estimation and improve radar-driven crop monitoring. Full article
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19 pages, 3024 KiB  
Article
Feedback-Driven Dynamical Model for Axonal Extension on Parallel Micropatterns
by Kyle Cheng, Udathari Kumarasinghe and Cristian Staii
Biomimetics 2025, 10(7), 456; https://doi.org/10.3390/biomimetics10070456 - 11 Jul 2025
Viewed by 313
Abstract
Despite significant advances in understanding neuronal development, a fully quantitative framework that integrates intracellular mechanisms with environmental cues during axonal growth remains incomplete. Here, we present a unified biophysical model that captures key mechanochemical processes governing axonal extension on micropatterned substrates. In these [...] Read more.
Despite significant advances in understanding neuronal development, a fully quantitative framework that integrates intracellular mechanisms with environmental cues during axonal growth remains incomplete. Here, we present a unified biophysical model that captures key mechanochemical processes governing axonal extension on micropatterned substrates. In these environments, axons preferentially align with the pattern direction, form bundles, and advance at constant speed. The model integrates four core components: (i) actin–adhesion traction coupling, (ii) lateral inhibition between neighboring axons, (iii) tubulin transport from soma to growth cone, and (iv) orientation dynamics guided by substrate anisotropy. Dynamical systems analysis reveals that a saddle–node bifurcation in the actin adhesion subsystem drives a transition to a high-traction motile state, while traction feedback shifts a pitchfork bifurcation in the signaling loop, promoting symmetry breaking and robust alignment. An exact linear solution in the tubulin transport subsystem functions as a built-in speed regulator, ensuring stable elongation rates. Simulations using experimentally inferred parameters accurately reproduce elongation speed, alignment variance, and bundle spacing. The model provides explicit design rules for enhancing axonal alignment through modulation of substrate stiffness and adhesion dynamics. By identifying key control parameters, this work enables rational design of biomaterials for neural repair and engineered tissue systems. Full article
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23 pages, 36557 KiB  
Article
Mixed-Mode Fracture Behavior of Penta-Graphene: A Molecular Dynamics Perspective on Defect Sensitivity and Crack Evolution
by Afia Aziz Kona, Aaron Lutheran and Alireza Tabarraei
Solids 2025, 6(3), 36; https://doi.org/10.3390/solids6030036 - 11 Jul 2025
Viewed by 378
Abstract
This study employs molecular dynamics (MD) simulations to investigate the mechanical response and fracture behavior of penta-graphene, a novel two-dimensional carbon allotrope composed entirely of pentagonal rings with mixed sp2–sp3 hybridization and pronounced mechanical anisotropy. Atomistic simulations are carried out [...] Read more.
This study employs molecular dynamics (MD) simulations to investigate the mechanical response and fracture behavior of penta-graphene, a novel two-dimensional carbon allotrope composed entirely of pentagonal rings with mixed sp2–sp3 hybridization and pronounced mechanical anisotropy. Atomistic simulations are carried out to evaluate the impact of structural defects on mechanical performance and to elucidate crack propagation mechanisms. The results reveal that void defects involving sp3-hybridized carbon atoms cause a more significant degradation in mechanical strength compared to those involving sp2 atoms. During fracture, local atomic rearrangements and bond reconstructions lead to the formation of energetically favorable ring structures—such as hexagons and octagons—at the crack tip, promoting enhanced energy dissipation and fracture resistance. A central focus of this work is the evaluation of the critical stress intensity factor (SIF) under mixed-mode (I/II) loading conditions. The simulations demonstrate that the critical SIF is influenced by the loading phase angle, with pure mode I exhibiting a higher SIF than pure mode II. Notably, penta-graphene shows a critical SIF significantly higher than that of graphene, indicating exceptional fracture toughness that is rare among ultra-thin two-dimensional materials. This enhanced toughness is primarily attributed to penta-graphene’s capacity for substantial out-of-plane deformation prior to failure, which redistributes stress near the crack tip, delays crack initiation, and increases energy absorption. Additionally, the study examines crack growth paths as a function of loading phase angle, revealing that branching and kinking can occur even under pure mode I loading. Full article
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18 pages, 5941 KiB  
Article
Non-Calcined Metal Tartrate Pore Formers for Lowering Sintering Temperature of Solid Oxide Fuel Cells
by Mehdi Choolaei, Mohsen Fallah Vostakola and Bahman Amini Horri
Crystals 2025, 15(7), 636; https://doi.org/10.3390/cryst15070636 - 10 Jul 2025
Viewed by 251
Abstract
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing [...] Read more.
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing better control over porosity and pore size distribution, which allows for enhanced gas diffusion, reactant transport and gaseous product release within the fuel cells’ functional layers. In this work, nanocrystalline gadolinium-doped ceria (GDC) and Ni-Gd-Ce-tartrate anode powders were prepared using a single-step co-precipitation synthesis method, based on the carboxylate route, utilising ammonium tartrate as a low-cost, environmentally friendly precipitant. The non-calcined Ni-Gd-Ce-tartrate was used to fabricate dense GDC electrolyte pellets (5–20 μm thick) integrated with a thin film of Ni-GDC anode with controlled porosity at 1300 °C. The dilatometry analysis showed the shrinkage anisotropy factor for the anode substrates prepared using 20 wt. The percentages of Ni-Gd-Ce-tartrate were 30 wt.% and 40 wt.%, with values of 0.98 and 1.01, respectively, showing a significant improvement in microstructural properties and pore size compared to those fabricated using a carbonaceous pore former. The results showed that the non-calcined pore formers can also lower the sintering temperature for GDC to below 1300 °C, saving energy and reducing thermal stresses on the materials. They can also help maintain optimal material properties during sintering, minimising the risk of unwanted chemical reactions or contamination. This flexibility enables the versatile designing and manufacturing of ceramic fuel cells with tailored compositions at a lower cost for large-scale applications. Full article
(This article belongs to the Section Materials for Energy Applications)
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16 pages, 2822 KiB  
Article
Research on the Mechanism of Wellbore Strengthening Influence Based on Finite Element Model
by Erxin Ai, Qi Li, Zhikun Liu, Liupeng Wang and Chengyun Ma
Processes 2025, 13(7), 2185; https://doi.org/10.3390/pr13072185 - 8 Jul 2025
Viewed by 253
Abstract
Wellbore strengthening is a widely applied technique to mitigate wellbore leakage during drilling operations in complex formations characterized by narrow mud weight windows. This method enhances the wellbore’s pressure-bearing capacity by using lost circulation materials (LCMs) to bridge natural or induced fractures. In [...] Read more.
Wellbore strengthening is a widely applied technique to mitigate wellbore leakage during drilling operations in complex formations characterized by narrow mud weight windows. This method enhances the wellbore’s pressure-bearing capacity by using lost circulation materials (LCMs) to bridge natural or induced fractures. In recent years, advanced sealing technologies such as wellbore reinforcement have gradually been applied and developed, but their related influencing factors and mechanisms have not been deeply revealed. This article uses the Cohesive module of ABAQUS to establish a wellbore fracture sealing model. By establishing a porous elastic finite element model, the elastic mechanics theory of porous media is combined with finite element theory. Under the influence of factors such as anisotropy of geostress, reservoir elastic modulus, Poisson’s ratio, and fracturing fluid viscosity, the circumferential stress distribution of the wellbore after fracture sealing is simulated. The simulation results show that stress anisotropy has a significant impact on Mises stress. The greater the stress anisotropy, the more likely the wellbore sealing is to cause wellbore rupture or instability. Therefore, it is necessary to choose a suitable wellbore direction to avoid high stress concentration areas. The elastic modulus of the reservoir is an important parameter that affects wellbore stability and fracturing response, especially in high modulus reservoirs where the effect is more pronounced. Poisson’s ratio has a relatively minor impact. In fracturing and plugging design, the viscosity of fracturing fluid should be reasonably selected to balance the relationship between plugging efficiency and wellbore mechanical stability. In the actual drilling process, priority should be given to choosing the wellbore direction that avoids high stress concentration areas to reduce the risk of wellbore rupture or instability induced by plugging, specify targeted wellbore reinforcement strategies for high elastic modulus reservoirs; using models to predict fracture response characteristics can guide the use of sealing materials, achieve efficient bridging and stable sealing, and enhance the maximum pressure bearing capacity of the wellbore. By simulating the changes in circumferential stress distribution of the wellbore after fracture sealing, the mechanism of wellbore reinforcement was explored to provide guidance for mechanism analysis and on-site application. Full article
(This article belongs to the Section Energy Systems)
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22 pages, 19343 KiB  
Article
Investigation on the Influence of Vacancy and Alloying Element Content on the Performance of Fe/NbN Interface
by Shuangwu Zhang, Xiaolong Zhao, Jiayin Zhang, Jie Sheng, Junqiang Ren, Xuefeng Lu and Xingchang Tang
Metals 2025, 15(7), 759; https://doi.org/10.3390/met15070759 - 5 Jul 2025
Viewed by 179
Abstract
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the [...] Read more.
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the precipitate NbN, and the interface properties between them are investigated by first-principles calculations in detail. The effects of vacancy and alloying element content on the interface performance are examined. The results indicate that the density of states (DOS) of the former is primarily contributed by the Fe d-orbitals, and both exhibit elastic anisotropy. Under a tensile strain of 20%, the maximum tensile strength of fcc-Fe reaches 32.6 GPa. For NbN, the maximum tensile strength comes to 29 GPa at a strain of 10%, after which the stress rapidly decreases with the increasing of strain. In the meantime, the uneven distribution of electron cloud density increases in both. Regarding the interface, the introduction of vacancies enhances atomic interaction and improves interface stability by altering electron cloud distribution. As the Co doping content increases, the covalent interactions between atoms strengthen at the interface, enhancing interface stability. However, excessive V doping may reduce the interface stability. Furthermore, when the vacancies coexist with alloying elements, the stronger covalent characteristics are observed due to shortened bond lengths and positive bond population values. These insights provide a data foundation and theoretical basis for designing high-performance austenitic stainless steels. Full article
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